HIGH PERFORMANCE SERVO PRESS FX SERIES … · HIGH PERFORMANCE SERVO PRESS FX SERIES PRESSES ......

HIGH PERFORMANCE SERVO PRESSFX SERIES PRESSES300-1200 TONS CAPACITY

FX2

3 Key Features 4 Standard Features 6 Motion Profiles 7 Production Management Control (PMC) 8 Specifications and Dimensions10 Stroke Speed Ratios11 Product Identification Drawing

Proudly serving the world from our locations:

Nidec MinsterMinster, OH U.S.A. +1 419-628-2331

Nidec Minster GmbHHalblech, Germany +49 8368-91340

Nidec ShimpoKyoto, Japan +81 75-958-3606

Nidec Minster ChinaNingbo, China +86 574-8630-8020

Nidec Minster S. de R.L.Queretaro, Mexico +52 442-253-1671

Nidec Minster ArisaLogroño, Spain +34 941-287-520

www.minster.com

Nidec Minster Press Technologies is a brand that is synonymous with quality and service. A world-class supplierof equipment and services for the material forming industry, Nidec Minster and its family of brands ARISA,KYORI and MINSTER, bring a rich foundation of experience and innovation to customers in equipment design,formation, installation and aftermarket service and support. Our customers know that when they choose towork with us, they are our top priority.

FX2 SERVO

TABLE OF CONTENTS

3

FX2 Key Features• Low Inertia Drive enables a faster response and higher efficiency.

• Liquid Cooling Technology consistently creates more usablepower than comparable air-cooled motors.

• Ability to withstand the increased forces generated by new hightensile materials because of the FX2’s Robust Design.

• Precision Built to match your exact needs, Minster brand pressescontinue to be a long-term asset for stampers who use them.

• From raw material to completed installation, a complete team ofskilled professionals ensures the Nidec Minster Quality standardsare met every step of the way.

FX2 SERVO

STANDARD FEATURESLow Inertia Drive

Liquid Cooling Technology

Higher Power Density andCooler Operating Temperatures

Engineered to enable higher acceleration anddeceleration rates, Nidec Minster’s low inertia drivecreates a faster response through each press stroke.Lower torque requirements also result in higherefficiency forming.

Low Inertia Eccentric Shaft -Planetary Gear

High Torque SiemensServo Motor

4

Higher ProductivityFaster response results in significantly higher production rates whilerunning complex modes including pendulum, rapid restrike and multi-hit.

Reduced Stopping AngleIncreased variability; operational capability to run longer feedlengths/angles at higher production rates.

Higher EfficiencyComparable speed profiles operated with lower inertia systemssignificantly reduce power requirements.

Nidec Minster’s leading Servo technology consistentlyprovides more usable power than comparable aircooled motors, in addition to maintaining thermalstability and cooler operating temperature. Thesefeatures combined lead to a longer component lifeand an overall cleaner operating environment.

Eccentric Shaft DesignDrive your ability for end-result accuracy with ourEccentric Shaft Design. This unparalleled approachcreates superior dynamic parallelism and BDC accuracy.

• Minimized backlash for consistent accuracy inpendulum mode.

From extremely tight tolerances in the crown bearings, 8-point bronze gibs, and rapid and exact shutheight, yourMinster press will be built with the highest precision.

Robust DesignNidec Minster presses are built to stand the test oftime. Our design configurations are engineered towithstand the forces generated by the new hightensile materials.

• Built from forged high-strength alloy steel drivetrain components.

• Rated to full press tonnage and carries optional20% reverse load ratings.

Maximum Flexibility

Precision Built

Selecting a Minster built machine is selecting a custom built quality asset for youroperation. Our customers know that when they choose to place a Minster builtmachine, they are making a long-term investment backed by skilled aftermarketservice technicians. Beginning with the raw material in our foundry to the customengineering and creation of each machine, you’re gaining more than an asset,you’re gaining a team of experts – ready to meet your exact needs.

L+2T

L

L = Distance Between BearingsT = Thickness of Cheek

Normal Crankshaft

Eccentric Shaft

5

FX2 SERVO

MOTION PROFILES

6

Minster High Performance Servo TechnologyFeaturing the proven reliability and engineering of the Minster HeviStamper platform with the flexibilityof the Servo Drive Technology. The operator-friendly HMI provides the ability to quickly chose from anyof these highly customizable slide motion profiles to improve productivity, part quality and tool life.

Production Management Control(PMC)This full featured press control was designed and integrated byMinster and incorporates all press functions including:

• Full machine diagnostics detailing all press and feedline faults.

• Multiple selectable languages.

The PMC utilizes open architecture which allows for greaterconvenience in planning and maintenance. It incorporates aPLC and color touch screen technology; all press and feedline functions can be monitored for efficient diagnosis ofproduction line faults.

Available popular options include: die protection, loadmonitoring as well as automatic shutheight andcounterbalance controls.

Siemens Full Energy ManagementSystemBased upon Siemens global power grid technology,it manages and maintains the critical powerrequirements entirely within the system. This resultsin the highest efficiency at the lowest overalloperating costs.

7

8

FX2 High Performance Specifications & DimensionsALL DIMENSIONS IN INCHES (Product Identification Drawing on page 11)

PRESS SIZE FX2-300 FX2-400 FX2-600 FX2-800 FX2-1000 FX2-1200 Ref. Dim. Notes Pg. 11 Dimensions Common to All Widths

1 Tons Capacity 330 440 660 880 1100 1320

Stroke/Speed Ratings REFER TO PAGE 10

2 Shutheight Adjustment (Standard) 6 6 10 10 12 12

B Shutheight on Bolster (S.D.A.U.) Std. 24-44 24-44 24-44 24-44 25-50 25-50

C Bolster Plate Thickness 6 6 7 8 9 9

3 D Upright Opening 33 48 53 63 63 63

Drive Motor Horsepower (Standard) 40-50 40-75 50-150 100-150 150-200 150-200

4 E Approximate Overall Height - Std. 198-229 234-260 248-278 293-326 307-382 309-362

WIDTH OF PRESS 72

5 Approximate Weight-Press Only (lbs.) 90,000

J x K Area of Slide Bed & Bolster (R-L x F-B) 72 x 48

L x M Opening in Bed - Maximum (R-L x F-B) 66 x 24

F Floor to Top of Bed 34

G x H Overall Floor Space (R-L x F-B) 114 x 82

WIDTH OF PRESS 96 96 96

5 Approximate Weight-Press Only (lbs.) 108,000 140,000 185,000

J x K Area of Slide Bed & Bolster (R-L x F-B) 96 x 48 96 x 60 96 x 60

L x M Opening in Bed - Maximum (R-L x F-B) 90 x 24 90 x 24 90 x 26

F Floor to Top of Bed 34 46 46

G x H Overall Floor Space (R-L x F-B) 138 x 82 144.5 x 116 151 x 120


5 Approximate Weight-Press Only (lbs.) 125,000 164,000 225,000




G x H Overall Floor Space (R-L x F-B) 162 x 82 168.5 x 116 175 x 120

WIDTH OF PRESS 144 144

5 Approximate Weight-Press Only (lbs.) 200,000 238,000

J x K Area of Slide Bed & Bolster (R-L x F-B) 144 x 60 144 x 60

L x M Opening in Bed - Maximum (R-L x F-B) 138 x 24 138 x 26

F Floor to Top of Bed 46 46

G x H Overall Floor Space (R-L x F-B) 192.5 x 116 199 x 20





F Floor to Top of Bed 46 59.75

G x H Overall Floor Space (R-L x F-B) 223 x 120 229 x 146





F Floor to Top of Bed 79.75 79.75






F Floor to Top of Bed 79.75 79.75


†For sizes, specifications, and dimensions not listed, please consult Minster.

1. For full tonnage high in stroke, consult Minster.

2. Consult Minster for upright openings other than standard.

3. Overall height may be reduced on some presses if headroom problemexists (Special drive mounting can be supplied at extra cost.)

4. All weights listed are based on Single-Geared, Twin-Drive type having standardstroke and shutheight and do not include electrical controls, drive motor or auxiliary equipment.

5. In widths over 1830mm, there will be a front-to-back support rib(s) across bed opening - normallyin the center.

REFERENCE NOTES

9

†For sizes, specifications, and dimensions not listed, please consult Minster.

1. For full tonnage high in stroke, consult Minster.

2. Consult Minster for upright openings other than standard.

3. Overall height may be reduced on some presses if headroom problemexists (Special drive mounting can be supplied at extra cost.)

4. All weights listed are based on Single-Geared, Twin-Drive type having standardstroke and shutheight and do not include electrical controls, drive motor or auxiliary equipment.

5. In widths over 1830mm, there will be a front-to-back support rib(s) across bed opening - normallyin the center.

REFERENCE NOTES

PRESS SIZE FX2-300 FX2-400 FX2-600 FX2-800 FX2-1000 FX2-1200 Ref. Dim. Notes Pg. 11 Dimensions Common to All Widths

1 Tons Capacity 2935 kN 3915 kN 5870 kN 7830 kN 9785 kN 11.745 KN

Stroke/Speed Ratings REFER TO PAGE 10

2 Shutheight Adjustment (Standard) 150 150 225 225 305 305

B Shutheight on Bolster (S.D.A.U.) Std. 610-1120 610-1120 610-1120 610-1120 635-1270 635-1270

C Bolster Plate Thickness 150 150 180 205 230 230

3 D Upright Opening 840 1220 1345 1600 1600 1600

Drive Motor Horsepower (Standard) 30-37 40-56 37-112 75-112 112-150 112-150

4 E Approximate Overall Height - Std. 5030-5813 5945-6605 6300-7060 7440-6280 7800-9700 7850-9195

WIDTH OF PRESS 1830

5 Approximate Weight-Press Only (kgs.) 40.500

J x K Area of Slide Bed & Bolster (R-L x F-B) 1830 x 1220

L x M Opening in Bed - Maximum (R-L x F-B) 1675 x 610

F Floor to Top of Bed 865

G x H Overall Floor Space (R-L x F-B) 3505 x 2080


5 Approximate Weight-Press Only ( kgs.) 48.600 63.000 83.250




G x H Overall Floor Space (R-L x F-B) 3505 x 2080 3670 x 2945 3835 x 3050


5 Approximate Weight-Press Only ( kgs.) 56.250 73.800 102.000




G x H Overall Floor Space (R-L x F-B) 4115 x 2080 4280 x 2945 4445 x 3050


5 Approximate Weight-Press Only ( kgs.) 90.000 170.00







J x K Area of Slide Bed & Bolster (R-L x F-B) 4265 x 1525 4265 1830
















FX2 High Performance Specifications & DimensionsALL DIMENSIONS IN METRIC (Product Identification Drawing on page 11)

10

Stroke Speed Ratios

mm 250 300 350 Stroke Length Inch 9.84 11.81 13.78 Continuous Speed SPM 39 48 60 80 39 53 60 73 39 48 60 73 Servo Motor Power Standard Power 80kW (2 x #81) mm 12,7 10,4 6,6 12,7 6,8 10,7 7,0 Rated Distance Off Bottom Inch 0.50 0.41 0.26 0.50 0.27 0.42 0.28 • Standard Forming Profile SPM 33 40 49 33 44 33 40 • Pendulum 150 mm (5.91”) SPM 62 • Pendulum 125 mm (4.92”) SPM 67 • Pendulum 100 mm (3.94”) SPM 72 • Pendulum 85 mm (3.35”) SPM 76 n/a n/a

kJ 154 @ 20 SPM, 103 @ 30 SPM, 77 @ 40 SPM, 62 @ 50 SPM, 50 @ 60 SPM Standard Energy In.-Ton 678 @ 20 SPM, 455 @ 30 SPM, 342 @ 40 SPM, 273 @ 50 SPM, 228 @ 60 SPM Servo Motor Power High Power 120 kW (2 x #83) mm 12,7 7,2 12,7 10,9 7,1 12,7 9,1 6,0 Rated Distance Off Bottom Inch 0.50 0.28 0.50 0.43 0.28 0.50 0.36 0.24 • Standard Forming Profile SPM 49 65 44 49 59 40 49 59 • Pendulum 150 mm (5.91”) SPM 64 77 • Pendulum 125 mm (4.92”) SPM 68 84 • Pendulum 100 mm (3.94”) SPM 73 91 • Pendulum 85 mm (3.35”) SPM 77 95 n/a n/a n/a kJ 235 @ 20 SPM, 157 @ 30 SPM, 118 @ 40 SPM, 94 @ 50 SPM, 79 @ 60 SPM High Energy In.-Ton 1043 @ 20 SPM, 695 @ 30 SPM, 521 @ 40 SPM, 417 @ 50 SPM, 348 @ 60 SPM

mm 400 500 Stroke Length Inch 15.74 19.69 Continuous Speed SPM 33 38 46 33 38 Servo Motor Power Standard Power 132kW (2 x #85) mm 12,5 9,4 6,2 9,8 7,4 Rated Distance Off Bottom Inch 0.49 0.37 0.24 0.39 0.29 • Standard Forming Profile SPM 28 32 39 28 32 • Pendulum 200 mm (7.87”) SPM 59 • Pendulum 150 mm (5.91”) SPM 66 • Pendulum 125 mm (4.92”) SPM 70 n/a n/a • Pendulum 112 mm (4.40”} SPM 73 n/a n/a kJ 186 @ 20 SPM, 131 @ 30 SPM, 98 @ 40 SPM, 78 @ 50 SPM, 65 @ 60 SPM Standard Energy In.-Ton 867 @ 20 SPM, 578 @ 30 SPM, 434 @ 40 SPM, 347 @ 50 SPM, 289 @ 60 SPM

Continuous Speed SPM 48 60 67 39 48 54 Servo Motor Power High Power 160 kW (2 x #87) mm 12,3 7,9 6,3 12,7 9,6 7,8 Rated Distance Off Bottom Inch 0.48 0.31 0.25 0.50 0.38 0.31 • Standard Forming Profile SPM 40 50 55 33 40 44 • Pendulum 200 mm (7.87”) SPM 59 66 71 • Pendulum 150 mm (5.91”) SPM 66 75 80 • Pendulum 125 mm (4.92”) SPM 69 81 85 n/a n/a n/a • Pendulum 112 mm (4.40”) SPM 72 92 n/a n/a n/a kJ 224 @ 20 SPM, 150 @ 30 SPM, 112 @ 40 SPM, 90 @ 50 SPM, 75 @ 60 SPM, 64 @ 70 SPM High Energy In.-Ton 992 @ 20 SPM, 662 @ 30 SPM, 496 @ 40 SPM, 397 @ 50 SPM, 331 @ 60 SPM, 284 @ 70 SPM

mm 250 300 350 400 Stroke Length Inch 9.84 11.81 13.78 15.75 Continuous Speed SPM 46 57 37 46 57 37 46 51 37 46 Servo Motor Power Standard Power 120kW (2 x #83 mm 11,8 7,5 12,7 9,5 6,1 12,1 7,9 6,4 10,4 6,8 Rated Distance Off Bottom Inch 0.46 0.30 0.50 0.37 0.24 0.48 0.31 0.25 0.41 0.27 • Standard Forming Profile SPM 40 49 33 40 48 33 40 44 33 40

• Pendulum 250 mm (9.84”) SPM n/a n/a 37 45 52 42 49 53 45 53 • Pendulum 200 mm (7.87” SPM 45 54 43 51 59 47 55 59 50 59 • Pendulum 150 mm (5.91”) SPM 52 62 49 58 66 53 63 66 56 66 • Pendulum 125 mm (4.92”) SPM 59 70 54 64 74 58 69 73 62 74 • Pendulum 100 mm (3.94”) SPM 61 73 56 67 76 60 72 76 n/a na/ • Pendulum 85 mm (3.35”) SPM 64 77 59 70 81 n/a n/a n/a n/a n/a kJ 234 @ 20 SPM, 156 @ 30 SPM, 117 @ 40 SPM, 94 @ 50 SPM, 78 @ 60 SPM Standard Energy In.-Ton 1037 @ 20 SPM, 691 @ 30 SPM, 519 @ 40 SPM, 414 @ 50 SPM, 345 @ 60 SPM

FX2-300

FX2-400

FX2-600

11

E2 HeviStamper

M

K

C

A

J

L

G H

D

F

B

E

FX2SERVO

REFER TO PAGES 10 & 11 FOR DIMENSIONS

FX2 SERVO

PRODUCT IDENTIFICATION DRAWING

BULLETIN 188A

50PP1016

240 West Fifth Street | Minster, OH | 45865-0120 U.S.A.Phone: +1 419-628-2331 | www.minster.com

HIGH PERFORMANCE SERVO PRESS FX SERIES … · HIGH PERFORMANCE SERVO PRESS FX SERIES PRESSES ......

Documents

Transcript of HIGH PERFORMANCE SERVO PRESS FX SERIES … · HIGH PERFORMANCE SERVO PRESS FX SERIES PRESSES ......