High-Speed Injection Molding Machine TS-Series
6
ISO 9001/14001 ASIAN PLASTIC MACHINERY CO., LTD High-Speed Injection Molding Machine TS-Series
Transcript of High-Speed Injection Molding Machine TS-Series
ISO 9001/14001
ASIAN PLASTIC MACHINERY CO., LTD
High-Speed Injection Molding Machine TS-Series
CDC-2000Greaseless Moving Platen Bearing Guides
▲ ▲ ▲
The sl ider of the moving platen (≦SM-250TS) equipped with the thin slice of the ORKOT woven & fabric composite materials incorporating into the solid lubricants such as the graphite / MoS2/PTFE to remit the greases replenishment after the long-term operation under the greaseless circumstances. Collocated with the greases lubrication should be extending its life over 5 times in the wear resistance to compare with the traditional design of the brass plate.
Linear Guide Ways ▲▲▲ Liner guide ways directly carried along the injection unit to reduce the mechanical friction and the back-pressure brought f rom the plasticizing by means of providing the better control of the injection sequence.
Self-LubricatingClamp Unit
▲ ▲ ▲
Central lubrication supply system impregnated the self-lubrication graphite bronze bushes with the greases cartridge to assure the lower coefficient of the friction and to reduce the worn out in the toggle mechanisms by means of acquiring the well machine's accuracy. Also it could be prevented the crack (creep) and the excessive wear coming from the mis-alignment of the tie bars by the redundant force.
TS SeriesHigh Speed Plastic Injection Molding Machine
Technology、Innovation、Efficiency
New generation CDC-2000 Japanese-intacted Computer Controller
▲ Extra-large 10.4〞(TFT) colorful LCD screen adopted as the dynamic motion-graphic and the real-time hint explanations. Facilitated to learn from the operation circumstances.
▲ 100 sets of the large flash ROM memories for saving the conditions of the mold formation automatically. Associated with the internal mold no copy skill and the floppy backup function. Communicated through the RS-232 interface for monitoring the formation data by itself or printing out the parameter by the EPSON STYLUS COLOR printer.
▲ PID temperature control mode.▲ Nozzle zone PID temperature control independently
(Optional)▲ Clamp/Injection adopted as the high-precision optical
ENCODER. Ejector complied with the accurate position control by the analog potentiometer.
High Response
High Response BOSCH Proportional Pressure / Flow Valves▲ BOSCH proportional pressure/flow valves equipped
with the outstanding LVDT via by the pressure transducer detection for the position feedback to assure the quick-control requirements.
SpecificationM achine M o del Unit SM50TS SM90TS SM120TS SM150TS SM200TS SM250TS SM350TS SM450TS
International Size Co de 169/50 247/90 368/120 531/150 762/200 1018/250 1549/350 2152/450Injec tion System Theoretical shot volume cm3 64 80 92 113 128 173 193 251 277 349 382 488 552 735 820 1022
Shot Weight(PS)oz 2.1 2.6 3.0 3.7 4.2 5.6 6.3 8.2 9.0 11.4 12.5 15.9 18.0 24.0 26.8 33.4g 59 74 85 104 118 159 178 231 255 321 352 449 508 676 754 941
Screw Diameter mm 25 28 28 31 31 36 36 41 41 46 46 52 52 60 60 67Injection Pressure kgf/cm2 2640 2100 2670 2180 2860 2120 2740 2110 2740 2180 2660 2080 2800 2100 2625 2100Injection Rate cm3/sec 69 86 86 106 98 132 132 172 172 216 216 276 255 339 339 423Injection Speed mm/sec 140 140 130 130 130 130 120 120Screw Stroke mm 130 150 170 190 210 230 260 290Screw Rotation rpm 0 - 270 0 - 300 0 - 300 0 - 340 0 - 250 0 - 235 0 - 200 0 - 190Plasticizing Capacity(PS) g/sec 7 9 12 15 18 24 27 35 29 37 39 50 36 56 49 61
Clamping SystemClamping Force ton 50 90 120 150 200 250 350 450Opening Stroke mm 250 270 350 400 470 550 650 740Max. Daylight mm 570 620 750 850 1020 1200 1380 1600Mold Height(min-max) mm 100 - 320 125 - 350 150 - 400 150 - 450 200 - 550 200 - 650 300 - 720 300 - 850Space Between Tie Bar mm x mm 320*320 360*360 430*430 460*460 510*510 610*610 720*720 820*820Platen Dimension(H*V) mm x mm 460*460 530*530 630*615 680*660 770*720 890*840 1035*1035 1170*1170Hydraulic Ejector ton x mm 2.2*80 3*90 4*125 4*125 5*150 7.7*150 8*200 12*200
Power SystemPump Motor Kw(Hp) 15Kw(20Hp) 18Kw(25Hp) 22Kw(30Hp) 30Kw(40Hp) 37Kw(50Hp) 45Kw(60Hp) 56Kw(75Hp) 56Kw(75Hp)Heating Capacity Kw 6.3 7.5 8.4 10.5 12.6 14.7 22.3 24.6 24.6 27.1Max. System Pressure kgf/cm2 175 175 175 175 175 175 175 175Oil Tank Capacity liter 250 300 400 400 500 500 600 600
G eneralMachine Dimension LxWxH(m) 4.0*1.3*1.5 4.05*1.3*1.55 4.8*1.5*1.65 4.8*1.5*1.7 6.1*1.7*1.85 6.5*1.85*1.95 6.9*1.85*1.95 8*1.95*2.1Machine Weight ton 3.5 4.0 5.1 6.0 9.5 12.0 16.0 21NOTE：The above figures are applicable for the voltage/frequency of 220V/60Hz (Specifications can be changed with or without notice) The injection velocity of 300 mm/sec is an optional apparatus and the delicate design needed to equip with the accumulator (ACC.) devices uniquely through our proven capabilities in the relative manifold-element modification to meet the customer requirement.
Additional Accumulator Hydraulic Schemes (Optional)Additional Accumulator (ACC.) Hydraulic Schemes collocated with the BOSCH proportional pressure/flow valves to accelerate the injection velocity up to the maximum of 300 mm/sec. via by the micro-trimming adjustment of the proportional flow control system.
Mold Platen size
STATIONARY PLATEN (FIXING PLATEN)
MODELLOC ATING RING
DIMENSION SM50TS 100 mm
SM90TS 100 mmSM120TS 100 mmSM150TS 100 mmSM200TS 120 mmSM250TS 120 mmSM350TS 150 mmSM450TS 150 mm
1035720
100100
1035
720
8a-Ø54 THRU12-Ø31.8 THRU
Ø80 THRU52-M20*40
425
525
525
425
325
250
125
425325
250125
8-Ø45
Ø60
12-Ø3880-M20*36
820
820
350 20
010
0 75 5017
5
350200
1007550
175
350325
25020017512575
425
350
325
250
175
125
1007550
a
a
a
a
a
a
a
a
4224
4218460320
460
320
Ø40 THRU40-M16*28
75
100
125
150
175
75
100
125150175
Ø50.8 THRU
4e-Ø25.4 THRU
e
e e
360
530
44-M16*28
100
100
e 75
125
225
175
75
125
225
175
530360
100 100
4-Ø25.4 THRUØ50 THRU
48-M16*28
630430
100100
75 125
175
225
75
125
175
225
615
430 10
010
0
64-M16*28
Ø50.8 THRU
4-Ø24.5 THRU
10010010
010
0
75
125
75
125
680460
460
660
175
225
275
175
225
275
12-M20*36
Ø60 THRU
7010
0
4-Ø25.4 THRU
100100
770
510
300250
200150
510
720
75
150
100
2442
1842
12-M20*36
Ø70 THRU
12-Ø31.8 THRU
840
610 100
100
2442
1842
2442
1842
890610
100100
5010
020
0
50150200250300350
SM50TS
SM90TS
M achine M o del Unit SM50TS SM90TS SM120TS SM150TS SM200TS SM250TS SM350TS SM450TS
International Size Co de 169/50 247/90 368/120 531/150 762/200 1018/250 1549/350 2152/450Injec tion System Theoretical shot volume cm3 64 80 92 113 128 173 193 251 277 349 382 488 552 735 820 1022
Shot Weight(PS)oz 2.1 2.6 3.0 3.7 4.2 5.6 6.3 8.2 9.0 11.4 12.5 15.9 18.0 24.0 26.8 33.4g 59 74 85 104 118 159 178 231 255 321 352 449 508 676 754 941
Screw Diameter mm 25 28 28 31 31 36 36 41 41 46 46 52 52 60 60 67Injection Pressure kgf/cm2 2640 2100 2670 2180 2860 2120 2740 2110 2740 2180 2660 2080 2800 2100 2625 2100Injection Rate cm3/sec 69 86 86 106 98 132 132 172 172 216 216 276 255 339 339 423Injection Speed mm/sec 140 140 130 130 130 130 120 120Screw Stroke mm 130 150 170 190 210 230 260 290Screw Rotation rpm 0 - 270 0 - 300 0 - 300 0 - 340 0 - 250 0 - 235 0 - 200 0 - 190Plasticizing Capacity(PS) g/sec 7 9 12 15 18 24 27 35 29 37 39 50 36 56 49 61
Clamping SystemClamping Force ton 50 90 120 150 200 250 350 450Opening Stroke mm 250 270 350 400 470 550 650 740Max. Daylight mm 570 620 750 850 1020 1200 1380 1600Mold Height(min-max) mm 100 - 320 125 - 350 150 - 400 150 - 450 200 - 550 200 - 650 300 - 720 300 - 850Space Between Tie Bar mm x mm 320*320 360*360 430*430 460*460 510*510 610*610 720*720 820*820Platen Dimension(H*V) mm x mm 460*460 530*530 630*615 680*660 770*720 890*840 1035*1035 1170*1170Hydraulic Ejector ton x mm 2.2*80 3*90 4*125 4*125 5*150 7.7*150 8*200 12*200
Power SystemPump Motor Kw(Hp) 15Kw(20Hp) 18Kw(25Hp) 22Kw(30Hp) 30Kw(40Hp) 37Kw(50Hp) 45Kw(60Hp) 56Kw(75Hp) 56Kw(75Hp)Heating Capacity Kw 6.3 7.5 8.4 10.5 12.6 14.7 22.3 24.6 24.6 27.1Max. System Pressure kgf/cm2 175 175 175 175 175 175 175 175Oil Tank Capacity liter 250 300 400 400 500 500 600 600
G eneralMachine Dimension LxWxH(m) 4.0*1.3*1.5 4.05*1.3*1.55 4.8*1.5*1.65 4.8*1.5*1.7 6.1*1.7*1.85 6.5*1.85*1.95 6.9*1.85*1.95 8*1.95*2.1Machine Weight ton 3.5 4.0 5.1 6.0 9.5 12.0 16.0 21NOTE：The above figures are applicable for the voltage/frequency of 220V/60Hz (Specifications can be changed with or without notice) The injection velocity of 300 mm/sec is an optional apparatus and the delicate design needed to equip with the accumulator (ACC.) devices uniquely through our proven capabilities in the relative manifold-element modification to meet the customer requirement.
Mold Platen size
1035720
100100
1035
720
8a-Ø54 THRU12-Ø31.8 THRU
Ø80 THRU52-M20*40
425
525
525
425
325
250
125
425325
250125
8-Ø45
Ø60
12-Ø3880-M20*36
820
820
350 20
010
0 75 5017
5
350200
1007550
175
350325
25020017512575
425
350
325
250
175
125
1007550
a
a
a
a
a
a
a
a
4224
4218460320
460
320
Ø40 THRU40-M16*28
75
100
125
150
175
75
100
125150175
Ø50.8 THRU
4e-Ø25.4 THRU
e
e e
360
530
44-M16*28
100
100
e 75
125
225
175
75
125
225
175
530360
100 100
4-Ø25.4 THRUØ50 THRU
48-M16*28
630430
100100
75 125
175
225
75
125
175
225
615
430 10
010
0
64-M16*28
Ø50.8 THRU
4-Ø24.5 THRU
100100
100
100
75
125
75
125
680460
460
660
175
225
275
175
225
275
12-M20*36
Ø60 THRU
7010
0
4-Ø25.4 THRU
100100
770
510
300250
200150
510
720
75
150
100
2442
1842
12-M20*36
Ø70 THRU
12-Ø31.8 THRU
840
610 100
100
2442
1842
2442
1842
890610
100100
5010
020
0
50150200250300350
SM120TS SM200TS SM350TS
SM250TSSM150TS SM450TS
TS SeriesHigh Speed Plastic Injection Molding Machine
Technology、Innovation、Efficiency
Hydraulic System▲ Adopted as the West Germany-intacted BOSCH proportional
pressure/flow vales within the paramount LVDT (Linear Variable Displacement Transducers) position feedback function to provide the high-response/rapid-reaction characteristics for the precision control demands.
▲ Energy saving、High stability、Double-pump hydraulic loop design.
Clamping System▲ New pioneering design within the optimum "Finite Element Analysis"
system in the stationary /moving platens provided the large daylight area between the tie bars and the opening stroke as well as assuring the strength and the rigidity of the toggle mechanisms mutually.
▲ Low-pressure mold protection system associated with the double-interlocking (mechanical + electrical) devices to prevent the molds being damaged and to assure the operator’s safety. Auto Mold Thickness Adjustment (AMTA) and Auto Clamping Force Setting (ACFS) function facilitated the operation.
▲ The highly significant features and the upgrade specification provided the excellent/constant/ simplificative motions of the mold opening/clamping mechanisms
▲ Boost Clamping System adopted as the differential hydraulic loop to shorten the cycle time up to 60% in the velocity and the more energy saving. Collocated with the high-precision optical ENCODER to perform the accurate position control among of the multi-stage mold opening / clamping and to employ the convenient operation.
▲ Tie bars made from the nickel chrome molybdem collocated with the self-lubricating of the graphite bronze bushes to assure the smooth motion and the long life.
▲ The toggle mechanism adopted as the self-lubricating of the graphite bronze bushes to assure the cleanliness and the further reliability.
▲ Ejector adopted as the high-precision potentiometer to facilitate the ejector position free setting in accordance with the molds by the more probable selection.
Injection System ▲ ▲ ▲
▲ Double injection cylinders design reduced the distance of the driven mechanisms.
▲ Ion nitrided essential components barrel/screw provided for the hardness over than HV800 to enhance the wear-resistance/long-life characteristics.
▲ Multi-stage selection of the injection speed/pressure control collocated with the high- precision optical ENCODER by the position controlled, that it is suitable for the every precision product and facilitated the formation data real-time adjustment mutually.
▲ 3-stage of the digital back-pressure control independently facilitated the control in the density of the plasticizing.
TS SeriesHigh Speed Plastic Injection Molding Machine
Technology、Innovation、Efficiency
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L: 0
4-2
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6R
NO. 1, Sung Chiang North Road, Chung Li Industrial District,
Chung Li, Taoyuan, Taiwan, R.O.C
TEL：886-3-452-2288 FAX：886-3-452-0261
E-mail：[email protected]
http：//www.asianplastic.com.tw
ASIAN PLASTIC MACHINERY CO., LTD
THE CHEN HSONG GROUP
震 雄 集 團
