HICOM-Teck See Manufacturing Malaysia S/B To be most ... · HICOM-Teck See Manufacturing Malaysia...
Transcript of HICOM-Teck See Manufacturing Malaysia S/B To be most ... · HICOM-Teck See Manufacturing Malaysia...
To be most preferred organization
HICOM-Teck See Manufacturing Malaysia S/B
Homepage: www.hicomtecksee.com.my
Introduction
Teck See Plastic
51%
49%
Corporate Structure
Cockpit
design-in
Established
Bumper production
Cockpit production
1991 2003 2006-2010 2011 20151997
VA/VE
ISO TS16949
Export to
Germany/
Mexico/
Spain/
North America/
China
ELP
plant
Laser Cutting
Best
Manufacturer of the
year (large
category)
by FMM
Best Delivery
Performance
by Isuzu
Major Milestones
2016
ICC Convention
• Gold Award
2017
External Collaboration Program
1. MAI & Proton
(Automotive Supplier Excellent Program)
2. Perodua
(Vendor Development Program)
Certified with IATF 16949 : 2016
& AS 9100D (Aerospace)
Shah Alam
Built-Up Area: 20,278m²
Land: 39,841m²
Manpower: 814
Start Operation: 1992
GPS Coordinate:
3.023,101.560
Tanjung Malim
Shah Alam
Pekan
Start Operation: June 2010
Manpower: 15
GPS Coordinate:
3.490,103.393
Our Plants
Tanjung Malim
Built-Up Area: 568m²
Land: 2,411m²
Manpower: 72
Start Operations: August 2003
GPS Coordinate:
3.738,101.542
Pekan
Head Quarter (Shah Alam) Location
(LAND)
Subsidiary (Tg Malim) Location
Chief Executive Officer
Pn. Shuhaida Nun
Human Resource
Finance•Business
DevelopmentProduction Planning
Purchasing Manufacturing Quality Logistic
Secretary Safety
Organization Chart
Company’s vision, Mission and Shared Values
To be most preferred organization for its performance,
partnership and people
To deliver best quality products and services
through effective management system, innovative
technology and continuous improvement cultures
to our stakeholders
Decorum, Excellence, Teamwork, Integrity, Transparency,
Quality and Innovation
Vision
Mission
Values
Management System
2001
TPM
ISO/TS 16949:2002
ISO
14001:2004
2009
HMS
QS 9000
2004
TPM
ISO/TS 16949:2002
2005
HMS
ISO/TS 16949:2009
ISO 14001:2004
OSHAS 18001:2007
2013
HMS
IATF16949:2016
ISO 14001:2004
OSHAS 18001:2007
2017
HMS
AS 9100D
INJECTION MOLDING
24 Units (50T ~ 3000T)
COMPONENT
ASSEMBLYBLOW MOLDING
PAINTING ELECTROPLATING LASER CUTTING
Manufacturing Processes
MACHINEPLANT
SHAH ALAM TANJUNG MALIM PEKAN
INJECTION MOLDING MACHINES
50 TONNES 1
100 TONNES 1 - -
160 TONNES 1 - -
360 TONNES 2 - -
530 TONNES 3 - -
550 TONNES 5 - -
850 TONNES 2 - -
1300 TONNES 2 - -
1600 TONNES 1 - -
2500 TONNES 3 - -
2700 TONNES 1 - -
3000 TONNES 2 - -
TOTAL 24 - -OTHER MACHINES
PAINTING LINE 1 ( MANUAL ) 1 ( ROBOTIC ) 1 ( MANUAL )
INSTRUMENT PANEL ASSY. LINES 1 1 1
CHROMING LINE 1 - -
VIBRATION WELDING 2 - -
LASER CUTTING MACHINE 1 - -
STAMPING PRESS MOLDING 1 - -
KIMEKOMI MACHINES 1 - -
BLOW MOLDING 1 - -
GAS ASSISTED INJECTION MOLDING - - -
P.U FOAMING MACHINE 1 - -
VACUUM FORMING MACHINE 1 - -
Manufacturing Equipments
1. Headlight Housing
2. Radiator Grille
3. Door Trim
4. Front bumper
5. Timing Belt Cover
6. Cam Cover
7. Garnish Front Deck
8. Nozzle Assy Defroster
9. Instrument Panel Assy
10. Front Door Trim Lower
11. Door Bracket
12. Door Handle
20. Trim Tailgate
21. Trim Rear Side
22. Boot Tray
23. Tool Kit Tray
24. Bumper Impact Beam
25. Rear Bumper
26. Inner Handle
13. Cover Airbag D/S
14. Cover Airbag P/S
15. Glove Box Assy
16. Floor Console Assy
17. Panel Lower D/S
18. Panel Cluster Lower
19. Pillar Trim
3
12
1
2
56
813
26
7
9
14
16
15
10
4
1718
20
22
23
24
25
19
11
21
21
Products Range
Main Products
Bumper
module
Cockpit
module
Door
moduleOthers
Customers Customers Customers Customers
Products by Customers
1992
Saga
Cockpit
Bumper
20041993 2000 2005 2014
Developed Modules
Wira
Cockpit
Bumper
Saga
Cockpit
Bumper
Wira
Cockpit
Bumper
Waja
Cockpit
Bumper
Saga
Cockpit
Bumper
Wira
Cockpit
Bumper
Saga
Cockpit
Bumper
Gen-2
Cockpit
Bumper
Waja
Cockpit
Bumper
Saga
Cockpit
Bumper
Gen-2
Cockpit
Bumper
Waja
Cockpit
Bumper
Savvy
Cockpit
Bumper
2007
Saga
Cockpit
Bumper
Gen-2
Cockpit
Bumper
Waja
Cockpit
Bumper
Savvy
Cockpit
Bumper
Persona
Cockpit
Bumper
Saga
Cockpit
Bumper
Gen-2
Cockpit
Bumper
Waja
Cockpit
Bumper
Savvy
Cockpit
Bumper
Persona
Cockpit
Bumper
Inspira
Cockpit
2010
Saga
Cockpit
Bumper
Persona
Cockpit
Bumper
Inspira
Cockpit
Wira
Cockpit
Bumper
Wira
Cockpit
Bumper
Preve
Cockpit
2012
Saga
Cockpit
Bumper
Persona
Cockpit
Bumper
Inspira
Cockpit
Preve
Cockpit
Iriz
Cocopit
Bumper
2016
Swift
Cockpit
Bumper
Swift
Cockpit
Bumper
Swift
Cockpit
Bumper
Cockpit
Polo
Jetta
Passat
Bumper
Jetta
Saga
Cockpit
Bumper
Persona
Cockpit
Bumper
Inspira
Cockpit
Preve
Cockpit
Iriz
Cocopit
Bumper
Ertiga
Cockpit
Bumper
Cockpit
Polo
Jetta
Passat
Bumper
Jetta
Tiguan
Cockpit
Door
2017
Saga
Cockpit
Bumper
Persona
Cockpit
Bumper
Inspira
Cockpit
Preve
Cockpit
Iriz
Cocopit
Bumper
Ertiga
Cockpit
Bumper
Cockpit
Polo
Jetta
Passat
Bumper
Jetta
Tiguan
Cockpit
Door
Outlander
Cockpit
Bumper
Part Development
STYLINGCONCEPT &
PACKAGING
ENGINEERING
DESIGNCAE PROTOTYPE
MANUFACTURINGTOOLS /
JIGSTESTINGPAINTING &
ASSEMBLY
DELIVERY
(JIT)
HICOM-TECK SEE
CUSTOMER
TOOL MAKERS & VENDORS
In Collaboration with :
Products Development Cycle
Products Design
Design Facilities Available
1. CATIA V5.0
2. Computer-aided Engineering (CAE)
• Finite Element Analysis (FEA)
• Computational Fluid Dynamic
(CFD)
• Head Impact Analysis
• Mold Flow Analysis
FEA (stress and vibration) being performed on the
IP Assembly for design validation before
production tools fabrication.
Obeya (Project Room)
Discussion AreaProcess Flow Chart Minutes of Meeting
Master Schedule Parts DrawingInformation Board
Video Measurement Machine
Tensile Machine
Salt Spray Machine
ZEISS Contura G2 CMM
Testing Equipments
Density Meter
Spectrophotometer
Laymatic Layout Machine
(2400mm L X 1120mm W X 1600 H)
Humidity & Heat Cycle Chamber
Temp.range: – 40º C to + 177º C
Digital Imaging Microscope
Microwave Scan
Customer Base
Germany
•SpainUnited States
China
Mexico
Malaysia
•Changchun
•Jefferson
•Saarwellingen
•Puebla
•Shanghai•Hallstadt
•Taicang
Customer Locations
(*) We are Tier 1 Supplier
(*)(*) (*)
(*)(*) (*)
(*)
(*)
Customers