Hot Tapping and Line Stopping - Pipeline Specialty...
-
Upload
truongcong -
Category
Documents
-
view
304 -
download
7
Transcript of Hot Tapping and Line Stopping - Pipeline Specialty...
Industries
About Mirage MachinesMirage portable machine tools optimise the performance of on-site assets by achieving operational excellence, maximising uptime and improving productivity.
Our proprietary technology drives the development of the most reliable, durable, efficient and precise portable machine tools on the market, that are capable of delivering the most exacting standards of tolerance with the highest quality output.
Our portfolio of portable machine tools are suitable for a diverse range of on-site machining applications. Mirage have been granted ISO 9001:2008 certification for our design and manufacturing systems and we are able to provide full CE certification for our products.
Mirage manufacture a range of portable machines for a wide variety of applications and industries including:
Our products are supported by industry experts who work closely with our customers to optimise performance for industry specific applications. With extensive experience within service companies, our teams understand the dynamics of a wide range of industries and have the capability to deliver turn-key solutions that both meet specific requirements and address complex challenges.
• oil & gas• wind power • power generation • ship build & repair
Contact Us
• mining & construction• subsea • utilities
T: +44 (0) 1332 291767F: +44 (0) 1332 370356
Mirage Machines 8 - 10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK
Content
Hot Tapping7 HTM100 (18” stroke - Ø1/2 - 4” capacity) Manual Hot Tap
9 HTM150XL (32” stroke - Ø1/2 - 6” capacity) Manual Hot Tap
12 MHT3-12 (42” stroke - Ø3 - 12” capacity) Hot Tapping
16 MHT4-16 (66” stroke - Ø4 - 16” capacity) Hot Tapping 20 MHT4-20 (72” stroke - Ø4 - 20” capacity) Hot Tapping
24 MHT8-24 (80” stroke - Ø8 - 24” capacity) Hot Tapping
28 MHT12-36 (110” stroke - Ø12 - 36” capacity) Hot Tapping
32 MHT12-42 (130” stroke - Ø12 - 42” capacity) Hot Tapping
36 MHT24-60 (150” stroke - Ø24 - 60” capacity) Hot Tapping
40 CHT1000 (40” stroke - Ø3 - 12” capacity) Hot Tapping
43 CHT2000 (80” stroke - Ø6 - 24” capacity) Hot Tapping
46 CHT3000 (120” stroke - Ø12 - 36” capacity) Hot Tapping
5 Overview & Gallery
Line Stopping49 LSA4-12 (Ø4 - 12” (line stop head capacity)) Line Stop Actuator
51 LSA14-20 (Ø14 - 20” (line stop head capacity)) Line Stop Actuator
53 LSA22-34 (Ø22 - 34” (line stop head capacity)) Line Stop Actuator
55 LSA36-48 (Ø36 - 48” (line stop head capacity)) Line Stop Actuator
Introduction to Hot Tapping and Line StoppingMirage hot tapping machines offer unparalleled performance with our range carrying some of the most reliable, durable, efficient and precise hot tapping machines on the market. Our range of high pressure hot tapping machines have a high working pressure capacity of 5000 p.s.i maximum making them ideal for the most challenging pipeline operations.
Drawing upon our great history of engineering excellence we have been able to build some industry leading features in to our hot tapping machines including our patented helical gear drive, rotary pressure seals and four fixed feeds for differing pipeline conditions.The Mirage hot tapping machines can be used for a wide range of applications including:• Transmission pipeline• Water mains pipeline• Wellhead maintenance• Construction tie-ins• Gas distribution• Subsea pipelines• Petrochemical pipeline• Valve installation & repair• Temporary isolation
Our hot tapping machines offer industry leading patented features, including helical gear drive as close to the cutting head as possible, rotary pressure seals and four fixed feeds for differing pipeline conditions.
Machine Model
Hot Tapping and Line Stopping Range
• Lightweight• Robust• Marinised versions available
for subsea application
Manual Hot Tap HTM100 – ½" to 4" (18") strokeHTM150XL – ½" to 6" (32") stroke
• Lightweight • Versatile hot taps, bypass lines and
completion plugs• Operates to 1480psi
HTM100 & HTM150XL
CHT1000, CHT2000 & CHT3000 CHT1000Hot Tap Machine 3” to 12” (40”) stroke
CHT2000Hot Tap Machine 6” to 24” (80”) stroke
CHT3000Hot Tap Machine 12” to 36” (120”) stroke
• 5000psi high pressure capability• Variable feed rates• Geared counter reduces height
Hot Tapping and Line Stopping
0 30 60
HTM150XL
CHT1000
MHT3-12
MHT4-16
MHT8-24
MHT12-36
MHT12-42
MHT24-60
CHT2000
CHT3000
HTM100
Hot Tapping Machine MHT3-12 – 42" stroke
3 to 12" capacityMHT4-16 – 66" stroke
4 to 16" capacityMHT8-24 – 80" stroke
8 to 24" capacity
Hot Tapping Machine MHT12-36 – 110" stroke
12 to 36" capacityMHT12-42 – 130" stroke
12 to 42" capacityMHT24-60 – 150" stroke
24 to 60" capacity
MHT3-12, MHT4-16 & MHT8-24 MHT12-36, MHT12-42 & MHT24-60
• Helical geared drive close to cut• 4 fixed feed gearbox• Industry standard connections
Drive Power Options
Air Hydraulic
High Pressure
Low Pressure
½"-6"
3"-12"
4"-16"
8"-24"
12"-36"
12"-42"
24"-60"
½"-4"
3"-12"
6"-24"
12"-36"
• Helical geared drive close to cut• 4 fixed feed gearbox• Industry standard connections
5
Hot Tapping and Line Stopping
Mirage’s LSA range is designed for ease of use, making line stops in conjunction with the required line stop head and housings. Able to operate on various material pipelines, through differing wall thickness and either surface or subsea, without the need to shut down the line.
Machine Model
Hot Tapping and Line Stopping Range
• Temporary pipeline isolation• No costly interruption of service• Allow temporary or permanent
bypass
LSA22-34
LSA36-48
LSA4-12
LSA14-20
0 25 50
Line Stop ActuatorLine Stop Head CapacityLSA4-12 – 4 to 12"LSA14-20 – 14 to 20"LSA22-34 – 22 to 34" LSA36-48 – 36 to 48"
• Hydraulically operated• Travel position indicator• Pressure relief protects against damage
LSA4-12, LSA14-20, LSA22-34 & LSA36-48
22"-34"
36"-48"
4"-12"
14"-20"
Drive Power Options
Air Hydraulic
Line Stop Actuators
T: +44 (0) 1332 291767F: +44 (0) 1332 370356
Mirage Machines 8 - 10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK
6
18” stroke - Ø1/2 - 4” capacity
HTM150Hot Tapping
The machine is supplied complete with toolkit, air filterlubricator (when required) and hose connection, all required hole saw adapters and drive plates, storage / shipping box, CE certificate, packing list and manual.
T: +44 (0)1332 291767 F: +44 (0)1332 370356 [email protected] www.miragemachines.com
Mirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK• • • • •
• • •
A version of our HTM machines with a maximum working pressure capacity of 1480 p.s.i, it can hot tap from Ø1/2 - 4” specifically designed for the water, gas and petrochemical industries.
• Manual rotation & feed• 2” NPT connection• Lightweight construction• Pressure 102 bar (1480 psi)
18” stroke - Ø1/2 - 4” capacity
HTM100Hot Tapping
The machine is supplied complete with toolkit, air filterlubricator (when required) and hose connection, all required hole saw adapters and drive plates, storage / shipping box, CE certificate, packing list and manual.
T: +44 (0)1332 291767 F: +44 (0)1332 370356 [email protected] www.miragemachines.comMirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK• • • • •
• • •
A version of our HTM machines with a maximum working pressure capacity of 1480 p.s.i, it can hot tap from Ø1/2 - 4” specifically designed for the water, gas and petrochemical industries.
• Manual rotation & feed• 2” NPT connection• Lightweight construction• Pressure 102 bar (1480 psi)
7
Minimum Tapping Hole Diameter
Maximum Tapping Hole Diameter
HTM150Hot Tapping
T: +44 (0)1332 291767 F: +44 (0)1332 370356 [email protected] www.miragemachines.com
Mirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK• • • • •
• • •
Maximum Working Pressure
Maximum Operating Temperature
Minimum Clearance for Spindle
Spindle Bar Travel
R.P.M (when ratchet driven)
Drive - Pneumatic (weight + 4 Kgs)
Air Supply Required @ 90 p.s.i
13mm
102mm
1480 p.s.i
200°C
33mm
457mm
0
0.9 Hp
42 s.c.f.m
1/2”
4”
3.0mm 0.118”
25 Kgs
41 Kgs
55 Lbs
90 Lbs
W - 38cm - (15”)L - 135cm - (34”) H - 36cm - (14”)
102 bar
392°F
1.3”
18”
200
0.67Kw
1.19 m3/m
Feed Rate - Manual / Revolution
Technical Details
Feed Rates
Machine Weight
Shipping Weight
Weights and Dimensions
Shipping Dimensions
Minimum Tapping Hole DiameterMaximum Tapping Hole Diameter
HTM100Hot Tapping
T: +44 (0)1332 291767 F: +44 (0)1332 370356 [email protected] www.miragemachines.comMirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK• • • • •
• • •
Maximum Working PressureMaximum Operating TemperatureMinimum Clearance for SpindleSpindle Bar Travel
R.P.M (when ratchet driven)Drive - Pneumatic (weight + 4 Kgs)Air Supply Required @ 90 p.s.i (6.3 bar)
13mm102mm1480 p.s.i200°C33mm
457mm01 Hp29.5 s.c.f.m
1/2”4”
3.0mm/rev 0.118”
15 Kgs 31 Kgs
33 Lbs 68 Lbs
W - 34cm - (13.4”)L - 131cm - (51.6”) H - 35cm - (13.8”)
102 bar392°F1.3”
18”
750w0.84 m3/m
Feed Rate - Manual / Revolution Hand Feed
Technical Details
Feed Rates
Machine WeightShipping Weight
Weights and Dimensions
Shipping Dimensions
8
32” stroke - Ø1/2 - 6” capacity
HTM150XLHot Tapping
Part of our HTM machine range, with a maximum working pressure capacity of 1480 p.s.i it can hot tap from Ø1/2 - 6”. Specifically designed for the water, gas and petrochemical industries.
The HTM150XL machine is supplied complete with toolkit, air filter lubricator (when required) and hose connection, all required hole saw adapters and drive plates, storage / shipping box, CE certificate, packing list and manual.
Alternatively, you can purchase the complete HTM150XL SET which also includes additional tooling with the machine(see page 3).
T: +44 (0)1332 291767 F: +44 (0)1332 370356 [email protected] www.miragemachines.com
Mirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK• • • • •
• • •
• Manual rotation & feed• 2” NPT connection• Lightweight construction• Pressure 102 bar (1480 psi)
9
Minimum Tapping Hole Diameter
Maximum Tapping Hole Diameter
HTM150XLHot Tapping
T: +44 (0)1332 291767 F: +44 (0)1332 370356 [email protected] www.miragemachines.com
Mirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK• • • • •
• • •
Maximum Working Pressure
Maximum Operating Temperature
Spindle Bar Travel
R.P.M (when motor driven)
Drive - Pneumatic (weight + 4 Kgs)
Air Supply Required @ 90 p.s.i
12mm
152mm
102 bar
200°C
813mm
0
0.9 Hp
42 s.c.f.m
1/2”
6”
3.0mm 0.118”
32 Kgs
68 Kgs
70 Lbs
150 Lbs
W - 42cm - (17”)L - 220cm - (86”) H - 33cm - (13”)
1480 p.s.i
392°F
32”
200
0.67Kw
1.19 m3/m
Feed Rate - Manual / Revolution
Technical Details
Feed Rates
Machine Weight
Shipping Weight
Weights and Dimensions
Shipping Dimensions
1500
760mm STROKE
10
HTM150XL - SET (complete machine and accessories package)
HTM150XLHot Tapping
T: +44 (0)1332 291767 F: +44 (0)1332 370356 [email protected] www.miragemachines.com
Mirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK• • • • •
• • •
Machine FlangeAdapters
Drills Hole Saws
PART
HTM150XL
HTM1504
TA2-2
FA2#150
FA3#150
FA4#150
DESCRIPTION
(1/2” - 6”) HOT TAP MACHINE
18” STROKE SHORT DRILL SHAFT
2” NPT THREADED ADAPTER
2” #150 FLANGE ADAPTER
3” #150 FLANGE ADAPTER
4” #150 FLANGE ADAPTER
QTY
1
1
2
1
1
1
FA6#150
FA2#300
FA3#300
FA4#300
6” #150 FLANGE ADAPTER
2” #300 FLANGE ADAPTER
3” #300 FLANGE ADAPTER
4” #300 FLANGE ADAPTER
1
1
1
1
FA6#300 6” #300 FLANGE ADAPTER 1
HTMD1/2
HTMD1
1/2” STANDARD DRILL
1” STANDARD DRILL
1
1
HTMD11/4 1-1/4” STANDARD DRILL 1
HTMD11/2 1-1/2” STANDARD DRILL 1
Complete set for 1/2 - 6” #150 and #300 Hot Taps
Flange Adapters
Standard Drills
HTMHSP2
HTMHSP3
2-3” HOLE SAW HOLDER & PILOT DRILL
3-6” HOLE SAW HOLDER & PILOT DRILL
1
1
HTM1511 3-6” HOLE SAW DRIVE PLATE 1
Hole Saw Tooling
HTMHS2
HTMHS3
2” HOT TAP HOLE SAW
3” HOT TAP HOLE SAW
1
1
HTMHS4 4” HOT TAP HOLE SAW 1
HTMHS6 6” HOT TAP HOLE SAW 1
Hole Saw Cutters
11
42” stroke - Ø3 - 12” capacity
MHT3-12Hot Tapping
A hot tapping machine used to makeconnections and branches to pipelineswithout shutdown either surface or sub sea (with optional kit).
The Mirage MHT range is designed for ease of use in making 3 - 12 inch (76 - 305mm) taps into various material pipelines and tanks. Hydraulically or pneumatically operated with industry standard boring bar connection and flange adapter connection for existing equipment.
Maximum working pressure is 1,450 p.s.i (100 bar). Maximum operatingtemperature is 390°F (200°C).
Supplied complete with hot tap machine, (air preparation equipment where required) and boring bar drive motor, lifting brackets, (3 - 4”), (6 - 12”) cutter holders, connection hoses, valves and pressure gauge, toolkit, all required mounting studs and nuts and #600 RTJ connection spool, RTJ soft iron seal, CE certificate, packing list and manual - pressure certificate for working pressure - 1480 psi (100 bar).
T: +44 (0)1332 291767 F: +44 (0)1332 370356 [email protected] www.miragemachines.comMirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK• • • • •
• • •
• Helical geared drive• Drive as close to cutter as possible• 1 speed feed gearbox (4 speed available) • 2.5” boring bar as standard• Cutter holders 3-12” included• Industry standard connections
12
MHT3-12Hot Tapping
T: +44 (0)1332 291767 F: +44 (0)1332 370356 [email protected] www.miragemachines.comMirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK• • • • •
• • •
Minimum Tapping Hole DiameterMaximum Tapping Hole DiameterMaximum Operating PressureStandard Certified PressureMaximum Operating Temperature (continuous)Boring Bar TravelBoring Bar DiameterR.P.MDrive - Hydraulic @ 100 bar (1450 psi)Hydraulic Supply Required @ 1050 p.s.i (100 bar)Pneumatic Drive @ 6 bar (90 psi)
76mm305mm100 Bar100 Bar200°C
1067mm63.5mmMin: 53.7 Kw
3”12”
8.46mm0 - 1000mm / min
0.333”0 - 40” / min
183 Kgs203 Kgs
403 Lbs447 Lbs
W - 62cm (24”)L - 279cm (110”) H - 68cm (27”)
1450 p.s.i1450 p.s.i390°F
42”2.5”Max: 405 Hp
50 L/min3 Kw
13 Gal/min4 Hp
Feed Rate - Manual / RevolutionFast Traverse Feed Rate
0.076mm 0.003”Feed Rate Auto Feed Gearbox / Rev
Technical Details
Feed Rates
Machine WeightShipping WeightShipping Dimensions
Weights and Dimensions
8.46mm0 - 1000mm / min
0.333”0 - 40” / min
0.025, 0.076, 0.10, 0.14mm
0.001”, 0.003”, 0.004”, 0.0055”
1 Speed (standard) 4 Speed (optional)
13
MHT3-12Hot Tapping
T: +44 (0)1332 291767 F: +44 (0)1332 370356 [email protected] www.miragemachines.comMirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK• • • • •
• • •
Engine - DieselMaximum Pump DeliveryMaximum Operating PressureStandard Reservoir CapacityDiesel Fuel Tank CapacityWeight (not including fuel and hydraulic oil)12volt Battery Start and Pendant Control
35 Kw0 - 80 Lpm100 Bar250 Litres
25 Litres727 Kgs
47 Hp0 - 21 gpm1450 p.s.i55 Gallons
5.5 Gallons1600 Lbs
PP4 - Hydraulic Power Unit
Seal and Spare Parts KitFast Traverse Motor and Gear Set
Optional Accessories
Skid and Packaging for MHT3-12Description
1115
165Lbs
57
75Kgs
MHT3-12-SKMHT13-12-6
MHT3-12-7Part Number
3-46-12 150-305
Plug Holders
Inches mm80-100
Nominal Size
2.58
LbsWeight
14
KgsMHT3-12-5-3MHT3-12-5-4
Part No
346810
100150200250
Standard Flange Adaptors
In DN80
Nominal Size
54577085115
26323942
Lbs Kgs24
ASME Class 150
150-3FA150-4FA150-6FA150-8FA150-10FA
Part No556595100155
29434570
Lbs Kgs25
ASME Class 300
300-3FA300-4FA300-6FA300-8FA300-10FA
Part No5780146150200
36666891
Lbs Kgs26
ASME Class 600
600-3FA600-4FA600-6FA600-8FA600-10FA
12 300 170 77 150-12FA 215 98 300-12FA 315 143 600-12FA
Part No
14
MHT3-12Hot Tapping
T: +44 (0)1332 291767 F: +44 (0)1332 370356 [email protected] www.miragemachines.comMirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK• • • • •
• • •
346810
100150200250
Standard Hot Tap Applications
In DN80
Nominal Size
2.433.435.477.319.5
87.3138.9185.8241.3
In mm67
Actual Size
125.7514.522.5
13710
Lbs Kgs0.5
Standard Hot Tap Cutters
HTC3HTC4HTC6HTC8HTC10
Part No0.50.5222
0.20.90.90.9
Lbs Kgs0.2
Standard Hot Tap Pilot Drills
SHTPD3SHTPD4SHTPD6SHTPD8SHTPD10
12 300 11.5 292.1 36 16 HTC12 2.5 1 SHTPD12
Part No
46810
100150200250
Standard Line Stop Applications
In DNNominal Size
3.935.937.879.87
99.8150.6200.03250.7
In mmActual Size
425553.584
19252438
Lbs KgsStandard Line Stop Cutters
LSC4LSC6LSC8LSC10
Part No5.5666.5
2.52.72.72.9
Lbs KgsStandard Hot Tap Pilot Drills
LSPD4LSPD6LSPD8LSPD10
12 300 11.81 299.9 98 45 LSC12 7.5 3.4 LSPD12
Part No
15
66” stroke - Ø4 - 16” capacity
MHT4-16Hot Tapping
A hot tapping machine used to makeconnections and branches to pipelineswithout shutdown either surface or sub sea (with optional kit).
The Mirage MHT range is designed for ease of use in making 4 - 16 inch (102 - 405mm) taps into various material pipelines and tanks. Hydraulically or pneumatically operated with industry standard boring bar connection and flange adapter connection for existing equipment.
Maximum working pressure is 1,450 p.s.i (100 bar). Maximum operatingtemperature is 390°F (200°C).
Supplied complete with hot tap machine, (air preparation equipment where required) and boring bar drive motor, lifting brackets, (3 - 4”), (6 - 12”) (12 - 16”) cutter holders, connection hoses, valves and pressure gauge, toolkit, all required mounting studs & nuts and #600 RTJ connection spool, RTJ soft iron seal, CE certificate, packing list and manual pressure certificate for working pressure - 1480 psi (100 bar).
T: +44 (0)1332 291767 F: +44 (0)1332 370356 [email protected] www.miragemachines.comMirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK• • • • •
• • •
• Helical geared drive close to the cut• 1 speed feed gearbox (4 speed available)• 3” boring bar as standard• Cutter holders 4 - 16” included• Measuring rod for depth control• Industry standard connections
16
MHT4-16Hot Tapping
T: +44 (0)1332 291767 F: +44 (0)1332 370356 [email protected] www.miragemachines.comMirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK• • • • •
• • •
Minimum Tapping Hole DiameterMaximum Tapping Hole DiameterMaximum Operating PressureStandard Certified PressureMaximum Operating Temperature (continuous)Boring Bar TravelBoring Bar DiameterR.P.MDrive - Hydraulic @ 100 bar (1450 psi)Hydraulic Supply Required @ 1050 p.s.i (100 bar)Pneumatic Drive @ 6 bar (90 psi)
102mm405mm100 Bar100 Bar200°C
1676mm75mmMin: 53.7 Kw
4”16”
8.46mm0 - 1000mm / min
0.333”0 - 40” / min
485 Kgs585 Kgs
1067 Lbs1287 Lbs
W - 62cm (24”)L - 342cm (134”) H - 68cm (27”)
1450 p.s.i1450 p.s.i390°F
66”3”Max: 405 Hp
50 L/min3 Kw
13 Gal/min4 Hp
Feed Rate - Manual / RevolutionFast Traverse Feed Rate
0.001”, 0.003”, 0.004”, 0.0055”
Feed Rate Auto Feed Gearbox / Rev
Technical Details
Feed Rates
Machine WeightShipping WeightShipping Dimensions
Weights and Dimensions
Length with measuring rod = 4253mm (167”)
0.333”0 - 40” / min
0.003”
8.46mm0 - 1000mm / min
0.076mm 0.025, 0.076, 0.10, 0.14mm
1 Speed (standard) 4 Speed (optional)
17
MHT4-16Hot Tapping
T: +44 (0)1332 291767 F: +44 (0)1332 370356 [email protected] www.miragemachines.comMirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK• • • • •
• • •
Engine - DieselMaximum Pump DeliveryMaximum Operating PressureStandard Reservoir CapacityDiesel Fuel Tank CapacityWeight (not including fuel and hydraulic oil)12volt Battery Start and Pendant Control
35 Kw0 - 80 Lpm100 Bar250 Litres
25 Litres727 Kgs
47 Hp0 - 21 gpm1450 p.s.i55 Gallons
5.5 Gallons1600 Lbs
PP4 - Hydraulic Power Unit
Seal and Spare Parts Kit
Optional Accessories
Skid and Packaging for MHT4-20Description
11165Lbs
575Kgs
MHT4-20-SKMHT4-20-7Part Number
3-46-12 150-305
Plug Holders
Inches mm80-100
Nominal Size
2.58
LbsWeight
14
KgsMHT3-12-5-3MHT3-12-5-4
14-20 355-508 16 7 MHT4-20-5-3
Part No
346810
100150200250
Standard Flange Adaptors
In DN75
Nominal Size
59707999128
32364558
Lbs Kgs27
ASME Class 150
150-3FA150-4FA150-6FA150-8FA150-10FA
Part No647999130174
36455979
Lbs Kgs29
ASME Class 300
300-3FA300-4FA300-6FA300-8FA300-10FA
Part No6682103136193
37476288
Lbs Kgs30
ASME Class 600
600-3FA600-4FA600-6FA600-8FA600-10FA
12 300 185 84 150-12FA 244 111 300-12FA 254 116 600-12FA
14 350 231 105 150-14FA 319 145 300-14FA 379 172 600-14FA16 400 301 137 150-16FA 409 186 300-16FA 549 250 600-16FA
Part No
18
MHT4-16Hot Tapping
T: +44 (0)1332 291767 F: +44 (0)1332 370356 [email protected] www.miragemachines.comMirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK• • • • •
• • •
346810
100150200250
Standard Hot Tap Applications
In DN80
Nominal Size
2.433.435.477.319.5
87.3138.9185.8241.3
In mm67
Actual Size
125.7514.522.5
13710
Lbs Kgs0.5
Standard Hot Tap Cutters
HTC3HTC4HTC6HTC8HTC10
Part No0.50.5222
0.20.90.90.9
Lbs Kgs0.2
Standard Hot Tap Pilot Drills
SHTPD3SHTPD4SHTPD6SHTPD8SHTPD10
12 300 11.5 292.1 36 16 HTC12 2.5 1 SHTPD1214 350 12.75 323 42 19 HTC14 5.5 2.5 SHTPD1416 400 14.68 373 61 28 HTC16 6 2.7 SHTPD16
Part No
46810
100150200250
Standard Line Stop Applications
In DNNominal Size
3.935.937.879.87
99.8150.6200.03250.7
In mmActual Size
3.591627
24712
Lbs KgsStandard Line Stop Cutters
LSC4LSC6LSC8LSC10
Part No0.5222
0.20.90.90.9
Lbs KgsStandard Line Stop Pilot Drills
LSPD4LSPD6LSPD8LSPD10
12 300 11.81 299.9 40.5 18 LSC12 2.5 1 LSPD1214 350 13.06 332 49 22 LSC14 5.5 2.5 LSPD1416 400 15.06 383 64 29 LSC16 6 2.7 LSPD16
Part No
19
72” stroke - Ø4 - 20” capacity
MHT4-20Hot Tapping
A hot tapping machine used to makeconnections and branches to pipelineswithout shutdown either surface or sub sea (with optional kit).
The Mirage MHT range is designed for ease of use in making 4 - 20 inch (102 - 508mm) taps into various material pipelines and tanks. Hydraulically or pneumatically operated with industry standard boring bar connection and flange adapter connection for existing equipment.
Maximum working pressure is 1,450 p.s.i (100 bar). Maximum operatingtemperature is 390°F (200°C).
Supplied complete with hot tap machine, (air preparation equipment where required) and boring bar drive motor, lifting brackets, (3 - 4”) (6 - 12”) (12 - 20”) cutter holders, connection hoses, valves and pressure gauge, toolkit, all required mounting studs & nuts and #600 RTJ connection spool, RTJ soft iron seal, CE certificate, packing list and manual - pressure certificate for working pressure - 1480 psi (100 bar).
T: +44 (0)1332 291767 F: +44 (0)1332 370356 [email protected] www.miragemachines.comMirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK• • • • •
• • •
• Helical geared drive close to the cut• 1 speed feed gearbox (4 speed available) • 3” boring bar as standard• Cutter holders 4 - 20” included• Measuring rod for depth control• Industry standard connections
20
MHT4-20Hot Tapping
T: +44 (0)1332 291767 F: +44 (0)1332 370356 [email protected] www.miragemachines.comMirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK• • • • •
• • •
Minimum Tapping Hole DiameterMaximum Tapping Hole DiameterMaximum Operating PressureStandard Certified PressureMaximum Operating Temperature (continuous)Boring Bar TravelBoring Bar DiameterR.P.MDrive - Hydraulic @ 1450 psi (100 bar)Hydraulic Supply Required @ 1050 p.s.i (100 bar)Pneumatic Drive @ 90 psi (6 bar)
102mm508mm100 Bar100 Bar200°C
1830mm75mmMin: 53.7 Kw
4”20”
505 Kgs605 Kgs
1111 Lbs1331 Lbs
W - 62cm (24”)L - 357cm (140”) H - 68cm (27”)
1450 p.s.i1450 p.s.i390°F
72”3”Max: 405 Hp
50 L/min3 Kw
13 Gal/min4 Hp
Technical Details
Feed Rates
Machine WeightShipping WeightShipping Dimensions
Weights and Dimensions
Length with measuring rod = 5440mm (214”)
8.46mm0 - 1000mm / min
0.333”0 - 40” / min
Feed Rate - Manual / RevolutionFast Traverse Feed Rate
0.076mm 0.003”Feed Rate Auto Feed Gearbox / Rev
8.46mm0 - 1000mm / min
0.333”0 - 40” / min
0.025, 0.076, 0.10, 0.14mm
0.001”, 0.003”, 0.004”, 0.0055”
1 Speed (standard) 4 Speed (optional)
21
MHT4-20Hot Tapping
T: +44 (0)1332 291767 F: +44 (0)1332 370356 [email protected] www.miragemachines.comMirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK• • • • •
• • •
Engine - DieselMaximum Pump DeliveryMaximum Operating PressureStandard Reservoir CapacityDiesel Fuel Tank CapacityWeight (not including fuel and hydraulic oil)12volt Battery Start and Pendant Control
35 Kw0-80 Lpm100 Bar250 Litres
25 Litres727 Kgs
47 Hp0-21 gpm1450 p.s.i55 Gallons
5.5 Gallons1600 Lbs
PP4 - Hydraulic Power Unit
Seal and Spare Parts Kit
Optional Accessories
Skid and Packaging for MHT4-20Description
11165Lbs
575Kgs
MHT4-20-SKMHT4-20-7Part Number
3-46-12 150-305
Plug Holders
Inches mm80-100
Nominal Size
2.58
LbsWeight
14
KgsMHT3-12-5-3MHT3-12-5-4
14-20 355-508 16 7 MHT4-20-5-3
Part No
4681012
150200250300
Standard Flange Adaptors
In DN100
Nominal Size
707999128185
36455884
Lbs Kgs32
ASME Class 150
150-4FA150-6FA150-8FA150-10FA150-12FA
Part No365455979111
99130174244
Lbs Kgs79
ASME Class 300
300-4FA300-6FA300-8FA300-10FA300-12FA
Part No82103136193254
476288116
Lbs Kgs37.5
ASME Class 600
600-4FA600-6FA600-8FA600-10FA600-12FA
14 350 231 105 150-14FA 145 319 300-14FA 379 172 600-14FA
16 400 301 137 150-16FA 186 409 300-16FA 549 250 600-16FA18 450 361 164 150-18FA 231 508 300-18FA 748 340 600-18FA20 500 442 201 150-20FA 280 616 300-20FA 811 369 600-20FA
Part No
22
MHT4-20Hot Tapping
T: +44 (0)1332 291767 F: +44 (0)1332 370356 [email protected] www.miragemachines.comMirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK• • • • •
• • •
346810
100150200250
Standard Hot Tap Applications
In DN80
Nominal Size
2.433.435.477.319.5
87.3138.9185.8241.3
In mm67
Actual Size
125.7514.522.5
13710
Lbs Kgs0.5
Standard Hot Tap Cutters
HTC3HTC4HTC6HTC8HTC10
Part No0.50.5222
0.20.90.90.9
Lbs Kgs0.2
Standard Hot Tap Pilot Drills
SHTPD3SHTPD4SHTPD6SHTPD8SHTPD10
12 300 11.5 292.1 36 16 HTC12 2.5 1 SHTPD1214 350 12.75 323 42 19 HTC14 5.5 2.5 SHTPD1416 400 14.68 373 61 28 HTC16 6 2.7 SHTPD1618 450 15.06 383 73.5 33 HTC18 6 2.7 SHTPD1820 500 17 432 84 38 HTC20 6.5 3 SHTPD20
Part No
46810
100150200250
Standard Line Stop Applications
In DNNominal Size
3.935.937.879.87
99.8150.6200.03250.7
In mmActual Size
3.591627
24712
Lbs KgsStandard Line Stop Cutters
LSC4LSC6LSC8LSC10
Part No0.5222
0.20.90.90.9
Lbs KgsStandard Line Stop Pilot Drills
LSPD4LSPD6LSPD8LSPD10
12 300 11.81 299.9 40.5 18 LSC12 2.5 1 LSPD1214 350 13.06 332 49 22 LSC14 5.5 2.5 LSPD1416 400 15.06 383 64 29 LSC16 6 2.7 LSPD1618 450 17 432 84 38 LSC18 6.5 3 LSPD1820 500 19 483 98 45 LSC20 7.5 3.4 LSPD20
Part No
23
80” stroke - Ø8 - 24” capacity
MHT8-24Hot Tapping
A hot tapping machine used to makeconnections and branches to pipelineswithout shutdown either surface or sub sea (with optional kit).
The Mirage MHT range is designed for ease of use in making 8 - 24 inch (203 - 610mm) taps into various material pipelines and tanks.
Hydraulically operated with industry standard boring bar connection and flange adapterconnection for existing equipment.
Maximum working pressure is 1,450 p.s.i (100 bar). Maximum operating temperature is 390°F (200°C).
Access ladder and platform provided for operator use.
The machine is supplied complete with hot tap machine, hydraulic fast traverse and boring bar drive motor, lifting brackets, (8 - 12”) (12 - 24”) cutter holders, connection hoses, valves and pressure gauge, toolkit, all required mounting studs & nuts and #600 connection spool, ladder / skid, CE certificate, packing list and manual - pressure certificate for working pressure - 1480 psi (100 bar).
T: +44 (0)1332 291767 F: +44 (0)1332 370356 [email protected] www.miragemachines.comMirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK• • • • •
• • •
• Helical geared 35hp drive• Drive as close to cutter as possible• 1 speed feed gearbox (4 speed available) • 6” boring bar as standard • Access ladder and skid• Cutter holders 8 - 24” included• Industry standard connections
24
MHT8-24Hot Tapping
T: +44 (0)1332 291767 F: +44 (0)1332 370356 [email protected] www.miragemachines.comMirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK• • • • •
• • •
Minimum Tapping Hole DiameterMaximum Tapping Hole DiameterMaximum Operating PressureStandard Certified PressureMaximum Operating Temperature (continuous)Boring Bar TravelBoring Bar DiameterR.P.MDrive - Hydraulic @ 1450 psi (100 bar)Fast Traverse Feed - HydraulicHydraulic Supply Required @ 1050 p.s.i (100 bar)
203mm610mm100 Bar100 Bar200°C
2032mm150mmMin: 535 Hp
8”24”
1110 Kgs1250 Kgs
2442 Lbs2750 Lbs
W - 62cm (24”)L - 378cm (149”) H - 68cm (27”)
1450 p.s.i1450 p.s.i390°F
80”6”Max: 4026.1 Kw
2.2 Hp50 L/min
1.64 Kw13 Gal/min
Technical Details
Feed Rates
Machine WeightShipping WeightShipping Dimensions
Weights and Dimensions
8.46mm0 - 1000mm / min
0.333”0 - 40” / min
Feed Rate - Manual / RevolutionFast Traverse Feed Rate
0.076mm 0.003”Feed Rate Auto Feed Gearbox / Rev
8.46mm0 - 1000mm / min
0.333”0 - 40” / min
0.025, 0.076, 0.10, 0.14mm
0.001”, 0.003”, 0.004”, 0.0055”
1 Speed (standard) 4 Speed (optional)
25
MHT8-24Hot Tapping
T: +44 (0)1332 291767 F: +44 (0)1332 370356 [email protected] www.miragemachines.comMirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK• • • • •
• • •
Engine - DieselMaximum Pump DeliveryMaximum Operating PressureStandard Reservoir CapacityDiesel Fuel Tank CapacityWeight (not including fuel and hydraulic oil)12volt Battery Start and Pendant Control
35 Kw0 - 80 Lpm100 Bar250 Litres
25 Litres727 Kgs
47 Hp0 - 21 gpm1450 p.s.i55 Gallons
5.5 Gallons1600 Lbs
PP4 - Hydraulic Power Unit
8-1012-36 305-915
Plug Holders
Inches mm203-254
Nominal Size
1214
LbsWeight
5.56.4
KgsMHT8-24-5-3MHT12-42-5-3
Part No
810121416
250300350400
Standard Flange Adaptors
In DN200
Nominal Size
99128170240280
5877109127
Lbs Kgs45
ASME Class 150
150-8FA150-10FA150-12FA150-14FA150-16FA
Part No130174232255315
79105116143
Lbs Kgs59
ASME Class 300
300-8FA300-10FA300-12FA300-14FA300-16FA
Part No136193268354510
88121.8161232
Lbs Kgs62
ASME Class 600
600-8FA600-10FA600-12FA600-14FA600-16FA
18 450 329 149 150-18FA 363 165 300-18FA 560 254 600-18FA
20 500 416 189 150-20FA 465 211 300-20FA 730 332 600-20FA22 550 425 193 150-22FA 567 257 300-22FA 925 420 600-22FA24 600 612 278 150-24FA 786 357 300-24FA 1125 510 600-24FA
Part No
26
MHT8-24Hot Tapping
T: +44 (0)1332 291767 F: +44 (0)1332 370356 [email protected] www.miragemachines.comMirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK• • • • •
• • •
810121416
250300
Standard Hot Tap Applications
In DN200
Nominal Size
7.319.511.512.7514.69
241.3292324373
In mm185.8
Actual Size
14.522.5364255
10161925
Lbs Kgs7
Standard Hot Tap Cutters
HTC8HTC10HTC12HTC14HTC16
Part No2255.56
0.92.22.52.7
Lbs Kgs0.9
Standard Hot Tap Pilot Drills
SHTPD8SHTPD10SHTPD12SHTPD14SHTPD16
18 15.06 383 53.5 24 HTC18 6 2.7 SHTPD1820 17 432 84 38 HTC20 6.5 2.9 SHTPD2022 19 483 98 45 HTC22 7.5 3.4 SHTPD2224 21 533 125 57 HTC24 8 3.6 SHTPD24
Part No
8101214
200250300350
Standard Line Stop Applications
In DNNominal Size
7.879.8711.8113.06
200.03250.7300332
In mmActual Size
16273642
7121822
Lbs KgsStandard Line Stop Cutters
LSC8LSC10LSC12LSC14
Part No2255.5
0.90.92.22.5
Lbs KgsStandard Line Stop Pilot Drills
LSPD8LSPD10LSPD12LSPD14
16 400 15.06 383 53.5 24 LSC16 6 2.7 LSPD1618 450 17 432 84 38 LSC18 6 2.7 LSPD1820 500 19 483 98 45 LSC20 6.5 2.9 LSPD2022 550 21 533 125 57 LSC22 7.5 3.4 LSPD2224 600
350400450500550600
23 584 135 61 LSC24 8 3.6 LSPD24
Part No
27
110” stroke - Ø12 - 36” capacity
MHT12-36Hot Tapping
A hot tapping machine used to makeconnections and branches to pipelineswithout shutdown either surface or sub sea (with optional kit).
The Mirage MHT range is designed for ease of use in making 12 - 36 inch (305 - 915mm) taps into various material pipelines and tanks.
Hydraulically operated with industry standard boring bar connection and flange adapter connection for existing equipment.
Maximum working pressure is 1,450 p.s.i (100 bar). Operating temperature is 390°F (200°C).
Access ladder and platform provided for operator use.
The machine is supplied complete with hot tap machine, hydraulic fast traverse and boring bar drive motor, lifting brackets, (12 - 24”) (26 - 42”) cutter holders, connection hoses, valves and pressure gauge, Toolkit, all required mounting studs & nuts and #600 connection spool, ladder / skid, CE certificate, packing list and manual - pressure certificate for working pressure - 1480 psi (100 bar).
T: +44 (0)1332 291767 F: +44 (0)1332 370356 [email protected] www.miragemachines.comMirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK• • • • •
• • •
• Helical geared 35hp drive• Drive as close to cutter as possible• 1 speed feed gearbox (4 speed available) • Fast traverse feed motor • 6” boring bar as standard • Access ladder and skid• Cutter holders 12 - 36” included• Industry standard connections
28
MHT12-36Hot Tapping
T: +44 (0)1332 291767 F: +44 (0)1332 370356 [email protected] www.miragemachines.comMirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK• • • • •
• • •
Minimum Tapping Hole DiameterMaximum Tapping Hole DiameterMaximum Operating PressureStandard Certified PressureMaximum Operating Temperature (continuous)Boring Bar TravelBoring Bar DiameterR.P.MDrive - Hydraulic @ 100 bar (1450 psi)Fast Traverse Feed - HydraulicHydraulic Supply Required @ 1050 p.s.i (100 bar)
305mm915mm100 Bar100 Bar200°C
2794mm150mmMin: 535 Hp
12”36”
1835 Kgs2035 Kgs
4037 Lbs4477 Lbs
W - 62cm (24”)L - 467cm (184”) H - 68cm (27”)
1450 p.s.i1450 p.s.i390°F
110”6”Max: 4026.1 Kw
2.2 Hp50 L/min
1.64 Kw13 Gal/min
Technical Details
Feed Rates
Machine WeightShipping WeightShipping Dimensions
Weights and Dimensions
8.46mm0 - 1000mm / min
0.333”0 - 40” / min
Feed Rate - Manual / RevolutionFast Traverse Feed Rate
0.076mm 0.003”Feed Rate Auto Feed Gearbox / Rev
8.46mm0 - 1000mm / min
0.333”0 - 40” / min
0.025, 0.076, 0.10, 0.14mm
0.001”, 0.003”, 0.004”, 0.0055”
1 Speed (standard) 4 Speed (optional)
29
MHT12-36Hot Tapping
T: +44 (0)1332 291767 F: +44 (0)1332 370356 [email protected] www.miragemachines.comMirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK• • • • •
• • •
Engine - DieselMaximum Pump DeliveryMaximum Operating PressureStandard Reservoir CapacityDiesel Fuel Tank CapacityWeight (not including fuel and hydraulic oil)12volt Battery Start and Pendant Control
35 Kw0 - 80 Lpm100 Bar250 Litres
25 Litres727 Kgs
47 Hp0 - 21 gpm1450 p.s.i55 Gallons
5.5 Gallons1600 Lbs
PP4 - Hydraulic Power Unit
12-36 305-915
Plug Holders
Inches mmNominal Size
14Lbs
Weight
6.4Kgs
MHT12-42-5-3Part No
1214161820
350400450500
Standard Flange Adaptors
In DN300
Nominal Size
170240280329416
109127149189
Lbs Kgs77
ASME Class 150
150-12FA150-14FA150-16FA150-18FA150-20FA
Part No232255315363465
116143165211
Lbs Kgs105
ASME Class 300
300-12FA300-14FA300-16FA300-18FA300-20FA
Part No268354510560730
161232254332
Lbs Kgs121.8
ASME Class 600
600-12FA600-14FA600-16FA600-18FA600-20FA
22 550 425 193 150-22FA 567 257 300-22FA 925 420 600-22FA
24 600 612 278 150-24FA 786 357 300-24FA 1125 510 600-24FA26 650 633 287 150-26FA 920 417 300-26FA 1260 572 600-26FA28 700 700 318 150-28FA 1066 484 300-28FA 1530 695 600-28FA30 750 791 359 150-30FA 1375 624 300-30FA 1875 851 600-30FA
32 800 990 449 150-32FA 1580 720 300-32FA 2036 924 600-32FA34 850 1250 568 150-34FA 2250 1022 300-34FA 2450 1113 600-34FA36 900 1650 748 150-36FA 2650 1200 300-36FA 2615 1186 600-36FA
Part No
30
MHT12-36Hot Tapping
T: +44 (0)1332 291767 F: +44 (0)1332 370356 [email protected] www.miragemachines.comMirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK• • • • •
• • •
1214161820
350400
Standard Hot Tap Applications
In DN300
Nominal Size
11.512.7514.6915.0617
324373383432
In mm292
Actual Size
36425553.584
19252438
Lbs Kgs16
Standard Hot Tap Cutters
HTC12HTC14HTC16HTC18HTC20
Part No55.5666.5
2.52.72.72.9
Lbs Kgs2.2
Standard Hot Tap Pilot Drills
SHTPD12SHTPD14SHTPD16SHTPD18SHTPD20
22 19 483 98 45 HTC22 7.5 3.4 SHTPD2224 21 533 125 57 HTC24 8 3.6 SHTPD2426 23 584 135 61 HTC26 8.5 3.8 SHTPD2628 25 635 156 71 HTC28 10.5 4.7 SHTPD28
Part No
Standard Line Stop Applications
In DNNominal Size
11.8113.0615.0617
300332383432
In mmActual Size
364253.584
18222438
Lbs KgsStandard Line Stop Cutters
LSC12LSC14LSC16LSC18
Part No55.566
2.22.52.72.7
Lbs KgsStandard Hot Tap Pilot Drills
LSPD12LSPD14LSPD16LSPD18
19 483 98 45 LSC20 6.5 2.9 LSPD2021 533 125 57 LSC22 7.5 3.4 LSPD2223 584 135 61 LSC24 8 3.6 LSPD2425 635 156 71 LSC26 8.5 3.8 LSPD26
450500550600650700
30 27 686 232 105 HTC30 11 5 SHTPD3032 29 737 275 125 HTC32 15 6.8 SHTPD3234 31 787 230 150 HTC34 15 6.8 SHTPD3436 33 838 395 179 HTC36 18 8.1 SHTPD36
750800850900
1214161820
350400
300
22242628
450500550600650700
30323436
750800850900
27 686 232 105 LSC28 10.5 4.7 LSPD2829 737 275 125 LSC30 11 5 LSPD3031 787 230 150 LSC32 15 6.8 LSPD3233 838 395 179 LSC34 15 6.8 LSPD3435 889 430 195 LSC36 18 8.1 LSPD36
Part No
31
130” stroke - Ø12 - 42” capacity
MHT12-42Hot Tapping
A hot tapping machine used to makeconnections and branches to pipelineswithout shutdown either surface or sub sea (with optional kit).
The Mirage MHT range is designed for ease of use in making 12 - 42 inch (305 - 1067mm) taps into various material pipelines and tanks.
Hydraulically operated with industry standard boring bar connection and flange adapter connection for existing equipment.
Maximum working pressure is 1450 p.s.i (100 bar) at 100°F (38°C). Maximum operating temperature is 390°F (200°C).
Access ladder and platform provided for operator use.
The machine is supplied complete with hot tap machine, hydraulic fast traverse and boring bar drive motor, lifting brackets, (12 - 24”) (26 - 42”) cutter holders, connection hoses, valves and pressure gauge, toolkit, all required mounting studs & nuts and #600 connection spool, ladder / skid, CE certificate, packing list and manual - pressure certificate for working pressure - 1480 psi (100 bar).
T: +44 (0)1332 291767 F: +44 (0)1332 370356 [email protected] www.miragemachines.comMirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK• • • • •
• • •
• Helical geared 35hp drive• Drive as close to cutter as possible• 1 speed feed gearbox (4 speed available) • Fast traverse feed motor • 6” Boring bar as standard • Access ladder and skid• Cutter holders 12 - 42” included• Industry standard connections
32
MHT12-42Hot Tapping
T: +44 (0)1332 291767 F: +44 (0)1332 370356 [email protected] www.miragemachines.comMirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK• • • • •
• • •
Minimum Tapping Hole DiameterMaximum Tapping Hole DiameterMaximum Operating PressureStandard Certified PressureMaximum Operating Temperature (continuous)Boring Bar TravelBoring Bar DiameterR.P.MDrive - Hydraulic @ 100 bar (1450 psi)Fast Traverse Feed - HydraulicHydraulic Supply Required @ 1050 p.s.i (100 bar)
305mm1067mm100 Bar100 Bar200°C
3302mm150mmMin: 535 Hp
12”42”
1835 Kgs2035 Kgs
4037 Lbs4477 Lbs
W - 62cm (24”)L - 517cm (204”) H - 68cm (27”)
1450 p.s.i1450 p.s.i390°F
130”6”Max: 4026.1 Kw
2.2 Hp50 L/min
1.64 Kw13 Gal/min
Technical Details
Feed Rates
Machine WeightShipping WeightShipping Dimensions
Weights and Dimensions
8.46mm0 - 1000mm / min
0.333”0 - 40” / min
Feed Rate - Manual / RevolutionFast Traverse Feed Rate
0.076mm 0.003”Feed Rate Auto Feed Gearbox / Rev
8.46mm0 - 1000mm / min
0.333”0 - 40” / min
0.025, 0.076, 0.10, 0.14mm
0.001”, 0.003”, 0.004”, 0.0055”
1 Speed (standard) 4 Speed (optional)
33
MHT12-42Hot Tapping
T: +44 (0)1332 291767 F: +44 (0)1332 370356 [email protected] www.miragemachines.comMirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK• • • • •
• • •
Engine - DieselMaximum Pump DeliveryMaximum Operating PressureStandard Reservoir CapacityDiesel Fuel Tank CapacityWeight (not including fuel and hydraulic oil)12volt Battery Start and Pendant Control
35 Kw0-80 Lpm100 Bar250 Litres
25 Litres727 Kgs
47 Hp0-21 gpm1450 p.s.i55 Gallons
5.5 Gallons1600 Lbs
PP4 - Hydraulic Power Unit
12-36 305-915
Plug Holders
Inches mmNominal Size
14LbsWeight
6.4Kgs
MHT12-42-5-3Part No
1214161820
350400450500
Standard Flange Adaptors
In DN300
Nominal Size
170240280329416
109127149189
Lbs Kgs77
ASME Class 150
150-12FA150-14FA150-16FA150-18FA150-20FA
Part No232255315363465
116143165211
Lbs Kgs105
ASME Class 300
300-12FA300-14FA300-16FA300-18FA300-20FA
Part No268354510560730
161232254332
Lbs Kgs121.8
ASME Class 600
600-12FA600-14FA600-16FA600-18FA600-20FA
22 550 425 193 150-22FA 567 257 300-22FA 925 420 600-22FA
24 600 612 278 150-24FA 786 357 300-24FA 1125 510 600-24FA26 650 633 287 150-26FA 920 417 300-26FA 1260 572 600-26FA28 700 700 318 150-28FA 1066 484 300-28FA 1530 695 600-28FA30 750 791 359 150-30FA 1375 624 300-30FA 1875 851 600-30FA
32 800 990 449 150-32FA 1580 720 300-32FA 2036 924 600-32FA34 850 1250 568 150-34FA 2250 1022 300-34FA 2450 1113 600-34FA36 900 1650 748 150-36FA 2650 1200 300-36FA 2615 1186 600-36FA38 950 2044 929 150-38FA 2768 1258 300-38FA 4064 1856 600-38FA40 1000 2242 1019 150-40FA 2875 1307 300-40FA 5042 2292 600-40FA42 1050 2870 1305 150-42FA 3410 1550 300-42FA 5736 2067 600-42FA
Part No
34
MHT12-42Hot Tapping
T: +44 (0)1332 291767 F: +44 (0)1332 370356 [email protected] www.miragemachines.comMirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK• • • • •
• • •
1214161820
350400
Standard Hot Tap Applications
In DN300
Nominal Size
11.512.7514.6915.0617
324373383432
In mm292
Actual Size
36425553.584
19252438
Lbs Kgs16
Standard Hot Tap Cutters
HTC12HTC14HTC16HTC18HTC20
Part No55.5666.5
2.52.72.72.9
Lbs Kgs2.2
Standard Hot Tap Pilot Drills
SHTPD12SHTPD14SHTPD16SHTPD18SHTPD20
22 19 483 98 45 HTC22 7.5 3.4 SHTPD2224 21 533 125 57 HTC24 8 3.6 SHTPD2426 23 584 135 61 HTC26 8.5 3.8 SHTPD2628 25 635 156 71 HTC28 10.5 4.7 SHTPD28
Part No
Standard Line Stop Applications
In DNNominal Size
11.8113.0615.0617
300332383432
In mmActual Size
364253.584
18222438
Lbs KgsStandard Line Stop Cutters
LSC12LSC14LSC16LSC18
Part No55.566
2.22.52.72.7
Lbs KgsStandard Line Stop Pilot Drills
LSPD12LSPD14LSPD16LSPD18
19 483 98 45 LSC20 6.5 2.9 LSPD2021 533 125 57 LSC22 7.5 3.4 LSPD2223 584 135 61 LSC24 8 3.6 LSPD2425 635 156 71 LSC26 8.5 3.8 LSPD26
450500550600650700
30 27 686 232 105 HTC30 11 5 SHTPD3032 29 737 275 125 HTC32 15 6.8 SHTPD3234 31 787 230 150 HTC34 15 6.8 SHTPD3436 33 838 395 179 HTC36 18 8.1 SHTPD36
750800850900
38 35 889 430 195 HTC38 18 8.1 SHTPD3840 36.87 937 450 204 HTC40 20 9 SHTPD4042 38.87 987 523 238 HTC42 20 9 SHTPD42
95010001050
1214161820
350400
300
22242628
450500550600650700
30323436
750800850900
27 686 232 105 LSC28 10.5 4.7 LSPD2829 737 275 125 LSC30 11 5 LSPD3031 787 230 150 LSC32 15 6.8 LSPD3233 838 395 179 LSC34 15 6.8 LSPD3435 889 430 195 LSC36 18 8.1 LSPD36
38
4042
95010001050
36.87 937 450 204 LSC38 18 8.1 LSPD3838.87 987 523 238 LSC40 20 9 LSPD4040.87 1038 606 276 LSC42 20 9 LSPD42
Part No
35
150” stroke - Ø24 - 60” capacity
MHT24-60Hot Tapping
A Hot Tapping machine used to makeconnections and branches to pipelineswithout shutdown.
The Mirage MHT range is designed for ease of use in making 24 - 60 inch (610 - 1524mm) taps into various material pipelines and tanks .
Hydraulically operated with industry standard boring bar connection and flange adapter connection for existing equipment.
Maximum working pressure is 1450 p.s.i (100 bar) at 100°F (38°C). Maximum operating temperature is 390°F (200°C).
Access ladder and platform provided for operator use.
The machine is supplied complete with hot tap machine, hydraulic fast traverse and boring bar drive motor, lifting brackets, (24 - 42”) (42 - 60”) cutter holders, connection hoses, valves and pressure gauge, Toolkit, all required mounting studs & nuts and #600 connection spool, ladder / skid, CE certificate, packing list and manual - pressure certificate for working pressure - 1480 psi (100 bar).
T: +44 (0)1332 291767 F: +44 (0)1332 370356 [email protected] www.miragemachines.comMirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK• • • • •
• • •
• Helical geared 35hp drive• Drive as close to cutter as possible• 1 speed feed gearbox (4 speed available) • Fast traverse feed motor • 6” boring bar as standard • Access ladder and skid• Cutter holders 24 - 60” included• Industry standard connections
36
MHT24-60Hot Tapping
T: +44 (0)1332 291767 F: +44 (0)1332 370356 [email protected] www.miragemachines.comMirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK• • • • •
• • •
Minimum Tapping Hole DiameterMaximum Tapping Hole DiameterMaximum Operating PressureStandard Certified PressureMaximum Operating Temperature (continuous)Boring Bar TravelBoring Bar DiameterR.P.MDrive - Hydraulic @ 1450 psi (100 bar)Fast Traverse Feed - HydraulicHydraulic Supply Required @ 1050 p.s.i (100 bar)
610mm1524mm100 Bar100 Bar200°C
3810mm150mmMin: 535 Hp
24”60”
3735 Kgs4180 Kgs
8217 Lbs9196 Lbs
W - 62cm (24”)L - 568cm (223”) H - 68cm (27”)
1450 p.s.i1450 p.s.i390°F
150”6”Max: 4026.1 Kw
2.2 Hp50 L/min
1.64 Kw13 Gal/min
Technical Details
Feed Rates
Machine WeightShipping WeightShipping Dimensions
Weights and Dimensions
8.46mm0 - 1000mm / min
0.333”0 - 40” / min
Feed Rate - Manual / RevolutionFast Traverse Feed Rate
0.076mm 0.003”Feed Rate Auto Feed Gearbox / Rev
8.46mm0 - 1000mm / min
0.333”0 - 40” / min
0.025, 0.076, 0.10, 0.14mm
0.001”, 0.003”, 0.004”, 0.0055”
1 Speed (standard) 4 Speed (optional)
37
MHT24-60Hot Tapping
T: +44 (0)1332 291767 F: +44 (0)1332 370356 [email protected] www.miragemachines.comMirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK• • • • •
• • •
Engine - DieselMaximum Pump DeliveryMaximum Operating PressureStandard Reservoir CapacityDiesel Fuel Tank CapacityWeight (not including fuel and hydraulic oil)12volt Battery Start and Pendant Control
35 Kw0 - 80 Lpm100 Bar250 Litres
25 Litres727 Kgs
47 Hp0 - 21 Gpm1450 p.s.i55 Gallons
5.5 Gallons1600 Lbs
PP4 - Hydraulic Power Unit
12-36 305-915
Plug Holders
Inches mmNominal Size
14LbsWeight
6.4Kgs
MHT12-42-5-3Part No
Standard Flange Adaptors
In DNNominal Size
Lbs KgsASME Class 150
Part No Lbs KgsASME Class 300
Part No Lbs KgsASME Class 600
24 600 612 278 150-24FA 786 357 300-24FA 1125 510 600-24FA26 650 633 287 150-26FA 920 417 300-26FA 1260 572 600-26FA28 700 700 318 150-28FA 1066 484 300-28FA 1530 695 600-28FA30 750 791 359 150-30FA 1375 624 300-30FA 1875 851 600-30FA
32 800 990 449 150-32FA 1580 720 300-32FA 2036 924 600-32FA34 850 1250 568 150-34FA 2250 1022 300-34FA 2450 1113 600-34FA36 900 1650 748 150-36FA 2650 1200 300-36FA 2615 1186 600-36FA38 950 2044 929 150-38FA 2768 1258 300-38FA 4064 1856 600-38FA40 1000 2242 1019 150-40FA 2875 1307 300-40FA 5042 2292 600-40FA42 1050 2870 1305 150-42FA 3410 1550 300-42FA 5736 2067 600-42FA
Part No
38
MHT24-60Hot Tapping
T: +44 (0)1332 291767 F: +44 (0)1332 370356 [email protected] www.miragemachines.comMirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK• • • • •
• • •
Standard Hot Tap Applications
In DNNominal Size
In mmActual Size
Lbs KgsStandard Hot Tap Cutters
Part No Lbs KgsStandard Hot Tap Pilot Drills
24 21 533 125 57 HTC24 8 3.6 SHTPD2426 23 584 135 61 HTC26 8.5 3.8 SHTPD2628 25 635 156 71 HTC28 10.5 4.7 SHTPD28
Part No
Standard Line Stop Applications
In DNNominal Size
In mmActual Size
Lbs KgsStandard Line Stop Cutters
Part No Lbs KgsStandard Line Stop Pilot Drills
23 584 135 61 LSC24 8 3.6 LSPD2425 635 156 71 LSC26 8.5 3.8 LSPD26
600650700
30 27 686 232 105 HTC30 11 5 SHTPD3032 29 737 275 125 HTC32 15 6.8 SHTPD3234 31 787 230 150 HTC34 15 6.8 SHTPD3436 33 838 395 179 HTC36 18 8.1 SHTPD36
750800850900
38 35 889 430 195 HTC38 18 8.1 SHTPD3840 36.87 937 450 204 HTC40 20 9 SHTPD4042 38.87 987 523 238 HTC42 20 9 SHTPD42
95010001050
242628
600650700
30323436
750800850900
27 686 232 105 LSC28 10.5 4.7 LSPD2829 737 272 125 LSC30 11 5 LSPD3031 787 230 150 LSC32 15 6.8 LSPD3233 838 395 179 LSC34 15 6.8 LSPD3435 889 430 195 LSC36 18 8.1 LSPD36
38
4042
95010001050
36.87 937 450 204 LSC38 18 8.1 LSPD3838.87 987 523 238 LSC40 20 9 LSPD4040.87 1038 606 276 LSC42 20 9 LSPD42
Part No
39
40” stroke - Ø3 - 12” capacity
CHT1000Hot Tapping
A hot tapping machine with a working pressurecapacity of 5000 p.s.i maximum and can hot tap from Ø3 - 12” specifically designed for all pipelineintervention and wellhead maintenance.
The machine is supplied complete with feed and drive motor, lifting brackets, (3 - 4”), (6 - 12”) cutter holders, connection hoses & pressure gauge, toolkit, air filter lubricator (when required) , all required mounting studs & nuts and connection spool, storage / shipping box, CE certificate, packing list and manual - pressure certification 1480 psi (100 bar).
T: +44 (0)1332 291767 F: +44 (0)1332 370356 [email protected] www.miragemachines.com
Mirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK• • • • •
• • •
• Helical geared drive• Drive as close to cutter as possible• Internally pressure balanced system• Auto variable feed gearbox and motor • Geared mechanical depth display • Constant seal & pressure monitoring(PATENT 0703716.1) (International wo2008/104753)
40
Minimum Tapping Hole Diameter
Maximum Tapping Hole Diameter
CHT1000Hot Tapping
T: +44 (0)1332 291767 F: +44 (0)1332 370356 [email protected] www.miragemachines.com
Mirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK• • • • •
• • •
Maximum Design Operating Pressure
Standard Certified Pressure
Maximum Operating Temperature
Spindle Bar Travel
Spindle Bar Minimum Clearance
R.P.M
Drive - Pneumatic
Drive - Hydraulic
Feed - Pneumatic
Feed - Hydraulic
76mm
305mm
345 bar
102 bar
200°C
1000mm
75mm
Min: 5
4.0 Hp
5.0 Hp
3”
12”
10mm
0 - 8mm/min
0.393”
0 - 0.315”/min
345 Kgs
517 Kgs
759 Lbs
1137 Lbs
W - 93cm - (36”)L - 228cm - (90”) H - 70cm - (28”)
5000 p.s.i
1480 p.s.i
392°F
40”
3”
Max: 40
3.0 Kw
3.7 Kw
Hydraulic Supply Required @ 1050 p.s.i
Air Consumption / Supply Required
1.5 Hp
2.2 Hp
1.11 Kw
1.64 Kw
50 L/min
98 s.c.f.m
13 Gal/min
2.69 m3/m
Feed Rate - Manual / Revolution
Feed Rate Auto Feed
Technical Details
Feed Rates
Machine Weight
Shipping Weight
Weights and Dimensions
Shipping Dimensions
41
Optional Accessories
CHT1000Hot Tapping
T: +44 (0)1332 291767 F: +44 (0)1332 370356 [email protected] www.miragemachines.com
Mirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK• • • • •
• • •
HTC3 - HTC36
Standard hot tap cutters from 3 - 36”
SHTPD3 - SHTPD36
Standard hot tap pilot drills with wire retainers
CHT - 5000PT
Third party pressure test with calibrated test equipment
PP1 - 11 Kw 3 PhasePower Pack56 L.P.M up to 100 barremote pendant
PP4 - 35 Kw Power Pack Diesel engine silent type, complete with 12 volt control variable delivery axial piston pump with constant pressure control, variable outputflow, 0 to 80 L.P.M up to 160 bar.
LSC4 - LSC36
Line stop cutters 4 - 36”
LSPD4 - LSPD36
Standard line stop pilot drills with wire retainers
150-3FA - 600-24FA
Standard flange adapters(3 - 24”) #150, #300, #600
HTC3EX - HTC36EX
Extended hot tap cutters from 3 - 36”
LSFH4 - LSFH36
Line stop foldingheads 4 - 24”
SHTPD3EX - SHTPD36EX
Extended hot tap pilotdrills 3 - 36”
LSA2-6 - LSAB-12 - LSA12-24
Line stop actuator machines (manual and hydraulic)
Special Flange Adapters
Special flange adapters(3 - 24”) #900, #2500, PN16, API and line stop
42
80” stroke - Ø6 - 24” capacity
CHT2000Hot Tapping
T: +44 (0)1332 291767 F: +44 (0)1332 370356 [email protected] www.miragemachines.com
Mirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK• • • • •
• • •
A hot tapping machine with a working pressurecapacity of 5000 p.s.i maximum and can hot tap from Ø6 - 24” specifically designed for all pipelineintervention and wellhead maintenance.
The machine is supplied complete with feed and drive motor, lifting brackets, (3 - 4”), (6 - 12”) cutter holders, connection hoses & pressure gauge, toolkit, air filter lubricator (when required) , all required mounting studs & nuts and connection spool, storage / shipping box, CE certificate, packing list and manual - pressure certification 1480 psi (100 bar).
• Helical geared drive• Drive as close to cutter as possible• Internally pressure balanced system• Auto variable feed gearbox and motor • Geared mechanical depth display • Constant seal & pressure monitoring(PATENT 0703716.1) (International wo2008/104753)
43
Minimum Tapping Hole Diameter
Maximum Tapping Hole Diameter
CHT2000Hot Tapping
T: +44 (0)1332 291767 F: +44 (0)1332 370356 [email protected] www.miragemachines.com
Mirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK• • • • •
• • •
Maximum Design Operating Pressure
Standard Certified Operating Pressure
Maximum Operating Temperature
Spindle Bar Travel
Spindle Bar Minimum Clearance
R.P.M
Drive - Hydraulic (weight + 6 Kgs)
Hydraulic Supply Required @ 1050 p.s.i
150mm
610mm
5000 p.s.i
1480 p.s.i
200°C
2000mm
102mm
Min: 5
35.0 Hp
60 L/min
6”
24”
10mm
0 - 8mm/min
0.393”
0 - 0.315”/min
1110 Kgs
1250 Kgs
2442 Lbs
2750 Lbs
W - 81cm - (32”)L - 360cm - (142”) H - 75cm - (30”)
345 bar
100 bar
392°F
80”
4”
Max: 40
26 Kw
16 Gal/min
Feed Rate - Manual / Revolution
Feed Rate Auto Feed
Technical Details
Feed Rates
Machine Weight
Shipping Weight
Weights and Dimensions
Shipping Dimensions
44
Optional Accessories
CHT2000Hot Tapping
T: +44 (0)1332 291767 F: +44 (0)1332 370356 [email protected] www.miragemachines.com
Mirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK• • • • •
• • •
HTC3 - HTC36
Standard hot tap cutters from 3 - 36”
SHTPD3 - SHTPD36
Standard hot tap pilot drills with wire retainers
CHT - 5000PT
Third party pressure test with calibrated test equipment
PP1 - 11 Kw 3 PhasePower Pack56 L.P.M up to 100 barremote pendant
PP4 - 35 Kw Power Pack Diesel engine silent type, complete with 12 volt control variable delivery axial piston pump with constant pressure control, variable outputflow, 0 to 80 L.P.M up to 160 bar.
LSC4 - LSC36
Line stop cutters 4 - 36”
LSPD4 - LSPD36
Standard line stop pilot drills with wire retainers
150-3FA - 600-24FA
Standard flange adapters(3 - 24”) #150, #300, #600
HTC3EX - HTC36EX
Extended hot tap cutters from 3 - 36”
LSFH4 - LSFH36
Line stop foldingheads 4 - 24”
SHTPD3EX - SHTPD36EX
Extended hot tap pilotdrills 3 - 36”
LSA2-6 - LSAB-12- LSA12-24
Line stop actuator machines (manual and hydraulic)
Special Flange Adapters
Special flange adapters(3 - 24”) #900, #2500, PN16, API and line stop
45
120” stroke - Ø12 - 36” capacity
CHT3000Hot Tapping
T: +44 (0)1332 291767 F: +44 (0)1332 370356 [email protected] www.miragemachines.com
Mirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK• • • • •
• • •
A hot tapping machine with a working pressurecapacity of 5000 p.s.i maximum and can hot tap from Ø12 - 36” specifically designed for all pipelineintervention and wellhead maintenance.
The machine is supplied complete with feed and drive motor, lifting brackets, (12 - 24”), (24 - 36”) cutter holders, connection hoses & pressure gauge, toolkit, air filter lubricator (when required) , all required mounting studs & nuts and connection spool, storage / shipping box, CE certificate, packing list and manual - pressure certification 2220 psi (153 bar).
External certification for 5000 psi (345 bar) optional.
• Helical geared drive• Drive as close to cutter as possible• Internally pressure balanced system• Auto variable feed gearbox and motor • Geared mechanical depth display • Constant seal & pressure monitoring(PATENT 0703716.1) (International wo2008/104753)
46
Minimum Tapping Hole Diameter
Maximum Tapping Hole Diameter
CHT3000Hot Tapping
T: +44 (0)1332 291767 F: +44 (0)1332 370356 [email protected] www.miragemachines.com
Mirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK• • • • •
• • •
Maximum Working Pressure
Standard Certified Operating Pressure
Maximum Operating Temperature
Spindle Bar Travel
Spindle Bar Minimum Clearance
R.P.M
Drive - Hydraulic
Hydraulic Supply Required @ 1050 p.s.i
305mm
915mm
345 bar
102 bar
200°C
3000mm
152mm
Min: 5
35.0 Hp
60 L/min
12”
36”
10mm
0 - 8mm/min
0.393”
0 - 0.315”/min
2120 Kgs
2422 Kgs
4664 Lbs
5328 Lbs
W - 125cm - (49”)L - 479cm - (188”) H - 93cm - (37”)
5000 p.s.i
1480 p.s.i
392°F
120”
6”
Max: 40
26.0 Kw
16 Gal/min
Feed Rate - Manual / Revolution
Feed Rate Auto Feed
Technical Details
Feed Rates
Machine Weight
Shipping Weight
Weights and Dimensions
Shipping Dimensions
47
Optional Accessories
CHT3000Hot Tapping
T: +44 (0)1332 291767 F: +44 (0)1332 370356 [email protected] www.miragemachines.com
Mirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK• • • • •
• • •
HTC3 - HTC36
Standard hot tap cutters from 3 - 36”
SHTPD3 - SHTPD36
Standard hot tap pilot drills with wire retainers
CHT - 5000PT
Third party pressure test with calibrated test equipment
PP1 - 11 Kw 3 PhasePower Pack56 L.P.M up to 100 bar remote pendant
PP4 - 35 Kw Power PackDiesel engine silent type, complete with 12 volt control variable delivery axial piston pump with constant pressure control, variable outputflow, 0 to 80 L.P.M up to 160 bar.
LSC4 - LSC36
Line stop cutters 4 - 36”
LSPD4 - LSPD36
Standard line stop pilot drills with wire retainers
150-3FA - 600-24FA
Standard flange adapters(3 - 24”) #150, #300, #600
HTC3EX - HTC36EX
Extended hot tap cutters from 3 - 36”
LSFH4 - LSFH36
Line stop foldingheads 4 - 24”
SHTPD3EX - SHTPD36EX
Extended hot tap pilotdrills 3 - 36”
LSA2-6 - LSAB-12- LSA12-24
Line stop actuator machines (manual and hydraulic)
Special Flange Adapters
Special flange adapters(3 - 24”) #900, #2500, PN16, API and line stop
48
Ø4 - 12” (line stop head capacity) Line Stop Actuator
LSA4-12Line Stopping
A Line stop hydraulic actuator used totemporarily isolate a section of pipeline for repairs or maintenance without the need to shutdown the line.
The Mirage LSA range is designed for ease of use in making 4-12 inch (102 - 305mm) line stops in conjunction with the required line stop head and housings into various material pipelines with varying wall thickness, surface or sub sea.
Hydraulically operated cylinder with control bar with direct measurement reading for distance control and double lock for securing the line stop head in place. Industry standard connection flange adapter for existing equipment.
Maximum working pressure is 1,480 p.s.i (102 bar) at 100°F (38°C). Operating temperature continuous rating is 181°F (83°C).
The Mirage LSA4-12 has a valve bank positioned at the lower end of the cylinder for ease of operation.
The machine is supplied complete with actuator, hydraulic valve and pressure relief, control bar protector and pressure test end cap, certified lifting bracket, connection hoses, all required mounting studs and nuts and #600 connection spool,CE certificate, packing list and manual - pressure certificate for working pressure - 1480 psi (102 bar).
T: +44 (0)1332 291767 F: +44 (0)1332 370356 [email protected] www.miragemachines.com
Mirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK• • • • •
• • •
• Hydraulic cylinder and controls• Direct depth reading• Twin control bar locks • 72” stroke as standard • Industry standard connections
49
Minimum Line Stop Diameter
Maximum Line Stop Diameter
LSA4-12Line Stopping
T: +44 (0)1332 291767 F: +44 (0)1332 370356 [email protected] www.miragemachines.com
Mirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK• • • • •
• • •
Maximum Operating Pressure
Standard Certified Pressure
Maximum Operating Temperature (continuous)
Boring Bar Travel
Hydraulic Oil Capacity
Hydraulic Supply Required - 1000 p.s.i (70 bar)
102mm
305mm
102 bar
102 bar
83°C
1829mm
29.5 Litres
Variable Flow
4”
12”
3440mm
135 Kgs
136”
297 Lbs
W - 50cm - (20”)L - 354cm - (140”) H - 50cm - (20”)
1480 p.s.i
1480 p.s.i
181°F
72”
6.5 Imp Gallons
Technical Details
Machine Length
Machine Weight
195 Kgs 430 LbsShipping Weight
Weights and Dimensions
Shipping Dimensions
Engine - Diesel
Maximum Pump Delivery
Maximum Operating Pressure
Standard Reservoir Capacity
Diesel Fuel Tank Capacity
Weight (not including fuel and hydraulic oil)
12volt Battery Start and Pendant Control
35 Kw
0 - 80 Lpm
100 bar
250 Litres
25 Litres
727 Kgs
47 Hp
0 - 21 gpm
1450 p.s.i
55 gallons
5.5 gallons
1600 Lbs
PP4 - Hydraulic Power Unit
4
6
8
10
12
150
200
250
300
Standard Line Stop Housings
In DN
100
Nominal Size
LSH4-150
LSH6-150
LSH8-150
LSH10-150
LSH12-150
Part No
ASME Class 150
LSH4-300
LSH6-300
LSH8-300
LSH10-300
LSH12-300
Part No
ASME Class 300
LSH4-600
LSH6-600
LSH8-600
LSH10-600
LSH12-600
Part No
ASME Class 600
4
6
8
10
12
150
200
250
300
Standard Line Stop Heads
In DN
100
Nominal Size
LSFH4
LSFH6
LSFH8
LSFH10
LSFH12
Part No
Folding Head Class 600
LSSE4-600
LSSE6-600
LSSE8-600
LSH10-600
LSH12-600
Part No
Sealing Element Class 600
50
Ø14 - 20” (line stop head capacity) Line Stop Actuator
LSA14-20Line Stopping
A line stop hydraulic actuator used totemporarily isolate a section of pipeline for repairs or maintenance without the need to shutdown the line.
The Mirage LSA range is designed for ease of use in making 14-20 inch (355 - 508mm) line stops in conjunction with the required line stop head and housings into various material pipelines with varying wall thickness.
Hydraulically operated cylinder with control bar with direct measurement reading for distance control and double lock for securing the line stop head in place. Industry standard connection flange adapter for existing equipment.
Maximum working pressure is 1,480 p.s.i (102 bar) at 100°F (38°C). Operating temperature continuous rating is 181°F (83°C).
The Mirage LSA4-12 has a valve bank positioned at the lower end of the cylinder for easeof operation.
The machine is supplied complete with actuator, hydraulic valve and pressure relief, control bar protector and pressure test end cap, certified lifting bracket, connection hoses, all required mounting studs and nuts and #600 connection spool,CE certificate, packing list and manual - pressure certificate for working pressure - 1480 psi (102 bar).
T: +44 (0)1332 291767 F: +44 (0)1332 370356 [email protected] www.miragemachines.com
Mirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK• • • • •
• • •
• Hydraulic cylinder and controls• Direct depth reading• Twin control bar locks • 102” stroke as standard • Industry standard connections
51
Minimum Line Stop Diameter
Maximum Line Stop Diameter
LSA14-20Line Stopping
T: +44 (0)1332 291767 F: +44 (0)1332 370356 [email protected] www.miragemachines.com
Mirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK• • • • •
• • •
Maximum Operating Pressure
Standard Certified Pressure
Maximum Operating Temperature (continuous)
Boring Bar Travel
Hydraulic Oil Capacity
Hydraulic Supply Required - 1000 p.s.i (70 bar)
355mm
508mm
102 bar
102 bar
83°C
2591mm
29.5 Litres
Variable Flow
14”
20”
3440mm
450 Kgs
136”
990 Lbs
W - 50cm - (20”)L - 354cm - (140”) H - 50cm - (20”)
1480 p.s.i
1480 p.s.i
181°F
102”
6.5 Imp Gallons
Technical Details
Machine Length
Machine Weight
525 Kgs 1155 LbsShipping Weight
Weights and Dimensions
Shipping Dimensions
Engine - Diesel
Maximum Pump Delivery
Maximum Operating Pressure
Standard Reservoir Capacity
Diesel Fuel Tank Capacity
Weight (not including fuel and hydraulic oil)
12volt Battery Start and Pendant Control
35 Kw
0 - 80 Lpm
100 bar
250 Litres
25 Litres
727 Kgs
47 Hp
0 - 21 gpm
1450 p.s.i
55 gallons
5.5 gallons
1600 Lbs
PP4 - Hydraulic Power Unit
14
16
18
20
150
200
250
Standard Line Stop Housings
In DN
100
Nominal Size
LSH14-150
LSH16-150
LSH18-150
LSH20-150
Part No
ASME Class 150
LSH14-300
LSH16-300
LSH18-300
LSH20-300
Part No
ASME Class 300
LSH14-600
LSH16-600
LSH18-600
LSH20-600
Part No
ASME Class 600
14
16
18
20
150
200
250
Standard Line Stop Heads
In DN
100
Nominal Size
LSFH14
LSFH16
LSFH18
LSFH20
Part No
Folding Head Class 600
LSSE14-600
LSSE16-600
LSSE18-600
LSH20-600
Part No
Sealing Element Class 600
52
Ø22 - 34” (line stop head capacity) Line Stop Actuator
LSA22-34Line Stopping
A line stop hydraulic actuator used totemporarily isolate a section of pipeline for repairs or maintenance without the need to shutdown the line.
The Mirage LSA range is designed for ease of use in making 22-34 inch (558 - 864mm) line stops in conjunction with the required line stop head and housings into various material pipelines with varying wall thickness.
Hydraulically operated cylinder with control bar with direct measurement reading for distance control and double lock for securing the line stop head in place. Industry standard connection flange adapter for existing equipment.
Maximum working pressure is 1,480 p.s.i (102 bar) at 100°F (38°C). Operating temperature continuous rating is 181°F (83°C).
The Mirage LSA22-34 has a valve bankpositioned at the lower end of the cylinderfor ease of operation.
The machine is supplied complete with actuator, hydraulic valve and pressure relief, control bar protector and pressure test end cap, certified lifting bracket, connection hoses, all required mounting studs and nuts and #600 connection spool,CE certificate, packing list and manual - pressure certificate for working pressure - 1480 psi (102 bar).
T: +44 (0)1332 291767 F: +44 (0)1332 370356 [email protected] www.miragemachines.com
Mirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK• • • • •
• • •
• Hydraulic cylinder and controls• Direct depth reading• Twin control bar locks • 140” stroke as standard • Industry standard connections
53
Minimum Line Stop Diameter
Maximum Line Stop Diameter
LSA22-34Line Stopping
T: +44 (0)1332 291767 F: +44 (0)1332 370356 [email protected] www.miragemachines.com
Mirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK• • • • •
• • •
Maximum Operating Pressure
Standard Certified Pressure
Maximum Operating Temperature (continuous)
Boring Bar Travel
Hydraulic Oil Capacity
Hydraulic Supply Required - 1000 p.s.i (70 bar)
558mm
864mm
102 Bar
102 Bar
83°C
3556mm
191 Litres
Variable Flow
22”
34”
4468mm
740 Kgs
176”
1631 Lbs
W - 50cm-(20”)L - 450cm-(177”) H - 50cm-(20”)
1480 p.s.i
1480 p.s.i
181°F
140”
42 Imp Gallons
Technical Details
Machine Length
Machine Weight
840 Kgs 1848 LbsShipping Weight
Weights and Dimensions
Shipping Dimensions
Engine - Diesel
Maximum Pump Delivery
Maximum Operating Pressure
Standard Reservoir Capacity
Diesel Fuel Tank Capacity
Weight (not including fuel and hydraulic oil)
12volt Battery Start and Pendant Control
35 Kw
0 - 80 Lpm
100 bar
250 Litres
25 Litres
727 Kgs
47 Hp
0 - 21 gpm
1450 p.s.i
55 Gallons
5.5 Gallons
1600 Lbs
PP4 - Hydraulic Power Unit
22
24
26
28
600
650
700
Standard Line Stop Housings
In DN
550
Nominal Size
LSH22-150
LSH24-150
LSH26-150
LSH28-150
Part No
ASME Class 150
LSH22-300
LSH24-300
LSH26-300
LSH28-300
Part No
ASME Class 300
LSH22-600
LSH24-600
LSH26-600
LSH28-600
30
32
34
750
800
850
LSH30-150
LSH32-150
LSH34-150
LSH30-300
LSH32-300
LSH34-300
LSH30-600
LSH32-600
LSH34-600
Part No
ASME Class 600
22
24
26
28
600
650
700
Standard Line Stop Heads
In DN
550
Nominal Size
LSFH22
LSFH24
LSFH26
LSFH28
Part No
Folding Head Class 600
LSSE22-600
LSSE24-600
LSSE26-600
LSH28-600
30
32
34
750
800
850
LSFH30
LSFH32
LSFH34
LSSE30-600
LSSE32-600
LSH34-600
Part No
Sealing Element Class 600
54
Ø36 - 48” (line stop head capacity) Line Stop Actuator
LSA36-48Line Stopping
A line stop hydraulic actuator used totemporarily isolate a section of pipeline for repairs or maintenance without the need to shutdown the line.
The Mirage LSA range is designed for ease of use in making 36-48 inch (915 - 1219mm) line stops in conjunction with the required line stop head and housings into various material pipelines with varying wall thickness.
Hydraulically operated cylinder with control bar with direct measurement reading for distance control and double lock for securing the line stop head in place. Industry standard connection flange adapter for existing equipment.
Maximum working pressure is 1,480 p.s.i (102 bar) at 100°F (38°C). Operating temperature continuous rating is 181°F (83°C).
The Mirage LSA36-48 has a valve bankpositioned at the lower end of the cylinderfor ease of operation.
The machine is supplied complete with actuator, hydraulic valve and pressure relief, control bar protector and pressure test end cap, certified lifting bracket, connection hoses, all required mounting studs and nuts and #600 connection spool,CE certificate, packing list and manual - pressure certificate for working pressure - 1480 psi (102 bar).
T: +44 (0)1332 291767 F: +44 (0)1332 370356 [email protected] www.miragemachines.com
Mirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK• • • • •
• • •
• Hydraulic cylinder and controls• Direct depth reading• Twin control bar locks • 140” stroke as standard • Industry standard connections
55
Minimum Line Stop Diameter
Maximum Line Stop Diameter
LSA36-48Line Stopping
T: +44 (0)1332 291767 F: +44 (0)1332 370356 [email protected] www.miragemachines.com
Mirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK• • • • •
• • •
Maximum Operating Pressure
Standard Certified Pressure
Maximum Operating Temperature (continuous)
Boring Bar Travel
Hydraulic Oil Capacity
Hydraulic Supply Required - 1000 p.s.i (70 bar)
915mm
1219mm
102 bar
102 bar
83°C
3556mm
291 Litres
Variable Flow
36”
48”
4468mm
1550 Kgs
176”
3410 Lbs
W - 50cm - (20”)L - 525cm - (207”) H - 50cm - (20”)
1480 p.s.i
1480 p.s.i
181°F
140”
64 Imp Gallons
Technical Details
Machine Length
Machine Weight
1675 Kgs 3685 LbsShipping Weight
Weights and Dimensions
Shipping Dimensions
Engine - Diesel
Maximum Pump Delivery
Maximum Operating Pressure
Standard Reservoir Capacity
Diesel Fuel Tank Capacity
Weight (not including fuel and hydraulic oil)
12volt Battery Start and Pendant Control
35 Kw
0 - 80 Lpm
100 bar
250 Litres
25 Litres
727 Kgs
47 Hp
0 - 21 gpm
1450 p.s.i
55 gallons
5.5 gallons
1600 Lbs
PP4 - Hydraulic Power Unit
36
38
40
42
950
1000
1050
Standard Line Stop Housings
In DN
900
Nominal Size
LSH36-150
LSH38-150
LSH40-150
LSH42-150
Part No
ASME Class 150
LSH36-300
LSH38-300
LSH40-300
LSH42-300
Part No
ASME Class 300
LSH36-600
LSH38-600
LSH40-600
LSH42-600
44
46
48
1100
1150
1200
LSH44-150
LSH46-150
LSH48-150
LSH44-300
LSH46-300
LSH48-300
LSH44-600
LSH46-600
LSH48-600
Part No
ASME Class 600
36
38
40
42
950
1000
1050
Standard Line Stop Heads
In DN
900
Nominal Size
LSFH36
LSFH38
LSFH40
LSFH42
Part No
Folding Head Class 600
LSSE36-600
LSSE38-600
LSSE40-600
LSH42-600
44
46
48
1100
1150
1200
LSFH44
LSFH46
LSFH48
LSSE44-600
LSSE46-600
LSH48-600
Part No
Sealing Element Class 600
56
Training & Site Support
Servicing & Refurbishment
Mirage have developed a range of specialist training packages, delivered by our experienced training team at our UK facility, or on-site across the globe, for all aspects of in-situ machining for your site service technicians. The team is made up of dedicated and specially trained service personnel, for your support and training in all in-situ applications of Mirage kit. With vast experience of application in demanding situations, let our team train and support your technicians for success.
Our team of dedicated, time served engineers offer a wealth of skills and experience in building and maintaining machine tools of all types. If you have a requirement for servicing or refurbishment, we can reverse engineer a bespoke solution for you, regardless of original manufacturer, condition or age. Maintain the quality of your machining assets and keep them on-line with our machine maintenance, servicing and refurbishment packages.
Managed from our specially designed UK facility, Mirage Machines offer a comprehensive and ever expanding range of portable machine tools specifically for rental by our customers, on a flexible daily, weekly or monthly basis. Whether you have machine shortages due to breakdown, a peak demand shortage or require a one-off application, our rental equipment can be there when you need it most.
Rental
T: +44 (0) 1332 291767F: +44 (0) 1332 370356
Mirage Machines 8 - 10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK
57