HIRAC Workshop.xls
-
Upload
ikhwan-hafiz -
Category
Documents
-
view
234 -
download
1
Transcript of HIRAC Workshop.xls
-
8/19/2019 HIRAC Workshop.xls
1/3
L C
Ref. No. Hazard Description Relevant Activities Sorce Top !vent T"reat Conse#ence $
Stora)e of Material
Items being lifted lifting of plates & steel material dropped item C 3
Items being transferred lifting of plates & steel material item slip & drop C 4
Sharp edges steel material ct or po!e b" sharp edges hand & finger in#r" $ 2
steel material blo%ing of dst dst" parts $ 2
CNC Cttin) Line
plasma arc'flame ctting ctting fl"ing debris s!ins brn & e"es in#r" $ 2
(lasma arc sonds plasma arc ctting plasma arc e)pose to high noise loss of hearing $ 2
*echanical in#r" gear rotation crsh or pinch dring operation inade+ate safet" signage in#r" $ 2
,me plasma arc'flame ctting ha-ardos fme ha-ard to health $ 2
/a-ardos voltages contact %ith live part in#r" & fatalit" $ 3
Slipper" longitdinal rail fall bod" in#r" B 2
conc. plasma'gas ctting machine C 0
$st $ 2
(lasma arc ra"s plasma arc ctting open plasma arc e)pose to arc flash'intense light e"es & s!ins in#r" $ 3
/ot steel material ctting plasma arc'flame heated metal direct contact %ith hot metal inade+ate ((E s!ins brn $ 3
T*%ar +a,rication Line
/"dralic oil opening of drain plg h"dralic oil tbing drain plg oil spill $ 2
rease mechanical components slip and fall poor hose!eeping spill in#r" C 2
edge ronding machine e)pose to dst & fl"ing particles $ 1
oise from fme sction vacm partial loss of hearing $ 1
Intense light ' ra" %elding arc e)pose to intense light 'arc arc e"es con#nctivitis $ 2
/igh crrent %elding %elding po%er sorce contact %ith live part electroction fire fatalit" C 4
elding fmes %elding e)pose to %elding fmes E 2
/ot slag fl"ing spatters %elding %elding fire s!in brn $ 1
/eat %elding arc and heated %eldment e)pose to heat heat stro!e fire $ 1
transferring of materialloading & nloading singcranes from'ontolorr"'transporter
%rong method of liftingndersi-e %ire'lifting belt falt"lifting gears incompetent riggingpersonnel special lifting tool notproperl" installed inade+atemagnetic lifter contact srface
damage to machine andmaterial bodil" in#r"fatalit"
transferring of materialloading & nloading singfor!lift from'ontolorr"'transporter
%rong method of liftingincompetent operator improperfor! position transferring ofoversi-e plate
damage to material &e+ipment bodil" in#r"fatalit"
improper barricade for platestorage
$st from rst" steelplates
transferring of materialloading & nloading b"sing cranes'for!liftstorage area
machineries e)pose to dstfrom rst" steel plates
respirator" problem e"ein#r"
/ot spatter & chipped
slag
inade+ate ((E non8protective screen'crtainsinstall
prolong e)posre to highnoise
moving parts sch as rotor railroller & gear mechanism
coated srface or base materialcharacteristic
improper ventilation s"stemsto remove fme dringoperation
plasma arc'flame cttingmachine
CC plasma'gas ctting machineflo% control bo)'po%ersorce'plasma torch
improper gloves shoes &clothing
plasma arc'flame cttingmachine
improper shoes oil" railinade+ate safet" signage
/oses and fittingconnections
plasma arc'flame cttingmachine
flammable gases caght onfire
improper secre hosesconnection. :se different t"peof fitting on gas hoses.
damage to material &e+ipment bodil" in#r"fatalit"
storage and dringoperation
constrction activities steelmaterial
e)pose to dst dringconstrction activities
blo%ing of dst dst" air filteror parts
respirator" problem e"ein#r"
Inappropriate lens shadesafet" glasses & lac! ofsafet" a%areness
sdden splash of oil at initial
opening inade+ate si-e of driptra" improper placing of drip tra"
environmental polltionslipper" floor
*etal dst & fl"ingparticle
debris from steel material beingcompress on sharp edge
%or!ing in congested areainsfficient ((E
e"e in#r" respirator"problem
fme sction for cleaningprpose
e)pose to high noise from vacms"stem
vacm prolong e)posre tohigh noise %or!ing long hors
loo!ing directl" to intense light%ithot :; protection glasses
%rong lenses
lea! crrent poor earthing forthe %elding machine damagedcable inslation cablessbmerged in %ater
%elding fl) shielding gas coatedmetal srface
%elding confined spaceinade+ate ventilation
respirator" s"stem problemmetal fme fever
hot slag and spatters landing oncombstibles materials and'orhman bod"
inade+ate ((E improperprotection cover
%or!ing too long in enclosedheated area
Home
-
8/19/2019 HIRAC Workshop.xls
2/3
L C
Ref. No. Hazard Description Relevant Activities Sorce Top !vent T"reat Conse#ence $
:nstable material lifting of t8bar item drop C 4
or!ing at height fall incomplete ((E in#r" $ 3
Atopanel 0eldin) Line
(late shifting transfer car and crane slip and fall improper loading condition $ 3
elding fmes %elding SA %elding fl) %elding slag E)pose to %elding fmes fl) vacm not properl" sc! air polltion for breathing $ 1
/"dralic oil machine fnctioning mechanical components slip and fall in#r" and loo! dirt" $ 2
(late moving roller opening safet" alert in#r" A 2
/"dralic psher alignment and fit p fit p machine caght bet%een parts $ 3
/eav" lifting over trning plate over trning crane fall do%n $ 3
stiffener arrangement magnetic crane fall do%n $ 3
Conve"or moving plate moving chain conve"or control and parts failre $ 3
Intense light ' ra" %elding arc e)pose to intense light 'arc arc e"es con#nctivitis $ 2
/ot slag fl"ing spatters %elding %elding fire s!in brn $ 1
or!ing at height fall incomplete ((E in#r" $ 3
/eat %elding arc and heated %eldment e)pose to heat heat stro!e fire C 3
oise polltion gaging activities material and %or!piece e)pose to high noise hearing problem B 2
ases %elding pipe line e)pose to fmes chec! the pressre gage environmental polltion B 2
rease mechanical parts slip and fall poor hose!eeping spill in#r" $ 2
S, Asse/,l' Line 1 %loc( Asse/,l' Line
ear oil gear bo) oil spill $ 2
rease mechanical parts slip and fall poor hose!eeping spill in#r" $ 2
/igh crrent contact %ith live part electroction fire fatalit" C 3
$ropped items Crane clash $ 3
or!ing at height fall do%n from high place C 2
elding fmes %elding e)pose to %elding fmes B 3
/eat %elding arc and heated %eldment B 2
0or(s"op Condition
painting gas center gas pipeline gas c"linder flammable items caght fire fire B 2
/; electrical ha-ard high voltage e)pose to live parts visitors nathori-ed person fire fatalit" flashover B 3
shifting material from'ontoconve"or
%rong method of liftingincompetent operator.
damage to material &e+ipment bodil" in#r"fatalit"
changing consmable
maintenance %or!s
machine gantr" magnetic
crane
transferring plate fromctting table to plate fit pmachine
in#r" and e+ipmentdamage
lea!ing from h"dralic tbingand c"linder also overlbricant
p do%n roller formoving plate
caght bet%een roller p andfall
h"dralic failre incompetentoperator
in#r" and materialdamage
incompetent rigger improperlifting gears and improperlifting procedre
material damage andfatalit"
-
8/19/2019 HIRAC Workshop.xls
3/3
L C
Ref. No. Hazard Description Relevant Activities Sorce Top !vent T"reat Conse#ence $
constrction activities fabrication machineries
%or!ing long hors
$ 2
E)cessive moistre hmidit" from atmosphere live parts e)pose to high hmidit" space heater malfnction part damage C 3
>epetitive motiondail" operations constrction area
%or!ing long horsB 2
*anal liftingmoving light part machine parts
lifting of items'material incorrect lifting method Bac! painC 2
Slipper" floor dail" operations rain %ater drainage slip and fall bod" in#r" B 3
rbbish bo) dirt" place $ 2
oise polltion operations fabrication machineries e)pose to high noise long e)posre to noise hearing impairment $ 2
tr ips & fal l in#r" C 2
Clogged and dirt" drain over flo% %ater drainage and raining pest breeding $ 2
Ergonomic ha-ards dail" activities machines parts B 2
Assessors
/amid bin >ab (rodction *anager
A-har bin Abd ?alil @A /ead
or A-lan /elmi bin *ohd nos (rodction & ,acilities E)ec.
Ahmad E-din Shah bin Ba!arrdin Constrction E)ec.
amani bin Ibrahim /SE E)ec. @/SE
9hamisah Aspar /ead @alit" @/SE
Abnormal postre inlong dration
standding'sitting's+artingdring constrction activities
restricted blood flo%cmlative tramadisorder C