History, Capacity and Innovation · 2018. 4. 14. · metal and raise its status toward a major...
Transcript of History, Capacity and Innovation · 2018. 4. 14. · metal and raise its status toward a major...
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History, Capacity and Innovation
Hirotomo MaekawaHirotomo Maekawa
ITA ConferenceITA ConferenceOctober 5, 2011October 5, 2011
San Diego, CaliforniaSan Diego, California
TOHO TITANIUM CO.,LTD.TOHO TITANIUM CO.,LTD.
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Information in this material includes not only Information in this material includes not only facts that have occurred, but also estimates facts that have occurred, but also estimates and projections that represent our and projections that represent our assumptions based on available information assumptions based on available information as of the date this material was prepared. as of the date this material was prepared. Hence please note thatHence please note that actual figures and actual figures and results may differ from our estimates and results may differ from our estimates and projections described in this material.projections described in this material.
Disclaimers
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Toho’s Vision and Aspiration
To raise the status of titanium metal toward a major from a minor by making it more widely used metal.
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Current Plant Sites and Products
Wakamatsu PlantTitanium Sponge
Yahata PlantTitanium Ingot (EB)
Kurobe PlantCatalyst Hitachi Plant
Titanium Ingot (EB)
HeadquartersHeadquartersChigasaki Plant
Titanium Sponge, Ingot (VAR), Fabricated Products, Catalyst,Ultra Fine Nickel Powder, High
Purity Titanium Dioxide and Others
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Sales Revenue by product
Titanium Sponge25%
Titanium Ingot40%
Others35%
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History
1953 Toho Titanium was established1954 Ti Sponge production started in Chigasaki
Titanium Sponge
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Capacity Expansion since 1954
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5000
10000
15000
20000
25000
300001954
1957
1960
1963
1966
1969
1972
1975
1978
1981
1984
1987
1990
1993
1996
1999
2002
2005
2008
2011
Year
tpy
Titanium SpongeHistory
8Chigasaki Plant: 13,200tpy
Wakamatsu Plant: 12,000tpy
Total : 25,200tpy
Current CapacityTitanium Sponge
Dual Production Sites= Less risk of supply interruption
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Productivity Improvement
Wakamatsu Chigasaki
104Product Yield102Electricity Consumption188Production per Electrolysis cell 100 (Index)
141Labor
Titanium Sponge
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1960 Ti Ingot production started1985 World Biggest Ti Ingot at the time
Titanium IngotHistory
15mt
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1998 EB furnace operation started First in Japan2008 New EB furnace operation started
World Biggest Ingot now
History
9mt
25mt
Titanium Ingot
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Capacity Expansion since 1960
0
5000
10000
15000
20000
1960
1963
1966
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1975
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Year
tpy
HistoryTitanium Ingot
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Yahata EB Plant 10,000tpyChigasaki VAR Plant
6,500tpy
Hitachi EB Plant 2,500tpy
Total : 19,000tpy
Current CapacityTitanium Ingot
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2008 Large Size Scrap Recycle started
Toho is the first melter in Japan who melted large size scraps.
Scrap Recycling
Breakdown Breakdown CropCrop
Hot Rolling CropHot Rolling Crop
Dissolved perfectly in the long hearth of TOHO 4.8MWDissolved perfectly in the long hearth of TOHO 4.8MW--EB furnaceEB furnace
Surface Surface TreatmentTreatment
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Material Flow in Japan in Y2010 Estimated by Toho
Scrap Recycling
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Material Flow in Japan in the future Estimated by Toho
Scrap Recycling
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2009 Overseas Sales Offices were established
Toho Titanium Europe Toho Titanium Europe London, UKLondon, UK
Direct Sales Channel
Better serviceCloser communication
Quicker response
Toho Titanium AmericaToho Titanium AmericaHouston, USAHouston, USA
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Titanium Sponge
Under construction for expansion Under construction for expansion 3,600tpy3,600tpy
Wakamatsu Plant: 12,000tpy(now)
Toho’s Sponge Capacity (by Apr. 2012)
Total 28,800tpyChigasaki 13,200tpyWakamatsu 15,600tpy
Next Capacity Expansion
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Yahata EB Plant 10,000tpy(now)
Titanium IngotNext Capacity Expansion
Building 2Building 2ndnd EB furnaceEB furnace10,000tpy10,000tpy
Toho’s Ingot Capacity (by middle of 2013)
Total 29,000tpyChigasaki 6,500tpyHitachi 2,500tpy Yahata 20,000tpy
EB1
EB2
EB1
EB2
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Direct-Cast Titanium Slab, “DC SlabTM”Innovation
・Jointly developed with Nippon Steel・Produced through EB melting process・Control surface properties and internalstructure
・High dimensional accuracy
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InnovationDirect-Cast Titanium Slab, “DC SlabTM”
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Direct-Cast Titanium Slab, “DC SlabTM”・No need for ingot breakdown forging
Innovation
→ Shorten manufacturing time→ Reduce intermediate inventory→ Reduce scrap generation
DC Slab
Ingot Slab
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1965 Polyolefin Catalyst production started1986 High Efficiency Catalyst production started
Other Products
◇ Reduction technology and TiCl4 are used for Catalyst production.
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1970 High Purity TiO2 production started1999 Ultra Fine Nickel Powder production started
MLCC
High Purity TiO2
Ultra Fine Nickel Powder
Other Products
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1971 Ti Fabrication business started
TOHOTEC, an affiliate company
Other Products
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Why don’t you join us and work together in order to make titanium more widely used metal and raise its status toward a major metal ?
Companies involved in the titanium industry such as feedstock suppliers, sponge producers, master alloy producers, mill product producers, forgers, fabricators, scrap processors, Fe-Ti producers and traders are all welcomed.
Road to a Major Metal
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Thank you for your attention