High-Temperature Steam Gasification of Agricultural and MSW and Conversion to Energy System...
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Transcript of High-Temperature Steam Gasification of Agricultural and MSW and Conversion to Energy System...
High-Temperature Steam Gasification of Agricultural and MSW and Conversion to
Energy System
02/21/2012
TAG meeting
INTRODUCTION
Background Increasing MSW Generation Rates
Disadvantage of Partial Oxygen Gasification or Incineration Lower temperature gasifier produces low-quality syngas that contains
undesirable char, tar and soot Harmful emissions due to the air-breathing combustion
Objective Define the critical parameters affecting product yields Develop optimal conditions for thermal-chemical conversions Develop cost-effective method for the production of hydrogen fuel
Agricultural Wastes
MSW
High Temperature Steam Gasification
Team Members PI
Skip Ingley, Department of Mechanical and Aerospace Engineering, University of Florida. E-mail - [email protected], Tel - 352-284-0997
Jacob N. Chung, Department of Mechanical and Aerospace Engineering,University of Florida. E-mail - [email protected], Tel - 352-392-9607
Members
Name
Atish Shah
Graduate student
Billy Allen
Samuel Mammo
Stephen Belser
Uisung Lee
Andrew HatcherUndergraduate student
Thomas Lunden
Team Members Hinkley Center Project Manager
Tim Vinson TAG Members
Tim Townsend, Professor, Environmental Engineering Sciences, University of Florida
John Anderson, CEO Quantera Energy Resourse, Inc. Brent Wainwright, Principal, Green Team Ventures, LLC John Kuhn, Assistant Professor, Department of Chemical and Biomedical
Engineering, University of South Florida
MSW CHARACTERIZATION
MSW Characterization Typical MSW composition by material
Total MSW composition by material before recycling, 2009 [data from EPA]
MSW samples Experimental Feedstock Composition
Material Composition
Paper Corrugated boxesNewspaperOffice type paper
22.8%6.5%4.5%
Food scrap Dog foodAdditional water (moisture content compensation)
5.3%11.7%
Wood sawdust 7.8%
Yard Trimming Grass, Leaves, Brush trimming 16.5%
Plastics (1) PET(2) HDPE(3) PVC(4) LDPE(5) PP(6) PS
2.4%3.6%0.8%4.3%3.8%1.7%
Rubber and leather Rubber and leather 3.7%
Textiles Textiles 6.3%
Total 100.0%
MSW sample
Proximate and Ultimate Analysis
Keystone Materials Testing, Inc.
EXPERIMENTAL SYSTEM DESIGN
Previous system Supply the high temperature steam via combustion of hydrogen and oxygen Batch type
Hydrogen
Carbon Dioxide
Oxygen
Gasification Reactor
Cooling/CleaningVessel 1
FI
Ejector
Cooling/Cleaning Vessel 2
Cooling/Cleaning Vessel 3
FI
Tout4Tout3Tout2Tout1
T
FI
P
T P
T P
T4-1
T1-2
T2-2
T1-1
T2-1
T3-1
T3-2
T4-2
TC
FI
P2
P1Air Compressor
Current Experimental Setup
Schematic
Steam Generator / Superheater
Steam GeneratorSuperheater
Pump Controler
Gasifier & Cooler
Condensate CollectorCondensate Collector
Syngas CoolerSyngas Cooler
ExhaustExhaust
SamplingSampling
GasifierGasifier
Steam InjectorSteam Injector
Gasifier & Cooler
Steam InjectorSteam Injector
Ceramic HoneycombCeramic Honeycomb
Condensate CollectorCondensate CollectorFeedstockFeedstock
Steam Injector
FLUENT Simulation Steam injection profile
Velocity
Temperature
improvement scheme
Feeder
Ball ValveBall Valve
Argon Purging Gas Inlet/OutletArgon Purging Gas Inlet/Outlet
PistonPiston
Heating Tape Preheater for the feedstock
Electric Heating TapeElectric Heating Tape
Experimental Equipment
Steam generatorSteam generator
SuperheaterSuperheater
GasifierGasifier
FeederFeeder
Syngas CoolerSyngas Cooler
Argon CylinderArgon Cylinder
Gas SamplingGas SamplingExhaustExhaust
Condensate Collector
Condensate Collector
Steam Injector and Base Module
Ceramic Honeycomb Discs
SIMULATION RESULTS
Equilibrium Model
exist C(s) ?
3 independent reactions
Predicted syngas composition : CO, CO2, CH4, H2, N2 and H2O
2 independent reactions
yes. 7 species no. 6 species
C(s) + CO2 ↔ 2COC(s) + H2O ↔ H2 + CO
C(s) + 2H2 ↔ CH4
CH4 + H2O ↔ CO + 3H2
CO + H2O ↔ CO2 + H2
Setup the Global Gasification Reaction
Assume there would be C(s)
Equilibrium ModelSolve equations with numerical method
Equilibrium ConstantSolve equations with numerical method
Equilibrium Constant
yes
Endno
Results Gas composition
Mole Fraction (SB = 1)
Equilibrium Temperature (C)
400 600 800 1000 1200 1400
Mo
le F
ract
ion
0.0
0.1
0.2
0.3
0.4
0.5
0.6H2COH2OCO2CH4
H2
H2O
CO2
CH4
CO
Mole Fraction (SB = 2)
Equilibrium Temperature (C)
400 600 800 1000 1200 1400
Mol
e F
ract
ion
0.0
0.1
0.2
0.3
0.4
0.5
0.6H2COH2OCO2CH4
H2
H2O
CO2
CH4
CO
Result1300C Steam (without Heat loss)
Eq
uilib
rium
Tem
pera
ture
(C
)
400
500
600
700
800
900
Steam to Biomass Mass Ratio
1 2 3 4 5
Mo
le F
ract
ion
0.0
0.2
0.4
0.6
0.8
H2COH2OCO2CH4
H2
H2O
CO2
CH4
CO
Heat Gain Effect (200W)
Equ
ilibr
ium
Tem
pera
ture
(C
)
400
600
800
1000
1200
1400
w/o heat lossHeat gain (200W) + w/ Heat loss
Steam to Biomass Mass Ratio
1 2 3 4 5
Mol
e F
ract
ion
0.0
0.2
0.4
0.6
0.8
H2
CO
H2O
CO2CH4
CURRENT ISSUES
Current Issues Conduct Steam Temperature Tests and Measure Temperature
Profiles in Gasifier Finalize Arrangements for Syngas Sampling Steam to Biomass Ratio Tests with Woody Biomass Conduct Gasification Runs with MSW, MSW Components and
Farm Wastes
Questions andDiscussion
?