Hotwork Checklist TKP-A
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Transcript of Hotwork Checklist TKP-A
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ATTACHMENT NO. 1 :
SUMMARY SCOPE OF WORK(SOW)
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SCOPE OF WORK
DISCIPLINE TKP-A
Structure 1 Deck Strengthening at Cellar & Sea Deck
2 Removal of existing beams, bracing, handrails & gratings (CD)
3Deck Extension - Panel 1, 2 & 3 c/w diagonal bracing, tubular supports, loose beams, gratings, handrails andpipe coaming
4 Deck Extension - Panel 4 & 5 c/w diagonal bracing, tubular supports, gratings, and handrails
5 Sump Pump Deck Extension c/w tubular supports, gratings & handrails.
6 ABV Service Platform c/w tubular supports, ladder, gratings & handrails.
7 Drip pan (under Panel 1 & 2)
8 Removal of existing SDV Service Platform
Mechanical1
Crude Launcher (L-1350), N2 Bank (A-5910), Chemical Transfer Pumps Skid (A-6811), Eyewash & Safety ShowerStation, Sump Pump Skid (A-6511), Sump Tank Skid (A-6500).
2 Chemical Injection Skids, A-6810A/B (CI,BI & SI) c/w injection DBB valves (SP-13505 / 13506 / 13507)
3 H2S Analyzer Skid (XA-1350) c/w sampling (SP-13508) & return line DBB valves (SP-13509)
4Corrosion Coupon (SP-13504), Scale Corrosion Coupon (SP-13503), Bioprobe (SP-13502) & Sampling DBB Valve(SP-13501)
5 Removal of existing Crude Launcher (L-008), CI Skid (AQ-4010), Biocide Storage Tank (T-6810), CI Storage Tank(T-6820), Sump Pump (P-700)
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Piping 1 Process, blowdown, vents & drains line for L-1350 c/w valves, bolting sets and pipe supports.
2 Process, vent, drains & chemical lines of A-6810A/B and A-6811c/w valves, bolting sets and pipe supports.
3 Vent & drain line of XA-1350 c/w bolting sets
4 Process, vent & drains lines of A-6510/65611 c/w valves, bolting sets and pipe supports.
5 Mechanical Installation of MOV-13504/13505 & ABV-1350
6 Removal of process, vents, & drains lines of L-008 & P-700
7 Removal of drains, vent & chemical line of AQ-4010/T-6810/T-6820
Instrument1
Instrumentation for L-1350 : Pressure Gauges (PI-1350A/1350B/1351/1352),Pig Signallers (XI-1350/1351), Pressure Pilots (PEL-1350/PEH-1350)
2 Electric Resistance Probe XCP-1350
3 Signal & air line tubing for LCP-6810 (A-6810)
4 New SR-1320A (c/w signal & air line tubings) for existing SDV-1320
5 LCP-1350 / ABV-1350 c/w signal & air line tubings
6 Air line tubing for H2S Analyzer, XA-1350
7 Signal line tubings for A-6500/LCP-6510
8 Injection Line of A-6810A/B (CI,BI & SI)
9 Fusible plugs for L-1350, A-6810, A-6811, XA-1350, ABV-1350, MOV-13504, MOV-13505, A-6500, A-6511
10 Removal of instrumentation for L-008
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Electrical 1 Modification at L5-H, Main LV Switchboard (TKQ-A)
2 Modification at existing LV Switchboard (TKQ-A/TKK-A bridge)
3 Distribution Board, DB-1000 (TKK-A/TKP-A bridge) c/w cable glanding & termination
4Power Cable (P-1000-K) run from existing LV Switchboard (TKQ-A/TKK-A bridge) to new DB-100 (TKK-A/TKP-Abridge)
5Cable run, glanding & termination at MOV-13504, MOV-13505, LCP-6810 & chemical injection pumps, H2SAnalyzer (XA-1350), LCP-6510, water cut meter and sump pump
6 New lightings c/w JB, cable run, glanding & termination at CD
7 Grounding (Earth Boss) for L-1350, A-5910, A-6810, MOV-13504/13505, XA-1350, A-6500, A-6511, cage ladder ofABV service platform
Commissioning 1 Commissioning of Crude Launcher, L-1350 and H2S Analyzer, XA-1350
and 2 Commissioning of Chemical Injection Skid, A-6810A/6810B & Chemical Transfer Pump, A-6811
ecommissioning 3 Commissioning of Sump Pump Tank, A-6500 & Sump Pump Skid, A-6511
4 Commissioning of Eyewash & Safety Shower Station
5 Commissioning of new lightings (floodlight, pole mounted fluorescent light & beam mounted fluorescent light)
6Decommissioning of existing Crude Launcher L-008, Chemical Injection Skid AQ-4010, Biocide Storage Tank, T-6810, CI Storage Tank T-6820, Sump Pump, P-700
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ATTACHMENT NO. 2 :
HAZARDOUS AREA
CLASSIFICATION DIAGRAM
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MECH/PIPING
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Hot Work Location
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Hot Work Location
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Hot Work Location
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Hot Work Location
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Hot Work Location
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Hot Work Location
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Hot Work Location
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Hot Work Location
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Hot Work Location
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Hot Work Location
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Hot Work Location
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STRUCTURAL
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( ) PETRA RESOURCES
SDN BHD(172962-D)
1 1
( ) ( ) ( ) ( ) ( )
( ) 1. . 2. , & 1 ( ). 3. 2 ( ) 4. 1 5. 1 ( ) 6. '2' ( 2) 7. 2 8. 2 ( )
. '1' ( 1) 10. 3 11. ' ' ( 2) 12. ( 3) 13. / 14. 1, 2, & 3 15. 2 ( ) 16. 4 17. ( 4) 18. ( 4) 1 . 3 4 20. 5 21. 4 & 5 22. , 2 23. & , 2 24. , 2 25. , 2 26. 1 & 2 27. 28. 2 . (114.3 & 88. ) 30. 31. 32. ( ) 1
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E&I
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ATTACHMENT NO. 3 :
P&ID OF AFFECTED HOT
WORK AREA
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ATTACHMENT NO. 4 :
SPADING PLAN
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AREA
Contractor EIC
Mokhtar Ab Manap
March 26, 2015
Size (in) Rating Face Date Initial Date Initial Date Initial Size Material Qty
SP-001A
Upstream of V-300 (200-PL-011-1101X/11432)
Inlet Line to V-3001.Insert spade2.Hotwork at TP-012 P-0034 PL
8 150# RF SP - - -
SP-002A
Upstream of V-300 (200-PL-011-1101X/11432)
Inlet Line to V-3001.Insert spade2.Hotwork at TP-012 P-0034 PL
8 150# RF SP - - -
SB-001B
Vent Line of R-005 to 50-V-002-1101
Vent Line of R-0051.To ensure the Spectacle Blind is inswing closed position.2.Hotwork at TP-001/002
P-0036 SH 1/2 V 2 600# RF SB - - -
CV-001B
Vent Line of R-005 to 50-V-002-1101
Vent Line of R-0051.To ensure the 2'' x 600# ball valveis in closed position.2.Hotwork at TP-001/002
P-0036 SH 1/2 V 2 600# RF CV - - -
SB-002B
Vent Line of R-006 to 50-V-002-1101
Vent Line of R-0061.To ensure the Spectacle Blind is inswing closed position.2.Hotwork at TP-001/002
P-0036 SH 1/2 V 2 600# RF SB - - -
CV-002B
Vent Line of R-006 to 50-V-002-1101
Vent Line of R-0061.To ensure the 2'' x 600# ball valveis in closed position.2.Hotwork at TP-001/002
P-0036 SH 1/2 V 2 600# RF CV - - -
SB-003B
Vent Line of L-008 to 50-V-002-1101
Vent Line of L-0081.To ensure the Spectacle Blind is inswing closed position.2.Hotwork at TP-001/002
P-0036 SH 2/2 V 2 600# RF SB - - -
CV-003B
Vent Line of L-008 to 50-V-002-1101
Vent Line of L-0081.To ensure the 2'' x 600# ball valveis in closed position.2.Hotwork at TP-001/002
P-0036 SH 2/2 V 2 600# RF CV - - -
SP-004B
50-V-002-1101X to Vent Header Vents of Receivers and Launchers to Atmospheric Vent Header.1.Insert Spade2.Hotwork at TP-001/002
P-0039 V 2 150# RF SP - - -
SB-001C
Kicker Line of L-008 to 250-PL-101-6101X
Kicker Line of L-0081.To ensure the Spectacle Blind is inswing closed position.2.Hotwork at TP-003/004
P-0036 SH 2/2 PL 6 600# RF SB - - -
CV-001C
Kicker Line of L-008 to 250-PL-101-6101X
Kicker Line of L-0081.To ensure the 6'' x 600# ball valveis in closed position.2.Hotwork at TP-003/004
P-0036 SH 2/2 PL 6 600# RF CV - - -
SB-002C
Balance Line of L-008 to 250-PL-101-6101X
Balance Line of L-0081.To ensure the Spectacle Blind is inswing closed position.2.Hotwork at TP-003/004
P-0036 SH 2/2 PL 2 600# RF SB - - -
CV-002C
Balance Line of L-008 to 250-PL-101-6101X
Balance Line of L-0081.To ensure the 2'' x 600# ball valveis in closed position.2.Hotwork at TP-003/004
P-0036 SH 2/2 PL 2 600# RF CV - - -
SB-003C
80-D-007-1101X to 250-PL-101-6101X
Closed Drain Line of 250-PL-101-6101X1.To ensure the Spectacle Blind is inswing closed position.2.Hotwork at TP-003/004
P-0036 SH 2/2 D 3 600# RF SB - - -
CV-003C
80-D-007-1101X to 250-PL-101-6101X
Closed Drain Line of 250-PL-101-6101X1.To ensure the 3'' x 600# ball valveis in closed position.2.Hotwork at TP-003/004
P-0036 SH 2/2 D 3 600# RF CV - - -
SB-004C
Bypass Line of L-008 (250-PL-101-6101X)
Bypass Line of L-0081.Swing Spectacle Blind in swingclosed position.2.Hotwork at TP-003/004
P-0036 SH 2/2 PL 10 600# RF SB - - -
CV-004C
Bypass Line of L-008 (250-PL-101-6101X)
Outlet of Liquid Metering Skid toBypass Line of L-0081.Close 10'' x 600# ball valve.2.Hotwork at TP-003/004
P-0036 SH 2/2 PL 10 600# RF CV - - -
TKP-A Turnaround (August 2015)
PHYSICAL ISOLATION LIST
N ID. UNIT NO.
NT/TAG NO
RIPTION
Approved by
OIM
Prepared by Reviewed By
t FOM PS
Location Function & RemarksBOLT DATA REINSTATEMENT GASKET
(Gasket Description)Qty
OPS CONFIRM SPADESREMOVEDMethod of
IsolationStandard
RatingScaffold
TypeInsulation
CSR CONFIRMCORRECT RATED
SPADE INSTALLED
OPS CONFIRM SPADEINSTALLED AT
CORRECT LOCATIONP&ID NO. L ine ClassFlange dataSOLATION TAG
NO.
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AREA
Contractor EIC
Mokhtar Ab Manap
March 26, 2015
Size (in) Rating Face Date Initial Date Initial Date Initial Size Material Qty
TKP-A Turnaround (August 2015)
PHYSICAL ISOLATION LIST
N ID. UNIT NO.
NT/TAG NO
RIPTION
Approved by
OIM
Prepared by Reviewed By
t FOM PS
Location Function & RemarksBOLT DATA REINSTATEMENT GASKET
(Gasket Description)Qty
OPS CONFIRM SPADESREMOVEDMethod of
IsolationStandard
RatingScaffold
TypeInsulation
CSR CONFIRMCORRECT RATED
SPADE INSTALLED
OPS CONFIRM SPADEINSTALLED AT
CORRECT LOCATIONP&ID NO. L ine ClassFlange dataSOLATION TAG
NO.
SP-005C
Liquid Metering Skid to BypassLine of L-008 (250-PL-101-6101X)
Outlet of Liquid Metering Skid toBypass Line of L-008.1.Insert spade.2.Hotwork at TP-003/004
P-0038 PL 10 600# RF SP - - -
CV-005C
Liquid Metering Skid to BypassLine of L-008 (250-PL-101-6101X)
Outlet of Liquid Metering Skid toBypass Line of L-0081.To ensure the 10'' x 600# ball valveis in closed position.2.Hotwork at TP-003/004
P-0038 PL 10 600# RF CV - - -
SP-006C
Liquid Metering Skid to BypassLine of L-008 (250-PL-101-6101X)
Outlet of Liquid Metering Skid toBypass Line of L-008.1.Insert spade.2.Hotwork at TP-003/004
P-0038 PL 10 600# RF SP - - -
CV-006C
Liquid Metering Skid to BypassLine of L-008 (250-PL-101-6101X)
Outlet of Liquid Metering Skid toBypass Line of L-008.1.Close 10'' x 600# ball valve.2.Hotwork at TP-003/004
P-0038 PL 10 600# RF CV - - -
SB-001D
Closed Drain Line of R-005 to 80-D-006-1101X
Closed Drain Line of R-005.1.To ensure the spectacle blind is inswing closed position.2.Hotwork at TP-016/017
P-0036 SH 1/2 D 3 600# RF SB - - -
CV-001D
Closed Drain Line of R-006 to 80-D-006-1101X
Closed Drain Line of R-005.1.To ensure the 3'' x 600# ball valveis in closed position.2.Hotwork at TP-016/017
P-0036 SH 1/2 D 3 600# RF CV - - -
SB-002D
Closed Drain Line of R-006 to 80-D-006-1101X
Closed Drain Line of R-006.1.To ensure the spectacle blind is inswing closed position.2.Hotwork at TP-016/017
P-0036 SH 1/2 D 3 600# RF SB - - -
CV-002D
Closed Drain Line of R-006 to 80-D-006-1101X
Closed Drain Line of R-006.1.To ensure the 3'' x 600# ball valveis in closed position.2.Hotwork at TP-016/017
P-0036 SH 1/2 D 3 600# RF CV - - -
SB-003D
Closed Drain Line of Sump Pump,P-700 to Closed Drain Header
Closed Drain Line of P-700.1.Swing spectacle blind to closedposition.2.Hotwork at TP-016/017
P-0040 D 6 600# RF SB - - -
SP-004D
Closed Drain Header (150-BD-004-1101X)
Closed Drain Header.1.Insert spade.2.Hotwork at TP-016/017 P-0040 D 6
600# RF SP - - -
RMV-005DClosed Drain Header (150-BD-004-1101X)
Closed Drain Header.1.Temporary swing open the affectedspool. P-0040 D 6
600# RF RMV - - -
RMV-001EOpen Drain Header (150-D-008-1101)
Open Drain Header.1.Temporary swing open the affectedspool.
P-0040 D 6 600# RF RMV - - -
e Blind
angee Block & Bleedve Spoolalve
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SP-001A
SP-002A
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SB-001B
CV-001B
SB-002B
CV-002B
CV-001D
SB-001D
CV-002D
SB-002D
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SB-001BCV-001B
SB-002B
SP-004B
CV-002B
SB-003B
CV-003B
SB-001C
CV-001C
SB-002C
CV-002C
CV-003C
SB-003C
SP-005C
CV-005C
SP-006C
CV-006C
SB-004C
CV-004C
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SP-005C
CV-005C
CV-006C
SP-006C
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SP-004B
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RMV-001E
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SB-003D
SP-004D
RMV-005D
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ATTACHMENT NO.5 :
HOT WORK PERMIT FOR THE
JOB
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ATTACHMENT NO. 6 :
JOB HAZARD ANALYSIS
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ATTACHEMENT NO. 7 :
FIREWATCHERCHECKLIST/CERTIFICATE
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No. Action Items Yes No Remarks
1 Flammable liquids, dust, lint and oil depositsremoved.
2 Explosive atmosphere in area eliminated.
3 Floor swept clean of combustibles.
4Combustibles floor wet down, covered with fireblankets.
5 All wall & floors opening covered.
6Fire watch will be provided during and continuouslyfor 30 minutes after work, including during anywork breaks.
7 Fire watch is supplied with suitable extingushers.
8Fire watch is trained in use of this equipment and in
sounding alarm.
9Hot work area inspected 30 minutes after jobcompleted.
10 Fire watcher to wear identifiable vest ( Green )
Firewatcher:
________________________
Name:
Date:
FIRE WATCHER CHECKLIST
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37E_?
.HR sroPrER NG^NG ANIANG 7312rs r3 5ae7)
For having successfully compleied
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CERTIFICATE 50163
Awarded toH WEt LIONC (890914-13-5129)
For having successfully completed
FiREWATCHER COURSE
Held On
25ff lULY 2013
t\/ @MnlMFriiri6n niNiE iry oate: 24u JU|Y 2016
ffil
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CERTIFICATE
Awarded toLEO Il, ItCHEAL ACHA €60102-52-591 7)
Held On
l9 JULY 2013
49875
For having successfully completed
FIRE WATCHER COURSE
G r