High temperature operation of SiC transistors

77
High temperature operation of SiC transistors ATW on Thermal Management, Los Gatos Cyril BUTTAY 1 , Marwan ALI 2 , Oriol AVINO 1,2 , Hervé MOREL 1 , Bruno ALLARD 1 1 Laboratoire Ampère, Lyon, France 2 Labinal Power Systems, SAFRAN Group, France 23/9/15 1 / 32

Transcript of High temperature operation of SiC transistors

Page 1: High temperature operation of SiC transistors

High temperature operation of SiC transistorsATW on Thermal Management, Los Gatos

Cyril BUTTAY1, Marwan ALI2, Oriol AVINO1,2,Hervé MOREL1, Bruno ALLARD1

1 Laboratoire Ampère, Lyon, France2 Labinal Power Systems, SAFRAN Group, France

23/9/15

1 / 32

Page 2: High temperature operation of SiC transistors

Outline

Introduction

High-Temperature behaviour of SiC Devices

Packaging for high-temperature converters

Conclusion

2 / 32

Page 3: High temperature operation of SiC transistors

Outline

Introduction

High-Temperature behaviour of SiC Devices

Packaging for high-temperature converters

Conclusion

3 / 32

Page 4: High temperature operation of SiC transistors

Automotive

Vehicle Location Max Temp (°C)Drive train high temp location 177Floor 85Near radiator support structure 100Back of alternator 160Cooling circuit 120Exhaust manifold 649

Most data: Kassakian, J. G. et al. “The Future of Electronics in Automobiles”, ISPSD, 2001, p 15-19

I Low-cost, high-volume applications;I Moving to higher voltages (12V->300V for hybrids)I Little cooling headroom with silicon devices (TJ=150 to

175°C)

ß dedicated cooling circuit for power electronic systems

4 / 32

Page 5: High temperature operation of SiC transistors

Automotive

Vehicle Location Max Temp (°C)Drive train high temp location 177Floor 85Near radiator support structure 100Back of alternator 160Cooling circuit 120Exhaust manifold 649

Most data: Kassakian, J. G. et al. “The Future of Electronics in Automobiles”, ISPSD, 2001, p 15-19

I Low-cost, high-volume applications;I Moving to higher voltages (12V->300V for hybrids)I Little cooling headroom with silicon devices (TJ=150 to

175°C)

ß dedicated cooling circuit for power electronic systems

4 / 32

Page 6: High temperature operation of SiC transistors

Automotive

Vehicle Location Max Temp (°C)Drive train high temp location 177Floor 85Near radiator support structure 100Back of alternator 160Cooling circuit 120Exhaust manifold 649

Most data: Kassakian, J. G. et al. “The Future of Electronics in Automobiles”, ISPSD, 2001, p 15-19

I Low-cost, high-volume applications;I Moving to higher voltages (12V->300V for hybrids)I Little cooling headroom with silicon devices (TJ=150 to

175°C)

ß dedicated cooling circuit for power electronic systems

4 / 32

Page 7: High temperature operation of SiC transistors

Aircraft

The trend:I Hydraulic, Pneumatic and Electric

networks co-exist in current systemsI More-electric aircraft should reduce

complexityI objective: 1 MW on-board electrical power

The environment:

I From mild to very harsh:I Some system are located in the cabinI Jet engine actuator will face -55°C to 225°C cyclingI Many systems are located in non-pressurised areas

I Long system life: around 30 yearsI Reliability is the main concern

5 / 32

Page 8: High temperature operation of SiC transistors

Aircraft

The trend:I Hydraulic, Pneumatic and Electric

networks co-exist in current systemsI More-electric aircraft should reduce

complexityI objective: 1 MW on-board electrical power

The environment:I From mild to very harsh:

I Some system are located in the cabinI Jet engine actuator will face -55°C to 225°C cyclingI Many systems are located in non-pressurised areas

I Long system life: around 30 yearsI Reliability is the main concern

5 / 32

Page 9: High temperature operation of SiC transistors

Aircraft

The trend:I Hydraulic, Pneumatic and Electric

networks co-exist in current systemsI More-electric aircraft should reduce

complexityI objective: 1 MW on-board electrical power

The environment:I From mild to very harsh:

I Some system are located in the cabinI Jet engine actuator will face -55°C to 225°C cyclingI Many systems are located in non-pressurised areas

I Long system life: around 30 yearsI Reliability is the main concern

5 / 32

Page 10: High temperature operation of SiC transistors

Aircraft

The trend:I Hydraulic, Pneumatic and Electric

networks co-exist in current systemsI More-electric aircraft should reduce

complexityI objective: 1 MW on-board electrical power

The environment:I From mild to very harsh:

I Some system are located in the cabinI Jet engine actuator will face -55°C to 225°C cyclingI Many systems are located in non-pressurised areas

I Long system life: around 30 yearsI Reliability is the main concern

5 / 32

Page 11: High temperature operation of SiC transistors

Aircraft

The trend:I Hydraulic, Pneumatic and Electric

networks co-exist in current systemsI More-electric aircraft should reduce

complexityI objective: 1 MW on-board electrical power

The environment:I From mild to very harsh:

I Some system are located in the cabinI Jet engine actuator will face -55°C to 225°C cyclingI Many systems are located in non-pressurised areas

I Long system life: around 30 yearsI Reliability is the main concern

5 / 32

Page 12: High temperature operation of SiC transistors

Space Exploration

I NASA missions to Venus and JupiterI Venus surface temperature : up to 480°CI Pressure a few kilometres inside Jupiter: 100

bars, at 400°CI Strong thermal cycling, as temperature can drop

to 140K at night;I Other awful conditions: winds, corrosive

gases. . .

6 / 32

Page 13: High temperature operation of SiC transistors

Deep oil/gas extraction

I Continuous operation, relatively lowcycling

I Deep drilling: high ambient temperature(up to 225°C)

I Expected lifetime: 5 yearsI Main requirement: sensors and

dataloggingI Example of new applications: downhole

gas compressor

7 / 32

Page 14: High temperature operation of SiC transistors

Maximum operating temperature

0°C

500°C

1000°C

1500°C

2000°C

2500°C

3000°C

10 V 100 V 1 kV 10 kV 100 kV 1 MV

Junc

tion

tem

pera

ture

Breakdown voltage

Silicon3C−SiC6H−SiC4H−SiC

2H−GaNDiamond

Silicon operating temp is intrisically limited at high voltages.I 1200 V devices rated at <200 °C junction temperature

8 / 32

Page 15: High temperature operation of SiC transistors

Outline

Introduction

High-Temperature behaviour of SiC Devices

Packaging for high-temperature converters

Conclusion

9 / 32

Page 16: High temperature operation of SiC transistors

Test configuration

I High temperature test systemI Silver-sintered interconnectsI Ceramic substrate (DBC)I Copper-kapton leadframe

I DUT: 490 mΩ SiC JFET from SiCEDI characterization:

I Tektronix 371A curve tracerI Thermonics T2500-E conditionner

Source: Thermonics T-2500E Datasheet

10 / 32

Page 17: High temperature operation of SiC transistors

Test configuration

I High temperature test systemI Silver-sintered interconnectsI Ceramic substrate (DBC)I Copper-kapton leadframe

I DUT: 490 mΩ SiC JFET from SiCEDI characterization:

I Tektronix 371A curve tracerI Thermonics T2500-E conditionner

Source: Thermonics T-2500E Datasheet

10 / 32

Page 18: High temperature operation of SiC transistors

Test configuration

I High temperature test systemI Silver-sintered interconnectsI Ceramic substrate (DBC)I Copper-kapton leadframe

I DUT: 490 mΩ SiC JFET from SiCEDI characterization:

I Tektronix 371A curve tracerI Thermonics T2500-E conditionner

Source: Thermonics T-2500E Datasheet

10 / 32

Page 19: High temperature operation of SiC transistors

Static Characterization of 490 mΩ JFET

Buttay et Al. “Thermal Stability of Silicon Carbide Power JFETs” IEEE transactions on Electron Devices, 2013, 60, 4191-4198

0 2 4 6 8 10 12Forward voltage [V]

0

2

4

6

8

10

12Fo

rwar

d cu

rren

t [A]

-50 C-10 C30 C70 C

110 C

150 C190 C230 C270 C300 C

VGS = 0 V , i.e. device fully-on11 / 32

Page 20: High temperature operation of SiC transistors

Power dissipation as a function of the junction temp.

50 0 50 100 150 200 250 300

Junction temperature [C]

0

20

40

60

80

100

120

140D

issi

pate

d p

ow

er

[W]

2.0 A4.0 A6.0 A8.0 A10.0 A

12 / 32

Page 21: High temperature operation of SiC transistors

Thermal Run-away mechanism – Principle

I The device characteristicI Its associated cooling systemI In region A, the device

dissipates more than thecooling system can extract

I In region B, the devicedissipates less than thecooling system can extract

I Two equilibrium points: onestable and one unstable

I Above the unstable point,run-away occurs

13 / 32

Page 22: High temperature operation of SiC transistors

Thermal Run-away mechanism – Principle

I The device characteristicI Its associated cooling systemI In region A, the device

dissipates more than thecooling system can extract

I In region B, the devicedissipates less than thecooling system can extract

I Two equilibrium points: onestable and one unstable

I Above the unstable point,run-away occurs

13 / 32

Page 23: High temperature operation of SiC transistors

Thermal Run-away mechanism – Principle

I The device characteristicI Its associated cooling systemI In region A, the device

dissipates more than thecooling system can extract

I In region B, the devicedissipates less than thecooling system can extract

I Two equilibrium points: onestable and one unstable

I Above the unstable point,run-away occurs

13 / 32

Page 24: High temperature operation of SiC transistors

Thermal Run-away mechanism – Principle

I The device characteristicI Its associated cooling systemI In region A, the device

dissipates more than thecooling system can extract

I In region B, the devicedissipates less than thecooling system can extract

I Two equilibrium points: onestable and one unstable

I Above the unstable point,run-away occurs

13 / 32

Page 25: High temperature operation of SiC transistors

Thermal Run-away mechanism – Principle

I The device characteristicI Its associated cooling systemI In region A, the device

dissipates more than thecooling system can extract

I In region B, the devicedissipates less than thecooling system can extract

I Two equilibrium points: onestable and one unstable

I Above the unstable point,run-away occurs

13 / 32

Page 26: High temperature operation of SiC transistors

Thermal Run-away mechanism – examples

Always stable

Always unstable Becomming unstablewith ambient

temperature rise

14 / 32

Page 27: High temperature operation of SiC transistors

Thermal Run-away mechanism – examples

Always stable Always unstable

Becomming unstablewith ambient

temperature rise

14 / 32

Page 28: High temperature operation of SiC transistors

Thermal Run-away mechanism – examples

Always stable Always unstable Becomming unstablewith ambient

temperature rise

14 / 32

Page 29: High temperature operation of SiC transistors

Power dissipation as a function of the junction temp.

50 0 50 100 150 200 250 300

Junction temperature [C]

0

20

40

60

80

100

120

140D

issi

pate

d p

ow

er

[W]

2.0 A4.0 A6.0 A8.0 A10.0 A

15 / 32

Page 30: High temperature operation of SiC transistors

Power dissipation as a function of the junction temp.

50 0 50 100 150 200 250 300

Junction temperature [C]

0

20

40

60

80

100

120

140D

issi

pate

d p

ow

er

[W]

1K/W

2K/W

4.5K/W

2.0 A4.0 A6.0 A8.0 A10.0 A

15 / 32

Page 31: High temperature operation of SiC transistors

High Temperature Thermal Management

Buttay et al. “Thermal Stability of Silicon Carbide Power JFETs”, IEEE Trans on Electron Devices, 2014

100 150 200 250 300 350time [s]

30

40

50

60

70

80

pow

er [W

]

current changed from 3.65 to 3.7 A

Run-awaySiC JFET:

I 490 mΩ, 1200 VI RThJA = 4.5 K/WI 135 °C ambientI On-state losses

High temperature capability 6= reduced cooling needs!SiC JFETs must be attached to a low-RTh cooling system.

16 / 32

Page 32: High temperature operation of SiC transistors

Conclusions on high-temp. behaviour of SiC JFETs

I SiC JFETs can operate at > 200 °CI RDSon dependent on temperature

Ü sensitive to thermal run-awayI Require efficient thermal management

I low thermal resistance (1-2 K/W)I low or high ambient temperature

(> 200 °C possible)

Falahi et Al. “High temperature, Smart Power Module for aircraft actuators”,HiTEN 2013

0 2 4 6 8 10 12Drain-to-Source voltage [V]

0

10

20

30

40

50

60

70

Dra

incu

rren

t[A

]

-50C -10C 27C 70C 107C

160C

196C

234C

270C

49.0 48.8 48.6 48.4time [µs]

50

0

50

100

150

200

250

Vout [

V]

0.2 0.0 0.2time [µs]

310°C

17 / 32

Page 33: High temperature operation of SiC transistors

Conclusions on high-temp. behaviour of SiC JFETs

I SiC JFETs can operate at > 200 °CI RDSon dependent on temperature

Ü sensitive to thermal run-awayI Require efficient thermal management

I low thermal resistance (1-2 K/W)I low or high ambient temperature

(> 200 °C possible)

Falahi et Al. “High temperature, Smart Power Module for aircraft actuators”,HiTEN 2013

0 2 4 6 8 10 12Drain-to-Source voltage [V]

0

10

20

30

40

50

60

70

Dra

incu

rren

t[A

]

-50C -10C 27C 70C 107C

160C

196C

234C

270C

49.0 48.8 48.6 48.4time [µs]

50

0

50

100

150

200

250

Vout [

V]

0.2 0.0 0.2time [µs]

310°C

17 / 32

Page 34: High temperature operation of SiC transistors

Conclusions on high-temp. behaviour of SiC JFETs

I SiC JFETs can operate at > 200 °CI RDSon dependent on temperature

Ü sensitive to thermal run-awayI Require efficient thermal management

I low thermal resistance (1-2 K/W)I low or high ambient temperature

(> 200 °C possible)

Falahi et Al. “High temperature, Smart Power Module for aircraft actuators”,HiTEN 2013

0 2 4 6 8 10 12Drain-to-Source voltage [V]

0

10

20

30

40

50

60

70

Dra

incu

rren

t[A

]

-50C -10C 27C 70C 107C

160C

196C

234C

270C

49.0 48.8 48.6 48.4time [µs]

50

0

50

100

150

200

250

Vout [

V]

0.2 0.0 0.2time [µs]

310°C

17 / 32

Page 35: High temperature operation of SiC transistors

Conclusions on high-temp. behaviour of SiC JFETs

I SiC JFETs can operate at > 200 °CI RDSon dependent on temperature

Ü sensitive to thermal run-awayI Require efficient thermal management

I low thermal resistance (1-2 K/W)I low or high ambient temperature

(> 200 °C possible)

Falahi et Al. “High temperature, Smart Power Module for aircraft actuators”,HiTEN 2013

0 2 4 6 8 10 12Drain-to-Source voltage [V]

0

10

20

30

40

50

60

70

Dra

incu

rren

t[A

]

-50C -10C 27C 70C 107C

160C

196C

234C

270C

49.0 48.8 48.6 48.4time [µs]

50

0

50

100

150

200

250

Vout [

V]

0.2 0.0 0.2time [µs]

310°C

17 / 32

Page 36: High temperature operation of SiC transistors

Outline

Introduction

High-Temperature behaviour of SiC Devices

Packaging for high-temperature converters

Conclusion

18 / 32

Page 37: High temperature operation of SiC transistors

Double Side Cooling

I Standard packaging offers cooling through one side of thedie only

I “3-D” or “Sandwich” package offers thermal managementon both sides

I Requires suitable topside metal on the dieI Requires special features for topside contact

19 / 32

Page 38: High temperature operation of SiC transistors

Double Side Cooling

I Standard packaging offers cooling through one side of thedie only

I “3-D” or “Sandwich” package offers thermal managementon both sides

I Requires suitable topside metal on the dieI Requires special features for topside contact

19 / 32

Page 39: High temperature operation of SiC transistors

The proposed 3-D Structure

Vbus

OUT

GND

JH

JL

I Two ceramic substrates, in “sandwich” configurationI Two SiC JFET dies (SiCED)I assembled using silver sinteringI 25.4 mm×12.7 mm (1 in×0.5 in)

20 / 32

Page 40: High temperature operation of SiC transistors

Ceramic Substrates

SiC JFET

Alumina

0.2 mm

0,3 mm

0.16 mm

0,15 mm

Copper

0.15 mm Gate SourceSource

Drain0.3 mm

Scale drawing for 2.4×2.4 mm2 die

I Si3N4 identified previously forhigh temperature

I For development: use ofalumina

I Etching accuracy exceedsstandard design rules

I Double-step copper etching fordie contact

Ü Custom etching technique

21 / 32

Page 41: High temperature operation of SiC transistors

Bonding Material: Silver Sintering

Göbl, C. et al “Low temperature sinter technology Die attachment for automotivepower electronic applications” proc of APE, 2006

Silver PasteI Based on micro-scale silver

particles (Heraeus LTS-117O2P2)I Low temperature (240 °C) sinteringI Low pressure (2 MPa) process

No liquid phase involved:I No movement of the dieI No bridging across terminalsI No height compensation thanks to

wetting

22 / 32

Page 42: High temperature operation of SiC transistors

Preparation of the Substrates

plain DBC board

I Final patterns within 50 µm of desired sizeI Two designs, for 2.4×2.4 mm2 and 4×4 mm2 diesI Total copper thickness 300 µm, ≈ 150 µm per step

23 / 32

Page 43: High temperature operation of SiC transistors

Preparation of the Substrates

plain DBC board 1a - Photosensitive resin coating

I Final patterns within 50 µm of desired sizeI Two designs, for 2.4×2.4 mm2 and 4×4 mm2 diesI Total copper thickness 300 µm, ≈ 150 µm per step

23 / 32

Page 44: High temperature operation of SiC transistors

Preparation of the Substrates

plain DBC board 1a - Photosensitive resin coating

1b - Exposure andDevelopment

I Final patterns within 50 µm of desired sizeI Two designs, for 2.4×2.4 mm2 and 4×4 mm2 diesI Total copper thickness 300 µm, ≈ 150 µm per step

23 / 32

Page 45: High temperature operation of SiC transistors

Preparation of the Substrates

plain DBC board 1a - Photosensitive resin coating

1b - Exposure andDevelopment

2 - Etching

I Final patterns within 50 µm of desired sizeI Two designs, for 2.4×2.4 mm2 and 4×4 mm2 diesI Total copper thickness 300 µm, ≈ 150 µm per step

23 / 32

Page 46: High temperature operation of SiC transistors

Preparation of the Substrates

plain DBC board 1a - Photosensitive resin coating

1b - Exposure andDevelopment

2 - Etching 3a - resin coating

I Final patterns within 50 µm of desired sizeI Two designs, for 2.4×2.4 mm2 and 4×4 mm2 diesI Total copper thickness 300 µm, ≈ 150 µm per step

23 / 32

Page 47: High temperature operation of SiC transistors

Preparation of the Substrates

plain DBC board 1a - Photosensitive resin coating

1b - Exposure andDevelopment

2 - Etching 3a - resin coating

3b - Exposure and Developpment

I Final patterns within 50 µm of desired sizeI Two designs, for 2.4×2.4 mm2 and 4×4 mm2 diesI Total copper thickness 300 µm, ≈ 150 µm per step

23 / 32

Page 48: High temperature operation of SiC transistors

Preparation of the Substrates

plain DBC board 1a - Photosensitive resin coating

1b - Exposure andDevelopment

2 - Etching 3a - resin coating

3b - Exposure and Developpment

4a - Photosentive filmlaminating

I Final patterns within 50 µm of desired sizeI Two designs, for 2.4×2.4 mm2 and 4×4 mm2 diesI Total copper thickness 300 µm, ≈ 150 µm per step

23 / 32

Page 49: High temperature operation of SiC transistors

Preparation of the Substrates

plain DBC board 1a - Photosensitive resin coating

1b - Exposure andDevelopment

2 - Etching 3a - resin coating

3b - Exposure and Developpment

4a - Photosentive filmlaminating

4b - Exposure andDevelopment

I Final patterns within 50 µm of desired sizeI Two designs, for 2.4×2.4 mm2 and 4×4 mm2 diesI Total copper thickness 300 µm, ≈ 150 µm per step

23 / 32

Page 50: High temperature operation of SiC transistors

Preparation of the Substrates

plain DBC board 1a - Photosensitive resin coating

1b - Exposure andDevelopment

2 - Etching 3a - resin coating

3b - Exposure and Developpment

4a - Photosentive filmlaminating

4b - Exposure andDevelopment

5 - Etching

I Final patterns within 50 µm of desired sizeI Two designs, for 2.4×2.4 mm2 and 4×4 mm2 diesI Total copper thickness 300 µm, ≈ 150 µm per step

23 / 32

Page 51: High temperature operation of SiC transistors

Preparation of the Substrates

plain DBC board 1a - Photosensitive resin coating

1b - Exposure andDevelopment

2 - Etching 3a - resin coating

3b - Exposure and Developpment

4a - Photosentive filmlaminating

4b - Exposure andDevelopment

5 - Etching6 - Singulating

I Final patterns within 50 µm of desired sizeI Two designs, for 2.4×2.4 mm2 and 4×4 mm2 diesI Total copper thickness 300 µm, ≈ 150 µm per step

23 / 32

Page 52: High temperature operation of SiC transistors

Preparation of the Substrates

I Final patterns within 50 µm of desired sizeI Two designs, for 2.4×2.4 mm2 and 4×4 mm2 diesI Total copper thickness 300 µm, ≈ 150 µm per step

23 / 32

Page 53: High temperature operation of SiC transistors

Preparation of the Dies

I Standard aluminium topside finishnot compatible with silver sintering

I Ti/Ag PVD on contact areasI Need for a masking solution

Ü jig with locating pockets.

DieMask

PVD

24 / 32

Page 54: High temperature operation of SiC transistors

Preparation of the Dies

I Standard aluminium topside finishnot compatible with silver sintering

I Ti/Ag PVD on contact areasI Need for a masking solution

Ü jig with locating pockets.

DieMask

PVD

Before PVD 24 / 32

Page 55: High temperature operation of SiC transistors

Preparation of the Dies

I Standard aluminium topside finishnot compatible with silver sintering

I Ti/Ag PVD on contact areasI Need for a masking solution

Ü jig with locating pockets.

DieMask

PVD

Before PVD After Ti/Ag PVD 24 / 32

Page 56: High temperature operation of SiC transistors

Assembly

Screen printing

I Ceramic laser-cut jigs for precise alignment of dies andsubstrate

I Two sintering steps using the same temperature profile

25 / 32

Page 57: High temperature operation of SiC transistors

Assembly

Screen printing 2- Mounting in alignment jig

I Ceramic laser-cut jigs for precise alignment of dies andsubstrate

I Two sintering steps using the same temperature profile

25 / 32

Page 58: High temperature operation of SiC transistors

Assembly

Screen printing 2- Mounting in alignment jig

3- Die-alignment jig, dies and spacer placing

I Ceramic laser-cut jigs for precise alignment of dies andsubstrate

I Two sintering steps using the same temperature profile

25 / 32

Page 59: High temperature operation of SiC transistors

Assembly

Screen printing 2- Mounting in alignment jig

3- Die-alignment jig, dies and spacer placing

4 - First sintering step

I Ceramic laser-cut jigs for precise alignment of dies andsubstrate

I Two sintering steps using the same temperature profile

25 / 32

Page 60: High temperature operation of SiC transistors

Assembly

Screen printing 2- Mounting in alignment jig

3- Die-alignment jig, dies and spacer placing

4 - First sintering step 5 - Removal of die-alignment jig

I Ceramic laser-cut jigs for precise alignment of dies andsubstrate

I Two sintering steps using the same temperature profile

25 / 32

Page 61: High temperature operation of SiC transistors

Assembly

Screen printing 2- Mounting in alignment jig

3- Die-alignment jig, dies and spacer placing

4 - First sintering step 5 - Removal of die-alignment jig

6 - Screen printing on "drain" substrate

I Ceramic laser-cut jigs for precise alignment of dies andsubstrate

I Two sintering steps using the same temperature profile

25 / 32

Page 62: High temperature operation of SiC transistors

Assembly

Screen printing 2- Mounting in alignment jig

3- Die-alignment jig, dies and spacer placing

4 - First sintering step 5 - Removal of die-alignment jig

6 - Screen printing on "drain" substrate

7 - Mounting in alignment jig

I Ceramic laser-cut jigs for precise alignment of dies andsubstrate

I Two sintering steps using the same temperature profile

25 / 32

Page 63: High temperature operation of SiC transistors

Assembly

Screen printing 2- Mounting in alignment jig

3- Die-alignment jig, dies and spacer placing

4 - First sintering step 5 - Removal of die-alignment jig

6 - Screen printing on "drain" substrate

7 - Mounting in alignment jig

8 - Second sintering step

I Ceramic laser-cut jigs for precise alignment of dies andsubstrate

I Two sintering steps using the same temperature profile

25 / 32

Page 64: High temperature operation of SiC transistors

Assembly

Screen printing 2- Mounting in alignment jig

3- Die-alignment jig, dies and spacer placing

4 - First sintering step 5 - Removal of die-alignment jig

6 - Screen printing on "drain" substrate

7 - Mounting in alignment jig

8 - Second sintering stepResult

I Ceramic laser-cut jigs for precise alignment of dies andsubstrate

I Two sintering steps using the same temperature profile

25 / 32

Page 65: High temperature operation of SiC transistors

Some results

Size: 25×25 mm226 / 32

Page 66: High temperature operation of SiC transistors

Some results

26 / 32

Page 67: High temperature operation of SiC transistors

Some results

0.9 1.0 1.1 1.2time [µs]

50

0

50

100

150

200

Vout [

V]

49.9 50.0 50.1 50.2time [µs]

200°C

I 300 Ω Resistive load, 0.5 A current (no cooling system used)I oscillations dues to external layout

26 / 32

Page 68: High temperature operation of SiC transistors

Outline

Introduction

High-Temperature behaviour of SiC Devices

Packaging for high-temperature converters

Conclusion

27 / 32

Page 69: High temperature operation of SiC transistors

Conclusion

I SiC JFET able to operate continuously at high temperature(> 200 °C)I Must be provided with efficient thermal management (RTh =1–2 K/W)I Proposition: introduce dual-side coolingI 3D structure using only high-temperature-rated materials

I Should be able to operate continuously at 300 °C, including passivation(parylene HT or F)

I Proposed etching technique offers satisfying resolutionI Silver sintering used for the interconnects, reliability to be investigated

I Package for demonstration of technology, no cooling attempted yet!

28 / 32

Page 70: High temperature operation of SiC transistors

Conclusion

I SiC JFET able to operate continuously at high temperature(> 200 °C)I Must be provided with efficient thermal management (RTh =1–2 K/W)I Proposition: introduce dual-side coolingI 3D structure using only high-temperature-rated materials

I Should be able to operate continuously at 300 °C, including passivation(parylene HT or F)

I Proposed etching technique offers satisfying resolutionI Silver sintering used for the interconnects, reliability to be investigated

I Package for demonstration of technology, no cooling attempted yet!

28 / 32

Page 71: High temperature operation of SiC transistors

Conclusion

I SiC JFET able to operate continuously at high temperature(> 200 °C)I Must be provided with efficient thermal management (RTh =1–2 K/W)I Proposition: introduce dual-side coolingI 3D structure using only high-temperature-rated materials

I Should be able to operate continuously at 300 °C, including passivation(parylene HT or F)

I Proposed etching technique offers satisfying resolutionI Silver sintering used for the interconnects, reliability to be investigated

I Package for demonstration of technology, no cooling attempted yet!

28 / 32

Page 72: High temperature operation of SiC transistors

Conclusion

I SiC JFET able to operate continuously at high temperature(> 200 °C)I Must be provided with efficient thermal management (RTh =1–2 K/W)I Proposition: introduce dual-side coolingI 3D structure using only high-temperature-rated materials

I Should be able to operate continuously at 300 °C, including passivation(parylene HT or F)

I Proposed etching technique offers satisfying resolutionI Silver sintering used for the interconnects, reliability to be investigated

I Package for demonstration of technology, no cooling attempted yet!

28 / 32

Page 73: High temperature operation of SiC transistors

Conclusion

I SiC JFET able to operate continuously at high temperature(> 200 °C)I Must be provided with efficient thermal management (RTh =1–2 K/W)I Proposition: introduce dual-side coolingI 3D structure using only high-temperature-rated materials

I Should be able to operate continuously at 300 °C, including passivation(parylene HT or F)

I Proposed etching technique offers satisfying resolutionI Silver sintering used for the interconnects, reliability to be investigated

I Package for demonstration of technology, no cooling attempted yet!

28 / 32

Page 74: High temperature operation of SiC transistors

This work was funded by Euripides-Catrenes under the grant name“THOR” and FRAE under the grant name “ETHAER”.

[email protected]

29 / 32

Page 75: High temperature operation of SiC transistors

Credits

I picture of the Airbus A350: airbus

I picture of the thrust reverser: Hispano-Suizahttp://www.hispano-suiza-sa.com/spip.php?rubrique48

I picture of the Toyota Prius: Picture by Pawel Golsztajn, CC-SA,available on Wikimedia Commons http:

//commons.wikimedia.org/wiki/File:Toyota_Prius.2.JPG

I downhole gas compressor: http://www.corac.co.uk/products/downhole-gas-compressor

I picture of Jupiter: NASAhttp://en.wikipedia.org/wiki/File:PIA04866_modest.jpg

I MOSFET wafers from Mitsubishihttp://compoundsemiconductor.net/cws/article/fab/

38238/1/siliconcarbidewafers

30 / 32

Page 76: High temperature operation of SiC transistors

Static and Dynamic Characterization of 60 mΩ JFET

Falahi et Al. “High temperature, Smart Power Module for aircraft actuators”, HiTEN 2013

0 2 4 6 8 10 12Drain-to-Source voltage [V]

0

10

20

30

40

50

60

70

Dra

incu

rren

t[A

]

-50C -10C 27C 70C 107C

160C

196C

234C

270C

49.0 48.8 48.6 48.4time [µs]

50

0

50

100

150

200

250

Vout [

V]

0.2 0.0 0.2time [µs]

310°C

Previous results show that SiC JFETs are attractive for> 200 °C operation:

I rated at 1200 V (or more), several AmpsI Voltage-controlled devicesI No reliability issue related to gate oxide degradation

31 / 32

Page 77: High temperature operation of SiC transistors

Properties of some semiconductors

“Classical” wide-bandgap

Si GaAs 3C-SiC

6H-SiC

4H-SiC

GaN Diamond

Bandgap EnergyEg (eV) 1,12 1,4 2,3 2,9 3,2 3,39 5,6

Elec. mobilityµn (cm2.V−1.s−1) 1450 8500 1000 415 950 2000 4000

Hole mobilityµp (cm2.V−1.s−1) 450 400 45 90 115 350 3800

Critical elec. fieldEC (V.cm−1) 3.105 4.105 2.106 2,5.106 3.106 5.106 107

Saturation velocityvsat (cm.s−1) 107 2.107 2,5.107 2.107 2.107 2.107 3.107

Termal cond.λ (W.cm−1.K−1) 1,3 0,54 5 5 5 1,3 20

32 / 32