Honda 450 Installation Manual. STEP 1: Remove the (4) SHCS from the ATV swing arm Install the upper...
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Transcript of Honda 450 Installation Manual. STEP 1: Remove the (4) SHCS from the ATV swing arm Install the upper...
![Page 1: Honda 450 Installation Manual. STEP 1: Remove the (4) SHCS from the ATV swing arm Install the upper track kit swing arm bracket as shown Do not tighten.](https://reader036.fdocuments.us/reader036/viewer/2022062407/56649c8a5503460f9494456f/html5/thumbnails/1.jpg)
Honda 450Installation Manual
![Page 2: Honda 450 Installation Manual. STEP 1: Remove the (4) SHCS from the ATV swing arm Install the upper track kit swing arm bracket as shown Do not tighten.](https://reader036.fdocuments.us/reader036/viewer/2022062407/56649c8a5503460f9494456f/html5/thumbnails/2.jpg)
STEP 1:Remove the (4) SHCS from the ATV swing armInstall the upper track kit swing arm bracket as shownDo not tighten
1-855-KTRACKS
![Page 3: Honda 450 Installation Manual. STEP 1: Remove the (4) SHCS from the ATV swing arm Install the upper track kit swing arm bracket as shown Do not tighten.](https://reader036.fdocuments.us/reader036/viewer/2022062407/56649c8a5503460f9494456f/html5/thumbnails/3.jpg)
STEP 2:Remove the ATV skid plate and install the lower track kit mounting bracketInstall the (3) SHCS washers and Nyloc nutsReinstall the skid plate and tighten SHCS
1-855-KTRACKS
![Page 4: Honda 450 Installation Manual. STEP 1: Remove the (4) SHCS from the ATV swing arm Install the upper track kit swing arm bracket as shown Do not tighten.](https://reader036.fdocuments.us/reader036/viewer/2022062407/56649c8a5503460f9494456f/html5/thumbnails/4.jpg)
STEP 3:Remove rear ATV tiresInstall right & left track assembliesUse blue Loctite on the lug nuts
1-855-KTRACKS
![Page 5: Honda 450 Installation Manual. STEP 1: Remove the (4) SHCS from the ATV swing arm Install the upper track kit swing arm bracket as shown Do not tighten.](https://reader036.fdocuments.us/reader036/viewer/2022062407/56649c8a5503460f9494456f/html5/thumbnails/5.jpg)
STEP 4:Install Swing arm Kit AssemblyBogie mounts will clear the bogie wheels if positioned and rotated as shown (See next steps)
1-855-KTRACKS
![Page 6: Honda 450 Installation Manual. STEP 1: Remove the (4) SHCS from the ATV swing arm Install the upper track kit swing arm bracket as shown Do not tighten.](https://reader036.fdocuments.us/reader036/viewer/2022062407/56649c8a5503460f9494456f/html5/thumbnails/6.jpg)
STEP 5:Swing Arm Installation
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LH RH
![Page 7: Honda 450 Installation Manual. STEP 1: Remove the (4) SHCS from the ATV swing arm Install the upper track kit swing arm bracket as shown Do not tighten.](https://reader036.fdocuments.us/reader036/viewer/2022062407/56649c8a5503460f9494456f/html5/thumbnails/7.jpg)
STEP 6:Install Bolt into track kit swing arm mountPlace washers as shownInstall Nyloc nut
1-855-KTRACKS
![Page 8: Honda 450 Installation Manual. STEP 1: Remove the (4) SHCS from the ATV swing arm Install the upper track kit swing arm bracket as shown Do not tighten.](https://reader036.fdocuments.us/reader036/viewer/2022062407/56649c8a5503460f9494456f/html5/thumbnails/8.jpg)
STEP 7:Install (4) 5/16” bolts into bogie mountUse Blue LoctiteInstall (2) retainer platesInstall Nyloc nuts
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Note: It helps to put a 2X4 under the track to lift up on the rear of the bogie assemblyAdjust the out side tension bar to align the 5/16 holes so the bolts slip into place
![Page 9: Honda 450 Installation Manual. STEP 1: Remove the (4) SHCS from the ATV swing arm Install the upper track kit swing arm bracket as shown Do not tighten.](https://reader036.fdocuments.us/reader036/viewer/2022062407/56649c8a5503460f9494456f/html5/thumbnails/9.jpg)
Installed Track Kit1-855-KTRACKS
![Page 10: Honda 450 Installation Manual. STEP 1: Remove the (4) SHCS from the ATV swing arm Install the upper track kit swing arm bracket as shown Do not tighten.](https://reader036.fdocuments.us/reader036/viewer/2022062407/56649c8a5503460f9494456f/html5/thumbnails/10.jpg)
STEP 9:Install 3rd link (part 1 of 3)Remove upper shock mount nutDo not remove bolt
1-855-KTRACKS
![Page 11: Honda 450 Installation Manual. STEP 1: Remove the (4) SHCS from the ATV swing arm Install the upper track kit swing arm bracket as shown Do not tighten.](https://reader036.fdocuments.us/reader036/viewer/2022062407/56649c8a5503460f9494456f/html5/thumbnails/11.jpg)
1-855-KTRACKS
STEP 10:Install 3rd link (part 2 of 3)Hold in place as shown
![Page 12: Honda 450 Installation Manual. STEP 1: Remove the (4) SHCS from the ATV swing arm Install the upper track kit swing arm bracket as shown Do not tighten.](https://reader036.fdocuments.us/reader036/viewer/2022062407/56649c8a5503460f9494456f/html5/thumbnails/12.jpg)
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STEP 11:Install 3rd link (part 3 of 3)Install clamp plate utilizing 5/16” SHCSTighten evenly and then tighten shock bolt
![Page 13: Honda 450 Installation Manual. STEP 1: Remove the (4) SHCS from the ATV swing arm Install the upper track kit swing arm bracket as shown Do not tighten.](https://reader036.fdocuments.us/reader036/viewer/2022062407/56649c8a5503460f9494456f/html5/thumbnails/13.jpg)
STEP 12:Install 3rd link Bar
1-855-KTRACKS
![Page 14: Honda 450 Installation Manual. STEP 1: Remove the (4) SHCS from the ATV swing arm Install the upper track kit swing arm bracket as shown Do not tighten.](https://reader036.fdocuments.us/reader036/viewer/2022062407/56649c8a5503460f9494456f/html5/thumbnails/14.jpg)
STEP 13:Install 3rd link bar onto swing armInstall ½”-13NC bolt, washers, Nyloc nut and tighten
1-855-KTRACKS
![Page 15: Honda 450 Installation Manual. STEP 1: Remove the (4) SHCS from the ATV swing arm Install the upper track kit swing arm bracket as shown Do not tighten.](https://reader036.fdocuments.us/reader036/viewer/2022062407/56649c8a5503460f9494456f/html5/thumbnails/15.jpg)
STEP 14:Initial Track Adjustment:
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Measurements must be taken off head of 1/2-13NC (rear) and 5/8-11NC (front) bolts flat to flat Adjust to 18 1/8 inches
Measure from this point
Measure to back of Bogey mount
Adjust to 9”
NOTE: Both sides must be adjusted equally
NOTE: Both sides must be adjusted equally
![Page 16: Honda 450 Installation Manual. STEP 1: Remove the (4) SHCS from the ATV swing arm Install the upper track kit swing arm bracket as shown Do not tighten.](https://reader036.fdocuments.us/reader036/viewer/2022062407/56649c8a5503460f9494456f/html5/thumbnails/16.jpg)
Ski Bracket Instructions:1-855-KTRACKS
![Page 17: Honda 450 Installation Manual. STEP 1: Remove the (4) SHCS from the ATV swing arm Install the upper track kit swing arm bracket as shown Do not tighten.](https://reader036.fdocuments.us/reader036/viewer/2022062407/56649c8a5503460f9494456f/html5/thumbnails/17.jpg)
Step 1:Remove ATV front tiresRemove ATV front brake calipersRemove hubs
1-855-KTRACKS
![Page 18: Honda 450 Installation Manual. STEP 1: Remove the (4) SHCS from the ATV swing arm Install the upper track kit swing arm bracket as shown Do not tighten.](https://reader036.fdocuments.us/reader036/viewer/2022062407/56649c8a5503460f9494456f/html5/thumbnails/18.jpg)
Step 2:Reinstall front calipers using supplied (4) bolts and (4) washers
1-855-KTRACKS
![Page 19: Honda 450 Installation Manual. STEP 1: Remove the (4) SHCS from the ATV swing arm Install the upper track kit swing arm bracket as shown Do not tighten.](https://reader036.fdocuments.us/reader036/viewer/2022062407/56649c8a5503460f9494456f/html5/thumbnails/19.jpg)
Step 3:Install (2) spacersMount ski leg bracketInstall (2) Ski end caps
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![Page 20: Honda 450 Installation Manual. STEP 1: Remove the (4) SHCS from the ATV swing arm Install the upper track kit swing arm bracket as shown Do not tighten.](https://reader036.fdocuments.us/reader036/viewer/2022062407/56649c8a5503460f9494456f/html5/thumbnails/20.jpg)
Step 4:Install supplied washersInstall supplied flange nutsTighten
1-855-KTRACKS
![Page 21: Honda 450 Installation Manual. STEP 1: Remove the (4) SHCS from the ATV swing arm Install the upper track kit swing arm bracket as shown Do not tighten.](https://reader036.fdocuments.us/reader036/viewer/2022062407/56649c8a5503460f9494456f/html5/thumbnails/21.jpg)
Final Assembly1-855-KTRACKS