High-tech machining shop

for maximum precision

Large engine blocksPaper machinesGrinding millsInjection moulding machinesGeneral engineeringPower generation

Members of Casting Technologies

SHWA100003_7_Bearb.zentrum_e.indd II-III 20.04.10 09:28

Machining a pitch plate on the vertical lathe machine.

Machining a locomotive engine block on the Waldrich Coburg MultiTec portal milling machine.

We also supply our castings machined

and ready for assembly

Top-quality castings and components machined to the highest standards

and supplied ready for assembly – with them, CT-Group has earned itself

a leading position on the world market.

In our high-tech machining shop, which is equipped with the fi nest preci-

sion machinery, experienced CT-Group staff applies these stringent

standards to all our products.

Our machining services include dry cylinders and calender rolls for the

paper industry, hubs, bodies and main frames of all dimensions for

the wind power industry, highly wear-resistant grinding-wheels and large

engine blocks all of them machined with the very highest precision.

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Machining a main frame on the PAMA milling machine.

Synergy benefi ts

Our investment in the extention of our machining shop enables you to order large castings in the form of ready-for-assembly components. In this way we perform one of the essential work stages, and give you an opportunity to concentrate on your core competences. Also leading wind power equipment suppliers already rely on the synergies that CT-Group can offer, and benefi t from access to high precisioncomponents that reach them in ready-for-assembly quality.

What you can expect from us

• Castings, machining, components – all from a single source• Complete, ready-for-assembly components• Exceptional manufacturing precision• Protective coating of offshore components to resist salt water• DQS certifi cation acc. to DIN EN ISO 9001:2008• Absolute compliance with delivery deadlines

Our services

• Our R & D keeps us at the cutting edge of technology• Technical advice• CAD, Pro/ENGINEER, simulation of casting and solidifi cation • Stress calculations for castings• Skilled production of castings• Precision machining, even of surfaces diffi cult to reach• Testing with measuring sensors and laser and 3D measuring machinesSHW

SHW Casting Technologies GmbH & Co. KG Werk Königsbronn Machining shop

12 Turning a. drilling machines max. dia. 2,000 mm Length 13,500 mm Weight 100 t 5 Vertical lathe machines max. dia. 4,500 mm Height 1,850 mm Weight 40 t 11 Grinders max. dia. 2,000 mm Length 17,500 mm Weight 120 t 2 Deep drilling machines max. dia. 2,000 mm Length 12,000 mm Weight 70 t 1 Honing machine max. dia. 1,700 mm Length 12,400 mm Weight 50 t 1 Balancing machine max. dia. 2,000 mm Length 18,000 mm Weight 100 t

Machining Technologies GmbH & Co. KG Werk Königsbronn Machining shop

Large milling machine PAMA Speedram 3000, height 9 m, length 35 m, weight limit 100 t Portal lathe milling machine Type Waldrich Coburg MultiTecVertical lathe machine For machining symmetrically revolving castings with power tools up to 60 t, faceplate dia. 4,000 mm; Max. rotating dia. 5,000 mm; weight limit 60 tBlasting and coating unit For salt water protection acc. to specifi cation (wind power components)

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your ideasSHW Casting Technologies GmbH

Wasseralfi ngen plant

Stiewingstrasse 10173433 Aalen-Wasseralfi ngen/GermanyTel. +49 (0) 73 61/37 02-396Fax +49 (0) 73 61/37 02-487

Königsbronn plant

Heidenheimer Strasse 189551 Königsbronn/GermanyTel. +49 (0) 73 28/83-0Fax +49 (0) 73 28/83-418

SHW Casting Technologies Inc.

P.O. Box 238Torrington, CT 06790/USATel. +1 800 447 0898Fax +1 800 482 9437

www.shw-ct.eu

Heidenheimer Gießerei GmbH & Co. KG

Alexanderstrasse 2489522 Heidenheim/GermanyTel. +49 (0) 73 21/6 09 67-0Fax +49 (0) 73 21/6 09 67-32www.hg-ct.de

Gießerei Kiel GmbH

Falckensteiner Strasse 224150 Kiel/GermanyTel. +49 (0) 431/90 89 29-10Fax +49 (0) 431/90 89 29-29

Picture front page:Machining a main frame (75 t) for a 6,5 MW offshore wind-power generator.

SHWA100003_7_Bearb.zentrum_e.indd II-III 20.04.10 09:28