HIGH PERFORMANCE COATINGS MpC 500 Ta - pd2ipd2i.com › downloads › TaC.pdf · 2020-06-10 ·...
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PD2i Europe Willi Bleicher Str.11 52353 Düren Germany Tel +49 (0) 2421 692 3000 [email protected] PD2i France 86, bd Malesherbes 75008 Paris France Tel +33 (0) 153 75 45 05 [email protected] CUSTOMER BENEFITS • Excellent cost per piece ratio by doing coatings in-house (compared to job coating services) • Enables new markets for carbide tool makers by replacing PCD tools through carbide tools + coating in a wide range of applications HIGHLIGHTS • HPIES High Performance Ion Etching System • Special designed ARC source • Smooth coatings • ~ 80 % sp3 content • 50 – 60 GPa coating hardness • Low running costs THROUGHPUT • Useful coating volume: Ø 450 x H 400 mm • Up to 3 batches / day – Cycle time 6 to 8 hrs • Qty / batch: - end mills Ø10 x 70 mm: 432 pieces - drills Ø12 x 150 mm: 288 pieces - inserts: 2.400 pieces Super Hard Carbon PVD Coating System HIGH PERFORMANCE COATINGS Mp C 500 Ta: Tetra amorphous carbon thin film DO IT YOURSELF Super Hard Carbon coatings in-house!
Transcript of HIGH PERFORMANCE COATINGS MpC 500 Ta - pd2ipd2i.com › downloads › TaC.pdf · 2020-06-10 ·...
PD2i Europe Willi Bleicher Str.1152353 DürenGermanyTel +49 (0) 2421 692 [email protected]
PD2i France86, bd Malesherbes75008 ParisFranceTel +33 (0) 153 75 45 [email protected]
CUSTOMER BENEFITS• Excellent cost per piece ratio by doing
coatings in-house (compared to job coating services)
• Enables new markets for carbide tool makers by replacing PCD tools through carbide tools + coating in a wide range of applications
HIGHLIGHTS• HPIES High Performance Ion Etching System• Special designed ARC source• Smooth coatings• ~ 80 % sp3 content• 50 – 60 GPa coating hardness• Low running costs
THROUGHPUT • Useful coating volume: Ø 450 x H 400 mm• Up to 3 batches / day – Cycle time 6 to 8 hrs• Qty / batch: - end mills Ø10 x 70 mm: 432 pieces - drills Ø12 x 150 mm: 288 pieces - inserts: 2.400 pieces
Super Hard Carbon PVD Coating SystemHIGH PERFORMANCE COATINGS
MpC 500 Ta:
Tetra amorphous carbon thin film
DO IT YOURSELFSuper Hard Carbon coatings in-house!
Advantages• Reduced sticking effect (e.g. soft Al)• Improved wear resistance (e.g. Al with high Si content)• Improved finishing of milling surfaces (e.g. no burs
in PCB applications)• Excellent tribolocial properties
Applications• Machining
• Aluminum (all types; soft or high Si containing materials)
• Copper / Brass• PCBs• Carbon• Plastic composites• Noble material (e.g. gold,
platinum, titanium) machining• IC punching• Precision components• Functional decorative
Characteristics / Properties
Material ta-C with ~ 80 % sp3 content
Coating thickness 0,2 to 1,2 µ
Coating hardness 50 - 60 GPa (5.500 - 6.000 HV)
Coefficient of friction 0,1
Max. operating temperatur 500° C / 932° F
Max. deposition temperatur 120° C / 248° F
Color Rainbow to gray*
Adhesion Superior through HPIES etching
Biocompatibility ✓
Corrosion resistant ✓
*dep. coating thickness
Tools• Routers• End mills• Drills• Punches• Paper knifes• Saw blades
sp3
a-C:H
no films
HC polymers
Hsp2
ta-C:H
sputtered a-C(:H)
graphitic C
arc PVD by PD2i
Types of DLC Coatings
The ratio of sp3/sp2 bonds and the hydrogen content
in the coating determine the properties of DLC films
High adhesion on a smooth cutting edge
PD2i Europe Dirk [email protected] +49 (0) 2421 692 3000PD2i FrancePierre [email protected] +33 (0) 153 75 45 05
North AmericaDave [email protected] +1 847 668 7279South East AsiaLeong Sai [email protected] +60 12 482 2006
ChinaHee Choon Tan [email protected] +86 136 0005 6796TaiwanDavid [email protected] +886 937 759 426
KoreaYeojong [email protected] +821 054 576 691
www.PD2i.com
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