Honeywell Production Intelligence

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  • Production Management for Refining

    Production Management for Refining

  • F e at u R e s & B e n e F i t s

    Improveintegrationwith

    businessunitsandpartners

    Enhancevisibilityand

    traceabilityofinformation

    Automateworkprocesses

    alignedwithbusinessdrivers

    Sharpeninsightintochallenges

    andopportunities

    Increaseagilityintodays(and

    tomorrows)environments

    P Ro d u c t i o n i n t e l l i g e n c e

    ProductionIntelligencegivescompleteoversightofthequantities,qualities,

    compositionandownershipofmaterialanywhereinyourvaluechainatany

    time.Withthisinsightyoucanincreaseyield,trackdownandreducematerial

    loss,improveproductionefficiency,reducecostsandreacteffectivelytomarket

    changeswhileensuringregulatorycompliance.

    ProductionIntelligenceprovides:

    asingleversionofthetruththroughourintelligentfacilitiesmodel

    component-levelvolume,massandenergybalancereconciliationatany

    organizationallevel

    apowerfulcalculationenginewithabilitytodrilldownfromdisplayedresultto

    thecalculationandsourcevalues

    automatedworkflowgeneration;includingactionandreporting,allwith

    trackingandaccountability

    fully-auditablecalculationsandtransactions

    insightintokeyperformanceindicestosupportinformeddecisions

    i n t e l l i g e n t i n t eg Rat i o n

    Ouropenstandardsapproachtointegrationistoleaveyourdatawhere

    itnativelyresidesandconnecttoitasrequiredavoidingtheperilsof

    duplicatingdata.

    Combinedwithourintelligentfacilitiesmodel,thiscreatesavirtualdata

    warehousethatconsolidatesreal-time,laboratoryandenvironmentalmonitoring

    data,CMMSsystems,externalfeedsandsimulationmodelresults.Ifthesource

    systemcannotreliablyprovidedataondemand,ProductionIntelligencecan

    providesecurestorageandrapidaccess.

    IntelligentAdapters:

    makeanyapplicationweb-servicecompliant,forseamlessintegration

    ofinformation

    includeOPCandOPCUA

    Honeywellgetsyourlegacyapplicationsworkingtogetherseamlesslythrougha

    ServiceOrientedArchitecture(SOA).

    Refininghasfacedanumberofchallengesoverthelastfewyears,andthe

    paceofchangewillnotdecreaseintheforeseeablefuturetheonlyconstant

    ischange.Youroperationsinformationsystemsmustbecapableofoptimizing

    theseassetswhilemeetingeverincreasingreportingregulations.

    HoneywellsproductionmanagementofferingincludesProductionIntelligence,

    whichempowersyoutodrivetowardoperationalexcellencethroughtimely,

    accurate,consistent,andactionableinformation.Honeywellisfield-provenin

    numerousprojectsthroughoutthehydrocarbonvaluechain.Wehaveproven

    technology,unmatchedinnovationandexperienceyoucantrust.

    ProductionIntelligenceisPoweredbyMatrikon,whichrepresentsvendor

    neutrality.Thisproductworkswiththird-partycontrolsystemsandapplications.

    Production Management for Refining

  • H y d Ro ca R B o n lo s s s o l u t i o n

    Hydrocarbonlosshasadirect

    impactonthebottomline.Historically,

    hydrocarbonlosshasbeenbuiltinto

    thebalanceandaccountingmodels

    asanunavoidablecostofdoing

    business.Topperformingrefiners

    arethosethatseekoutandrecovertheselossesbyapplying

    advancedbusinessprocessesandtools.

    Bat c H t Rac k i n g

    Materialwithmoreaccuratequality

    specificationismorevaluable.Track

    quantities,qualities,ownershipand

    compositionofmaterialasitmoves

    throughyoursupplychain.Know

    thegenealogyateverylocation,for

    everytransactionandcontinuously

    overtime.

    g R e e n H o u s e gas a n d e M i s s i o n s

    Accountingforemissionsfrom

    energygeneration,processing

    andfugitiveemissionswillrequire

    newtoolsfordatamanagementfar

    exceedingthecapabilitiesofthe

    typicalmanualworkprocesses.Trackingcontributionsisa

    complexinformationmanagementchallenge.Thesolution

    mustberigorous,traceableandauditable.

    M as s Ba l a n c i n g a n d R e c o n c i l i at i o n

    Increasingcommercialandregulatory

    requirementsareaddingtoreporting

    necessitiesandtimepressures.

    Sarbanes-Oxleyotherandequivalent

    piecesoflegislationstress

    workflowsandaudittraceability.Theproductionaccounting

    (oryieldaccounting)groupsneedprocessesandtoolsthat

    canmeettheregulatorychallenges.

    P l a n n i n g a n d s c H e d u l i n g

    Planningintegrationprovidestheabilitytodisseminate

    planstobusinessusersand

    reportactualversusplanned

    performanceindicators.Scheduling

    integrationallowsthedistributionof

    performancetargetstooperations,

    reducingroutinedataentry.The

    combinationofthesetoolsprovidesaneffectiveplanning/

    operationsfeedbackloop.

    ERP System

    PDA

    SCADA

    Other External Systems

    Planning & Scheduling

    Manual Entry

    Historian

    Lab

    IntelligentFacilities

    Model

    HYDROCARBON LOSS SOLUTION

    BATCH TRACKING

    MASS BALANCING AND RECONCILIATION

    Locate both real and accounting losses quickly

    Track hydrocarbon from initial receipt through to shipment

    Track qualities, ownerships, compositions, and genealogy

    GREENHOUSE GAS AND EMISSIONS

    Active monitoring of regulatory limits

    Manage Compliance tracking deadlines

    Balance by area, commodity, component, owner

    Inventory Management

    Movement Management

    KPI Reporting

    Data Reconciliation

    PLANNING AND SCHEDULING INTEGRATION

    Reporting of actual values against targets, rolled up to desired level

    Supporting Applications

    Reconcile mass, volume, or energy

    Management of multiple versions of plans and targets

    Hydrocarbon Loss

    Mass Balancing

    Planning & Scheduling

    Batch Tracking

    Greenhouse Gas Reporting

  • Honeywell Process Solutions

    1250WestSamHoustonParkwaySouthHouston,TX77042

    LovelaceRoad,SouthernIndustrialEstateBracknell,Berkshire,EnglandRG128WD

    ShanghaiCityCentre,100JunyiRoadShanghai,China20051

    www.honeywell.com/ps

    BR 829May 2011 2011 Honeywell International Inc.

    For More Information

    FormoreinformationaboutProductManagementforRefining,visitourwebsitewww.honeywell.com/psorcontactyourHoneywellaccountmanager.

    [email protected]

    I M AG E / G R A P H I c

    M e t H o d o lo g y a n d B e st P Rac t i c e s

    HoneywellsProductionExcellenceprojectmethodologyreducesrisksassociatedwithimplementingtechnology

    projects.Usingleanprinciples,wefocusonyourmostmeaningfulrequirementsandimplementthehighestvalue

    functionalityearlyintheproject.Frequentfeedbackkeepstheprojectontrackandensuresthatyoureceivewhatyou

    arelookingfor.

    s u sta i n a B i l i t y a n d c o n t i n u o u s i M P Rov e M e n t

    Technologyimplementationdoesntyieldanybusinessvaluebyitself.Oncethetechnologyisintegratedintoyoucan

    dailyprocessesandacontinuousimprovementprocessisinplace,youcanrealizefullvaluefromyourtechnology.

    Asyourbusinessandtechnologypartner,wewanttomakesurethatyouachievesuccess,soweprovide:

    s u P P o Rt i n g s e Rv i c e s

    training

    certificationofstaff

    long-termsupportcontracts

    semi-annualhealthchecks

    remotesupport

    Consulting

    Projectmanagement

    Changemanagement

    Historianconfiguration

    Datamigration

    OPCconfiguration

    Powered by Matrikon symbolizes that this product/solution is system

    and application independent.