High - Custom Hoists

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Ph: 419-368-4721 | 800-837-4668 n Fax: 419-368-4209 | 800-224-6478 www.customhoists.com Gear Pump With Integrated Tipping Valve Multiple pump options with air shift, cable shift or hydraulic tipping valve 35-50 gallon hydraulic oil reservoir with mounting brackets Pneumatic or manual hoist control 27 GPM with up to 3000 psi hydraulic system For operation of dump trucks and dump trailers WK-102 2 line system High Performance hydraulic systems

Transcript of High - Custom Hoists

Page 1: High - Custom Hoists

Ph: 419-368-4721 | 800-837-4668 n Fax: 419-368-4209 | 800-224-6478www.customhoists.com

Gear Pump With Integrated Tipping ValveMultiple pump options with air shift,

cable shift or hydraulic tipping valve 35-50 gallon hydraulic oil reservoir

with mounting brackets Pneumatic or manual hoist control 27 GPM with up to 3000 psi

hydraulic system For operation of dump trucks and

dump trailers

WK-102 2 line system

HighPerformancehydraulic systems

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PART NUMBER DESCRIPTION SHAFT GEAR INLET PRESSURE & RETURN PORT

CHPVB102-LMS-25 Manual Shift – Left Hand Rotation 7/8" 13 Tooth 2.5" (6.2 cu in) 1-1/4" NPT 1" NPT

CHPVB102-RMS-25 Manual Shift – Right Hand Rotation 7/8" 13 Tooth 2.5" (6.2 cu in) 1-1/4" NPT 1" NPT

CHPVB102-LAS-25 Air Shift – Left Hand Rotation 7/8" 13 Tooth 2.5" (6.2 cu in) 1-1/4" NPT 1" NPT

CHPVB102-RAS-25 Air Shift – Right Hand Rotation 7/8" 13 Tooth 2.5" (6.2 cu in) 1-1/4" NPT 1" NPT

Direct Mount Bushing Dump Pump

FLOW - SPEED60

50

40

30

20

10

0

FLO

W (

GPM

)

SPEED (RPM)

0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200

VOLUMETRIC EFFICIENCY100

95

90

85

80

75

70

% E

FFIC

IEN

CY

PSI

0 500 1000 1500 2000 2500 3000

27 GPM

POWER - PRESSURE - GPM80

70

60

50

40

30

20

10

0

POW

ER (

HP)

PSI

0 500 1000 1500 2000 2500 3000

27 GPM

Manual Shift Air Shift

High Performance C102 Pump Replacements Compact design Light weight (49 lbs.) High grade cast iron pump body Two piece design High performance 97% efficiency rating Optional dual pressure relief Left and right hand rotation SAE “B” 4 bolt flange mounting High pressures up to 3000 psi Air and manual shift 2 line or 3 line system installation High pressure front seal

Hydraulic Pump PVB series

C102 69 lbs. 2-1/2" Longer3/8" Wider

PVB 49 lbs. 2-1/2" Shorter3/8" Thinner

20 LBS.

LIGHTER!

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PART NUMBER DESCRIPTION SHAFT GEAR INLET PRESSURE & RETURN PORT

CHPV102-LMS-25 Manual Shift – Left Hand Rotation 7/8" 13 Tooth 2.5" (6.2 cu in) 1-1/4" NPT 1" NPT

CHPV102-RMS-25 Manual Shift – Right Hand Rotation 7/8" 13 Tooth 2.5" (6.2 cu in) 1-1/4" NPT 1" NPT

CHPV102-LAS-25 Air Shift – Left Hand Rotation 7/8" 13 Tooth 2.5" (6.2 cu in) 1-1/4" NPT 1" NPT

CHPV102-RAS-25 Air Shift – Right Hand Rotation 7/8" 13 Tooth 2.5" (6.2 cu in) 1-1/4" NPT 1" NPT

Direct Mount Dump Pump

Manual Shift Air Shift

FLOW - SPEED60

50

40

30

20

10

0

FLO

W (

GPM

)

SPEED (RPM)

0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200

POWER - PRESSURE - GPM80

70

60

50

40

30

20

10

0

POW

ER (

HP)

PSI

0 500 1000 1500 2000 2500

27 GPM

VOLUMETRIC EFFICIENCY100

95

90

85

80

75

70

% E

FFIC

IEN

CY

PSI

0 500 1000 1500 2000 2500

27 GPM

Economical C102 Pump Replacements

Hydraulic Pump PV series

Cast iron pump body Heavy duty roller bearings Left and right hand rotation SAE “B” 4 bolt flange mounting High pressures up to 2250 psi Air and manual shift Adjustable relief valve High pressure front seal Chrome steel valve spool 2 line or 3 line system installation

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Steel or aluminum construction with diamond plate top section

Steel finish: black powder coated Aluminum finish: bright polished Fully baffled with two heavy duty

NPT bottom ports Features filtered mushroom vent for

increased air exchange Filler/breather assembly – including

40 micron filter/breather cap (chain mounted) with nylon strainer basket and bayonet closure

Dual mounting rails (2" × 2") welded to tank assembly

Sight/temperature gauge standard

ITEM DESCRIPTION QTY1 1-1/2" Hose Adapter 12 1-1/2" Ball Valve 13 1-1/2" Elbow 14 2" × 1-1/2" Reducer 15 Pipe Plug 2.00 NPTF 16 Oil Level Indicator 17 Breather/Filler 18 Vent 19 Bolt, 5/8-11 UNC X 4-1/2 LG. 410 Flatwasher, Ø 5/8 811 Compression Spring 412 Lock Nut, 5/8-11 413 Rubber Mounting Pads 414 Mounting Angles 4

Hydraulic Reservoir Assembly (upright mount)

PART NUMBER DESCRIPTION MATERIAL CYLINDER OIL EXTENDED CAPACITY

THREE BOTTOMPORTS WEIGHT

HRA-1-50-UMS 50 Gallon Upright Mount Steel 40 gallon 2" NPT 150 lbs.

HRA-1-50-UMS-ST 50 Gallon Upright Mount w/ Temp Gauge Steel 40 gallon 2" NPT 150 lbs.

HRA-1-50-UMA 50 Gallon Upright Mount Aluminum 40 gallon 2" NPT 77 lbs.

HRA-1-50-UMA-ST 50 Gallon Upright Mount w/ Temp Gauge Aluminum 40 gallon 2" NPT 77 lbs.

HRA-1-70-UMS 70 Gallon Upright Mount Steel 56 gallon 2" NPT 200 lbs.

HRA-1-70-UMS-ST 70 Gallon Upright Mount w/ Temp Gauge Steel 56 gallon 2" NPT 200 lbs.

HRA-1-50-UMA 70 Gallon Upright Mount Aluminum 56 gallon 2" NPT 130 lbs.

HRA-1-70-UMA-ST 70 Gallon Upright Mount w/ Temp Gauge Aluminum 56 gallon 2" NPT 130 lbs.

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PART NUMBER DESCRIPTION MATERIAL CYLINDER OILEXTENDED CAPACITY

THREE BOTTOM PORTS WEIGHT

HRA-1-35-RSMS 35 Gallon Round Saddle Mount w/ Carbon Straps Steel 28 gallon 2" NPT 106 lbs.

HRA-1-35-RSMA 35 Gallon Round Saddle Mount w/ Carbon Straps Aluminum 28 gallon 2" NPT 76 lbs.

HRA-1-35-RSMA-SS 35 Gallon Round Saddle Mount w/ Stainless Straps Aluminum 28 gallon 2" NPT 76 lbs.

HRA-1-50-RSMS 50 Gallon Round Saddle Mount w/ Carbon Straps Steel 50 gallon 2" NPT 124 lbs.

HRA-1-50-RSMA 50 Gallon Round Saddle Mount w/ Carbon Straps Aluminum 50 gallon 2" NPT 84 lbs.

HRA-1-50-RSMA-SS 50 Gallon Round Saddle Mount w/ Stainless Straps Aluminum 50 gallon 2" NPT 84 lbs.

Steel or aluminum construction Steel finish: black powder coated Aluminum finish: bright polished Three heavy duty NPT bottom ports

with built in diffusers Features filtered mushroom vent for

increased air exchange Filler/breather assembly-including

40 micron filter/breather cap (chain mounted) with nylon strainer basket and bayonet closure

Includes mounting kit with J-brackets and stainless steel straps

Sight/temperature gauge standard

ITEM DESCRIPTION QTY1 1-1/2" Hose Adapter 12 1-1/2" Ball Valve 13 1-1/2" Elbow 14 2" × 1-1/2" Reducer 15 Oil Level Indicator 16 Breather/Filler 17 Vent 18 Pipe Plug 2.00 NPTF 29 Straps 210 J-Bracket 211 Bolt, 1/2-13 UNC X 2-1/2 LG. 412 Flatwasher, Ø 1/2 813 Lock Nut, 1/2-13 4

Hydraulic Reservoir Assembly (Round Saddle Mount)

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Hydraulic Reservoir Assembly (Side Mount)

Steel or aluminum construction Steel finish: black powder coated Aluminum finish: bright polished 1-1/2" BSP suction port1" BSP return port (plugged)Filler/breather assembly –

including 40 micron filter/breather cap with strainer basket

Includes mounting kit with J-brackets and stainless steel straps

Oil level sight gauge standard

PART NUMBER DESCRIPTION MATERIAL CYLINDER OIL EXTEND CAPACITY

HRA-1-35-SMA-SS 35 Gallon Side Mount w/ Stainless Straps Aluminum 28 gallon

HRA-1-35-SMS-SS 35 Gallon Side Mount w/ Stainless Straps Steel 28 gallon

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Hoist Control Pneumatic

Valve Pump

WARNING!

Light

Air Line

RD + (Fuse)

BLK - (PTO)

PTO

Air Exhaust

Auto PTO disengagement: It is important when �tting PTO to gearbox to check that PTO sliding wheel is air-operated into mesh and disengaged by spring return.

IN EX

LOW TIP PTO

Air exhaust tube to outside of cab

Must be tapped into pressure-protected valve

Air control valve must be �tted inside a waterproof housing when installed outside of driver’s cab

Lift collar to move Handleto LIFT & LOWER position

This piping circuit is for PRESSURE-PROTECTED air systems ONLY.

If the air system is not pressure-protected, a pressure protectionvalve must be �tted into the auxiliary line recommended by thechassis manufacturer

Cylinder

Non-functioning Port Bottom

of Shifter

Air Supply

Hoist (PTO) Valve

PTO OPERATIONEngage PTO ONLY whenpump/valve lever is in HOLDDepress clutch for 4 secondsbefore engaging PTOPTO automatically disengageswhen pump/valve lever is inLOWERPut pump/valve lever in HOLDwhen body is down

PART NUMBER DESCRIPTION PTO KICKOUT DEAD MAN HANDLE(Spring to Neutral) CONTROL TOWER

HCP-1-295 Metering Hoist Control Yes No No

HCP-1-295M Metering Hoist Control No No No

HCP-1-295DMH Metering Hoist Control Yes Yes No

HT-8 Hoist Control Tower No No 8"

HT-13 Hoist Control Tower No No 13"

Controlled lowering Automatic disengagement of PTO

in lower position (PTO Kickout) Safety latch on PTO switch to

prevent accidental engagement Brighter PTO LED light Push to connect fittings

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Custom Hoist, Inc.771 Rt. 30A WestAshland, OH 44805, U.S.A.Ph: 419-368-4721 | 800-837-4668Fax: 419-368-4209 | 800-224-6478www.customhoists.com

Custom Hoist Hydraulics (Tianjin) Co., Ltd.61# Huasheng RoadBeichen High-Tech Industrial ParkTianjin 300409, ChinaPh: (86) 22-86993870Fax: (86) 22-86996885

1500 SeriesTrunnion Mounting

2000 Series

Trunnion Eye Mounting

2500/ 2600

SeriesPin Eve

Mounting

3000 SeriesTrunnion

Pin Ported

4000 SeriesPin-to-Pin Mounting

Rod Cylinder

Custom Hoists produces the widest range of telescoping and rod cylinders in the industry designed to work in tune with our wet kits and pumps. We offer European and traditional head nut designs in a wide range of sizes and mounting configurations to fit your needs. Contact us today to learn how we can provide full system hydraulic solutions for all your lifting needs.

Hydraulic Cylinders