High-Throughput Discovery of Robust Metal-Organic ... · environmental impact of large-scale...

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Introduction High-Throughput Discovery of Robust Metal-Organic Frameworks for CO 2 Capture Kenji Sumida,* Tae-Hyun Bae,* Sean Kong, Maciej Haranczyk, Abhoyjit S. Bhown, § Eric R. Masanet, Steven S. Kaye, Jeffrey A. Reimer, Berend Smit,* and Jeffrey R. Long* *Materials Sciences Division, Lawrence Berkeley National Laboratory, CA 94720, Environmental Energy Technologies Division, Lawrence Berkeley National Laboratory, CA 94720, Computational Research Division, Lawrence Berkeley National Laboratory, CA 94720, § Electric Power Research Institute, Palo Alto, CA 94304, and Wildcat Discovery Technologies, San Diego, CA 92121 Accelerated Discovery of Metal-Organic Frameworks metal-organic framework metal ion or cluster organic linker + ? temperature? reactant ratio? solvent? cosolvent? acid/base added? High-Throughput Synthesis Highly-parallel, automated discovery of new MOFs Pore Size Determination via NMR Rapid screening process of new porous materials Automated solid and liquid dosing High-Throughput Gas Adsorption Rapid screening of CO 2 capture performance Computational Support Simulations, data analysis and lifecycle analysis Customized 96-vial plates Powder X-ray diffraction Manifold Flue Gas CO 2 Helium Vacuum Vent N 2 Pressure Regulator Valves Valves Integrated RGA Valves Valves Optimization of sorbent use in power plants Flue Gas CO 2 rich Flue Gas N 2 rich N 2 rich CO 2 rich 4 Cooling 1 Adsorption 2 Heating 3 Purge Clean bed Flue Gas CO 2 rich Flue Gas N 2 rich N 2 rich CO 2 rich 4 Cooling 1 Adsorption 2 Heating 3 Purge Clean bed Owing to their high internal surface areas and chemically tunable pore surfaces, metal-organic frameworks have a great potential to serve as next-generation CO 2 capture materials. However, the reaction conditions employed during synthesis can have a considerable impact on the purity and quality of the materials, and a high-throughput methodology is essential if optimized synthetic routes to new materials are to be discovered. Furthermore, despite the excellent selectivity of some metal- organic frameworks for CO 2 over N 2 , their performance in the presence of other components of the flue gas (such as H 2 O, NO x , and SO x ) is currently not well understood. Our new initiative under ARPA-E will focus on the synthesis and full characterization of new metal-organic frameworks that will exhibit high long-term performance under realistic conditions for CO 2 capture. In addition, computational support will provide guidance for the synthetic experiments by identifying new target materials, as well as allowing detailed evaluation of the performance of each material. Cost analysis will also be performed on the most promising materials in order to identify the best materials for real-world applications. Mg 3 (BPDC) 3 (DMA) 4 Mg(BPDC)(MeOH) Mg(BPDC)(H 2 O) 2 Mg(NO 3 ) 2 ·6H 2 O + H 2 BPDC DMA/MeOH 1% H 2 O 2% H 2 O 4% H 2 O Δ Above: The formation of a metal-organic framework requires precise tuning of the reaction conditions. Right: The reaction of Mg 2+ ions with H 2 BPDC (BPDC 2- = 4,4’-biphenyldicarboxylate) forms three different network structures depending on the H 2 O content of the reaction solvent. The synthesis of new metal-organic frameworks will be performed using a Symyx Core Module robot that allows automated powder and liquid dispensing into vials for small-scale reactions (1 mL capacity). The robot is installed within a glove box under a dinitrogen atmosphere, allowing precise control of the H 2 O content of each reaction. Once the dispensing routine is completed, the individual reaction mixtures can be heated and stirred on the robot deck, and the products can be isolated and transferred to a glass plate for high-throughput X-ray diffraction. Powder diffraction patterns will be assessed based on their peak intensities, and the presence of low-angle diffraction peaks. Computational analysis of the powder patterns will be performed to determine the samples of highest quality for further scale-up and characterization. The powder patterns will also be compared against a database of known structure types and typical impurities to allow rapid identification of new phases. Although powder X-ray diffraction can allow the identification of materials with large unit cells (based on the presence of low-angle peaks), it does not afford information regarding the porosity of the samples. We will be developing NMR methods to allow the rapid screening of samples to identify new porous phases. A dedicated instrument based on a single-sided NMR will be assembled from commercially available parts, and will allow the samples to be surveyed while in solution. The porosity can be probed by observing the relaxation times and diffusion rates of the solvent molecules, since the solvent molecules enclosed within the pores of the metal-organic framework will exhibit different dynamics to the bulk solvent. The rapid identification of porous phases will allow the number of samples to be studied for adsorptive properties to be reduced, allowing our efforts to be directed towards studying the most promising candidates for next-generation CO 2 capture materials. Following identification of crystalline and porous phases by powder X-ray diffraction and NMR screening, samples will be subjected to high-throughput gas adsorption experiments. The first-generation instrument, which will be an existing instrument retrofitted for the ARPA-E program, will enable the rapid collection of CO 2 and N 2 single-component isotherms (above right) for 28 samples in a single experiment. The large volume of data resulting from these experiments will be analyzed by automated methods, and materials exhibiting the most promising selectivity and adsorption capacities for CO 2 will be studied in further detail. Design and assembly of the second-generation instrument is currently underway (above left), and will feature an integrated RGA for the analysis of mixed-component gas adsorption. The use of a mixed gas that accurately simulates a flue gas is a crucial aspect in the assessment of the performance of each material under the operating conditions encountered in CO 2 capture applications in the real world. The computational methods will be developed upon a centralized database containing all data relating to each sample that is synthesized using the high-throughput synthesis system. Cheminformatics will be used to provide synthesis guidance, specifying target structures that should possess properties that are desirable for a CO 2 capture material. Moreover, gas adsorption simulations will be performed on both known and proposed metal-organic frameworks (left), such that the performance of any candidate material can be estimated. Lifecycle analysis will also be performed on the most promising candidates, such that the economic and environmental impact of large-scale synthesis of the specific metal-organic framework, and the operation of the CO 2 capture system, can be estimated. The materials exhibiting the highest CO 2 capture performance in the adsorption experiments will be subjected to simulations in which the performance of the material within a real-world CO 2 capture system will be evaluated. The isotherms collected on the high-throughput sorption apparatus will enable the simulation of a typical four-step cycle (right). Metrics (energy penalties, product purity, product recovery) for such an assessment will be developed, and this will enable the optimal conditions for the use of each material to be established.

Transcript of High-Throughput Discovery of Robust Metal-Organic ... · environmental impact of large-scale...

Page 1: High-Throughput Discovery of Robust Metal-Organic ... · environmental impact of large-scale synthesis of the specific metal-organic framework, and the operation of the CO 2 capture

Introduction

High-Throughput Discovery of Robust

Metal-Organic Frameworks for CO2 Capture

Kenji Sumida,* Tae-Hyun Bae,* Sean Kong,† Maciej Haranczyk,‡ Abhoyjit S. Bhown,§

Eric R. Masanet,‡ Steven S. Kaye,¶ Jeffrey A. Reimer,† Berend Smit,* and Jeffrey R. Long*

*Materials Sciences Division, Lawrence Berkeley National Laboratory, CA 94720, †Environmental Energy Technologies Division, Lawrence

Berkeley National Laboratory, CA 94720, ‡Computational Research Division, Lawrence Berkeley National Laboratory, CA 94720, §Electric

Power Research Institute, Palo Alto, CA 94304, and ¶Wildcat Discovery Technologies, San Diego, CA 92121

Accelerated Discovery of Metal-Organic Frameworks

metal-organic framework

metal ion

or cluster

organic linker

+

?

temperature?

reactant ratio?

solvent?

cosolvent?

acid/base added?

High-Throughput Synthesis

Highly-parallel, automated discovery of new MOFsPore Size Determination via NMR

Rapid screening process of new porous materials

Automated solid and liquid dosing

High-Throughput Gas Adsorption

Rapid screening of CO2 capture performance

Computational Support

Simulations, data analysis and lifecycle analysis

Customized 96-vial plates Powder X-ray diffraction

ManifoldManifold

Flue Gas CO2

Helium

Vacuum

VentN

2

Pressure

Regulator

ValvesValves

ValvesValves

Integrated RGA

ValvesValves

ValvesValves

Optimization of sorbent use in power plants

Flue Gas

CO2 rich

Flue Gas N2 rich

N2 richCO2 rich

4 Cooling

1 Adsorption

2 Heating

3 Purge

Clean bedFlue Gas

CO2 rich

Flue Gas N2 rich

N2 richCO2 rich

4 Cooling

1 Adsorption

2 Heating

3 Purge

Clean bed

Owing to their high internal surface areas and chemically tunable pore

surfaces, metal-organic frameworks have a great potential to serve as

next-generation CO2 capture materials. However, the reaction conditions

employed during synthesis can have a considerable impact on the purity

and quality of the materials, and a high-throughput methodology is

essential if optimized synthetic routes to new materials are to be

discovered. Furthermore, despite the excellent selectivity of some metal-

organic frameworks for CO2 over N2, their performance in the presence of

other components of the flue gas (such as H2O, NOx, and SOx) is currently

not well understood. Our new initiative under ARPA-E will focus on the

synthesis and full characterization of new metal-organic frameworks that

will exhibit high long-term performance under realistic conditions for CO2

capture. In addition, computational support will provide guidance for the

synthetic experiments by identifying new target materials, as well as

allowing detailed evaluation of the performance of each material. Cost

analysis will also be performed on the most promising materials in order

to identify the best materials for real-world applications.Mg3(BPDC)3(DMA)4 Mg(BPDC)(MeOH) Mg(BPDC)(H2O)2

Mg(NO3)2·6H2O + H2BPDC

DMA/MeOH

1% H2O 2% H2O 4% H2O

Above: The formation of a metal-organic framework requires precise tuning of the

reaction conditions.

Right: The reaction of Mg2+ ions with H2BPDC (BPDC2- = 4,4’-biphenyldicarboxylate) forms

three different network structures depending on the H2O content of the reaction solvent.

The synthesis of new metal-organic frameworks will be performed using a Symyx Core Module robot that

allows automated powder and liquid dispensing into vials for small-scale reactions (1 mL capacity). The

robot is installed within a glove box under a dinitrogen atmosphere, allowing precise control of the H2O

content of each reaction. Once the dispensing routine is completed, the individual reaction mixtures can be

heated and stirred on the robot deck, and the products can be isolated and transferred to a glass plate for

high-throughput X-ray diffraction.

Powder diffraction patterns will be assessed based on their peak

intensities, and the presence of low-angle diffraction peaks.

Computational analysis of the powder patterns will be performed to

determine the samples of highest quality for further scale-up and

characterization. The powder patterns will also be compared against a

database of known structure types and typical impurities to allow

rapid identification of new phases.

Although powder X-ray diffraction can allow

the identification of materials with large unit

cells (based on the presence of low-angle

peaks), it does not afford information

regarding the porosity of the samples. We will

be developing NMR methods to allow the

rapid screening of samples to identify new

porous phases.

A dedicated instrument based on a single-sided NMR will be assembled from commercially

available parts, and will allow the samples to be surveyed while in solution. The porosity can be

probed by observing the relaxation times and diffusion rates of the solvent molecules, since the

solvent molecules enclosed within the pores of the metal-organic framework will exhibit different

dynamics to the bulk solvent. The rapid identification of porous phases will allow the number of

samples to be studied for adsorptive properties to be reduced, allowing our efforts to be directed

towards studying the most promising candidates for next-generation CO2 capture materials.

Following identification of crystalline and porous phases by powder X-ray diffraction and NMR screening,

samples will be subjected to high-throughput gas adsorption experiments. The first-generation instrument,

which will be an existing instrument retrofitted for the ARPA-E program, will enable the rapid collection of CO2

and N2 single-component isotherms (above right) for 28 samples in a single experiment. The large volume of

data resulting from these experiments will be analyzed by automated methods, and materials exhibiting the

most promising selectivity and adsorption capacities for CO2 will be studied in further detail.

Design and assembly of the second-generation instrument is currently underway (above left), and will feature

an integrated RGA for the analysis of mixed-component gas adsorption. The use of a mixed gas that accurately

simulates a flue gas is a crucial aspect in the assessment of the performance of each material under the

operating conditions encountered in CO2 capture applications in the real world.

The computational methods will be developed upon a

centralized database containing all data relating to each

sample that is synthesized using the high-throughput

synthesis system. Cheminformatics will be used to provide

synthesis guidance, specifying target structures that should

possess properties that are desirable for a CO2 capture

material. Moreover, gas adsorption simulations will be

performed on both known and proposed metal-organic

frameworks (left), such that the performance of any

candidate material can be estimated.

Lifecycle analysis will also be performed on the most

promising candidates, such that the economic and

environmental impact of large-scale synthesis of the specific

metal-organic framework, and the operation of the CO2

capture system, can be estimated.

The materials exhibiting the highest CO2 capture

performance in the adsorption experiments will be

subjected to simulations in which the performance of the

material within a real-world CO2 capture system will be

evaluated. The isotherms collected on the high-throughput

sorption apparatus will enable the simulation of a typical

four-step cycle (right). Metrics (energy penalties, product

purity, product recovery) for such an assessment will be

developed, and this will enable the optimal conditions for

the use of each material to be established.