High Performance Diamond (PCD) Router Bits for CNC ...High Performance Diamond (PCD) Router Bits for...
Transcript of High Performance Diamond (PCD) Router Bits for CNC ...High Performance Diamond (PCD) Router Bits for...
High Performance Diamond (PCD) Router Bits
for CNC Applications
SURREY DIAMOND CUTTING TOOLS
New innovations in hard surface materials such as Melamine, Formica, OSB, paper and natural wood
veneers can cause traditional tools to chip and/or cause performance problems. They can also cause
unacceptable finish quality on the material edges.
By using a high quality PCD tool, manufacturers can lower their reject rates and improve their productivity.
Surrey provides top quality diamond router bits that produce precise edges (top and bottom) and can last
hundreds of times longer than traditional carbide tools.
Our innovative staggered and spiral tooth designs will reduce both horsepower requirements and cutting
pressures, thus allowing operation at higher feed rates. Our standard PCD router bits can be sharpened
multiple times, which means more utilization for the end-user.
Our router bits are excellent for use on hardwoods, composite materials and synthetic materials. An anti-
rust and non-stick finish improves performance and life of the tool.
Disposable Router Bits: For greater economy, most of our high performance PCD tools are also available
as disposables. Please call for a quote.
PCD Sizing Router Cutter, Z1+1
Dd
CL
OL
HDP=2.5mm
Dmm
12
12
16
16
16
16
16
16
18
18
18
18
18
18
18
18
18
20
20
20
20
20
20
CLmm
25
35
25
35
43
25
35
43
25
35
43
25
35
43
25
35
43
25
35
43
25
35
43
dmm
12
12
16
16
16
20
20
20
16
16
16
20
20
20
25
25
25
20
20
20
25
25
25
OLmm
75
85
85
95
103
85
95
103
85
96
103
85
96
103
90
100
108
85
95
103
90
100
108
20101
20102
20103
20104
20105
20106
20107
20108
20109
20110
20111
20112
20113
20114
20115
20116
20117
20118
20119
20120
20121
20122
20123
PCD Sizing Router Cutter, Z1+1
Left hand tools and custom dimensions available on request.
Dinch
CLinch
dinch
OLinch
ID Nr RH
1/2
1/2
1/2
1/2
1/2
1/2
5/8
5/8
3/4
3/4
7/8
1
1
1-1/4
1-1/2
1-3/8
1-1/8
1-1/2
1-3/8
1-7/8
1/2
1/2
1/2
1/2
1/2
1/2
5/8
5/8
3/4
3/4
2-3/4
3-3/8
3
3-1/2
3-3/8
2-3/4
3-5/8
3-3/4
4
4-3/8
20124
20130
20133
20131
20132
20125
20126
20127
20128
20129
Left hand tools and custom dimensions available on request.
PCD Router with Plunge Tip, Z3+3
Left hand tools and custom dimensions available on request.
Dmm
CLmm
dmm
OLmm
ID Nr RH
12
12.7
20
20
20
20
20
20
25
25
25
25
25
25
25
30
35
40
45
45
50
55
60
65
12
12
20
20
20
20
20
20
25
25
25
25
75
75
75
80
95
100
105
105
110
115
120
125
00200
00201
00202
00203
00204
00205
00206
00207
00208
00209
00210
00211
D
CL
d
SURREY DIAMOND CUTTING TOOLS
OL
Dd
CL
HDP=2.5mm
PCD Sizing Router Cutter, Z2+2
18
18
20
20
20
20
20
20
25
25
25
Dmm
28
35
28
35
43
28
35
43
28
35
43
CLmm
20
20
20
20
20
25
25
25
25
25
25
dmm
OLmm
20150
20151
20152
20153
20154
20155
20156
20157
20158
20159
20160
ID NrRH
85
95
100
110
120
100
110
120
100
110
120
1/2
5/8
3/4
3/4
3/4
Dinch
1
1
1
1-3/4
1-3/4
CLinch
1/2
5/8
3/4
3/4
3/4
dinch
OLinch
20161
20162
20163
20164
20165
ID NrRH
PCD Sizing Router Cutter, Z2+2
2-3/4
3-1/2
3-1/2
4
4-3/4
Left hand tools and custom dimensions available on request.
Left hand tools and custom dimensions available on request.
L
L
PCD Straight Plunge Router Cutter
8
10
12
12.7
15
20
25
30
35
40
Dmm
10-20
10-25
10-30
10-30
10-18
14-22
22-30
7-30
7-35
7-40
CLmm
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
dmm
Hmm
00300
00301
00302
00303
00330
00331
00332
00333
00334
00335
ID NrRH
45
45
45
45
45
45
45
45
45
45
Left hand tools and custom dimensions available on request.
Straight router tools with segmented, alternate shear tiparrangement and PCD-plunge tip for chip-free panel processing. The economical tip design allows for multiple re-sharpenings under normal conditions, but is otherwise suitable for most industrial applications.
Material: Particle board and MDF boards, both raw or with melamine, veneer and foil laminated, hardwoods etc.
For boring and edging Diameters 18-25 Low noise emission due to positioning of the cutting tipsOptimum wood chip ejectionExcellent panel-edge finishRouters supplied with adjustment screw for length variationPlunge points available in carbide or PCD
HDP=4mm
Dmm
20
20
20
20
20
20
25
25
25
25
CLmm
28
37
45
28
37
45
28
37
45
55
dmm
20
20
20
25
25
25
25
25
25
25
ID NrRH
20166
20167
20168
20169
20170
20171
20172
20173
20174
20175
OLmm
PCD Sizing Router Cutter, Z3+3, Down-Cut
90
96
105
96
105
105
96
105
113
123
Dmm
CLmm
dmm
ID NrRH
20266
20267
20268
20269
20270
20271
20272
20273
20274
20275
OLmm
Dinch
1/2
3/4
3/4
1
1
1
CLinch
7/8
7/8
1-3/8
1-3/4
7/8
1-3/8
dinch
1/2
3/4
3/4
3/4
1
1
ID NrRH
20181
20176
20177
20178
20179
20180
OLinch
PCD Sizing Router Cutter, Z3+3, Up-Cut
PCD Sizing Router Cutter, Z3+3, Down-Cut
20
20
20
25
25
25
25
25
25
25
28
37
45
28
37
45
28
37
45
55
20
20
20
20
20
20
25
25
25
25
90
96
105
96
105
105
96
105
113
123
2-3/4
3-1/2
3-3/4
4-1/8
3-1/2
3-3/4
Routers with Z3/3 tip configuration are designedfor high-speed / high through-put applications. Straightrouter tools with segmented, alternate shear tiparrangement and DP-plunge tip for chip-free panelprocessing.
Left hand tools and custom dimensions available on request.
OLCL
D d
Left hand tools and custom dimensions available on request.
Left hand tools and custom dimensions available on request.
PCD Service Department at Surrey Precision Tools, Inc.
Material: Particle board with melamine coating45
40
35
30
25
20
15
10
5
0 5 10 15 20 25 30 35 40 45 50Vf(m/min)
Chart for determining the correct panel feed speed based on the thickness of the panel and type of material.Diameter: 25mmApplication: Internal panel routing -RPM: 18000
HD(mm)Vf= Feed Speed HD= Panel Thickness
Re-sharpening possibilities: 6-8 timesFor boring and edging Diameters 20-25 -PCD boring tipLow noise emission due to positioning of the cutting tipsGood wood chip ejection for diameter ¦ 18-20 mmOptimum wood chip ejection for diameter ¦ 25 mmExcellent panel-edge finishRouters supplied with adjustment screw for length Variation Plunge points available in carbide or PCD
SURREY DIAMOND CUTTING TOOLS
PCD Profile Roundover Router Bits
RX-F-010
RX-F-020
RX-F-030
RX-F-040
RX-F-050
ID Nr
28
28
28
28
28
Dmm
2
2.5
3
4
5
Rmm
38
38
38
38
38
OLmm
2
2
2
2
2
Z
8
8
8
8
8
Sdmm
13
13
13
13
13
CLmm
RX-I-010
RX-I-020
RX-I-030
RX-I-040
ID NrRH
RX-I-013
RX-I-023
RX-I-033
RX-I-043
ID NrLH
35
35
35
35
Dmm
90
80
80
70
OLmm
22
22
22
22
CLmm
dmm
12
12.7
16
20
PCD T-Slot Router Bits
Custom dimensions available on request.
Left hand tools and custom dimensions available on request.
Cutting material: PCD
Cutting geometry: POSITIVE
Tooth seating: STRAIGHT
Technical Information:
Material: MDF, chip board or solid wood board18mm-max rpm:32000Tool Diam:
20-25mm-max rpm:30000Tool Diam:
12.5
12.5
12.5
12.5
12.5
dmm
R
DSd
OL
CL
d
OL
CL
d D
PCD Included Angle Router
00350
00351
00352
00353
00354
00400
00401
00402
00403
00404
ID Nr
16
20
24
30
36
40
46
50
56
60
Dmm
45
45
45
45
45
45
45
45
45
45
Hmm
60⁰-90⁰
60⁰-90⁰
90⁰-120⁰
90⁰-150⁰
90⁰-150⁰
90⁰-150⁰
90⁰-150⁰
90⁰-130⁰
90⁰-130⁰
90⁰-160⁰
Angle
15/20
20/25
12/16
12/16
20/25
15/25
15/25
20/30
20/30
20/35
CLmm
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
dmm
Custom dimensions available on request.
D
CLH
d
D
L H
d
Dd
OL
PCD MDF-Door Profile Router Bits
90001
90002
90003
90004
90005
90006
90007
90008
90009
90010
90011
90012
90013
90014
ID NrRH
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/4
1/4
1/4
3/8
3/8
3/8
Dzeroinch
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
dinch
2
2
2
2
2
2
2
2
2
2
2
2
2
2
Z
E1
E2
E3
E4
E5
S1
S2
S3
S1F
S2F
S3F
RP1
RP2
RP3
PS
With a broad selection of standard profiles for 3/4” MDF doormanufacturing, you’ll be able to combine profiles for a unique look. Or send us drawings or samples of specific profiles andwe will be glad to offer a quote for custom tooling.
18mm-max rpm:32000Tool Diam:
20-25mm-max rpm:30000Tool Diam:
E1 E2 E3 E4 E5
RP1 S1 RP2 S1
RP1 S2 RP2 S2
RP1 S3 RP2 S3
RP3 S1
RP3 S2
RP3 S3
Left hand tools and custom dimensions available on request.
Cutting material: PCD
Cutting geometry: POSITIVE
Tooth seating: STRAIGHT
Technical Information:
Material: MDF, chip board or solid wood board
2-1/8
2-1/8
2-1/8
2-1/8
2-1/8
2-1/8
2-1/8
2-1/8
2-1/8
2-1/8
2-1/8
2-1/8
2-1/8
2-1/8
OLinch
Standard edge profile router bits, E1-E5, are designed for nesting applications, with thecutting edge extending 0.006” into the spoilboard.
SURREY TUNGSTEN CARBIDE TOOLS
Solid Carbide Routers
CT STRAIGHT CUT
SC DOWN CUT EXTRA HEAVY DUTY
SC DOWN CUT ENDURANCE COATING
SC ENDURANCE COATING
SC MORTISE ENDURANCE COATING
SC ENDURANCE COATING
SC EXTENDED RUN
SC MORTISE COMPRESSION
SC DOWN CUT LOW HELIX HOGGER
SC EXTENDED LIFE
Desc.
LD-4522
LD-4526
LD-4525
LD-4529
LD-4524
LD-4444
LD-4528C
LD-4528
LD-4523
LD-4530
LD-4531
ID Nr
1/4
3/8
1/2
1/2
1/2
1/2
1/2
1/2
1/2
3/4
3/4
Dinch
1
1-1/8
7/8
1-1/8
1-3/8
1-3/8
1-5/8
1-5/8
1-5/8
2-1/8
2-1/4
CLinch
2
3
2
2+2
2+2
2+2
2+2
2+2
Z
2-1/2
3
3
3
3-1/2
3-1/2
4
4
3-1/2
5
5
OLinch
2+2
3
2+2
SC MORTISE COMPRESSIONENDURANCE COATING
Solid Carbide Rougher/Finisher Door Router
10
10
10
10
12
12
16
16
dmm
01800
01801
01802
01803
01804
01805
01806
01807
ID Nr
10
10
10
10
12
12
16
16
Dmm
22
28
22
28
28
38
40
45
CLmm
2+2
2+2
3+3
3+3
3+3
3+3
3+3
3+3
Z
112
118
112
118
118
128
130
135
OLmm
6
6
8
8
10
10
12.7
12.7
dmm
01900R/L
01901R/L
01902R/L
01903R/L
01904R/L
01905R/L
01906R/L
01907R/L
ID Nr
6
6
8
8
10
10
12.7
12.7
Dmm
22
28
22
28
28
38
28
38
CLmm
72
78
72
78
78
88
78
88
OLmm
Solid Carbide Spiral Router, Z1
4
6
6
8
8
10
10
12.7
12.7
16
16
20
dmm
02000R/L
02001R/L
02002R/L
02003R/L
02004R/L
02005R/L
02006R/L
02007R/L
02008R/L
02009R/L
02010R/L
01261R/L
ID Nr
4
6
6
8
8
10
10
12.7
12.7
16
16
20
Dmm
10
22
28
22
28
28
38
28
38
30
40
45
CLmm
52
72
78
72
78
78
88
78
88
80
90
95
OLmm
Solid Carbide Finishing Spiral Router, Z2
6
6
8
8
10
10
12.7
12.7
dmm
01900R/L
01901R/L
01902R/L
01903R/L
01904R/L
01905R/L
01906R/L
01907R/L
ID Nr
6
6
8
8
10
10
12.7
12.7
Dmm
22
28
22
28
28
38
28
38
CLmm
72
78
72
78
78
88
78
88
OLmm
Solid Carbide Spiral Router, Z3
CL
OL
Additional standard and custom sizes available on request.
CL
D d
OL