High Speed Compact Machining Center FD...

High Speed Compact Machining Center

FD Series

Peripheral Device

Easy to Operate

● ATC & Magazine● Table ● Chip Conveyor

● HYUNDAI WIA FANUC i Series● SIEMENS 828D● Software

Basic Structure● Bed● Slide Way● Spindle

High Speed & Productivity Vertical Machining Center

Compact Design of Advanced TechnologyVertical Machining Center for the future

FD Series are designed for the high productivity with the high precision, high speed, and precision accuracy.

The column moving design with the integral 180° turning pallet table(dual table) allows operator load/unload or set-up

work pieces on another pallet while machining on the other pallet for the high productivity.

FD Series

HYUNDAI WIA MACHINE TOOL 2 3

In order to remove the expansion and BACKLASH of transmission axis occurred due to temperature increases when ball screw is transmitted, the bisection has been fixed with the precise 4 column of angular thrust bearing and the pressure applied. In addition, it makes precise axis transmission possible as it is directly connected to servo motor.

Each axis has its ball screw directly connected to a highly reliable digital servo motor, and ensures its forwarding precision.

Pre-tensioned & Double Anchored Ball Screw

Column Moving Type of Structure

Forwarding System Thru Servo Motor

Head's guide adapted with LM guide, is designed to provide excellent cutting performance, also manufactured to transfer with high speed. Especially, Z axis guide is desinged that guides is suited to features by models, make a full preparation for transfer safety.

LM Guide

FD Series is designed to column movable structure, which can maxmize the productivity using a dual table.In addition, the precision of processing has been improved by enlarging the width of column, and the heat transformation by heat occurrence minimized as it is designed as heat symmetric column structure.

BASICSTRUCTUREOptimized Structure of New Concept for High Productivity

Ball-screw Deviation (Diameter)

Deviation (μm)

Number of Positioning Repeated (Time)

F600D

[ ] : Option : SIEMENS

NT #40

150~10,000

18.5/15 (25/20)

117.7/95.4

BELT

NT #40

8,000 [8,000/10,000/12,000]

15/11 [17, 15/11, 11/7.5] (23, 20/15 [20/15, 15/10])

287/143 [162, 230/115, 70/47]

BELT [BELT, BELT, DIRECT]

NT #40

8,000 [12,000]

15/11 [11/7.5] (20/15 [15/10])

287/143 [70/47]

BELT [DIRECT]

F410D F500D F600DITEMTaper

Sp. Speed (rpm)

Sp. Motor (Max./Cont.)

Sp. Torque (Max./Cont.)

Driving Method

Specification of Main Spindle

Spindle Power Torque Spindle Thru Coolant

Main spindle motor is directly connected to main spindle by high speed and high precision of coupling, high precision and high speed process is performed with rapid acceleration and reduction, without back lash.Especially, special high speed coupling applied to main spindle of this machine, minimizes the vibration and heat transfer of motor and can realize a stable, high precision and high speed of process.

Spindle reliability is increased by applying the tool unclamping unit that minimizes the force applied to spindle bearing.In addition, provides excellent processing performance with powerful 287N.m by adapting AC spindle motor which realizes 15 kW of main spindle in the 8,000 r/min of main spindle.

Direct Type Spindle (F500D/600D ⓄⓅ)

Belt Type Spindle

Power (kW)

Spindle Speed (r/min)

Torque (N.m) Power (kW)


Torque (N.m)

Power (kW)


Torque (N.m) Power (kW)


Torque (N.m)

As the high pressure (30,70bar) of penetration coolant of main axis has been used when processing the deep hole or difficult-to machine materials, it deceases the heat occurred during processing, guarantees the secure processing and increases the life cycle of tools.

ⓄⓅ

Main Spindle


-

r/min

kW(HP)

N.m

-

PERIPhERAlDEvICE

Powerful Machining Center by High Accurate Mechanism

FD Series of tool magazine is independently installed from column to bed, provide precision processing by separating the head from vibration, occuring during tool magazine run. In addition, the tool can be arranged so that the workpiece can be smoothly processed due to 24 tools.

Magazine

Tool change unit (ATC) using high precision of combined cam, applies randomly selective method on the both directions, can controll so that the tool can be more faster selected. Wating time for the tool is minimized to exclude the unnecessary tool change time.

ATC

[ ] : OptionSpecification of ATC

T-T

C-C

ITEM

No. of Tool

Tool Shank

Max. Tool Dia. (W.T/W.O)

Max. Tool Length

Max. Tool Weight

Tool Selection Method

Tool Change

Time

F410D F500D F600D

24EA

BT40

Ø90/Ø150 mm (3.5″/5.9″)

300 mm (11.8″)

8 kg (17.6 lb)

RANDOM

1.6 sec

4.3 sec

24EA [30EA]

BT40

Ø90/Ø150 mm (3.5″/5.9″)

300 mm (11.8″)

8 kg (17.6 lb)

RANDOM

2.5 sec

6 sec

24EA [30EA]

BT40

Ø90/Ø150 mm (3.5″/5.9″)

300 mm (11.8″)

8 kg (17.6 lb)

RANDOM

2.4 sec

7.2 sec

ATC & Magazine

F500D

Table MachiningMachining abilityDual Table

Rigid Tapping

By adapting rotatable dual table with high speed 180˚ Index as standard, the workpiece can be set in the outer table during the part is processing on the table in the machine, non-cutting time is significant reduced.In addition, work convenience has been extended, since a hydraulic unit is installed as standard and port (2×2, 2×5) that can connect each of hydraulic fixtures and pneumatic fixtures from table side to center axis of table as option.

FACE MILL 〈Material〈JIS〉:S45C(Carbon steel)〉

Tool diameter

Cutting depth

Cutting width

Cutting speed

Spindle rpm

Feed rate

Chip quantity

Ø80 mm x 6F

4.5 mm

70 mm

286 m/min

1,137 r/min

0.99 mm/rev

350 cc/min

Tool diameter

Cutting depth

Cutting speed

Spindle rpm

Feed rate

Chip quantity

Ø43 mm x MT4

43 mm

27 m/min

199 r/min

0.38 mm/rev

109 cc/min

DRILL 〈Material〈JIS〉:S45C(Carbon steel)〉

Tap spec./Pitch

Cutting depth

Cutting speed

Spindle rpm

Feed rate

M42 x P4.5

42 mm

7 m/min

53 r/min

4.5 mm/rev

TAP. 〈Material〈JIS〉:S45C(Carbon steel)〉


Touch Sensor Tool Linear ScaleTLM

The machining criteria of workpiece is measured through interface signal between instrument unit (Touch Sensor Tool) and workpiece, cooridinate value is automatically set in the basic coordinate system.

The linear scale can achieve highly accurate positioning and be highly tolerable against thermal deformation, which processes more accurate product.

The tool broken, wear-out degree and offset value can be automatically measured, ensuring working convenience.

ⓄⓅ ⓄⓅ ⓄⓅ

Hinge Belt Type

Scraper Type

Drum Filter Type

Material SS41, 45C, Steel casting Chip Roughly cut chips Synthetic chips

Material SS41, 45C, Steel casting Chip Chips shortly cut and out

Material AL, casting, non-metal Chip Chips in low density and fine powder

Show highly efficiency when treating lots of chips synthetic chip treatment, collective chips

Facilitate to treat chip shortly cut and out, facilitate to forward chips with 90 degree

Have advantage in precision when processing aluminum because chips are not introduced

to coolant nozzle

Chip Conveyor

The rigid tapping adapted as a standard maximizes the improvement of productivity with prompt and correct tap processing. In addition, it has excellent in processing degree and extends on the reverse rotation, the processing time has been saved with double speed return.

❖ The above result might be different by types of processing circumstance

Easy to Operate

Programming system for creating CNC programs easily.

HYUNDAI WIA's smart system is capable of more rapid program setting and readily maintaining, and is optimal to the productivity of machine.

M-Code List ⓄⓅ Calculator ⓄⓅ Product Guide ⓄⓅ


SIEMENS

SIEMENS 828D Milling is an advanced CNC that Max. 6 axises can be set, was designed to proper with vertical/horizontal common type of devices.Especially, reduction of machining time and advancement of productivity is achieved through Advanced Surface motion control via 80 bit.and can be comformtably handled by supporting various program write and setup function.

You can use a USB memory card, a CF memory card and LAN commonly,

• Program Storage CNC memory : 3~5MB• Auto Change of Tool Life Control and Spare Tool• Acceleration and reduction and feed forward control through JERK control• High speed Mold Process (Advanced Surface)• Straight block spline control (COMPRESSOR) function• Connectivity and Remote Diagnositc Function of Network Drive

Programming & Operating Technology

CNC Technology

Shopfloor Communications

• Provide cycle programming (Program Guide) standard.• Support ISO ISO Code type(G291) standard• Interative programming system (SHOPMILL) • 2D / 3D Simulation + realtime Simulation• Connectivity and Remote Diagnositc Function of Network Drive• Support the setup graphic for workpiece coordinate(automatic / manual)• Support the graphic for tool length measuring function (automatic / manual)• Control of NC rotary and support of single section/cylinder interpolation

HW-PGi F Smart Programming Guide i for Fanuc System

HW-TM Smart Tool Monitoring System ⓄⓅ

FANUC

• Real-time cut monitoring• 2 Channel screen display • Self learning for machining amount • 3 stage of status monitoring (wear/break/no-load)

Example of easy programming

Programing is simulated

Realistic 3D solid animation

Readily programing with interactive type, without code

Engraving Cycle

If characters are enteterd as C axis control, when the character is only entered without

separate program is programmed automatically.

unit : mm

Specifications

External Dimensions

F410D

F500D

F600D

unit : mm

unit : mm

Table Dimensions

Tool Shank

F410D F500D

F600D

BT40

Pull Stud Bolt

Pull Stud Bolt

BT50


Specifications

Specifications

F500D F600DF410D

650×410 (25.6″X16.1″) 700X500 (27.6″X19.7″) 900X650 (35.4″X25.6″)

2 - 300 (2-661.4) 2 - 350 (2-771.6) 2 - 400 (2-881.8)

6 8.5

ROTARY TURN

RACk & PINION

NT #40

150~10,000 8,000 [8,000/10,000/12,000] 8,000 [12,000]

18.5 / 15 15/11 [17, 15/11, 11/7.5] 15/11 [11/7.5]

(25/20) (20/15 [23, 20/15, 15/10]) (20/15 [15/10)])

117.7/95.4 287/143 [162, 230/115, 70/47] 287/143 [70/47]

BELT BELT [BELT/BELT/DIRECT] BELT [DIRECT]

570/410/580 (22.4″/16.1″/22.8″) 600/460/570 (23.6″/18.1″/22.4″) 800/600/600 (31.5″/23.6″/23.6″)

200~780 (7.9″~30.7″) 200~770 (7.9″~30.3″) 200~800 (7.9″~31.5″)

495 (19.5″) 500 (19.7″) 690 (27.2″)

36/36/30 (1,417/1,417/,1,181) 40/40/30 (1,575/1,575/1,181) 42/42/42 (1,654/1,654/1,654)

10

LM GUIDE X, Y:LM GUIDE / Z:BOX GUIDE ROLLER GUIDE

24 24 [30]

BT40

Ø90 / Ø150 (3.5″/5.9″)

300 (11.8″)

8 (17.6)

RANDOM

1.6 2.5 2.4

4.3 6 7.2

300 (79.3) 350 (92.5)

1.8 (0.5) 3 (0.8)

30 (7.9) 60 (15.9) 13 (3.4)

400

30 35 30

Over 22 Over 25

220 / 60 (200 / 50)

2,140X3,317 (84.3″X130.6″) 2,710X2,930 (106.7″X115.4″) 2,700X3,620 (106.3″X142.5″)

3,023 (119″) 2,846 [2,852/3,213] (112″ [112.3″/126.5″]) 2,965 (116.7″)

6,400 (14,109.6) 9,500 (20,943.9) 8,500 (18,739.3)

HYUNDAI WIA FANUC i Series

HYUNDAI WIA FANUC i Series HYUNDAI WIA FANUC i Series

[SIEMENS 828D]

TABLE

Table Size

Maximum Load Capacity

Table Change Time

Change Method

Table Driving Method

Spindle Taper

Spindle RPM

Spindle Power Output (Max./Cont.)

Spindle Torque (Max./Cont.)

Spindle Driving Method

Travel (X/Y/Z)

Distance from Table Surface to Sp

Distance from Column to SP. center

Rapid Feed Rate (X/Y/Z)

Cutting Feed Rate (X/Y/Z)

Slide Type

Number of Tools

Tool Shank

Max. Tool Dia. (W.T / W.O)

Max. Tool Length

Max. Tool Weight

Tool Selection Method

Tool Change Time T-T

C-C

Coolant Tank

Lubricating Tank

Hydraulic Tank

Air Consumption (0.5MPa)

Electric Power Supply

Thickness of Power Cable

Voltage

Floor Space (L×W)

Height

Weight

Controller

FEED

TANkCAPACITy

SPINDLE

ATC

MAChINE

NC

POwERSuPPLy

❖ Specifications are subject to change for improvement without notice.

mm(in)

kg(lb)

sec

-

-

-

r/min

kW(HP)

N.m

-

mm(in)

mm(in)

mm(in)

m/min(ipm)

m/min

-

EA

-

mm(in)

mm(in)

kg(lb)

-

sec

sec

ℓ(gel)

ℓ(gel)

ℓ(gel)

ℓ/min

KVA

Sq

V/Hz

mm(in)

mm(in)

kg(lb)

-

ITEM

[ ] : Option : SIEMENS


Standard & Optional

Work Light

Electric Cabinet Light

Door Inter-Lock

Remote MPG

MPG

Spindle Load Meter

Spindle RPM Meter

Work Counter

Total Counter

Tool Counter

Multi Tool Counter

Electric Circuit Breaker

AVR (Auto Voltage Regulator)

Transformer & Cable

Flash Memory Card

Auto Power Off

Back up Module for Black out

Measuring Device

Air Zero

Work Measuring Device

TLM

(Marposs/Renishaw/Bloom)

Tool Broken Detective Device

Linear Scale

Coolant Level Sensor (Only for Chip Conveyor)

Enviornment

Air Conditioner

Dehumidifier

Oil Mist Collector

Oil Skimmer (Only for Chip Conveyor)

MQL (Minimal Quantity Lubrication)

Fixture & Automation

Auto Door

Auto Shutter (Only for Automatic System)

Sub O/P

NC Rotary TableI/F

Control of Additional Axis

External M Code 4ea

Automation Interface

I/O Extension (In & Out)

hyd. Device

Std. Hyd. Unit

Center Hyd. Supply Device

Compact Center Hyd. Supply Device

❖ The specifications as above will only serve as a reference.

F410D F500D F600D

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Electric Device

8,000rpm (15/11kW)

8,000rpm (17kW)

10,000rpm (18.5/15kW)

10,000rpm (15/11kW)

12,000rpm (11/7.5kW)

Spindle Cooling System

ATC

ATC Extension

Tool Shank Type

U-Center

Stud Bolt Collet Change

Table & Column

APC

TAP TYPE Pallet

T-SLOT Pallet

NC Rotary Table

High Column

Coolant System

Std. Coolant (Nozzle)

Bed Flushing Coolant

Spindle Thru Coolant

TOP COVER (Only for Spindle Thru Coolant)

Jet Coolant

Gun Coolant

Side Oil Hole Coolant

Air Gun

Spindle Air Blow

Tool Measuring Air Blow (Only for TLM)

Air Blow for Automation

Thru MQL Device (Without MQL)

Coolant Chiller

Power Coolant System (For Automation)

Chip Disposal

Coolant Tank

Cabin Screw Chip Conveyor

Chip Conveyor (Hinge/Scraper)

Special Chip Conveyor (Drum Filter)

Chip box

Safety Device

Total Splash Guard

S/w

Machine Guidance

HWTM (Tool Monitoring System)

DNC Software

Dialogue Program

Tool ID Manager

Spindle Heat Distortion Compensation

Spindle Warm up Function

ETC

Tool Box

Customized Color

CAD&CAM Software

Electric Device

Call Light

Call Light

Call Light & Buzzer

BELT

BELT (SIEMENS)

DIRECT

BELT

DIRECT

24

30

BT40

D'andrea

45°

60°

90°

ROTARY TURN

20bar

30bar

70bar, 15ℓ

70bar, 30ℓ

300ℓ

450ℓ

Rear(Left)

Front(Right)

Right(Rear)

Standard(180L)

Swing(200L)

Large Size(330L)

Customized

Need for Munsel NO.

1 Color : ■

3 Color : ■■■

3 Color : ■■■B

FANUC

SIEMENS

FANUC

SIEMENS

FANUC

SIEMENS

Digital

Digital

Digital

6ea

9ea

30kVA

35kVA

TACO

SMC

Touch

Laser

X/Y/Z Axis

Std.

High Speed

Single

Channel

1Axis/Pallet

2Axis/Pallet

16Contact

32Contact

65bar/30ℓ

45bar/60ℓ

45bar/13ℓ

2x3(6Port)

2x5(10Port)

2x3(6Port)

70bar

100bar

Customized

F410D F500D F600D

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Spindle

● : Standard ○ : Option ☆ : Prior Consultation X : Non Application - : Impossible

Controller

HYUNDAI WIA FANUC i Series

• Figures in inch are converted from metric values. • Design and specifications subject to change without notice.

Controlled axes

Simultaneous controllable axes

Least input increment

Least command increment

Inch/Metric conversion

Interlock

Machine lock

Emergency stop

Stored stroke check 1

Stored stroke check 2,3

Follow-up

Servo off

Backlash compensation

Position switch

Stored pitch error compensation

LCD/MDI

Automatic operation (memory)

MDI operation

Search function

Program restart

Dry run

Single block

Buffer register

Handle interrupt

Manual jog feed

Manual handle feed-rate

Feed command

Feedrate override

Jog feed

Rapid traverse override

Override cancel

Rapid traverse bell-shaped

acceleration/deceleration

Auto corner override

3 (X/Y/Z) axes

3 axes (G00 & G01:3 axes, G02 & G03:2 axes)

X axis:0.001mm (0.0001")

Y axis:0.001mm (0.0001")

Z axis:0.001mm (0.0001")

X axis:0.001mm (0.0001")

Y axis:0.001mm (0.0001")

Z axis:0.001mm (0.0001")

G20 / G21

Each axis / All axes

All axis

+/- 0~9999 pulse (rapid traverse & cutting feed)

8.4" color LCD

sequence, program

Rapid, Jog, handle

x1, x10, x100

F code feedrate direct command

0~200% (10% Unit)

0~5,000 mm/min (197 ipm)

F0, F25%, F50%, F100%

Axis control / Display unit

Operation

Feed functions

Program input & Interpolation functions Auxiliary / Spindle functions

M2 digits

S5 digits, binary output

50%~120% (10% unit)

Max. T8 digits

G40˜G42

G43, G44, G49

+/- 6 digits

400 pairs

RS232C

1280m (512Kbyte)

400 ea

Copy, move, change of NC program

Alarm & operator message

Screen saver

With 10.4" color LCD

9 ea (Application can be limited)

Positioning/Linear/Circular (G00/G01/G02/G03)

G61 / G09

G04, 0~9999.9999sec

G28

G27

G30

M00, M01 / M02, M30

EIA RS-244/ISO 840 (Automatic recognition)

1 ea

+/- 9999.9999 (+/- 8digits)

O4 digit

G90 / G91

G17,G18,G19

G52~G59

48 pairs

"On" fixed

G10

4 levels of nesting

#100~#199, #500~#999

G73, G74, G76, G80~G89

G31

G60

Tool offset/message/machine zero point shift

G5.1

Label Skip

Control in/out

Interpolation functions

Exact stop mode/Exact stop

Dwell

Helical interpolation

Threading/synchronous feed

Manual reference point return

Reference point return

Reference point return check

2nd Reference point return

3rd, 4th Reference point return

Program stop/end

Tape code

Optional block skip

Max. programmable dimensions

Program number

Absolute/incremental command

Decimal point input

Plane selection

Work coordinate system setting

Work coordinate preset

Additional work coordinate system

Manual absolute

Programmable data input

Sub program call

Custom macro

Addition to custom macro common variables

Circular interpolation

Canned cycle

Optional chamfering/corner R

Skip function

Automatic coordinate system setting

Coordinate system rotation

Programmable mirror image

Single direction positioning

External data input

Cylindrical interpolation

AI advanced preview control

Polar coordinate command

Miscellaneous function

Miscellaneous function lock

Spindle speed command

Spindle speed override

Spindle orientation

Rigid tapping

Tool function

Cutter compensation C

Tool length measurement

Tool length compensation

Tool offset amount

Tool offset pairs

Tool life management

Reader/Puncher interface

Memory card input/output

Part program storage length

Registered programs

Memory lock

Back ground editing

Extended part program editing

Self-diagnosis function

History display

Help function

Run hour/Parts count display

Actual cutting feedrate display

Spindle/Servo setting screen

Multi-language display

Erase LCD screen display

Additional 1 Axis

Manual Guide i

Dynamic graphic display

Optional block skip add

AI contour control (AICC)

Data server

FAST Ethernet

DNC operation

Tool functions / Tool compensation

Data input / Output & Editing functions

Setting, display, diagnosis

Option


ENERGY SAvING & ECO FRIENDlY

All machine tools of HYUNDAI WIA are

designed to consider environmental safety and energy saving

Minimum practice enabling coexistence of humankind and machines...

HYUNDAI WIA will lead for this

MQl : Minimal Quantity Lubrication Energy Saving

Economy Lubrication SystemOil Skimmer

Mist Collector

MQL is an echo-friendly product responding to Kyoto Protocol, and capable of processing with small coolant (2~20CC/H).The use of MQL has not introduce condensation and generate dust powder even in processing with extra high speed.It also penetrates up to the tip of tools, which reduces heat generation and makes excellent lubrication. (Tools life and cutting speed are increased more than 1.5 to 3 times)

The use of oil saving coolant supplier provides lubricant only when the forwarding axis is moving, which saves 30% of lubricant consumption compared to existing system.

Power Consumption Monitor

Accumulated power consumption of servo motor is displayed on OP screen, thru which you can determine real time power consumption.

ECO System

Coolant

(wet Cutting)

MQL Cutting

(Semi-Dry)

Lubricating Minimal

Mist Oil

Compressed Air

Cooling

Chip Disposal

It is a device recovering lubricant mixed in coolant, which extends coolant life and provides comfortable working environment and operating cost saving.

Mist of fine particles (1~10㎛) generated from processing will contaminate working area and ambient air, and if inhaled to human body, cause occupational disease, and also reduction of machines life and productivity. The collector catches and removes this mist to make comfortable and fresh working environment.

❖ This Catalogue made by recycle paper

High Speed Compact Machining Center FD...

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