Honda Storm 125

7/29/2019 Honda Storm 125

1/98

CGR1251SH/CGR1252SHCGR1251SH/CGR1252SHCGR1251SH/CGR1252SHCGR1251SH/CGR1252SH

CGR1251SH5

CGR1252SH5

111119KTJ 5S1 Honda Motor Co., Ltd. 2005


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2

3

4

5

PART NUMBER INDEX

FOREWORD INDEX

ENGINE GROUP

FRAME GROUP

PART NAME INDEX


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4/98


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Reference with Part number index

Reference with Part name index

How to refer to the part informationReference with Illustrated index


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Part catalogue structureBlock title Block number

Service item/Flat rate timeReference number

Title number marked with the parenthesis or parenthesesindicates that it continues from the previous page.

Part number Honda color code

Description

As sembl ies

Sections framed with broken lines in the exploded viewdrawings are available as complete assemblies. (Their in-dividual parts can also be obtained.)

Color description

NoteNotes are shown with the parentheses in the part namecolumn.

Required quantity

Reqd. QTY shown in the parenthesis or parentheses indi-cates the optional part.

Reqd. QTY marked with N indicates the optional part thatshould be selected as needed.

Reqd. QTY indicates the number of the part used in theblock.

Serial number

Parts catalogue code

When the parts catalogue code column is blank, it indi-cates that the part is applicable to all codes.

Parts enclosed within a dotted line are covered in adifferent block.

A hollow arrow indicates the block No. for the parts en-closed within a dotted line .

A solid arrow indicates the block No. the part inquestion is connected to.


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When the parts were revised

Be sure to check theserial number!!

The number has beenused from the initial modelwithout revision.

When shown at the left side,it is applicable to the modelsof No.1008001 and thesubsequent numbers.

When shown at the right side,it is applicable to the modelsup to No.1008000.

The parts listed with "###" at the end of the parts name have limited supply period(parts not for sale).

* L. or R. in the description of a part stands for the LEFT handside or the RIGHT hand side. Determine the left or right as if youwere in the motorcycle seat.

The following abbreviations are used in this parts catalogue.

A ........... AmpereABS ....... Anti-lock brake

system

A.C. ....... Alternating current

A.M. ...... Attaching mark

ASSY. .... Assembly

C.D.I. ..... Capacitive dischargeignition

COMP. ... CompleteD.C. ....... Direct current

EX. ........ Exhaust

FR. ........ Front

G ........... Gram

HEX. ..... Hexagonal

IN. ......... Inlet

KPH ...... Kilometers per hour

L. ............LeftL (100L) .Link (100 Links)

L.E.D. .....Light emitted diode

MM .........Millimeter

MPH .......Miles per hour

R. ...........Right

RR. .........Rear

STD. .......Standard

T (22T) ...Tooth (22 Teeth)

TCS ........Traction controlsystem

T.M. ........Transcript mark

V ............Volt

W ...........Watt

WL .........With labelling

WOL .......Without labelling

Abbreviations used in the parts catalogue

RIGHT isabbreviatedas R.

L. standsfor L EFT


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Part block and serial number check

Requiredserial

number

Engine parts

E-1~

Engine serialnumber

Carburetor parts

E-17

Carburetor serialnumber

Frame parts

F-1~

Frame serialnumber

Part block

Checkpoint

Color label attachment position check

Colored parts

Color label


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Models, parts catalogue codes and applicable serial Nos. given in this parts catalogue can be identified as follows.

Parts with parts catalogue codes are exclusive for models destined for countries designated.

If no area codes are listed, parts are for common use.

*Of carburetor/throttle body identification numbers, only the portions underlined in the example below are used for registration.

PDCBE KC

Models, parts catalogue codes and applicable serial numbers

Area Parts catalogue App li cabl e engine App li cabl e frame App li cabl e carburetor

code code serial No. serial No. identification No.

CGR1251SH5 CH China 1CH

CGR1252SH5 CH China 2CHPDCBE A

Model Type


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When ordering parts, check the model name, main color, and code by observing the COLOR LABEL on the vehicle. When ordering a colored part, use the color chart in the instruction for use of parts catalogue.

Color label

VFR800FIW

R-157

R157


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When ordering a colored part, refer to the chart below and use a part number consisting of the relevant basic part number to which has been

added a part color code.

Color chart

CGR1251SH(CGR1251SH5)

Candy

lucid

red

Storming

dark gray

metallic

Force

silver

metallic

Candy

century

blue

R-264C NH-A50M NH-411M PB-361C

No. Name of colored parts Basic part No. R264 NHA50 NH411 PB361

Initial

applicable

model

Final

applicable

model

1 BAR COMP., STEP 50610-KTJ -900 ZA ZA ZA ZA F-20 2

2 COVER SET, L. SIDE 83620-KTJ -900 ZA ZB ZC ZD F-16 9

3 COVER SET, R. SIDE 83520-KTJ -900 ZA ZB ZC ZD F-16 4

4 COWL SET, RR. CENTER 77235-KTJ -900 ZD ZA ZB ZC F-15 9

5 COWL, FR. 61301-KTJ -900 ZD ZA ZB ZC F-30 3

6 COWL, L. RR. SIDE 77225-KTJ -900 ZD ZA ZB ZC F-15 8

7 COWL, R. RR. SIDE 77215-KTJ -900 ZD ZA ZB ZC F-15 7

8 FENDER, FR. 61100-KTJ -900 ZD ZA ZB ZC F-7 3

9 HOLDER, L. PILLION STEP 50725-KTJ -900 ZA ZA ZA ZA F-20 9

10 HOLDER, R. PILLION STEP 50720-KTJ -900 ZA ZA ZA ZA F-20 8

11 LABEL, COLOR 87565-KTJ -900 ZA ZB ZC ZD F-32 8

12 MARK, FR. SCREEN 64121-KTJ -900 ZA ZA ZA ZA F-33 3

13 MARK, L. FUEL TANK 17514-KTJ -900 ZA ZB ZC ZD F-33 214 MARK, R. FUEL TANK 17513-KTJ -900 ZA ZB ZC ZD F-33 1

15 MARK, RR. CENTER COWL 77227-KTJ -900 ZA ZA ZB ZA F-33 4

16 MARK, SIDE COVER 83543-KTJ -900 ZA ZB ZC ZD F-33 5

17 PANEL COMP., RR. BRAKE 43100-KRF-B40 ZE ZE ZE ZE F-12 5

18 PANEL SUB ASSY., FR. BRAKE 45010-KRF-B40 ZC ZC ZC ZC F-9 8

19 TANK SET, FUEL 17520-KTJ -900 ZA ZB ZC ZD F-14 8

20 WINDSCREEN SET 64100-KTJ -900 ZA ZA ZA ZA F-30 6

Ref.No.

MODEL

COLOR

Applicable

blockNo.

CODE

Applicable model

CGR1251SH5


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CGR1252SH(CGR1252SH5)

Candy

lucid

red

Storming

dark gray

metallic

Force

silver

metallic

Candy

century

blue

R-264C NH-A50M NH-411M PB-361C

No. Name of colored parts Basic part No. R264 NHA50 NH411 PB361

Initial

applicable

model

Final

applicable

model

1 BAR COMP., STEP 50610-KTJ -900 ZA ZA ZA ZA F-20 2

2 COVER SET, L. SIDE 83620-KTJ -900 ZA ZB ZC ZD F-16 93 COVER SET, R. SIDE 83520-KTJ -900 ZA ZB ZC ZD F-16 4

4 COWL SET, RR. CENTER 77235-KTJ -900 ZD ZA ZB ZC F-15 9

5 COWL, FR. 61301-KTJ -900 ZD ZA ZB ZC F-30 3

6 COWL, L. RR. SIDE 77225-KTJ -900 ZD ZA ZB ZC F-15 8

7 COWL, R. RR. SIDE 77215-KTJ -900 ZD ZA ZB ZC F-15 7

8 FENDER, FR. 61100-KTJ -900 ZD ZA ZB ZC F-7 3

9 HOLDER, L. PILLION STEP 50725-KTJ -900 ZA ZA ZA ZA F-20 9

10 HOLDER, R. PILLION STEP 50720-KTJ -900 ZA ZA ZA ZA F-20 811 LABEL, COLOR 87565-KTJ -910 ZA ZB ZC ZD F-32 8

12 MARK, FR. SCREEN 64121-KTJ -900 ZA ZA ZA ZA F-33 3

13 MARK, L. FUEL TANK 17514-KTJ -900 ZA ZB ZC ZD F-33 2

14 MARK, R. FUEL TANK 17513-KTJ -900 ZA ZB ZC ZD F-33 1

15 MARK, RR. CENTER COWL 77227-KTJ -900 ZA ZA ZB ZA F-33 4

16 MARK, SIDE COVER 83543-KTJ -900 ZA ZB ZC ZD F-33 5

17 PANEL COMP., RR. BRAKE 43100-KRF-B40 ZE ZE ZE ZE F-12 5

18 TANK SET, FUEL 17520-KTJ -900 ZA ZB ZC ZD F-14 8

19 WINDSCREEN SET 64100-KTJ -900 ZA ZA ZA ZA F-30 6

MODEL CGR1252SH5

COLORApplicable model

Applicable

block

No.

Ref.No.CODE


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NOTE: X is displayed to represent the omitted numerals and letters of the

roman alphabet.

General purpose hoses

Standard part No. Bulk part No.

Bulk part

Innerdiameter

(mm)

Length(m)

95005-11xxx-3x 95005-11001-30M 11.0 1

95005-11xxx-5x 95005-11001-50M 11.0 1

95005-12xxx-1x95005-12001-10M

12.0

13

95005-12xxx-2x 95005-12001-20M 12.0 1

95005-12xxx-3x 95005-12001-30M 12.0 1

95005-12xxx-5x 95005-12001-50M 12.0 1

95005-14xxx-1x 95005-14001-10M 14.0 1

95005-14xxx-2x95005-14001-20M

14.0

13

95005-14xxx-3x 95005-14001-30M 14.0 1

95005-14xxx-5x 95005-14001-50M 14.0 1

95005-17xxx-1x 95005-17001-10M 17.0 1

95005-17xxx-2x 95005-17001-20M 17.0 1

95005-17xxx-3x 95005-17001-30M 17.0 1

95005-17xxx-5x 95005-17001-50M 17.0 1

95005-30xxx-3x 95005-30001-30M 3.0 1

95005-30xxx-5x 95005-30001-50M 3.0 1

95005-35xxx-1x95005-35001-10M

3.5138

95005-35xxx-2x 95005-35001-20M 3.5 1

95005-35xxx-3x 95005-35001-30M 3.5 1

95005-35xxx-4x95005-35001-10M

3.513

895005-35xxx-5x 95005-35001-50M 3.5 1

95005-45xxx-1x95005-45001-10M

4.5138

95005-45xxx-2x 95005-45001-20M 4.5 1

95005-45xxx-3x 95005-45001-30M 4.5 1

95005-45xxx-4x95005-45001-10M

4.5138

95005-45xxx-5x 95005-45001-50M 4.5 1

95005-50xxx-3x95005-50001-30M

5.0

13

95005-50xxx-5x 95005-50001-50M 5.0 1

95005-55xxx-1x95005-55001-10M

5.3138

95005-55xxx-2x95005-55001-20M

5.3

13

95005-55xxx-4x95005-55001-10M

5.3138

95005-65xxx-1x95005-65001-10M

6.5

13

95005-65xxx-2x 95005-65001-20M 6.5 1

95005-70xxx-3x95005-70001-30M

7.0

13

95005-70xxx-5x 95005-70001-50M 7.0 1

95005-75xxx-1x95005-75001-10M

7.3

13

95005-75xxx-2x 95005-75001-20M 7.3 1

95005-80xxx-1x95005-80001-10M

8.0

13

95005-80xxx-2x 95005-80001-20M 8.0 1

95005-80xxx-3x 95005-80001-30M 8.0 195005-80xxx-5x 95005-80001-50M 8.0 1

95005-91xxx-3x 95005-91001-30M 12.0 1

95005-91xxx-5x 95005-91001-50M 12.0 1

95005-92xxx-3x 95005-92001-30M 12.0 1

95005-92xxx-5x 95005-92001-50M 12.0 1

General purpose hoses

Standard part No. Bulk part No.

Bulk part

Innerdiameter

(mm)

Length(m)

CAUTION: It is DANGEROUS to confuse the fuel hose with the general purpose hose or vinyl hose.Never use a general purpose hose or vinyl hose in place of a fuel hose or vice versa. Always use the correct bulk part in the parts catalogue, according

to the service manual or the instructions issued with the bulk part.


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Bulk part number of fuel hose, general purpose hose and vinyl hose.

(Example)

9 5 0 0 1 - 7 5 0 0 1 - 5 0 M

Bulk part number: Refers to the bulk part.

Marking code (hose type): (fuel hose and general purpose hose)

Change code (for added hose): (Vinyl hose) Indicates number mark or change sequence, however, the code for the bulk part must be strictly

0 (zero).

Types of code:

Fuel hose 2: Red outside braid(3 mm inside dia. only)

5: Black inside braid3: Red (3 mm inside dia. only)4: Ash gray with red stripe

(3 mm inside dia. only)6: Black

Vinyl hose 1: Clear2: Black3: Light red6: Light red7: Pale black

General hose 1: Ash gray2: Ash gray3: Black5: Black

Lengths: 001: 1 m (standard)003: 3 m008: 8 m

I.D code: (fuel hose and general purpose hose)30: 3.0 mm 11: 11 mm35: 3.5 mm 91: 12 mm (outside dia. 15) mm45: 4.5 mm 92: 12 mm (outside dia. 16) mm50: 5.0 mm 12: 12 mm (outside dia. 17) mm55: 5.3 mm, 5.5 mm 14: 14 mm65: 6.5 mm 17: 17 mm70: 7.0 mm75: 7.3 mm, 7.5 mm80: 8.0 mm

ID./OD. code: (vinyl hose)

01: ID. 2.9, OD. 6.8 mm 14: ID. 6.0, OD. 9.0 mm 37: ID. 11.0, OD. 15.0 mm

03: ID. 3.0, OD. 6.0 mm 17: ID. 7.0, OD. 9.0 mm 38: ID. 12.0, OD. 13.0 mm05: ID. 3.5, OD. 6.5 mm 19: ID. 7.0, OD. 11.0 mm 39: ID. 12.0, OD. 14.0 mm07: ID. 4.0, OD. 7.0 mm 21: ID. 8.0, OD. 9.0 mm 40: ID. 12.0, OD. 16.0 mm08: ID. 4.5, OD. 6.5 mm 23: ID. 8.0, OD. 12.0 mm 43: ID. 13.0, OD. 15.0 mm09: ID. 4.5, OD. 8.0 mm 25: ID. 9.0, OD. 11.0 mm 45: ID. 14.0, OD. 18.0 mm12: ID. 5.0, OD. 7.0 mm 27: ID. 9.0, OD. 13.0 mm 50: ID. 16.0, OD. 19.0 mm10: ID. 5.0, OD. 8.0 mm 33: ID. 10.0, OD. 14.0 mm 55: ID. 17.5, OD. 20.5 mm11: ID. 5.0, OD. 9.0 mm 36: ID. 11.0, OD. 13.0 mm 60: ID. 22.0, OD. 27.0 mm

Hose type: 1: Fuel hose3: Vinyl hose5: General hose


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Flat rate service time (FRT) means the standard time required toservice a MC, which is listed in this manual to help the dealerscontrol the actual working process and calculate the service chargeby using it as a guide.

* Float time is set by multiplying the net service time by a givencoefficient.

FLAT RATE SERVICE TIME

Net service time

FRT setting system

Removal, Disassembly/reassembly, Installation

Diagnosis/troubleshooting (Electric system)

Completion inspection

Inspection, Measurement, Adjustment, Confirmation

Float time

Preparation(Process check, Confirmation arrangement fornecessary tools)

Related work (Transfer of vehicles)

Editorial st yle

The service items shown in the text are listed with the exchange

work time for the repair sales parts as the subject. Otherrepresentative service items not using repair parts (removal/installation, adjustment, inspection/measuring, and other work) arelisted collectively in the list in the preface, classified according to thework.

FRT setting standard

Decimal system (in unit of 0.1) is adopted to set FRT as it is

convenient to calculate the wage.Example: (0.1) 6 minutes, (0.2) 12 minutes[Labor cost per hour] x [FRT] = [Wage]

FRT is set with a hand tool.

Service items and FRT can be subject to change depending ondevelopment of tools and service equipment and improvement inservice procedure.


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Work procedure

As the work procedure is set with the work time according to the

method in the separate Service Manual, refer to this Manual asrequired.

Work methods permitting servicing in the shortest time stillpermitting assurance of safe work and product warranty are usedfor the setting of service items not listed in the Service Manual.

Work basically is to be performed by one person, and when two ormore people are required, setting is done as the total time for thenumber of people.

The set value for the technological level of the workers uses aperson with three years of experience in the repair of Hondavehicles as the standard.

Special tools and service equipment used to set FRT are thosespecified or recommended in Service Manual.

Service item whose FRT is not presented

Accessories and service parts that are not listed to use in this

manual.

Locations with little aging deterioration or breakage during normaluse.

Service work that can be finished by one touch.

Service work that is seldom done (i.e. extremely small causes oftrouble and service frequency).

* When FRT is not presented, please calculate wages based on ap-

propriate actual work time

Operation no t included of FRT

Oil and coolant water draining, Waiting time for warming upoperation and etc..

Additional operation that involves removal/installation of standardexterior equipment.

Indirect time spent for service by visiting the customer, trade-in,

and delivery of a MC.

Indirect time required for ordering and delivery of parts.

Cost for grease, adhesive agent, etc. used for service work.


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Explanation of FRT by using an example

(The example may dif fer from the actual presented items)

Reference No. of the illustration of part that shows locationof the replacement work.

FRT is an abbreviation of Flat Rate Time indicating thestandard service time required for the replacement.

LON is an abbreviation of Labor Operation Number, and itis a classification of the service items by the work unit code.

The same operation code is used regardless of the models.

Standard operation is indicated with 6 digits code, andadditional operation is indicated with 7 digits code.

Indicating the camshaft replacement and FRT4.5.

Indicating FRT1.0 that will be added when additionaloperation (replace rocker arm) is done in association withcamshaft replacement.

Ref.L.O.N.

(Relative ref. Number)F.R.T.

No. Description

(1, 3, 4, 7)

2 111118 CAMSHAFT 4.5

Includes: Valve clearance adjustment

111118A Replace rocker arm add 1.0

Indicating work contents that are included in the serviceitem.

Indicating a reference No. whose operation and time arethe same as FRT4.5 for the camshaft.

(The application range is limited to the service itemswithout an LON setting within a same block.)

How to refer to the service item by using the sample

(camshaft replacement)

Open to the page of the block where the camshaft'sspare part illustration is shown.

Look for the camshaft illustration, and refer to the ser-vice item and FRT that agree with the reference No.


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Indication mark for the listing of service items that continues to

the following page

Indication of the block with no setting of FRT

LON code system

Ref.L.O.N.


No. Description

2 111118 CAMSHAFT 4.5

+

Ref.L.O.N.


No. Description

NO INFORMATION

a

a) Category code..................... Engine

1 11 1 18 Ab c d e

b) Location/function code........ Engine upper

c) Operation code.................... Replace

d) Operation sequence number (Unit code can be shownwith alphabet)

......................... camshaft(No regular rule of code)

e) Additional code ................... replace rocker arm

(No regular rule of code)

a) Category codes and classification

c) Operation codes and classification

Code Category

1 Engine

2 Transmission

3 Fuel & Exhaust

4 Frame & Body

5 Steering/Suspension

6 Electrical

7 Wheels/Brakes

8 Controls/instrument

9 -

0 -

Code Operation category

1 Replace, Removal/Installation, Change

2 Overhaul

3 Adjust, Balance

4 (Paint-related work: Top-coat)

5 Test, Inspect/diagnose, Measurment, Check

6 (Overhaul-related work: Rebore)

7 (Overhaul-related work: Reseal)

8 (Resurface)

9 (Paint-related work: Refinish)

0 Repair, Cleaning, Air bleeding

a1 11 1 18 A

c

Mark indicated at the last line.


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Major service items without using spare parts(1) Removal/Installation, (2) Adjustment, (3) Inspection/

Measurement, (4) Overhaul, (5) Other work

* OPERATIONS OTHER THAN REPLACING PARTS

(1) Removal and installation

Set for the configuration with the parts removed from the vehicle.

(2) Adjustment

LON DESCRIPTION FRT

E

1101E5TILTING ENGINE ASSEMBLY-REMOVAL/INSTALLATIONINCLUDES: All necessary adjustment

1.7

1111K0CYLINDER HEAD ASSEMBLY-REMOVAL/INSTALLATIONINCLUDES: Engine removal and installation

2.5

3111D6CARBURETOR ASSEMBLY-REMOVAL/INSTALLATION 0.4

1101E6CRANKCASE SEPARATIONINCLUDES: Engine removal and installation

4.0

LON DESCRIPTION FRT

E

3113A0 CARBURETOR IDLE-ADJUSTMENT 0.1

2123A0CLUTCH-ADJUSTMENTINCLUDES: Clutch lever adjustment

0.1

6143A1 SPARK PLUG-ADJUSTMENT/CLEANING 0.1

1113A0 VALVE CLEARANCE-ADJUSTMENTNOTE: For 1 vehicle 0.4

F

6163A0 HEADLIGHT-AIMING 0.1

2133A0 DRIVE CHAIN-ADJUSTMENT 0.1

7113A0FRONT BRAKE-ADJUSTMENTEXCLUDES: Front brake shoe adjustment

0.1

7113A1REAR BRAKE-ADJUSTMENTEXCLUDES: Rear brake shoe adjustment

0.1

3113A3 THROTTLE OPERATION-ADJUSTMENT 0.1

E: Engine, F: Frame

(3) Inspection, Measurement

(4) Overhaul

Work condition: The required Measurements, inspections,adjustments, and cleaning/washing of each part are performed,including the main body removal/installation work and thereplacement of defective parts.

(5) Other work

LON DESCRIPTION FRT

E

1115A0 COMPRESSION PRESSURE-MEASUREMENT 0.1

3115A0CARBURETOR FLOAT LEVEL-MEASUREMENT

0.4

6145A0 IGNITION TIMING-INSPECTION 0.2

1135A0ENGINE OIL-INSPECTIONEXCLUDES: Oil change 0.1

F7115A0 BRAKE OPERATION-TEST 0.1

6105A0BATTERY-CHECKING OF ELECTROLYTELEVEL & GRAVITY 0.2

LON DESCRIPTION FRT

E 311200CARBURETOR-OVERHAUL

INCLUDES: All necessary adjustment0.7

LON DESCRIPTION FRT

E 1130A1 OIL FILTER SCREEN-CLEANING 0.1

F 7110A0 FRONT BRAKE-AIR BLEEDING 0.2


22/98

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2

ENGINE GROUP

E-1

CYLINDER HEAD COVER

E-2

CYLINDER HEAD

E-3

CAMSHAFT/VALVE

E-4

CYLINDER

E-5

RIGHT CRANKCASE COVER

E-6

CLUTCH

E-7

OIL PUMP

E-8

LEFT CRANKCASE COVER

E-9

GENERATOR


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ENGINE GROUP

2

E-10

STARTING GEAR

E-11

STARTING MOTOR

E-12

CRANKCASE

E-13

CRANKSHAFT/PISTON

E-14

TRANSMISSION

E-15

GEARSHIFT DRUM

E-16

KICK STARTER SPINDLE

E-17

CARBURETOR


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3

FRAME GROUP

F-1

HEADLIGHT

F-2

METER

F-3

HANDLE LEVER/SWITCH/CABLE

F-4

FR. BRAKE MASTER CYLINDER

F-5

HANDLE PIPE/TOP BRIDGE

F-6

STEERING STEM

F-7

FRONT FENDER

F-8

FRONT FORK

F-9

FRONT BRAKE PANEL


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FRAME GROUP

3

F-10

FRONT BRAKE CALIPER

F-11

FRONT WHEEL(DRUM BRAKE)

F-11-1

FRONT WHEEL(DISK BRAKE)

F-12

REAR BRAKE PANEL

F-13

REAR WHEEL

F-14

FUEL TANK

F-15

SEAT/REAR COWL

F-16

SIDE COVER

F-17

AIR CLEANER


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FRAME GROUP

3

F-17-1

AIR SUCTION VALVE

F-18

EXHAUST MUFFLER

F-19

PEDAL/KICK STARTER ARM

F-20

STEP

F-21

STAND

F-22

SWINGARM/CHAIN CASE

F-23

REAR CUSHION

F-24

REAR FENDER

F-25

WINKER


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FRAME GROUP

3

F-26

TAILLIGHT

F-27

BATTERY

F-28

WIRE HARNESS

F-29

FRAME BODY

F-30

COWL

F-31

TOOLS

F-32

CAUTION LABEL

F-33

MARK


28/98

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25

2

E-1 CYLINDER HEAD COVER

Ref.

No.

Part No. DescriptionReqd. QTY

Parts catalogue codeCGR1255

Serial No.

.5)% 3,3( &203 $,5 68&7,21mmmmm .7- &29(5 &


29/98

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2

E-2 CYLINDER HEAD

Ref.

No.



Serial No.

.6+ +($' &203 &


30/98

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E-2

27

CYLINDER HEAD

2

,1&/8'(6 (QJLQH UHPRYDO DQGLQVWDOODWLRQ

,168/$725 7+5277/( %2'


31/98

28 (

2

E-3 CAMSHAFT/VALVE

Ref.

No.



Serial No.

.&6 6($/ 9$/9( 67(0mmmmmmmmmmmm .


32/98

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E-3

29

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. $50 (;+$867 9$/9( 52&.(521(

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DescriptionF.R.T.

E 3 CAMSHAFT/VALVE


33/98

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DescriptionF.R.T.

E 4 CYLINDER


34/98

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.6+ &


35/98

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5

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.7- &29(5 &203 5 &5$1.&$6(mmm .5)% *$6.(7 5 &5$1.&$6( &29(5mm .& *$8*( 2,/ /(9(/mmmmmmmmmmmm .5)6 /(9(5 &203 &/87&+mmmmmmmmm .5)6 635,1* &/87&+ /(9(5mmmmmmmm

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.5)6 25,1* ;mmmmmmmmmmmmmmmm

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No.L.O.N.


DescriptionF.R.T.

&29(5 &5$1.&$6( 5,*+7mmmmmm *$6.(7 &5$1.&$6( &29(5 5,*+7

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No.Part No. Description

Reqd. QTYParts catalogue codeCGR125

5

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No.L.O.N.


DescriptionF.R.T.

$ 287(5 &/87&+mmmmmmmmmmmmmmmm &(17(5 &/87&+mmmmmmmmmmmmmmm

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37/98

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5

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.5)6 2,/ 3803 $66


38/98

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5

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.7- &29(5 &203 / &5$1.&$6(mmm .7- &29(5 5('8&7,21 *($5mmmmmmm .7- &29(5 / 55 &5$1.&$6(mmmmm 58%%(5 55 &29(5 02817,1*mm .5)% *8,'( &203 '5,9( &+$,1mmmm

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No.L.O.N.


DescriptionF.R.T.

$ &29(5 &5$1.&$6( /()7mmmmmmm

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39/98

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5

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.5)6 *($5 &203 67$57,1* '5,9(17

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No.L.O.N.


DescriptionF.R.T.

*($5 67$57(5 '5,9(1mmmmmmmmm

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41/98

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5

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.5)7 02725 $66


42/98

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5

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.6+ &5$1.&$6( &203 5mmmmmmmmm .5)% *$6.(7 &5$1.&$6(mmmmmmmmmmm .6+ &5$1.&$6( &203 /mmmmmmmmm .5)5 &$3 +2/( 00mmmmmmmmmmmmm .5)6 +2/'(5 386+ 3/8*mmmmmmmmmmm

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43/98

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E-13 CRANKSHAFT/PISTON


44/98

(

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5

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45/98

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5

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No.L.O.N.


DescriptionF.R.T.

E-15 GEARSHIFT DRUM


47/98

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5

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.5)6 3/$7( *($56+,)7mmmmmmmmmmmm

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No.L.O.N.


DescriptionF.R.T.

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48/98

(

45

2

Ref.



5

Serial No.

.5)6 3,1,21 .,&. 67$57(5mmmmmmmm .5)6 5$7&+(7 .,&. 67$57(5mmmmmmm .5)6 63,1'/( .,&. 67$57(5mmmmmmm .5)6 635,1* .,&. 67$57(5 5$7&+(7 .5)6 635,1* .,&. 67$57(5mmmmmmmm

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No.L.O.N.


DescriptionF.R.T.

$ 63,1'/( .,&. 67$57(5mmmmmmmm


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49/98

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5

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50/98

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5

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No.L.O.N.


DescriptionF.R.T.

$ +($'/,*+7 81,7mmmmmmmmmmmmmmm % 62&.(7 +($'/,*+7mmmmmmmmmmmm %8/% +($'/,*+7mmmmmmmmmmmmmm %8/% 326,7,21 /,*+7mmmmmmmmm

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51/98

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5

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*: %8/% :('*( %$6( 79 :

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52/98

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5

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53/98

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F-4 FR. BRAKE MASTER CYLINDER

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54/98

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5

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*: 6:,7&+ $66


55/98

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5

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56/98

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5

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.$1 %$// $66


57/98

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58/98

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5

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59/98

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60/98

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5

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.)- 6($/ 6(7 3,6721mmmmmmmmmmmm &+ .5)% 3$' 6(7 )5mmmmmmmmmmmmmmmm &+ *: %/(('(5mmmmmmmmmmmmmmmmmmmmm &+ *: &$3 %/(('(5mmmmmmmmmmmmmmmm &+ .&: 3,6721mmmmmmmmmmmmmmmmmmmmmm &+

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61/98

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5

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62/98

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5

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63/98

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5

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No.L.O.N.


DescriptionF.R.T.


64/98

(

61

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Ref.



5

Serial No.

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65/98

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Ref.



5

Serial No.

.(- 25,1*mmmmmmmmmmmmmmmmmmmmmm .7- &2&. $66


66/98

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.(- &2//$5 )5 )(1'(5 02817,1*m .(- 58%%(5 )5 )(1'(5 02817,1*m .7- 6($7 $66


67/98

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5

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F-16 SIDE COVER

Ref.

No.L.O.N.


DescriptionF.R.T.


68/98

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70/98

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5

Serial No.

.5)6 -2,17 (; 3,3(mmmmmmmmmmmmm .5)6 &2//$5 &203 (; 3,3( -2,17 01 *$6.(7 (; 3,3(mmmmmmmmmmmm 01 58%%(5 3527(&725mmmmmmmmmmm .7- 08))/(5 &203 (;mmmmmmmmmm

.7- 58%%(5 08))/(5 02817,1*mmmm .7- &29(5 08))/(5mmmmmmmmmmmmmm 58%%(5 08))/(5 02817,1*mmmm .7- &2//$5 08))/(5 02817,1*mmmm

&2//$5 08))/(5 02817,1*mmmm

.$1 %2/7 %2'< &29(5 6(77,1*mmmm

187 &$3 00mmmmmmmmmmmmmmm 187 )/$1*( 00mmmmmmmmmmm :$6+(5 3/$,1 00mmmmmmmmm %2/7 )/$1*( ;mmmmmmmmm

08))/(5mmmmmmmmmmmmmmmmmmmmmm 3527(&725 08))/(5mmmmmmmmmmm

F-19 PEDAL/KICK STARTER ARM

Ref.

No.L.O.N.


DescriptionF.R.T.

$ 3('$/ *($5 &+$1*(mmmmmmmmmmm $50 .,&. 67$57(5 mmmmmmmmmmmm


72/98

(

69

3Ref.



5

Serial No.

.7- 3('$/ *($5 &+$1*(mmmmmmmmmm .50 -2,17 .,&. $50mmmmmmmmmmmmm .50 &/,3 .,&. 67$57(5 $50mmmmmm .7- $50 $66


73/98

70 (

3Ref.



5

Serial No.

.7- 58%%(5 67(3mmmmmmmmmmmmmmmm .7-=$ %$5 &203 67(3

1+%/$&. .7- *8$5' (; 3,3(mmmmmmmmmmmmm .5)6 58%%(5 3,//,21 67(3mmmmmmmm .5)6 :$6+(5 3,//,21 67(3mmmmmmmm

.5)6 %$5 5 3,//,21 67(3mmmmmmmm .5)6 %$5 / 3,//,21 67(3mmmmmmmm .7-=$ +2/'(5 5 3,//,21 67(3

1+00$; 6,/9(5 0(7$//,& .7-=$ +2/'(5 / 3,//,21 67(3

1+00$; 6,/9(5 0(7$//,&

%2/7:$6+(5 ;mmmmmmmmmmm

:$6+(5 3/$,1 00mmmmmmmmmm 3,1 63/,7 ;mmmmmmmmmm 3,1 & 3,//,21 67(3mmmmmmmmm %2/7 )/$1*( ;mmmmmmmmmm %2/7 )/$1*( ;mmmmmmmmm

127( 6DPH WLPH IRU WZR XQLWV' 58%%(5 67(3 5,*+7mmmmmmmmmm

127( 6DPH WLPH IRU WZR XQLWV/ 58%%(5 67(3 %27+mmmmmmmmmmm %$5 67(3mmmmmmmmmmmmmmmmmmmm & %$5 3,//,21 67(3 5,*+7mmmmm

3 %$5 3,//,21 67(3 %27+mmmmmm & %$5 3,//,21 67(3 /()7mmmmmm ' %5$&.(7 3,//,21 67(3 5,*+7m

. %5$&.(7 3,//,21 67(3 %27+mm & %5$&.(7 3,//,21 67(3 /()7mm

F-21 STAND

Ref.

No.L.O.N.


DescriptionF.R.T.

67$1' 0$,1mmmmmmmmmmmmmmmmmm %$5 6,'( 67$1'mmmmmmmmmmmmmm


74/98

(

71

3Ref.



5

Serial No.

.7- 67$1' 0$,1mmmmmmmmmmmmmmmmm .5)6 :$6+(5 ;mmmmmmmmmmmmmmm .& +22. 0$,1 67$1' 635,1*mmmmm .5)6 58%%(5 67$1' 67233(5mmmmmmm .7- 6+$)7 0$,1 67$1' 3,927mmmmm

.7- 67$1' &203 6,'(mmmmmmmmmmm .7- 635,1* $66


75/98

72 (

3Ref.



5

Serial No.

.7- &$6( '5,9( &+$,1mmmmmmmmmmm .5)7 &+$,1 '5,9( mmmmmm .5)7 -2,17 6(7 '5,9( &+$,1mmmmmm .7- $50 55 %5$.( 67233(5mmmmmm .7- 6:,1*$50 $66


76/98

(

73

3Ref.



5

Serial No.

.7- &86+,21 $66


77/98

74 (

3Ref.



5

Serial No.

.7- )(1'(5 55mmmmmmmmmmmmmmmmm .7- 67$


78/98

(

75

3Ref.



5

Serial No.

.7- :,1.(5 $66


79/98

76 (

3Ref.



5

Serial No.

.7- %$6( &203 7$,//,*+7mmmmmmm .7- /(16 &203 7$,//,*+7mmmmmmm .: 58%%(5 $ 7$,//,*+7 02817,1* .31 5()/(&725 55 5()/(;mmmmmmm .&+ %8/% 7$,//,*+7mmmmmmmmmmmmm

&2//$5 )5 )(1'(5mmmmmmmmmm 01 *5200(7 6,'( &29(5mmmmmmmmm .7- :$6+(5 ;;mmmmmmmmmm $ %2/7 +(; ;mmmmmmmmmmmm

6&5(: 7$33,1* ;mmmmmmmm

6 187 +(; 00mmmmmmmmmmmmmm

F-27 BATTERY

Ref.

No.L.O.N.


DescriptionF.R.T.

%$77(5


80/98

(

77

3Ref.



5

Serial No.

.5)6 %$1' %$77(5


81/98

78 (

3Ref.



5

Serial No.

.7- &86+,21 &', 81,7mmmmmmmm .5)% &', 81,7mmmmmmmmmmmmmmmmm .5)% &2,/ &203 ,*1,7,21mmmmmmmm .5)% &$3 $66


82/98

(

79

3Ref.



5

Serial No.

.5)7 &/,3 & :,5( +$51(66mmmmmmmm .7- +251 $66


83/98

80 (

3 :$6+(5 635,1* 00mmmmmmmm %2/7 )/$1*( ;mmmmmmmmmm %2/7 )/$1*( ;mmmmmmmmmm %2/7 )/$1*( ;mmmmmmmmmm %2/7 )/$1*( ;mmmmmmmmmm

%2/7 )/$1*( ;mmmmmmmmmm

Ref.



5

Serial No.

F-30 COWL

Ref.

No.L.O.N.


DescriptionF.R.T.

/ &2:/ )5217 &(17(5mmmmmmmmmmm * 67$


84/98

(

81

3Ref.



5

Serial No.

58%%(5 63(('20(7(5 02817,1* &2//$5 ;mmmmmmmmmmmmmm .7-=$ &2:/ )5

1+$067250,1* '$5. *5$< 0(7$//,&

.7-=% 1+0)25&( 6,/9(5 0(7$//,& .7-=& 3%&&$1'< &(1785< %/8( .7-=' 5&&$1'< /8&,' 5('

.7- 67$


85/98

82 (

3Ref.



5

Serial No.

.5)6 63$11(5 ;mmmmmmmmmmmmmmm .5)6 63$11(5 ;mmmmmmmmmmmmmm .5)6 3/,(56mmmmmmmmmmmmmmmmmmmmmm .5)6 '5,9(5 6&5(: 3/86mmmmmmmm .5)6 '5,9(5 6&5(: 0,186mmmmmmm

.6+ 63$11(5 3,1mmmmmmmmmmmmmmmm .5)6 :5(1&+ %2; ;mmmmmmmmm .5)6 :5(1&+ (


86/98

(

83

3Ref.



5

Serial No.

.)- /$%(/ 55 &$55,(5mmmmmmmmmm .5)6 (0%/(0 5 6,'( &29(5 /2&.mm .5)6 (0%/(0 / 6,'( &29(5 /2&.mm .7- /$%(/ 7,5(mmmmmmmmmmmmmmmmm .5)7 0$5. %$77(5< &$87,21mmmmmmm

.(: /$%(/ '5,9( &+$,1mmmmmmmmmm .5)6 0$5. '5,9( &$87,21mmmmmmmmm .7-=$ /$%(/ &2/25 7


87/98

84 (

3Ref.



5

Serial No.

.7-=$ 0$5. 5 )8(/ 7$1. 7


88/98


89/98


90/98


91/98


92/98
http://7b__03__.pdf/http://7b__03__.pdf/http://7b__03__.pdf/


93/98


94/98
http://7b__03__.pdf/http://7b__03__.pdf/http://7b__03__.pdf/


95/98

PART NAME INDEX

Page Ref.Part name Page Ref.Part name Page Ref.Part name

:(,*+7 67((5,1* +$1'/( mmmmmm :+((/ 68% $66


96/98

(

93

5

:,1.(5 $66


97/98

1

2

3

4

5

PART NUMBER INDEX

ENGINE GROUP

FRAME GROUP

PART NAME INDEX


98/98

Published by Honda Motor Co., Ltd.Printed in J apanE. A .2005.02

Honda Storm 125

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Transcript of Honda Storm 125