Hologenix Magic Mirror™ Full Wafer Submicron Defect ... · Proprietary Magic Mirror™ Method •...

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www.hologenix.com Hologenix Magic Mirror™ Full Wafer Submicron Defect Detection Systems Polishing and Grinding Marks

Transcript of Hologenix Magic Mirror™ Full Wafer Submicron Defect ... · Proprietary Magic Mirror™ Method •...

Page 1: Hologenix Magic Mirror™ Full Wafer Submicron Defect ... · Proprietary Magic Mirror™ Method • Defect Size Range: 0.4 μm height difference over a 10 mm lateral distance to 0.05

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Hologenix Magic Mirror™

Full Wafer Submicron Defect Detection Systems Polishing and Grinding Marks

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Magic Mirror™

• Dimples and depressed areas show up as bright spots

• Mounds and raised areas show up as dark spots

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Optical Technique

• Halogen Lamp with Band-Pass Filter

• Series of Lenses Create Broad Beam Collimated Light Column

• Parallel Rays of Light Reflect Perpendicular to the Polished Surface – Min. 3% reflectivity required

• Reflected Rays Projected onto De-focused CCD Detector.

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Magic Mirror™ Method

Light Source

Optical Module

Collimator

Projection Lens

PC Image Processor

CCD Camera

Optical Module

Dark Dark

Bright

Reflected Image

Focus

Imaging Plane

Wafer Wafer Magic Mirror™ Optical Imaging Principle

Reflected image resulting from concavity Magic Mirror™ Optics Schematic

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Hologenix YIS-MM-2N Magic Mirror™ 2, 3 or 4 Cassette Wafer Surface Inspection Systems

• Automatic Defect Detection with Hologenix ADDS Image Processing Software

• Detection Sensitivity better than 0.05 Micron Depth with <1M-100M Radius of Curvature using the Proprietary Magic Mirror™ Method

• Defect Size Range: 0.4 μm height difference over a 10 mm lateral distance to 0.05 μm over a 0.5 mm lateral distance

• Adjustable Defect Detection and Classification Recipes

• Non-Contact Notch, Flat-Finding and Centering Technology

• 150-200 mm Wafer Inspection • Throughput: Approx. 150 Wafers per Hour • 2, 3 or 4 cassettes or SMIF pods. The -2N model #

is for 2 open cassettes • Class 1 Clean Room Compatible • Windows 10 Environment • Standalone Sorter Capability with optional OCR

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Hologenix Magic Mirror™ New Capabilities

• High Resolution Camera and Optical Components – 5 MegaPixel Camera

• IR (Infrared) Camera and Optics

• Long Focal Length Version – Greater Detection Capability for Shallow Defects

• Computer Controlled Optical Settings

• Latest Automation Capabilities – Edge handling, Wafer Sorting

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Hologenix Magic Mirror™ Software and Computer Control of Optics

Optics are controlled via a Software Interface: • Brightness • Sensitivity Settings can be stored in a recipe and easily recalled No operator involvement needed.

Page 8: Hologenix Magic Mirror™ Full Wafer Submicron Defect ... · Proprietary Magic Mirror™ Method • Defect Size Range: 0.4 μm height difference over a 10 mm lateral distance to 0.05

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200mm or 300m Magic Mirror™ YIS-200SP or YIS-300SP Defect Detection System – Manual System

• Detection Sensitivity better than 0.05 Micron Depth

• Full View and 3.5X Zoom • 200SP – Up to 200 mm Wafer Sizes • 300SP – Up to 300mm Wafer Sizes • Computer Controlled Sensitivity • Computer Controlled Intensity • Manual Loading • Rotating Wafer Chuck • Broad Beam Illumination with

Narrow Band-Pass Filtered White Lamp

• Defect Detection and Image Enhancement Software

Page 9: Hologenix Magic Mirror™ Full Wafer Submicron Defect ... · Proprietary Magic Mirror™ Method • Defect Size Range: 0.4 μm height difference over a 10 mm lateral distance to 0.05

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300mm Magic Mirror™ YIS-300SP-2 Automated Defect Detection System

• Detection Sensitivity better than 0.05 Microns Depth

• 13 or 25 Wafer Capacity FOUP or Open Cassette

• Class 0.1 Mini-Environment

• 200-300 mm Wafer Sizes

• Edge Grip Wafer Handling

• Non-contact Notch Finder & Aligner

• SECS II - GEM

• Optional OCR

• Windows 10 Based Defect Detection Software - ADDS

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ADDS - Defect Detection and Classification Software

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Automatic Defect Classification

Dimples, Mounds, Flaws, Flares, Edge Dimples, etc.

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Magic Mirror™ Applications

The Magic Mirror™ is useful for detecting problems

with many types of wafer processes:

• Polishing • Epitaxy • Oxidation, Diffusion, CVD • Post Implant Annealing, RTP • CMP • SOI

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Polishing Scratches

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Dimples – Example 1

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Dimples – Example 2

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Dimples – Example 3

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Dimples and Wax Defects

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Polishing Defects

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Mound

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Slip

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Slip at 3.5X Zoom

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SOI (Bonded)

Page 23: Hologenix Magic Mirror™ Full Wafer Submicron Defect ... · Proprietary Magic Mirror™ Method • Defect Size Range: 0.4 μm height difference over a 10 mm lateral distance to 0.05

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CMP

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SIMOX

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Back-Side Grinding

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Back-Side Grinding

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Good Wafer