HIGH-AVAILABILITY MILITARY ROUTER-SWITCHPOWERFUL, OPEN AND FLEXIBLE COTS L2/L3 MANAGED SWITCHWITH EDGE-COMPUTING CAPABILITIES

High-availability for mission-critical

applications

HSR and PRP for zero-delay recovery time in case of network failure

Security-by-design

Multi-layered security to protect the system

against heterogeneous threats

MIL-STD

1st class militaryenclosure

MIL-STD-461G

MIL-STD-810G

Nano-second range time accuracy even over

redundant networkingpaths

Cutting edge multi-coreCPU with FPGA to

support userapplications

Multiple media type

Copper and fiber basedconnections support

Full IEEE1588

(PTP) support

SW and HW microservices

supported

( + 3 4 ) 9 4 4 3 9 9 6 7 0 / ( + 3 4 ) 9 1 5 7 1 3 1 1 5

c / L e z e a g a 2 3 - 4 8 0 0 2 B i l b a o ( S P A I N )

i n f o @ n o v a t r o n i c s i s t e m a s . c o m

w w w . n o v a t r o n i c s i s t e m a s . c o m

Overview

Main Features

The NVS-MIL2004HSR is a COTS general purpose 20+5 port managed Gigabit Ethernet L2/L3 Switch that is

packaged in a reliable, lightweight and compact MIL-STD-810G certified enclosure. A military compliant dual

redundant power supply is fitted in full equipped versions to cover all applications and accept American &

European standard AC/DC voltages for immediate worldwide operation.

Latest generation conduction-cooled electronics have been custom designed to fit enclosure mechanics and

withstand harsh environments. The Router-Switch is fitted with a complete set of active auxiliary electronics

and supervisory systems that are indispensable for next generation programs and provide increased payload

safety, greater system control and easy integration.

• Managed 20 port GbE L2/L3 Switch

• 4 port fiber optic links

• General purpose service Ethernet port

• Latest generation ARM Cortex hardware

• High-availability Seamless Redundancy (HSR)

• Parallel Redundancy Protocol (PRP)

• Precision Time Protocol (PTP)

• Multilayer management, security & monitoring

• Auxiliary RS232 console port

• Edge computing capabilities for user defined applications

• General purpose, PPS and IRIGb Input and Output available on auxiliary connector

• Sealed military enclosure cold plate cooled

• Dual redundant MIL-STD-704 AC/DC power supply

• System operation front panel LED indicators

• Optimized heat dissipation chassis design

• Real Time High/Low temperature monitoring

• Remote reset, battleshort & standby system control

• Dual oversized in-line EMI/EMC power Input filters

• Tested and certified by independent official laboratories

per MIL-STD-810G & MIL-STD-461G

Key BenefitsReliability

With NVS-MIL2004HSR, the mission reliability is enhanced thanks to the application of interoperable high-availabilityEthernet solutions. Specifically, it supports the two only protocols able to ensure zero-delay recovery time in case of anetwork failure: High-availability Seamless Redundancy (HSR, IEC 62439-3 Clause 5) and Parallel Redundancy Protocol(PRP, IEC 62439-3 Clause 4).

Cybersecurity

Security is a must for any military system susceptible to be used in field. NVS-MIL2004HSR is an smart router-switchdesigned following “security-by-design” approach to achieve the highest levels of protection. A multi-layered analysis andprotection is required to cover security threats that may arise at integrated circuit, embedded device, network, vehicle andinfrastructure levels.

MIL-STD

Tested and certified by independent official laboratories: MIL-STD-810G & MIL-STD-461G. IP68.

Connectors: MIL-DTL-38999

AC/DC: MIL-STD-704F

Acoustic: MIL-STD-1474D

HF communications: MIL-STD-110F

Vehicle: MIL-STD-1275D

HSR provides redundancy by sending packets in both directions through a ring network. A simple HSRnetwork consists in Doubly Attached Bridging Nodes, each having two Ethernet ports. A HSR nodesends the same frame over both ports, therefore even in fault scenario where the fiber optic is broken,no frame lost is ensured and the communication among all the nodes continues.

PRP redundancy is implemented in the nodes rather than in the network. Especially adapted nodes(Dual Attached Nodes – DANs) are connected to two independent and standard Ethernet networks(LAN A and LAN B) and send the same frames over both networks. The PRP operatives ensures thereception of all the information even if one the networks fails.

The equipment supports hardware root-of-trust, firmware encryption, authenticationand signature features. Additional security related integrated circuits, like TPMamong others, allow secure equipment enrolments, certificates management andsecurity real-time supervision against potential physical attacks.

From the networking point of view, NVS-MIL2004HSR supports state-of-the-artLayer 3 and higher secure communication protocols (like TLS, SSH, etc.) and theplatform is ready to implement more specific secure networking solutions like fullLayer 2 traffic protection or secure IEEE 1588 solution.

Synchronization

The key benefit of implementing Precise Time Protocol (PTP) or IEEE 1588-2008 is a similar accuracy level ofsynchronization that provides a GPS receiver, in a device connected to an Ethernet network. Being able of sharing thesame nanosecond-range time reference in all the embedded systems of the vehicle, it is feasible ensuring sensorsynchronization and event time-triggered operations.

Edge-computing

The raw information collected from the heterogeneous sensors and actuatorspopulated in the new military equipment demands distributed edge-computingcapabilities to reduce and to enrich the data information finallycommunicated through the backbone network.

Multiple media type support

Both copper and fiber optic based connectivity are supported under10/100/1000Base-T and 1000Base-SX Gigabit Ethernet standards.

NVS-MIL2004HSR implements a comprehensive solution for PTP. Apart fromsupporting the Transparent Clock operation, required for any 1588-aware switch, thisequipment supports PTP over HSR/PRP, Ordinary Clock and Boundary Clock. Thismeans that it is feasible configuring the NVS-MIL2004HSR as the PTP Master or Slavein the vehicle and in addition, using the Pulse-Per-Second output signal to provide asynchronized reference to any non-1588 device.

In order to offer a COTS solution able to support this edge-computingapproach, NVS-MIL2004HSR integrates in a long term supply single integratedcircuit an impressive computation capacity: 4x ARM Cortex-A53 and 2x Dual-core ARM Cortex-R5 CPUs, 1x Mali-400 MP2 GPU and high-end FPGA tosupport the advanced networking features offered by this equipment. TheRAM memory on-board is a high-speed DDR4 memory while non-volatilememory demands are satisfied through a high-capacity device.

REMOVABLE FRONT PANEL

MACHINED AERONAUTICAL

ALUMINUM AW6082

STAINLESS STEEL CAPTIVE SCREWS

REMOVABLE FINNED TOP COVER

MAINTENANCE & SOFTWARE

ETHERNET PORT

UNIT REMOTE POWER/CONTROL

EMI/EMC SHIELDING GASKETS IN ALL JOINTS

SYSTEM STATUS LED INDICATORS

IMPROVED DISSPATION FINNED SIDE

PANELS

REAR & BOTTOM

INDETIFICATION LABEL

AREAS

HIGH SPEED FIBER OPTIC PORTS

PANEL MIL38999 I/O CONNECTORS

SERIAL AUX CONSOLE PORT

ETHERNET 10/100/1000 BaseT PORTS

CUSTOM SILKSCREEN

DUAL POWER INPUT

GND/EARTH POINT

MULTILAYER MILITARY PAINT

6 BASE PLATE MOUNTIG HOLES

Panel LED IndicatorsLED NAME COLOR FUNCTION WHEN LED IS ILLUMINATED

ON PAYLOAD-POWER ON GREEN Indicates PSU output DC power is supplied OK and within voltage tolerances

BIT BUILT-IN-TEST GREEN Indicates Router-Switch electronics has passed self test successfully (no fault detected)

PFM POWER FAIL MONITOR RED Indicates Router-Switch external power input voltage falls below the minimum range

TSPW TEMP SUPERVISOR ON GREEN Indicates the Temperature Supervisor Unit is DC powered (TSU is operational)

DTR_1 DATA TRAFFIC RING 1 YELLOW Flashes when data transfer occurs in Communication Ports assigned to Ring 1

DTR_2 DATA TRAFFIC RING 2 YELLOW Flashes when data transfer occurs in Communication Ports assigned to Ring 2

TSLO LOW TEMP FAIL RED TSU indicates the system is operating below the Low Temperature threshold

TSHI HIGH TEMP FAIL RED TSU indicates the system is operating above the High Temperature threshold

Eight front panel LED indicators inform the user of powerinput/output status, data transfer activity, payload electronicsself test pass/fail, operational temperature compliance andstandby mode (when the Router-Switch is remotely operated).This information serves during operation in-the-field,maintenance and software development.

PIN SIGNAL FIB

A FIB_00_TX0 OPT

1-3B FIB_00_RX0

C FIB_00_TX1 OPT

2-4D FIB_00_RX1

CF509013-04SN

OPTICAL OP1 & OP2

PIN SIGNAL PIN SIGNAL

1 SERIAL_TX

RS23

2

7 RETURN PSTBY

TSU

2 SERIAL_RX 8 BATTLESHORT

3 GND 9 RETURN BSHORT

4 RESET

TSU

10 PPS

GO

PIO5 RETURN RESET 11 IRIGb

6 POWER STBY 12 GPIO0

13 GPIO1

D38999/20WB-35SN

MISCELLANEOUS I/O

PIN SIGNAL ETH PIN SIGNAL ETH PIN SIGNAL ETH PIN SIGNAL ETH

1 PHY_00_MDI_N0 A 10 PHY_02_MDI_N0 A 19 PHY_00_MDI_P0 A 28 PHY_03_MDI_P0 A

2 PHY_00_MDI_N1 B 11 PHY_02_MDI_N1 B 20 PHY_00_MDI_P1 B 29 PHY_03_MDI_P1 B

3 PHY_00_MDI_N2 C 12 PHY_02_MDI_N2 C 21 PHY_00_MDI_P2 C 30 PHY_03_MDI_P2 C

4 PHY_00_MDI_N3 D 13 PHY_02_MDI_N3 D 22 PHY_01_MDI_P0 A 31 GND

5 PHY_00_MDI_P3 D 14 PHY_02_MDI_P3 D 23 PHY_01_MDI_P1 B 32 PHY_01_MDI_P3 D

6 GND 15 GND 24 PHY_01_MDI_P2 C 33 PHY_01_MDI_N3 D

7 PHY_01_MDI_N0 A 16 PHY_03_MDI_N0 A 25 PHY_02_MDI_P0 A 34 GND

8 PHY_01_MDI_N1 B 17 PHY_03_MDI_N1 B 26 PHY_02_MDI_P1 B 35 PHY_03_MDI_N3 D

9 PHY_01_MDI_N2 C 18 PHY_03_MDI_N2 C 27 PHY_02_MDI_P2 C 36 PHY_03_MDI_P3 D

37 GND

D38999/20WD-35SN

ETHERNET J1-J5

PIN LINE

A UP1+PSU 1

B UP1-

E UP2+PSU 2

D UP2-

C CHASSIS EARTH GND

PIN LINE

1 ETHSERV_MDI_PO

2 ETHSERV_MDI_NO

3 ETHSERV_MDI_P1

4 ETHSERV_MDI_N1

5 ETHSERV_MDI_P2

6 ETHSERV_MDI_N2

7 ETHSERV_MDI_P3

8 ETHSERV_MDI_N3

PIN BOLT

1 M4 Thread

Chassis Frame Earth Point

D38999/20WB05PN

POWER INPUT

RJF5442M1

SERVICE ETH

GND / EARTH

Connector Pinout Map

Front Panel I/OThe NVS-MIL2004HSR Router-Switch implements standard MIL-38999 series connectors that areideally suited for the broad spectrum of military applications.

Connectors J1-J5 support four 10/100/1000 BaseT Ethernet links each. Connectors OP1 and OP2support two fiber optical links each.

A panel circular RJ45 rugged connector has been selected for the service Ethernet port.

A miscellaneous connector groups RS232 serial lines, GPIO signals, PPS and IRIGb timing outputs,Temperature Supervisory Unit standby control, system reset and battleshort functions.

A 5-pin power connector provides input voltage to the Router-Switch.

Oversized in-line EMI/EMC filters

Low and High frequency filters are

fitted for full MIL-STD-461G compliance. These filters have

been selected-on-test (matched) in official

labs for performance.

PSU Input protection

The Router-Switch dual PSU are reverse

polarity protected, also fitting an inrush current and over voltage limiter.

DC/DC converters

Installed DC/DC converters provide

over current and short circuit protection,

input/output galvanic isolation, thermal

protection and military temperature range.

Extended hold-up

An oversized set of hold- up capacitors are

fitted to maintain Router-Switch circuitry

DC voltages in the event of momentary

power loss of the PSU input voltage.

Router-Switch Versions & Features

When reliability and performance matter, version ‘PLUS’ includes a DualRedundant PSU, Temperature Supervisory Unit, Cold Start-up Heaters,Double Capacitor Bank for extended hold up time, Front Panel LEDIndicators, Remote Operation capability & Power Fail Monitor. Thisversion is delivered within an extended fins enclosure that provides30% greater self-dissipation capability.

Time delay fuses

Six military PCB fuses are fitted across the dual PSU modules in

order to provide protection to the front

end stage, DC/DC converters and TSU power electronics.

Power failmonitor

A power supervisory device continuously monitor the primary AC or DC Router-Switch PSU input

power voltage and notifies the payload

when power failure is imminent.

DC supervisor

The PSU DC output voltage is monitored

via a micropower chip to ensure voltage level

is within a specified tolerance. The monitor

chip illuminates the panel ON green LED

when payload voltage is in range.

PSU Faraday cavity

The internal Router-Switch layout

incorporates an independent metallic

partition for housing the PSU modules and in-line

filters. This greatly reduces PSU heat and avoids electrical noise on payload electronics.

Dual Input diode

A dual diode with common cathode is

installed on the rear of the front panel when

the STD Router-Switch is ordered for

redundant operation with two external

batteries.

Router-Switch PSU specifications

PSU operating temperature: -40° to +90°CPSU storage temperature: -50° to +120°CPSU DC/DC converter average efficiency: 89%PSU front-end module average efficiency: 99%DC/DC converter in-to-out galvanic isolation: 3000 VrmsDC/DC converter baseplate-to-out galvanic isolation: 500 VrmsDC PSU over-voltage transient suppression: 2.5x nominal 12.5 msAC PSU over-voltage output surge suppression: 1Kv during 50 μsPSU DC power output ripple and noise: less than 30 mV RMS

The NVS-MIL2004HSR Router-Switch is precision engineered to satisfy the most demandingmilitary programs.An ‘STANDARD’ version incorporates all the features that are common in the military ruggedSwitch market.A ‘PLUS’ improved version fits a wide set of extras that make it ideal for new generation criticalsystems.

Remote switches

External switches can control system PSU & TSU

operation. Lines can be wired to a cockpit or to a

master system.

Temperature SupervisorA Temperature Supervisory Unit (TSU) is fitted in the NVS-MIL2004HSR ‘PLUS’ version. This deviceprotects Router-Switch electronics against extreme climatic conditions, switching the powersupplies OFF (standby) when the internal temperature is under or over the established limits.Users may set HI & LO temperature trip-points to regulate and optimize the system safetyoperational temperature range.

Heating elements are also fitted for mitigating against cold startups. An ‘early warning’ signaladvises the digital electronics prior to shutdown-to-standby, allowing critical data to be orderlystored and saved. Router-Switch power is restored once internal temperatures are withinoperational limits. All functions can be user enabled or disabled by soldered bridges.

RETURN

RESET

STAN

DBY

BATTLE S

HO

RT

Thermal heaters

Resistive heating elements powered by the TSU are bolted to the enclosure

frame in order raise internal temperatures during cold startups.

Battle short switch

Ability to disable the TSU during an emergency or battle situations via the

remote ‘Battle short’ switch. This bypasses

and overrides all critical TSU functionalities despite the risk of

payload temperature over-stress.

Front panel LEDs

TSU status and operations can be visualized in real time via three chassis

front panel LEDs: TSPW (TSU power on), TSHI

(system over temperature) and TSLO

(system under temperature).

TSU power supply

TSU circuitry is powered by an independent +5VTSU @

2 Watt PSU.

This module is permanently connected to the Router-

Switch primary power input & remains operational

during Standby.

Delayed shut-down

An AC/DC FAIL* signal advises the Router-Switch CPU when power failure is imminent prior to power

shut-down. Ethernet communications and

critical data in memory, etc may be orderly stopped or saved.

Reset push button

A remote push button allows to RESET the Router-Switch digital

payload without switching off the mains breaker. TSU remote operations

can be manually activated by an operator or via a

master computer.

Provides +5VTSU DC output voltage, up to 2 Watts.

Autorange input 80-265 VAC 20-1000 Hz. 7 mA typical.

28VDC 32mA, 48VDC 18mA, 270VDC 4mA typical (±40%).

Output current short circuit protection in +5V_TSU: 400mA.

TSU power supply specifications

DC 12 VDC @ 3,3 Amps.

DC 28 VDC @ 1,5 Amps.

DC 48 VDC @ 0,8 Amps.

TSU heater elements

DC 270 VDC @ 0,15 Amps.

AC 115 VAC @ 0,3 Amps.

AC 220 VAC @ 0,18 Amps.

BATTLE Remote STANDBY Remote SYSTEM POWER SUPPLY & TSU STATUS

Switch-OFF Switch-OFF NORMAL OPERATION. Both PSU and TSU operate normally.

Switch-OFF Switch-ON PSU in STAND-BY MODE. The PSU converters are forced to stand-by. No DC power is available to the digital payload. The TSU operates normally.

Switch-ON Switch-OFF BATTLE MODE (TSU DISABLED). The PSU is operating normally. The TSU is not allowed to shut-down the system power regardless of temperature.

Switch-ON Switch-ON PSU in STAND-BY MODE. The PSU converters are forced to stand-by. No DC power is available to the digital payload. The TSU is disabled.

HEATERS

PSU

ON

STANDBY (OFF) STBYON

OFF

-20°C 0°C

ROUTER-SWITCH OPERATIONAL TEMPERATURE RANGE

Thermal monitoring

The High and Low TSU temperature trippoints are user-adjustable through twomulti-turn trimming resistors located in the power supply PCB. Factory presets

fitted with fixed resistors can be installed in production series.

-40°C +80°C

Military PSU Input OptionsThe NVS-MIL2004HSR Router-Switch power supply unit is extremely versatile in order to cover thefull range of system applications regardless of the available end platform primary (main) andsecondary power voltage.

The three integrated high performance PSU blocks incorporate a range of features that are onlyavailable in latest generation advanced military systems.

When Router-Switch reliability is mission critical and faults are not tolerated, the ‘PLUS’ dualredundant PSU version ensures low stress load sharing for the twin DC/DC converters andmitigates the risk of an output power failure.

A wide variety of single or redundant AC/DC power input combinations are supported as standardto guarantee flawless operation in worst case scenarios.

‘STANDARD’ VERSION POWER SUPPLY

‘PLUS’ VERSION POWER SUPPLY

AC GENERATOR

~220 or 115 VAC

(±30% @ 40-880 Hz)

DC BATTERY

+

-12 or 28 VDC

(18-36 VDC @ 75W)(9-36 VDC @ 50W)

PANEL DUALDIODE WITH

COMMONCATHODE*

LOW FREQ IN-LINE FILTER

FRONT-END AC/DC ADAPTER + IN RUSH

+ POLARITY PROTECTION

HOLD-UP CAPACITOR

BANK

HIGH FREQ IN-LINE FILTER

DC / DC CONVERTER

UP1+

UP1-

* Part factory fitted only in 2SDC configured systems

NOTE: UP1 & UP2 are Universal Input Power Terminals

DC OUT

NVS-M

IL2004H

SR

RO

UTER-S

WIT

CH

ELECTRO

NIC

S P

AYLO

AD

(MAIN

BO

ARD

)

~220 or 115 VAC

(±30% @ 40-880 Hz)

DC BATTERY

+

-12 or 28 VDC

(18-36 VDC @ 75W)(9-36 VDC @ 50W)

LOW FREQ IN-LINE FILTER

FRONT-END AC/DC ADAPTER + IN RUSH

+ POLARITY PROTECTION

HOLD-UP CAPACITOR BANK

HIGH FREQ IN-

LINE FILTER

DC / DC CONVERTER

UP1+

UP1-

NOTE: Primary and SecondaryPSUs are floating, independentand galvanically isolated.

DC OUT

NVS-M

IL2004H

SR

RO

UTER-S

WIT

CH

ELECTRO

NIC

S P

AYLO

AD

(MAIN

BO

ARD

)

LOW FREQ IN-LINE FILTER

FRONT-END AC/DC ADAPTER + IN RUSH

+ POLARITY PROTECTION

HOLD-UP CAPACITOR

BANK

HIGH FREQIN-LINE FILTER

DC / DC CONVERTER

UP1+

UP1-

DC OUT

LOW FREQIN-LINE FILTER

SHARING CURRENT (TRANSFORMER COUPLED BUS)

Primary Power Supply Section (Main)

Secondary Power Supply Section (Dual Redundant)

Temperature Supervisory Unit Section

POWER FAIL

MONITOR

TSU POWER SUPPLY

PANEL LED INDICATORS

PSU / TSU REMOTE CONTROL

User Remote

COLD STARTUP HEATING

RESISTORS

SIG

NAL O

UTOUTPUT VOLTAGE

SUPERVISORY UNIT

A B C

7

D

8

1

8

3

4

5

6

2

13 4 5

1 3 4 5

6

TEMPERATURE SUPERVISORY

UNIT9

2

2

Output Power

A-50W B-75W

DC INPUTSINGLE PSU

Output Power

B-75W

AC INPUTSINGLE PSU

Output Power

A-50W B-75W

REDUNDANCY VIA TWO DC BATTERIES WITH COMMON GND

SINGLE PSU

Output Power

D-150W

INDEPENDENT AC INPUTSDUAL REDUNDANT PSU

Output Power

D-150W

INDEPENDENT AC + DC INPUTDUAL REDUNDANT PSU

Output Power

C-100W D-150W

INDEPENDENT DC INPUTSDUAL REDUNDANT PSU

Output Power

A-100W D-150W

SINGLE DC BATTERY INPUTDUAL REDUNDANT PSU

Output Power

D-150W

SINGLE AC INPUTSINGLE PSU

STAN

DARD

VE

RS

ION

PL

US

VE

RS

ION

~UP1+

UP1-

UP1+

UP1-

UP1+

UP2+

~

~

UP1+

UP1-

UP2+

UP2-

~UP1+

UP1-

UP2+

UP2-

UP1+

UP1-

UP2+

UP2-

UP1+

UP1-

UP2+

UP2-

~

UP1+

UP1-

UP2+

UP2-

1. - 1SDCSuited for UAVs, light armored vehicles and mobileground weapon or communication systemsequipped with DC batteries.

2. - 1SACIdeal for Navy and Aircraft platforms fitted with115 or 220VAC generators. This configuration isalso suitable for laboratory and maintenancefacilities.

3. - 2SDCIdeal for military UAVs, mobile ground weaponsystems and heavy armored vehicles fittingmultiple DC battery banks that share a commonground.

4. - 2DRACSuited for mission critical AC applications aboardNavy and Aircraft platforms that require dualredundancy, greater reliability and extendedMTBF.

5. - 2DRACDCIdeal for multi-role mission critical applicationsthat require both AC and DC dual redundancy,greater reliability and extended MTBF.

6. - 2DRDCFor mission critical UAVs, ground systems andheavy armored vehicles that require full dual DCredundancy, greater reliability and extendedMTBF.

7. - 1DRDCFor single battery mission critical UAVs, mobileweapon systems & light armored vehiclesrequiring dual redundancy, greater reliability &extended MTBF.

8. - 1DRACFor single AC generator mission critical UAVs,Navy and Aircraft platforms requiring dualredundancy, greater reliability and extendedMTBF.

CODE ROUTER-SWITCH PSU PART NUMBER CONFIGURATION

1 Router-Switch is powered by one external AC or DC source

2 Router-Switch is powered by two external AC or DC sources

S A single PSU is fitted in the Router-Switch (STANDARD Version)

DR Two (dual redundant) PSUs are fitted in the Router-Switch (PLUS Version)

115VAC The input voltage is 115VAC @ 40-880Hz

220VAC The input voltage is 220VAC @ 40-880Hz

12VDC The input voltage is 12VDC (9-36VDC @ 50W)

28VDC The input voltage is 28VDC (9-36VDC @ 50W or 18-36VDC @ 75W)

48VDC The input voltage is 48VDC (36-75VDC @ 75W)

270VDC The input voltage is 270VDC (180-375VDC @ 75W)

A-50W The Router-Switch fits a single 9-36VDC PSU with 50W output

B-75W The Router-Switch fits a single AC or 18-36VDC PSU with 75W output

C-100W The Router-Switch fits two redundant 9-36VDC PSUs with 50W+50W output each

D-150W The Router-Switch fits two redundant AC or 18-36VDC PSUs with 75W + 75W output each

- 1 S 12VDC A-50W

- 1 S 115VAC B-75W

- 1 DR 12VDC C-100W

- 1 DR 28VDC D-150W

- 2 DR 12VDC 12VDC C-100W

- 2 DR 28VDC 220VAC D-150W

- 2 DR 115VAC 220VAC D-150W

- 2 DR 270VDC 48VDC D-150W

- 2 DR 115VAC 12VDC C-100W

- 2 DR 115VAC 28VDC D-150W

PSU PART NUMBER EXAMPLES

Functional OverviewPorts Configuration• 4x 1000Base-SX fiber optic HSR/PRP port (other media

options optional)• 20x 10/100/1000Base-T copper ports

Xilinx Zynq UltraScale + EGEG devices feature a quad-core ARM® Cortex-A53 platformrunning up to 1.5GHz. Combined with dual-core Cortex-R5real-time processors, a Mali-400 MP2 graphics processing unit, and 16nm FinFET+ IEC 62439-3. EG devices have thespecialized processing elements needed to excel in nextgeneration Aerospace and Defense applications.

RAM Memory• 16Gb DDR4 - 64-bit attached to processor subsystem

HSR / PRP Technology• Reconfigurable Switch Architecture: flexible combination of

low-latency HSR/PRP, L2 and L3 blocks

Redundancy• IEC 62439-3 Clause 4 PRP “Parallel Redundancy Protocol”• IEC 62439-3 Clause 5 HSR “High availability Seamless Redundancy”• Optional IEC 62439-2 Media Redundancy Protocol (MRP)• Optional Device Level Ring (DLR) Redundancy• Optional IEEE 802.1w for RSTP (Rapid Spanning Tree Protocol)

Layer 3 Functionalities (not applies to HSR/PRP ports)• IPv4/IPv6• Multicast IP Routing• IGMP Snooping• DSCP TOS

Security• IEEE 802.1X access control: port & MAC based authentication• MAC port binding & authentication for login security• TACACS+, and RADIUS authentication• Secure Shell (SSH) Protocol v2• Internal Gyroscope and Accelerometer for security purposes• TPM IC for identity authentication• AES 256/HMAC/RSA 2048 encryption/authentication &

signature for firmware and bitstream

Telecontrol• Protocol SNMP V1/V2/V3

Deterministic Ethernet• IEEE 1588 AS profile -TSN- supported (station & switches)

Gateway• Optional CAN 2.0 integrated ports• Optional RS-232/422/485 buses with Modbus / Profibus /

Serial console

Layer 2 General Functionalities• IEEE 802.3-2000• Automatic MAC address learning and aging• Static MAC Table• Port-Based Virtual LANs (VLANs)• IEEE 802.1Q for VLAN tagging• IEEE 802.1Q for VLAN based Ethernet priorities• Ethertype based switching• IEEE 802.1p for Class of Service (CoS)• IEEE 802.1ab for Link Layer Discovery Protocol (LLDP)• Priority Modes: PCP (802.1p), Ethertype (Up to 16)• Broadcast protection configurable via register• Layer 2 multicast filtering• Jumbo frame support• IEEE 1588 StateLess TC (Transparent Clock)

Synchronization• IEEE 1588v2 PTP “Precision Time Protocol” profiles with E2E

mode and P2P mode of operation• IEEE 1588v2 PTP “Precision Time Protocol” over HSR & PRP• Optional Ordinary Clock & Boundary Clock mode of operation• S(NTP) & Client

Management and Monitoring• HTTPS WEB interface with secure firmware/bitstream update• Graphic representation of Network status (HSR DANs & VDANs)• Statistics independent per port• SNMP RFC 1157/RFC• DHCP (Client and Server)• ANSI C Low Level library• System Syslog• MIB support• Console port

Reconfigurable Switch Architecture

(RSA)

+ Switch / Router Design

Front Panel xxx xxx xxx xxxxxx

4x ARM CORTEX –A53 (64BIT)2x ARM CORTEX-R5MAIL 400 MP2 GPU

NON-BLOCKINGGbE

L.2 SwitchingMatrix & L.3 Switching Device

HSRLOW-LATENCY

BLOCK

HSRLOW-LATENCY

BLOCK

Nx Ultra-Low Latency VLAN L2Switching port

ZYNQULTRASCALE+

MPSOC

Mx L2/L3ports

• Dynamic Routing:BGPv4, BGPv6, OSPFv2, RIPv2

• Static routing

Ordering Information

NVS-MIL2004HSR / PLUS / 2DR 28VDC 220VAC D-150W / B / E

System Version (STD or PLUS)Primary Input PowerSecondary Input PowerPSU Output PowerMounting (Base or Side or NAS622 or Legs) Color (Black or Earth)

System Dimmensions

The NVS-MIL2004HSR Router-Switch is mounted as standard via six M4 bottom cover threadsthat provide secure attachment to the application vehicle base plate. Other mounting options areavailable upon request. These include side or rear panel fixings, protruding bottom cover legs,front NAS-622 hooks and self-clinching pilot pins, or other.

The enclosure has a self dissipation capacity up to 50W and is not dependent upon cold platemounting. Cold plate installation is recommended to significantly improve thermal performanceand decrease payload Delta-T by approximately 12-15ºC. This will double the MTBF of theenclosed electronics.

155,000 mm 220,000 mm

232,000 mm

98,0

00 m

m

103,0

00 m

m

Dimmensions (mm) 220 (W) | 155 (D) | 98 (H)

Weight (Kg) 1,9KG (metalwork) | 3,4Kg (with PSU & Payload)

DC Power Input / Consumption

+28VDC, +48VDC, +270VDC / 50W

AC Power Input / Consumption

115VAC 40-800Hz, 220VAC 40-800Hz / 50W

I/O ports Ethernet (5x4), fiber (2x2), RS232 (1), RJ45 (1)

Power & Control Miscellaneous (13 pin), Power (5 pin)

About UsWe offer rugged computers in different form factors for all types of military applications, bothstandard and custom-designed. Our military systems and enclosures are designed for enduringhigh temperatures, shocks, vibrations and EMI standards, with architectures such as VPX, VME,CompactPCI, microTCA, Rack-mount or ATR. Our technical department offers additional servicesof consultancy, post-sale support and repair management. HPEC architectures (HighPerformance Embedded Computing) and System Certifications: MIL-810 F/G, MIL-STD-461E,MIL-STD-1275D, MIL-STD-704, DO-254, DO-178.

Certified solutions for military systems integrators:

• Last Generation Combat Systems

• Missile Control Systems

• Tactical Radar and Sonar for the Battlefield

• Military Router / Switch

• Mission Management Systems

UNE EN ISO 9001 CertifiedThis international standard promotes the adoption of a process-based approach when a qualitymanagement system is developed, implemented and its effectiveness is improved, which is inturn based on the continuous improvement cycle PDCA (Plan, Do, Check, Act).

Benefits related to the market:

• Improve the image of the products and/or services offered.

• Promote its development and strengthen its position.

• Gain market share and access foreign markets thanks to the trust it generates among clientsand consumers.

Benefits related to clients:

• Increased client satisfaction.

• Eliminate multiple audits with the corresponding costs saving.

• Access quality agreements reached with clients.

Benefits for the company’s management:

• Serve as a means for maintaining and improving the effectiveness and adaptation of thequality management system, when highlighting the points of improvement.

• Lay the foundations of quality management and encourage the company to implement aprocess of ongoing improvement.

• Increase the staff’s motivation and participation, as well as improve resource management.

• Military GPS

• UAVs

• C4ISR

• Marine Consoles

• Simulators

NOVATRONIC SISTEMAS, S.L. All rights reserved

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