HORRISON STEEL CASTING.pdf
-
Upload
wildan-priatna -
Category
Documents
-
view
9 -
download
0
Transcript of HORRISON STEEL CASTING.pdf
![Page 1: HORRISON STEEL CASTING.pdf](https://reader031.fdocuments.us/reader031/viewer/2022020208/55cf9274550346f57b968e64/html5/thumbnails/1.jpg)
FOUNDRY 101
Stefan DrambareanMethods/Casting Design Eng.
![Page 2: HORRISON STEEL CASTING.pdf](https://reader031.fdocuments.us/reader031/viewer/2022020208/55cf9274550346f57b968e64/html5/thumbnails/2.jpg)
Casting Process
• Pattern
• Mold
• Molten Metal / Pouring
• Cooling / Shakeout
• Cleaning / HT
• QC
• Machining – Added value
![Page 3: HORRISON STEEL CASTING.pdf](https://reader031.fdocuments.us/reader031/viewer/2022020208/55cf9274550346f57b968e64/html5/thumbnails/3.jpg)
Pattern Making
1. Casting Design – PL, draft, shrink, mach stock, tolerances, machine locators
2. Rigging: risers, gating system, chills, vents
3. Solidification / Mold Filling Analysis
4. Pattern Construction / Mounting– Cope – top half
– Drag – bottom half
– Core Boxes
– Mounting boards / AML boxes
![Page 4: HORRISON STEEL CASTING.pdf](https://reader031.fdocuments.us/reader031/viewer/2022020208/55cf9274550346f57b968e64/html5/thumbnails/4.jpg)
Casting Design Rigging
SOLIDCast solidification analysis MAGMASoft – mold filling
![Page 5: HORRISON STEEL CASTING.pdf](https://reader031.fdocuments.us/reader031/viewer/2022020208/55cf9274550346f57b968e64/html5/thumbnails/5.jpg)
Pattern / Core BoxesCNC Router
![Page 6: HORRISON STEEL CASTING.pdf](https://reader031.fdocuments.us/reader031/viewer/2022020208/55cf9274550346f57b968e64/html5/thumbnails/6.jpg)
Cope Pattern - Floor Molding
![Page 7: HORRISON STEEL CASTING.pdf](https://reader031.fdocuments.us/reader031/viewer/2022020208/55cf9274550346f57b968e64/html5/thumbnails/7.jpg)
Drag Pattern – Floor Molding
![Page 8: HORRISON STEEL CASTING.pdf](https://reader031.fdocuments.us/reader031/viewer/2022020208/55cf9274550346f57b968e64/html5/thumbnails/8.jpg)
AML Patterns / Storage
![Page 9: HORRISON STEEL CASTING.pdf](https://reader031.fdocuments.us/reader031/viewer/2022020208/55cf9274550346f57b968e64/html5/thumbnails/9.jpg)
![Page 10: HORRISON STEEL CASTING.pdf](https://reader031.fdocuments.us/reader031/viewer/2022020208/55cf9274550346f57b968e64/html5/thumbnails/10.jpg)
![Page 11: HORRISON STEEL CASTING.pdf](https://reader031.fdocuments.us/reader031/viewer/2022020208/55cf9274550346f57b968e64/html5/thumbnails/11.jpg)
Molding / Core Making
• Floor molding – Flasks
• Automatic Molding Line (AML)
Flaskless
![Page 12: HORRISON STEEL CASTING.pdf](https://reader031.fdocuments.us/reader031/viewer/2022020208/55cf9274550346f57b968e64/html5/thumbnails/12.jpg)
Floor Molding
![Page 13: HORRISON STEEL CASTING.pdf](https://reader031.fdocuments.us/reader031/viewer/2022020208/55cf9274550346f57b968e64/html5/thumbnails/13.jpg)
Mold Making
![Page 14: HORRISON STEEL CASTING.pdf](https://reader031.fdocuments.us/reader031/viewer/2022020208/55cf9274550346f57b968e64/html5/thumbnails/14.jpg)
Drag Mold – Floor Molding
![Page 15: HORRISON STEEL CASTING.pdf](https://reader031.fdocuments.us/reader031/viewer/2022020208/55cf9274550346f57b968e64/html5/thumbnails/15.jpg)
Drag Mold – Cores setting
![Page 16: HORRISON STEEL CASTING.pdf](https://reader031.fdocuments.us/reader031/viewer/2022020208/55cf9274550346f57b968e64/html5/thumbnails/16.jpg)
Core making
![Page 17: HORRISON STEEL CASTING.pdf](https://reader031.fdocuments.us/reader031/viewer/2022020208/55cf9274550346f57b968e64/html5/thumbnails/17.jpg)
Core making
![Page 18: HORRISON STEEL CASTING.pdf](https://reader031.fdocuments.us/reader031/viewer/2022020208/55cf9274550346f57b968e64/html5/thumbnails/18.jpg)
Cope Mold - finishing
![Page 19: HORRISON STEEL CASTING.pdf](https://reader031.fdocuments.us/reader031/viewer/2022020208/55cf9274550346f57b968e64/html5/thumbnails/19.jpg)
Mold Assembled
![Page 20: HORRISON STEEL CASTING.pdf](https://reader031.fdocuments.us/reader031/viewer/2022020208/55cf9274550346f57b968e64/html5/thumbnails/20.jpg)
AML - Loop
![Page 21: HORRISON STEEL CASTING.pdf](https://reader031.fdocuments.us/reader031/viewer/2022020208/55cf9274550346f57b968e64/html5/thumbnails/21.jpg)
![Page 22: HORRISON STEEL CASTING.pdf](https://reader031.fdocuments.us/reader031/viewer/2022020208/55cf9274550346f57b968e64/html5/thumbnails/22.jpg)
![Page 23: HORRISON STEEL CASTING.pdf](https://reader031.fdocuments.us/reader031/viewer/2022020208/55cf9274550346f57b968e64/html5/thumbnails/23.jpg)
AML – Drying Ovens / Wash Station
![Page 24: HORRISON STEEL CASTING.pdf](https://reader031.fdocuments.us/reader031/viewer/2022020208/55cf9274550346f57b968e64/html5/thumbnails/24.jpg)
AML – Core Setting
![Page 25: HORRISON STEEL CASTING.pdf](https://reader031.fdocuments.us/reader031/viewer/2022020208/55cf9274550346f57b968e64/html5/thumbnails/25.jpg)
AML – Pouring /Cooling Lines
![Page 26: HORRISON STEEL CASTING.pdf](https://reader031.fdocuments.us/reader031/viewer/2022020208/55cf9274550346f57b968e64/html5/thumbnails/26.jpg)
Melting / AlloyingScrap Metal
Electric Arc Furnaces
2 – 20T Furnaces / 1 – 8.5T FurnaceElectric Arc1 20T (Basic) 1 20T (Acid) 8.5T (Acid)
![Page 27: HORRISON STEEL CASTING.pdf](https://reader031.fdocuments.us/reader031/viewer/2022020208/55cf9274550346f57b968e64/html5/thumbnails/27.jpg)
![Page 28: HORRISON STEEL CASTING.pdf](https://reader031.fdocuments.us/reader031/viewer/2022020208/55cf9274550346f57b968e64/html5/thumbnails/28.jpg)
Tapping / Pouring
![Page 29: HORRISON STEEL CASTING.pdf](https://reader031.fdocuments.us/reader031/viewer/2022020208/55cf9274550346f57b968e64/html5/thumbnails/29.jpg)
![Page 30: HORRISON STEEL CASTING.pdf](https://reader031.fdocuments.us/reader031/viewer/2022020208/55cf9274550346f57b968e64/html5/thumbnails/30.jpg)
Cooling / Shakeout
AML Shake-out
![Page 31: HORRISON STEEL CASTING.pdf](https://reader031.fdocuments.us/reader031/viewer/2022020208/55cf9274550346f57b968e64/html5/thumbnails/31.jpg)
![Page 32: HORRISON STEEL CASTING.pdf](https://reader031.fdocuments.us/reader031/viewer/2022020208/55cf9274550346f57b968e64/html5/thumbnails/32.jpg)
Cleaning
• Blasting
• Burning
• Flame washing / Chipping
• Grinding
• Inspection (MPI, G-Ray, UT)
• Weld repair / Grinding
• Heat Treatment
![Page 33: HORRISON STEEL CASTING.pdf](https://reader031.fdocuments.us/reader031/viewer/2022020208/55cf9274550346f57b968e64/html5/thumbnails/33.jpg)
Cleaning
![Page 34: HORRISON STEEL CASTING.pdf](https://reader031.fdocuments.us/reader031/viewer/2022020208/55cf9274550346f57b968e64/html5/thumbnails/34.jpg)
Cleaning – Cope after Blast
![Page 35: HORRISON STEEL CASTING.pdf](https://reader031.fdocuments.us/reader031/viewer/2022020208/55cf9274550346f57b968e64/html5/thumbnails/35.jpg)
Cleaning – Drag after Blast
![Page 36: HORRISON STEEL CASTING.pdf](https://reader031.fdocuments.us/reader031/viewer/2022020208/55cf9274550346f57b968e64/html5/thumbnails/36.jpg)
Burning Grinding
HT - Oven Quenching Tank
![Page 37: HORRISON STEEL CASTING.pdf](https://reader031.fdocuments.us/reader031/viewer/2022020208/55cf9274550346f57b968e64/html5/thumbnails/37.jpg)
QC – Inspection / Layout
![Page 38: HORRISON STEEL CASTING.pdf](https://reader031.fdocuments.us/reader031/viewer/2022020208/55cf9274550346f57b968e64/html5/thumbnails/38.jpg)
Machining
![Page 39: HORRISON STEEL CASTING.pdf](https://reader031.fdocuments.us/reader031/viewer/2022020208/55cf9274550346f57b968e64/html5/thumbnails/39.jpg)
![Page 40: HORRISON STEEL CASTING.pdf](https://reader031.fdocuments.us/reader031/viewer/2022020208/55cf9274550346f57b968e64/html5/thumbnails/40.jpg)
Shipping Doc
![Page 41: HORRISON STEEL CASTING.pdf](https://reader031.fdocuments.us/reader031/viewer/2022020208/55cf9274550346f57b968e64/html5/thumbnails/41.jpg)
HS Quality Policy and Objectives
• Quality• Delivery• Efficiency
Satisfy Your Customer