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    PRESENTEDPRESENTED BYBY::

    RAGHAVENDRARAGHAVENDRA ..SS88thth SEMSEM CIVILCIVIL

    SS..JJ..CC.. INSTITUTEINSTITUTE OFOF TECHNOLOGYTECHNOLOGY

    HIGHWAY CONCRETE PAVEMENTSHIGHWAY CONCRETE PAVEMENTS

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    INTRODUCTIONINTRODUCTION

    The cement concrete pavement maintains a very highrecognition among the engineers and the road usersalike.

    Further the engineers have inherent confidence in thecement concrete material for its use in anyconstruction project.

    In considering the drawbacks of the cement concretepavement type, it may be stated that it requires a very

    high initial investment. A minimum period of 28 days curing is required before

    the cement concrete pavement could be opened tothe traffic.

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    CONCRETE PAVEMENTS - PAST, PRESENT, AND

    FUTURE

    The following paper prepared for the 6th international

    conference on concrete Pavement Design and Materials forHigh Performance, Nov. 18-21, 1997. The entire paper waspublished in the conference Proceedings, which is availablein the May 1998 issue of Concrete International, the officialmagazine of the American Concrete Institute.

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    SPECIFIC PAVEMENTSTUDIES (SPS)SPECIFIC PAVEMENTSTUDIES (SPS)

    Focus on certain pavement engineering factorsFocus on certain pavement engineering factors

    Primary Factors

    Subgrade: fine & courseTraffic: medium & heavyTemp: freeze and non-freezeMoistures: wet and dry

    Secondary Factors

    AC drainage - yes, noAC thicknessAC base type and thicknessPCC strength and thicknessLane width

    Base type

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    The Past

    As designers planning for the future, we must continuallylook back to where we have been both the mistakesmade and the lessons learned

    According to Blanchard's American Highway Engineers'Handbook of 1919, in 1879 in Scotland, a concrete was

    used with Portland cement for binding. "The surface wasvery good, but when the road commenced to break, itwent to pieces very fast.

    Pennsylvania Department of Transportation (DOT)published a report on tests to evaluate the amount of

    damage, and the repair and prevention of damage fromhorses and buggies.

    In 1921 and 1922, the Pittsburgh, Calif., Road Test wasconducted The result of this test shows the advantages

    of using mesh that hold the cracks together.

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    In the mid-1950s, continuously reinforced concretepavements (CROP) started to gain in popularitybecause the design offered the benefit of eliminatingjoint distress.

    Also in the 1950s, the slipform paver came into use. It

    reduced paving trains from 100 workers down toabout 25.

    The AASHO (American Association of State HighwayOfficials) Road Test was conducted at Ottawa, from1958 to 1960.

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    Prestressed concrete was introduced in the late1940s and was used first in airport pavements.

    In 1959 2 way presterssed slabs war used in a airfields of Texas. The 24-in (610-mm) plainpavement was replaced with 9-in (230-mm) post-tensioned slabs.

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    CONCRETE PAVEMENTS AT PRESENT

    Considerable research continues on rigid pavements

    About 1970, the University of Texas had a long-running study to use computer technology to

    analyze the dynamic behavior of pavements.

    At that time, Dr. Ron Hudson said that someday hewould be able to conduct an AASHO Road Test inthe computer

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    CONCRETEPROPERTIES

    A good pavement designer should also be aconcrete expert. Some facts to be kept inmind are:

    Quality of Cement and aggregate

    Concrete properties of particular importance topavement design are: E (Modulus of Elasticity),strength, thermal expansion, shrinkage, creep, heatgeneration, and durability

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    The concrete is

    loaded into

    trucks from the

    tilting drum mixer

    and then trans-ported to the

    paving site.

    Concrete Paving ProjectConcrete Paving Project -- August 2001August 2001

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    Onsite ready-mix

    concrete plant is

    installed on the

    construction site.

    This means:

    fewer trucks than usual

    need to travel to and from

    the site

    reduced highway traffic

    congestion shortened project duration

    Concrete Paving ProjectConcrete Paving Project -- August 2001August 2001

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    Concrete Paving ProjectConcrete Paving Project -- August 2001August 2001

    State-of-the-art

    paver first used

    on 407. It can pave

    up to 3 lanes at a

    time.

    Uses a computer-

    controlled system

    (Compact DBI) to

    inject steel dowel

    bars into the

    concrete.

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    Concrete Paving ProjectConcrete Paving Project -- August 2001August 2001

    Concrete finishers

    follow the paver

    with bullfloats to

    ensure the highest

    quality finish.

    Edges of the road

    are finished by

    hand.

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    THE FUTUREWith a brief background on PCC pavement history

    The following thoughts are concerned more with theconstruction process of our more standard designs.Broadly, they deal with:

    making pavements more economical to construct, Speeding up the construction process to reduce traffic

    delays

    ON-GRADE ULTRASONIC MIXERS

    In the 1960s, Ohio State University experimentedwith ultrasonic concrete mixers in which the waterthoroughly wetted the aggregate as it movedthrough a pipeline subjected to ultrasonicfrequencies.

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    SELF-COMPACTING CONCRETECONCRETE

    Self-leveling mixtures are already being used forsub-floors. Vibrators and their associated problems during

    construction (broken vibrators, vibrator trails,etc.) would be eliminated.

    SELF-CURING CONCRETE

    It should be possible to develop an-oil, polymer, orother compound that would rise to the finishedconcrete surface and effectively seal the surfaceagainst evaporation.

    Most paving mixtures contain adequate mixing waterto hydrate the cement if the moisture is not allowedto evaporate

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    HIGH-STRENGTH CONCRETE

    High-strength concrete is already being used inrapid-cure patches.

    No advantages to using higher strengths inpavements.

    R.K. Dhir recently published some test results onself-curing mixtures.

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    CONCRETEPAVEMENTS WITHOUTSUBBASESFOR LIGHTTRAFFIC FACILITIES

    The need for a subbase - a layer of granular material placedon a prepared subgrade - depends on the frequency of heavytruck loadings.

    The function of a subbase is to prevent: pumping of finegrained, subgrade soils.

    In the absence of heavy truck traffic, which is the case formany streets, secondary roads, and parking lots, a sub-baseis not needed.

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    Concrete Paving ProjectConcrete Paving Project -- August 2001August 2001

    Composition of new roadbed:

    150 mm (6") subbase consisting of recycled, previousasphalt pavement 150 mm (6") of clear granular (granular O) for drainage

    purposes 200 mm (8") of concrete

    This project requires the building of 64 drainage culvertsand the rehabilitation of one overpass (in asphalt).

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    CONCLUSION

    We must continue to build on the wealth of availableresearch on pavements

    The research needs for the future are being looked at,primarily from the materials and construction point of

    view. If PCC pavement construction is to stay competitive,

    ways must be found to place concrete moreeconomically, with less delay to the traffic,

    Fast-setting concrete that is self-leveling, self-curing,

    durable, and without entrained air so that all pavingoperations can be completed within the trailing forms.The use of high-strength concrete, if it is to beeconomical,

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    Thank YouThank You