High Performance Biobased Polyamides Designed from ......Not commercial today polymerize Polyamide...
Transcript of High Performance Biobased Polyamides Designed from ......Not commercial today polymerize Polyamide...
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HighPerformanceBiobasedPolyamidesDesignedfromRenewableFeedstockMay2017
Dr.FrederykNgantungDirector,BusinessDevelopment
Copyright2017,ElevanceRenewableSciences,Inc.AllrightsreservedinthispresentaAonasawholeandtheindividualslidesandcontentthereon.
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AgendaOlefinmetathesisofnaturaloils
SpecialtypolyamidestodayNewdevelopmentsSummary
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Novelrenewablebuildingblocks
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Plantoilmetathesisenablesnewbuildingblocksneverbeforeaccessibleatscale
UnsaturatedC10MethylEster
UnsaturatedC12MethylEster
C18DiesterandDiacid
ElevanceProprietaryOlefinMetathesisProcess
PlantOilFeedstock
BiorefineryGresik,Indonesia
Capacity:180,000MT
Elevanceisthefirstcompanytocommercializeplantoilmetathesisatscale.
Modifiedoil
Oil
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C10andC12unsaturatedmethylesters
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Uniquemid-chainunsaturatedestersunlocknewperformancepossibiliJes
DifuncJonal(ester&olefin) Highpurity BiobasedUniqueinternal&alphaolefins
DerivaAzewithknownesterchemistry
DerivaAzewithknownolefinchemistry
UnsaturaAonofmid-chainestersoffernewproperAes&reacAvity:beWersolvency,low-tempoperability(pourpoint),higherCMC,beWerstability,etc.
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AgendaOlefinmetathesisofnaturaloilsSpecialtypolyamidestoday
NewdevelopmentsSummary
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PA11andPA12areselectedwhenreliabilityoverJmeisneeded
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AutomoJvefuellines
Oilandgaspipelines
Source:DuPont
SporJnggoods
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PA12reliesonbutadiene
• ThePA12monomer,laurolactam,isderivedfrombutadiene• Consequently,availabilityandpricingofbutadienedirectlyimpactPA12• Infact,inthepast12months,thepriceofbutadienehasincreasedby200-300%
Source:ICIS
200%increase300%increase
VolaAlityinthepriceofbutadieneimpactsthevolaAlityinthepriceofPA12
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PA11reliesoncastoroil
• ThemonomerofPA11(11-Aminoundecanoicacid)isderivedfromcastoroil• India,ChinaandBrazilproduced93%oftheworld’ssupplyofcastoroil
• TotalcastorproducAonvariesannuallyduetofluctuaAonsinrainfall• InFY15,domesAcspeculaAoninthecastorseedsdrovethecastoroil
pricesagainstthefundamentals
Source:LipidInsights.2016;9:1–12,HDFCSecuriAes
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CastorOil
Steamcrack 1)Hydrobrominate
2)AminatePA11
TobesuccessfulinPA11space,onehastosecurecastoroilfeedstockglobally&stably
11-Aminoundecanoicacid(PA11monomer)
Polymerize
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DoweneedanotherPAbeyondPA11andPA12?
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• HighdemandforpolyamideintheautomoAveindustryimpactsthegrowthofthepolyamidemarket
• Backin2012,therewasadisrupAoninPA12supplyduetoanexplosioninMarl,Germany
• Recoveryinoilandgaspricealongwithgrowthinsolarcellswillincreasedemandformoisture-resistantpolyamide
Highdemandfromkeymarkets+PastsupplydisrupAon=NeedforalternaAve/addiAonalsupplyofspecialtyPA
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AgendaOlefinmetathesisofnaturaloilsSpecialtypolyamidestodayNewdevelopments
Summary
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PA10representsahigh-performancealternaJvetoPA11andPA12butPA10isnotcommercialtoday
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n=10
CarriereFJ,SekiguchiH.ThermalproperAesofaminoacidtypepolyamides.Chem.zves=1976,30,281.Chainlengthofpolyamide
Mel=n
gtemperature
• LowmelAngpoint(Tm)providesimprovedprocessabilityandflexibility• PA10hassimilarmelAngpointasPA11andPA12• However,theabsenceofPA10monomeratcommercialscaletodayhas
precludeditsavailabilityasanalternaAvetoPA11andPA12
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ComparaJvedataofPA10,PA11,andPA12
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Source:MakromolekulareChemie,44-6;64-70,1961
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46
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0 10 20 30 40 50
PA10
PA11
PA12
GlasstransiJontemperatureTg(oC)
1.051
1.038
1.029
1 1.01 1.02 1.03 1.04 1.05 1.06
PA10
PA11
PA12
Densityρ(g/cm3)
Polyamide10hasverysimilarphysicalpropertyasPA11andPA12
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ElevanceenablesnewsupplyofPA10monomer
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Precursor Aminodecanoicacid
Notcommercialtodaypolymerize Polyamide
10
• Polyamide10(homopolymer)isnotcommercialtodaybecausethereisnocommercialroutetoproduceitsmonomer,aminodecanoicacid
• ElevanceistheonlycompanyintheworldthatcanproduceunsaturatedC10MEbuildingblockwhichcanbefurtherderivaAzedintoPA10monomers
• TheunitoperaAonsrequiredtoconvertunsaturatedC10MEbuildingblockintoPA10isindustriallypracAced
HydrobrominaAonandaminaAon
Hydrolysis/SaponificaAon
R=CH3UnsaturatedC10ME
Naturaloilbased
PA10marketisenabledbyElevance’snaturaloilmetathesisbuildingblocks
Commerciallyavailable Notcommercialtoday
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Ourbuildingblockis:
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An alternative to castor and butadiene
Enabling new, high-performance polyamide
Biobased
Cost competitive $
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C18diacidasapolyamidebuildingblock
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C18diacidis~106-foldlesssolubleinwaterthanC6diacidC18diacidis>1000-foldlesssolubleinwaterthanC12diacid
Adaptedfrom“DicarboxylicAcids,”Kirk-OthmerEncyclopediaofChemicalTechnology2010,1-18.
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ValueproposiJonofaC18diacidforpolyamides
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• ImprovedhydrolyAcstability• Increasedtoughnessandflexibility
• ImprovedopAcalclarity
• Increasedsolventresistance
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AgendaOlefinmetathesisofnaturaloilsSpecialtypolyamidestodayNewdevelopmentsSummary
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Leverage
complementarycapabiliJes
CreaJngdifferenJated
growthopportuniJes
Reducedevelopmentinvestmentandrisk
Progressingmutual
sustainabilitygoals
CollaboraJvebusinessmodel
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Summary:Elevanceoffersanovelbuildingblockforspecialtypolyamide10monomers
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• NewbuildingblocksproducedfromnaturaloilsofferavaluableopAontopetrochemicalroutes
• Monomersforpolyamide10canbederivedfromElevancebuildingblocks
• PA10isaspecialtypolymerthatmayserveasanalternaAvetoPA11and/orPA12
• ElevanceisacAvelyseekingcollaboraAonswithpolyamideproducerstointroducePA10totheworld
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Acknowledgments
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• Dr.PaulBerAn• RustyPiWman
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Thankyou
Dr.FrederykNgantungDirector,BusinessDevelopment+1-630-633-6722+1-415-272-9452Frederyk.Ngantung@elevance.com
®