HIGH PERFORMANCE LIFTING EQUIPMENT · 2019-08-12 · ZF I shift adaptor 9529 Land Rover Defender 6...

HIGHPERFORMANCE

LIFTINGEQUIPMENT

BRITISH ENGINEERING.

MADE TO LAST.

FOR TRUCKS AND BUSES

FM 22284

Majorlift are

the market leaders

in the manufacture

of a complete

range of hydraulic

garage equipment

for the truck,

bus and plant

industry.

MAJORLIFT... Leading the way

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RELIABILITY AND PERFORMANCEEvery Majorlift product is built at our high tech factory inGloucestershire, UK with 95% of all parts being manufacturedin-house. This enables us to control quality at all stagesof production.

Our products have been in the workplace for many yearsand proven their reliability in a large range of demandingapplications.

As a result, we are quality approved to ISO 9001:2015 standardfor garage lifting equipment and we conform to machinerydirective 2006/42/EC.

SAFETYSafety is our highest priority. With that in mind, we build intoall our products as standard, pressure relief valves to preventoverloading, hose burst valves to avoid accidental loweringand we incorporate locking collars and threaded rams on our12 - 40 tonne pit jacks.

FLEXIBILTYWhilst we have a standard product range, we are flexibleenough to react to customers requests for something out ofthe ordinary. Many of our current products have, in fact, beendesigned in that way.

SUPPORTOur expert team will initially help you make sure you have theright tool for your job and provide a spares and service back-upto keep your equipment performing at peak efficiency for manyyears to come.

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See website for terms and conditions

PIT JACKS / LIFT MOUNTED BEAMS

PIT JACKS

Available in air/hydraulic or manuallyoperated versions rated at 12, 20 and 40 tonnes.

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Pressurereliefvalvepreventsoverloading

Springloadedrollers foreasymovementalong pitwall

Hoseburst valvesenhanceoperatorsafety

Standard accessories include

Each commercial pit jack and commercial lift mounted jackingbeam is supplied complete with a full set of slip-on adaptors toassist in jacking axles, diffs and chassis etc.

4101 V head height 165mm - 2 off

4102 Dished head height 89mm - 2 off

4103 Chassis head height 54mm - 2 off

4105 Extension tube shoulder height 152mm - 2 off

All new jacking beams now fitted as standard with handles and accessory rack.These can be retrofitted to your existing beam or the accessory rack can be wall mounted.2626 2625Accessory rack Handles

Twin rams give extra stability and slidetransversely in the frame making precisepositioning under the vehicle possible.For increased safety, rams are threaded

with locking collars. Rams aretreated with a surface engineered

process for increasedworking life.

Control valvesgive preciseand controlledlowering

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COMMERCIAL LIFTJACKING BEAMS

These beams are alsoavailable in air/hydraulic

or manually operatedversions rated from8 to 20 tonnes

depending on the liftcapacity.

> To suit all makes ofcommercial lift

> Sliding frame, when required,allows width to be easilyadjustable to enable servicingof vehicles with differenttrack widths

> Incorporates all safetyfeatures of pit jacks

> 13 tonne adjustable heavy duty top beamspecially designed for ATF inspection pits

> Fully adjustable with independently operatedextension arms

> Closed width... 765mm Extended width... 1500mm

> Removable to allow independe nt ram operation

> Supplied with 2 central adaptors

> Can be supplied to fit existing Majorlift pitjack (please contact sales department for full information)

> All existing accessories are fully compatible

> Minimum pit width...12 tonne jacking beam... 800mm 20 tonne jacking beam... 840mm

NEWADJUSTABLE

TOP BEAM

PIT JACK ACCESSORIES

SPREADER BEAMDesigned to accommodatevehicles with independent frontsuspensions. When springs needto be changed the vehicle can alsobe jacked on the chassis leavingthe axle on the ground. It alsoenables you to reach jackingpoints beyond the width of yourpit. Facilitates air bag servicing.Rated up to 10 tonnes SWL. Available in 3 sizes.

4250 Spreader Beam830mm (31”) min pit width



DIFF BEAMAllows use of both rams to liftmaximum loads at one point.Safe working load 20 tonnes.Part No 4500

DOUBLE EXTENSIONTOP BEAMEnables servicing of cars and lightcommercials and Class 4 and 7MOT testing.Part No 4600

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Most SPARE PARTS will be despatched within 24 hours.Please quote jacking beam serial no. when ordering. All spareparts for Majorlift products can be viewed on the website.

4104 Extension tubes shoulder. Height: 100mm / 4”



4109 Ram end protector

Designed to provide safe andrapid replacement of vehicletransmissions by a singletechnician.

Now available in 1 or 2 tonneversions with the option ofmanual or air/hydraulic powerpack. Each unit comes witha tilt turn adaptor asstandard.

Head plate(illustrated in blue)is an optional extra.

SPECIFICATIONS

> 2 or 3 stage chrome rams giveextended life

> Castor wheels for improvedmanoeuvrability

> Double acting pump onmanually operated units

> A large range of adaptor platesdesigned to suit most makesof gearbox is available for extrasafety and stability as anoptional extra

DIMENSIONS

1 TONNE - VTJ1000

Closed height: 1057mm

Extended height: 2013mm

2 TONNE - VTJ2000

Closed height: 1107mm

Extended height: 2129mm

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NOWAVAILABLE

IN1 OR 2 TONNEVERSIONS

VERTICAL TRANSMISSION JACKS

PIT TRANSMISSIONJACKS

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VTJ1000P1 tonne capacity

> Pit version of the verticaltransmission jack

> Manually operated doubleacting power pack

> 3 stage ram with 926mm stroke

> Wheels at corners of rectangularbase for increased stability

> Suitable for pits of 800mmminimum width

> 2 way tilt turn adaptor

> Air assisted power pack optional

> Adaptor plate (illustrated in blue) is an optional extra

VTJ2000P(Air operated version available)

2 tonnes capacitySpec as above except...


PTJ1000 - 1 tonne capacity

> Roll along... remove... roll back... replace...

> Specially designed for the safe removal of gearboxes


> Custom built to suit any size pit

> Manually operated double acting power pack

> Comes complete with a tilt turn adaptor

LOW CLEARANCEFLOOR TRANSMISSION

JACK

The Majorlift FTJ1000 jack is an invaluable asset in any workshop but particularlywhere there is no inspection pit or if the roof clearance is low.

This equipment is well proven, having been part of our product rangesince 2001, but has been updatedover the years to comply with thelatest safety standards.

A versatile

and indespensible

tool when removing

or fitting prop shafts

and gearbox

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Safety

The adjustable lifting head tiltsthrough a 25 degree arc, thusenabling precise positioningand safe manoeuvrabilityby one operative.

Operation

Operating handle will turnthrough 360 degrees makingheight adjustment safe and easy.

Robust construction

Designed to support a weight of1 tonne on any of the 4 loadpoints. Large 150 mmdiameter heavy dutywheels make movementacross the workshopfloor smooth and easy.

Adaptor plate (illustrated in blue)is an optional extra

9524Brake drum hub adaptor

9525Scania GRS 905

9527ZF I shift adaptor

9529Land Rover Defender6 speed MT 82

9530ZF AS tronic adaptor

9532Scania GR 905

9533ZF AS tronic ‘Lite’

9513DAF 75/85 Rigid vehicle.Avoids removal of cross member

9514Land Rover

9516Voith and ZF auto bus

9517Volvo FM 7 / FM 12

9521ZF Eco lite mid split adaptor

9522Shogun adaptor

9523Scania universal pre 2007

TRANSMISSION JACKADAPTOR PLATES

If you require a plate that is not listed, please contact our drawing officewho can create one especially for your application using our CAD CAM facility.10

Manoeuvering heavy gearboxes and transmissionsis difficult and potentially dangerous.

Majorlift’s unique range of transmission jackadaptor plates are the perfect easy and safe solution.

Each unit is custom designed to provide the perfectfit for the gearbox you are working on.

9612Universal plate

CALIPER AND HUBREMOVAL TOOLS

Brake caliper and hub removals are tricky tasks usuallyrequiring two mechanics to complete the job safely.

With the Majorlift caliper and hub remover the jobcan be completed quickly and, more importantly,safely by one mechanic reducing the risk of personalinjury or damage to the equipment.

BRAKECALIPER CRANEMCC150> Used in conjunction withhub jack it assists in thesafe removal andreplacement of hubs andbrake calipers.

> Also powered by Majorlift’sproven hydraulics.

> Can easily be dismantled for easy storage when not in use.

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OPTIONALACCESSORIES

9317 Iveco 6-Stud

OPTIONAL EXTRAS

8816Volvobrakecaliperassy

Retainingclipsnot supplied

8817Wabcoretainingclipsadaptor

BRAKE HUB REMOVAL JACK F TJ500> Packs 500kgs of lifting power, incorporating the same proven Majorlift manual power pack as its big brother the FTJ1000.

> Fitted with 150mm heavy duty wheels that make movement around the workshop safe and easy.

> Safe removal and replacement of wheel hubs and caliper brakes.

9319 Drum adaptor

SPECIALS Majorlift has considerable experience

in assisting customers to meet specific

requirements and resolve technical issues.

If you have a requirement that standard jacks cannot meet talk to us.We’ll be delighted to deliver a solution.

SIEMENSTo remove variouscooling fans and pumpsfrom range of trains inthe fleet.

CATERPILLAR GROUPSpecial design and buildprojects have also beencompleted for the Caterpillargroup in the UK and inthe USA.

SIEMENSMajorlift designs complexlifting solutions for theremoval and replacement ofengines, gearboxes etc. for theSiemens Class 185 Diesel Train.

MODECA battery lift designed anddeveloped to safely mount anelectric battery pack (weighing1 tonne) into an electric powereddelivery van.

MILITARYBespoke lifting solutions forthe military.

SKFHigh pressure pumps for SKF theSwedish bearing manufacturer.

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YOUR MAJORLIFTSERVICE OPTIONS

REPLACEAND MAINTAINThe power pack andrams work the hardest,so they need theclosest attention.We can replace theseitems with a factoryguaranteed exchangeunit that has beenremanufactured andcertified for a full year.

REMANUFACTUREFor units that see heavy usage or have been inservice for a long period your complete unit canbe returned to us for a complete overhaul.

This procedure will consist of a complete stripdown and all worn part replaced. The entire unitis then re certified and returned with a full oneyear warranty.

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DUTY OF CARE

DON’T IGNORE IT!

Meet your

LOLER OBLIGATION

S

and minimise downti

me

with one of these thr

ee

Majorlift service

packages

BREAKDOWNWe can provide a rapidreplacement service forall parts of our equipment.Reconditioned serviceexchange units can usuallybe despatched the sameday, therefore keeping youequipment down time to aminimum.

Made by Compac.

Supported by Majorlift.

Distributed by your equipment supplier.

3 YEAR WARRANTY...The complete Compac 3 year warranty conditionsare available for you to read on www.compac.dk

The Majorlift rangeof garage equipmentis complimented byCompac, a Danishmanufacturer with areputation for qualityproducts.

Majorlift is the soledistributor, for UK andIreland, of Compacequipment, so whenyou purchase a Compacproduct you get thebest of both worlds...A superior productbacked by Majorliftsecond to none servicesupport.

For further informationon the full range ofproducts visit the Compacwebsite or call for a copy

of the latestbrochure.

5R

E

GB

Catalogue No 9

Know-how is the di�erence

Manufacturer since 1946

W A R A N T Y

3 Y ARE RAY3

R NA NRA

WORKSHOPPRESSRated 15 to 100 tonnes

WHEEL DOLLYIdeal for safe handlingor heavy wheels and tyres

TROLLEY JACK3 to 20 tonne capacity

BOTTLE JACK3 to 50 tonne capacity

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PIT SURVEYINFORMATION

QUESTIONSIf you have any questions on the measurements required pleasecontact our sales or technical departments on 01454 292400 / 292401

The information requested on this form is requiredto enable Majorlift to supply a pit jack to you.A printable copy can be found at www.majorlift.com

Your pit jack will fit into your pit and be operationalwithin minutes of being delivered. It will not foul onlights, air pipes or electricity supply. With your helpwe will get it right first time. This information mustbe faxed or posted as confirmation.

PIT JACKS RATED UP TO40 TONNES

PIT TRANSMISSIONJACKS PTJ1000

PIT EDGE PROFILES

> Minimum distance between ram centres: 180mm

> Height from rams to rails: 426mm

> Height from rails to top of locking collar: 70mm

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1. Minimum axle to ground clearance (lowest vehicle in your fleet) if less than 50mm.2. Does your pit have angle or channel sections? Please tick one box. Angle Channel

Is the surface where the wheels run flat or tapered? Please tick one box. Flat Tapered3. Measurement of the depth of angle or channel section from the workshop floor.4. Width of pit - check this along the length of your pit between pit rails at 1 metre intervals.

Narrowest Widest5. Width inside vertical flanges of the pit rails at 1 metre intervals.

Narrowest Widest6. Distance to the top of any lights, air or electricity supply that intrude into the pit.

(left is your left when facing the operating controls of a pit jack)Left side Right side

7. Distance from pit wall that any lights, air or electricity supply intrude into the pit.(left is your left when facing the operating controls of a pit jack)

Left side Right side8. Depth of pit. Applicable to PTJ1000 only.9. Please advise of any additional information that you think is relevant.

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KCUQ9

Distributor & Agents for Majorlift and Compac Equipment

12 months warrantyon exports

MAJORLIFT HYDRAULIC EQUIPMENT LTD.Arnolds Field Estate, Wickwar, Wotton-Under-Edge

Gloucestershire GL12 8JD, GBT (+44) 01454 299299 F (+44) 01454 294003

E [email protected]

www.majorlift.com

SOUTH AFRICAGarage Equipment Service (Pty) Ltd

T +27 11 402 627 E [email protected]

KWAXZULU NATALT +27 31 301 5861 F +27 31 306 4624

CAPE TOWNT +27 21 905 6366 F +27 21 905 6216

SULTANATE OF OMANInternational Automobiles and Parts Company

T 968 2456 2752 E [email protected]

International Heavy Equipment LLCT 968 2452 7650 E [email protected]

NETHERLANDSAutec-VLT Automotive Equipment

T +31 (0)348 477 000 E [email protected]

HONG KONGJapco Auto Equipment & Engineering Company Ltd

T (852) 2768 2988 E [email protected]

NEW ZEALANDSulco Limited

T 09 250 3560 E [email protected]

AUSTRALIAHartex Engineering Pty Ltd

T +61 2 9069 2322 F +61 2 9604 5804

POLANDPhu Heka

T +48 601 21 33 88 E [email protected]

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HIGH PERFORMANCE LIFTING EQUIPMENT · 2019-08-12 · ZF I shift adaptor 9529 Land Rover Defender 6...

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