High-speed Cast iron machining CVD grade YG1010 (YC0014)
Transcript of High-speed Cast iron machining CVD grade YG1010 (YC0014)
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High-speed Cast iron machining
• CVD grade YG1010 (YC0014)
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Feature of YG1010 (YC0014) : High-speed Cast iron machining with stability
Thick Alumina For Heat & Wear
resistance
Toughness balanced TiCN Layer
◇ Thick Al2O3 Coating improve Heat & Wear resistance
◇ Balanced TiCN layer for Toughness
→ Achieve High speed Machining
◇ Applied Top & bottom and Side Post treatedfor Stable Cast iron machining
◇ Improve the Chipping resistance
Great surface quality
Two Strong Competiveness of YG1010 (YC0014)
Improved edge chipping resistance
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Feature of YG1010 (YC0014) : High-speed Cast iron machining with stability
Grade Range
YG1010 K05~K20
YG1001 K10~K25
Work-Piece Material Range
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Feature of YG1010 (YC0014) : High-speed Cast iron machining with stability
Grade Work-Piece Material Vc (m/min). min Vc (m/min). max
YG1010
Grey Cast Iron 200 480
Nodular Cast Iron 150 450
YG1001
Grey Cast Iron 170 420
Nodular Cast Iron 120 410
Recommended Cutting Condition
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Success story
Tool
Life
7parts
6parts
Competitor A
16%
Test Summary
Industry Automotive Test Date Reporter
Company name
Adress Component
Deprtment. Material
Person in charge Hardness(HB)
Maker
Type
Power (kW)
Clamping Condition
Machine Condition
Maker
Designation / Grade YC0014 UC5115
No of Edge Number Number
Maker
Designation
Shank size
Work Piece Dia mm mm
Cutting speed (vc) m/min m/min
RPM(n) min-1 min-1
Feedrate(fn) mm/rev mm/rev
Depth of cut(ap) mm mm
Number of Passes Nos Nos
Length of Cut mm mm
Coolant
INR INR
pcs pcs
min min
min min
Number Number
Rs Rs
Rs Rs
Rs Rs
Rs Rs
%
RS
Unit Price (Rs)
47,419,355
Saving percent of CPC 17%
Total Saving per year 11,332,994
Machine Cost per year 36,206,897
3.00
Tool life in Minutes 14.00 16.00
Production per month 25000
7
25000
Test Results
28.00
Holder
2525
2.41
723,214 843,750
Machine Hour Rate 700 700
135 135
Cutting Tools
Turning
SNMA120412
Machning Method
YG-1 Tool MITSUBISHI
SNMA120412-D2Inserts
Turning - Field Test Report
Success[over 110%] ( ) / Equal[100~110%] ( ) / Failed[Under 100%] ( )
20.08.2019
Customer
information
SATHYA COMPONENTS
2.81
2525
Machine
information
VTL
ESBNR2525-M12
Good
Good
R.Dhakshna
SORANJERRY Adopter
LMW
15 kw
88
Workpiece information
Production K- Cast Iron
Mr.BASKAR 180-220 BHN
2.80
ECHAIN ECHAIN
ESBNR2525-M12
2.80
Number of parts / Edge (pcs) 6
280 300
145 155
0.28
28.00
0.20
3.00
Machining time per Component (min)
MQL MQL
Cutting
Condition
615 615
2.07 2.71
CPC
Tool cost per year
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Tool
Life
14parts
7parts
Competitor B
100%
Success storyTest Summary
Industry Automotive Test Date Reporter
Company name
Adress Component
Deprtment. Material
Person in charge Hardness(HB)
OPERATION ROUGH OD TURNING
Maker
Type
Power (kW)
Clamping Condition
Machine Condition
Maker
Designation / Grade
No of Edge Number Number
Maker
Designation
Shank size
Work Piece Dia mm mm
Cutting speed (vc) m/min m/min
RPM(n) min-1 min-1
Feedrate(fn) mm/rev mm/rev
Depth of cut(ap) mm mm
Number of Passes Nos Nos
Length of Cut mm mm
Coolant
INR INR
pcs pcs
min min
min min
Number Number
Rs Rs
Rs Rs
Rs Rs
Rs Rs
%
RS
2.00 2.00
CPC
Tool cost per year
Check criteria
Machining time per Component (min)
Wet Wet
Cutting
Condition
125 125
499
0.30
226.00
0.30
1.00
2.00
WIDIA WIDIA
PSKNL 2525 -12
2.00
Number of parts / Edge (pcs) 2
196 196
499
8
Workpiece information
PROD K- Cast Iron
Mr. SRINIVASA RAO 38 HRC (approx)
6.56
25
Machine
information
JYOTI DX200 Picture
PSKNL 2525-12
Normal
Good
Turning
12 kw
Inserts
Success[over 110%] ( YES ) / Equal[100~110%] ( ) / Failed[Under 100%] ( )
80.08.2019 & 09.08.2019
Customer
information
KUSALVA INTERNATIONAL
Y.SRINIVASA RAO
VISAKHAPATNAM LINER
8
105
Cutting Tools YG-1 Tool WIDIA
Turning
HK 1500
Machning Method
SNMA 120412-D2 SNMA 120408
YC0014
226.00
Holder
25
5.28
126,750 157,500
Machine Hour Rate 300 300
169
Total Saving per year 30,750
Machine Cost per year 1,200,000
1.00
Tool life in Minutes 8.00 4.00
Production per month 2000
Material: Ductile Iron-SAE J434
Unit Price (Rs)
1,200,000
Saving percent of CPC 24%
4
2000
Test Results
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Tool
Life
Competitor C
68parts
55parts
23%
Success story Test Summary
Industry Automotive Test Date Reporter
Company name
Adress Component
Deprtment. Material
Person in charge Hardness(HB)
Maker
Type
Power (kW)
Clamping Condition
Machine Condition
Maker
Designation / Grade YC0014 DC820
No of Edge Number Number
Maker
Designation
Shank size
Work Piece Dia mm mm
Cutting speed (vc) m/min m/min
RPM(n) min-1 min-1
Feedrate(fn) mm/rev mm/rev
Depth of cut(ap) mm mm
Number of Passes Nos Nos
Length of Cut mm mm
Coolant
INR INR
pcs pcs
min min
min min
Number Number
Rs Rs
Rs Rs
Rs Rs
Rs Rs
%
RSTotal Saving per year 23,463
Check criteria
Unit Price (Rs) 150 150
CPC 0.28 0.34
Tool cost per year 99,265 122,727
Machine Cost per year 2,566,191 2,566,191
Saving percent of CPC 24%
Tool life in Minutes 39.00 31.00
Production per month 30000 30000
Number of parts / Edge (pcs) 68 55
Machining time per Component (min) 0.57 0.57
Test Results
Machine Hour Rate 150 150
Dry Dry
Cutting
Condition
60 60
185 185
982 982
0.10 0.10
2.00 2.00
2.00 2.00
28.00 28.00
8 8
Holder
Special Special
Inserts SNMA120408SNMA120408-D2
DuracarbYG
Machning Method Turning
Cutting Tools
Machine
information
Local Indian Picture
CNC
15
Normal
Normal
Success[over 110%] ( ) / Equal[100~110%] ( ) / Failed[Under 100%] ( )
2019-08-22 Narsing/Vipin
Customer
information
Onassis Auto Ltd Workpiece information
Gurgaon Omni cap
Production K- Cast Iron
Mr. Sunil 20-23 HRC
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Tool
Life
50parts
40parts
Competitor D
25%
Success story Test Summary
Industry Automotive Test Date Reporter
Company name
Adress Component
Deprtment. Material
Person in charge Hardness(HRC)
Maker
Type
Power (kW)
Clamping Condition
Machine Condition
Maker
Designation / Grade YC0014
No of Edge Number
Maker SPECIAL HOLDER-KK RAJ
Designation
Shank size
Work Piece Dia mm mm
Cutting speed (vc) m/min m/min
RPM(n) min-1 min-1
Feedrate(fn) mm/rev mm/rev
Depth of cut(ap) mm mm
Number of Passes Nos Nos
Length of Cut mm mm
Coolant
INR INR
pcs pcs
min min
min min
Number Number
Rs Rs
Rs Rs
Rs Rs
Rs Rs
%
RS
23,280,423
Saving percent of CPC 30%
Total Saving per year 48,000
Machine Cost per year 23,280,423
1.00
Tool life in Minutes 146.00 116.00
Production per month 20000
50
20000
Test Results
110.00
210,000
Machine Hour Rate 400 400
135 140Unit Price (Rs)
Inserts
Holder
25
0.68
162,000
0.88
25
Machine
information
ACE
Cutting Tools YG-1 Tool MITSUBISHI
Boring
UC5115
44
Success[over 110%] ( ) / Equal[100~110%] ( X ) / Failed[Under 100%] ( )
2020-01-13
Customer
information
DOLPHIN MACHINES
Machning Method
CNMA120412-D2-YC0014 CNMA 120412
Good
Good
POOBALAN.S
CHENNAI KIA KNUCKLE
VTL
20KW
Workpiece information
PDN K- Cast Iron
MR.KAMAL NATHAN 240 BHN
4.50
SPECIAL HOLDER-KK RAJ
4.50
Number of parts / Edge (pcs) 40
45 45
189 189
0.20
110.00
0.20
1.00
Machining time per Component (min)
Wet Wet
Cutting
Condition
76 76
2.91 2.91
CPC
Tool cost per year
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Tool
Life
10parts
7parts
Competitor E
43%
Success story
CATEGORY Turning DESIGNATION CI
DATE 2020-02-28 ISO K-Cast Iron
TEST NR TU202002280004 HARDNESS HRc
INDUSTRY Automotive THERMAL TREATMENT
CUSTOMER NAME Newtech Auto components TYPE OF COOLANT Exteranl Oil
REFERENCE Praveen S OIL % 0
COOL PRESSURE(BAR) 0
BRAND Ace designers STABILITY Good
DETAIL REASON OF UNSTABILITY
POWER(KW) 9
TOOL DIRECTION CNC Lathe MACHINING Fininshing
MACHINE CONNECTION Turning Lathe OPERATION DESCRIPTION Boring
CONNECTION DIMENSION
APPLICATION MATERIAL
MACHINE INFORMATION
MACHINING OPERATIONS
Test1 Test2
BRAND YG-1 Mitsubishi
Holder Local Local
Insert ISO Code CNMA120412 CNMA120412
Chip breaker FLAT FLAT
Grade YC0014 UC5115
Number of Edges 6 6
Cutting Diameter(DC) 172 172
Cutting Speed(Vc) m/min 350 350
Revolution per minutes(n) 647 647
Feed per Revolution(Fn) mm/rev 0.18 0.18
Feed per Minute(Vf) mm/min 117 117
Depth of Cut(Ap) mm 0.8 0.8
Metal Removal Rate(Q) cm3/min 50.4 50.4
Machining Time hh:mm:ss 00:00:00 00:00:00
Length of Cut mm 0 0
Tool Life Cutting Edge (Nr of Parts) pcs 10 7
Tool Life Cutting Edge (Time) hh:mm:ss 00:00:00 00:00:00
Sequence of Test
Copyright ⓒ 2019. YG-1 Co., LTD. All Rights Reserved.Copying, modifying, or reproducing in whole or in parts are prohibited without prior permission of the publisher.
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Tool
Life
40parts
30parts
Competitor F
33%
Success story
Test1 Test2
BRAND YG-1 mitsubishi
Holder Special boring Special boring
Insert ISO Code CNMA120412 CNMA120412
Chip breaker FLAT FLAT
Grade YC0014 UC5115
Number of Edges 8 8
Cutting Diameter(DC) 70 70
Cutting Speed(Vc) m/min 66 66
Revolution per minutes(n) 300 300
Feed per Revolution(Fn) mm/rev 0.22 0.22
Feed per Minute(Vf) mm/min 66 66
Depth of Cut(Ap) mm 1 1
Metal Removal Rate(Q) cm3/min 14.52 14.52
Machining Time hh:mm:ss 00:00:00 00:00:00
Length of Cut mm 0 0
Tool Life Cutting Edge (Nr of Parts) pcs 40 30
Tool Life Cutting Edge (Time) hh:mm:ss 00:00:00 00:00:00
Sequence of Test
CATEGORY Turning DESIGNATION CI
DATE 2020-03-07 ISO K-Cast Iron
TEST NR TU202003070006 HARDNESS HRc
INDUSTRY Automotive THERMAL TREATMENT
CUSTOMER NAME Newtech Auto components TYPE OF COOLANT Exteranl Oil
REFERENCE Praveen S OIL % 0
COOL PRESSURE(BAR) 0
BRAND DOOSAN STABILITY Good
DETAIL VTL REASON OF UNSTABILITY
POWER(KW) 15
TOOL DIRECTION CNC Lathe MACHINING Fininshing
MACHINE CONNECTION Turning Lathe OPERATION DESCRIPTION Boring
CONNECTION DIMENSION 40mm
APPLICATION MATERIAL
MACHINE INFORMATION
MACHINING OPERATIONS
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Tool
Life
45parts
35parts
Competitor G
29%
Success storyCATEGORY Turning DESIGNATION GG30
DATE 2020-04-20 ISO K-Cast Iron
TEST NR TU202004200003 HARDNESS HRc 30-40
INDUSTRY Automotive THERMAL TREATMENT
CUSTOMER NAME Özkan Makine TYPE OF COOLANT Exteranl Oil
REFERENCE Okan Sener OIL % 5.000
COOL PRESSURE(BAR) 8.000
BRAND Hundai STABILITY Enough
DETAIL Wia L210 REASON OF UNSTABILITY 340-04
POWER(KW) 22
TOOL DIRECTION CNC Lathe
MACHINE CONNECTION Turning Lathe
MACHINING Roughing
OPERATION DESCRIPTION Facing
APPLICATION MATERIAL
MACHINE INFORMATION
MACHINING OPERATIONS
Test1 Test2
BRAND YG-1 Korloy
Holder 25x25 Local Ho 25x25 Local Ho
Insert ISO Code WNMA080412 WNMA080412
Chip breaker
Grade YC0014 NC6315
Number of Edges 6 6
Cutting Diameter(DC) 250 250
Cutting Speed(Vc) m/min 400 400
Revolution per minutes(n) 509 509
Feed per Revolution(Fn) mm/rev 0.45 0.45
Feed per Minute(Vf) mm/min 230 230
Depth of Cut(Ap) mm 200 200
Metal Removal Rate(Q) cm3/min 36000 36000
Machining Time hh:mm:ss 00:00:00 00:00:00
Length of Cut mm 0.003472222 0.003472222
Tool Life Cutting Edge (Nr of Parts) pcs 45 35
Tool Life Cutting Edge (Time) hh:mm:ss 03:45:00 02:55:00
Sequence of Test
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Tool
Life
Competitor H10%
Tool
Life
20%
30parts
25parts
Success story
Test1 Test2
BRAND YG-1 Mitsubishi
Insert ISO Code CNMG120408 CNMG120408
Chip breaker UG MA
Grade YC0014 UC5115
Number of Edges 4 4
Cutting Speed(Vc) m/min 200 200
Feed per Revolution(Fn) mm/rev 0.3 0.3
Depth of Cut(Ap) mm 3 3
Sequence of Test
Stable performance was observed from additional test with increased speed (300m/min)
CATEGORY Turning DESIGNATION FCD250
DATE 2020-03-26 ISO K-Cast Iron
TEST NR - HARDNESS
INDUSTRY 부품 - 산업기계 THERMAL TREATMENT
CUSTOMER NAME 조은씨앤씨 TYPE OF COOLANT
REFERENCE 권혁진 OIL %
APPLICATION MATERIAL
CATEGORY Turning DESIGNATION FCD450
DATE 2020-04-03 ISO K-Cast Iron
TEST NR - HARDNESS
INDUSTRY 부품 - 자동차 THERMAL TREATMENT
CUSTOMER NAME 에스와이티 TYPE OF COOLANT
REFERENCE 권혁진 OIL %
APPLICATION MATERIAL
Test1 Test2
BRAND YG-1 Mitsubishi
Insert ISO Code SNMG SNMG
Cutting Diameter(DC) 125 125
Cutting Speed(Vc) m/min 300 300
Feed per Revolution(Fn) mm/rev 0.2 0.2
Depth of Cut(Ap) mm 1.5 1.5
Tool Life Cutting Edge (Nr of Parts) pcs 30 25
Sequence of Test
Competitor H
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Promote of YG1010 Domestic Field Test Summary.
YG1010, 3 month test result in domestic summary (03.15~06.15)
20.06.15 End-user A (Vc 244m/min, Feed 0.3mm/rev, Depth 3mm
Material Competitor Competitor Design YC0014 Design Result
FCD500 K15 Grade CNMG120408 CNMG120408-UC Equal
K15 Grade DNMG150608 DNMG150608-UC Equal
20.06.12 End-user B (Vc 400m/min, Feed 0.2mm/rev)
Material Competitor Competitor Design YC0014 Design Result
FCD450 K15 Grade CNMG120408 CNMG120408-UC Equal
K15 Grade DNMG150608 DNMG150608-UC Equal
20.05.13 End-user C (Vc 550m/min, Feed 0.2mm/rev, Depth 2mm)
Material Competitor Competitor Design YC0014 Design Result
SUS casting K25 Grade CNMG120412 CNMG120412-UC 130%
20.04.03 End-user D (Vc 300m/min, Feed 0.2mm/rev, Depth 1.5mm)
Material Competitor Competitor Design YC0014 Design Result
FCD450 K15 Grade SNMG SNMG 120%
20.03.26 End-user E (Vc 200m/min, Feed 0.3mm/rev, Depth 3mm)
Material Competitor Competitor Design YC0014 Design Result
FCD250 K15 Grade CNMG120408 CNMG120408-UG 110%
YC0014 has also good performance in Ductile Cast iron .
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Item List 2020.07.06
EDP No Description
22000756 CNMA120408-D2-YC0014/CNMA432-D2
22000767 SNMA120408-D2-YC0014/SNMA432-D2
22000777 CNMA120412-D2-YC0014/CNMA433-D2
22000778 SNMA120408-D2-YC0014/SNMA432-D2
22000779 SNMA120412-D2-YC0014/SNMA433-D2
22000780 TNMA160408-D2-YC0014/TNMA332-D2
22000781 TNMA160412-D2-YC0014/TNMA333-D2
22000865 CNMG120408-UC-D2-YC0014/CNMG432-UC-D2
22000872 CNMA120408-K-D2-YC0014/CNMA432-K-D2
22000873 CNMG120412-UC-D2-YC0014/CNMG433-UC-D2
22000878 CNMG120412-UR-D2-YC0014/CNMG433-UR-D2
22000879 CNMG120412-KR-D2-YC0014/CNMG433-KR-D2
22000880 TNMG160408-UR-D2-YC0014/TNMG332-UR-D2
22000881 CNMA160612-D2-YC0014/CNMA543-D2
22000882 CNMG160612-UR-D2-YC0014/CNMG543-UR-D2
22000894 CNMA120404-D2-YC0014/CNMA431-D2
22000895 CNMG120404-UC-D2-YC0014/CNMG431-UC-D2
22000896 CNMG120408-UG-D2-YC0014/CNMG432-UG-D2
22000897 CNMG120408-UM-D2-YC0014/CNMG432-UM-D2
22000898 DNMG150608-UC-D2-YC0014/DNMG442-UC-D2
22000899 SNMG120408-UC-D2-YC0014/SNMG432-UC-D2
22000900 SNMG120412-UC-D2-YC0014/SNMG433-UC-D2
22000901 TNMG160408-UC-D2-YC0014/TNMG332-UC-D2
22000902 TNMG160412-UC-D2-YC0014/TNMG333-UC-D2
EDP No Description
22000903 WNMA080404-D2-YC0014/WNMA431-D2
22000904 WNMA080408-D2-YC0014/WNMA432-D2
22000905 WNMA080412-D2-YC0014/WNMA433-D2
22000906 WNMG080404-UC-D2-YC0014/WNMG431-UC-D2
22000907 WNMG080408-UC-D2-YC0014/WNMG432-UC-D2
22000908 WNMG080408-UG-D2-YC0014/WNMG432-UG-D2
22000909 WNMG080412-UC-D2-YC0014/WNMG433-UC-D2
22000910 WNMG080412-UG-D2-YC0014/WNMG433-UG-D2
22000932 WNMG080408-KR-D2-YC0014/WNMG432-KR-D2
22000933 WNMG080412-KR-D2-YC0014/WNMG433-KR-D2
22000937 CNMA160616-D2-YC0014/CNMA544-D2
22000938 CNMG160616-UR-D2-YC0014/CNMG544-UR-D2
22000980 VNMG160408-UC-D2-YC0014/VNMG332-UC-D2
22001000 VNMG160408-UG-D2-YC0014/VNMG332-UG-D2
22001316 TNMG160404-UC-D2-YC0014/TNMG331-UC-D2
22001317 WNMG060412-UR-D2-YC0014/WNMG333-UR-D2
22001344 SNMA190616-D2-YC0014/SNMA644-D2
22001207 CNMA120416-D2-YC0014/CNMA434-D2
22001208 SNMG120416-KR-D2-YC0014/SNMG434-KR-D2
22001187 WNMG080416-UC-D2-YC0014/WNMG434-UC-D2
22001140 TNMG160408-UG-D2-YC0014/TNMG332-UG-D2
22001141 TNMG160408-UM-D2-YC0014/TNMG332-UM-D2
22001142 TNMG160412-UG-D2-YC0014/TNMG333-UG-D2
22001143 TNMG160412-UM-D2-YC0014/TNMG333-UM-D2
22001146 SNMA120412-D2-YC0014A/SNMA433-D2
W W W . Y G 1 . K R
IF IT’S NOT PERFECT, IT’S NOT YG-1