Hi-MOLD6500...Through Spindle Coolant Through Spindle Coolant is exceedingly useful when drilling...

24
Hi-MOLD6500 HYUNDAI WIA Vertical Machining Center for Mold Machining

Transcript of Hi-MOLD6500...Through Spindle Coolant Through Spindle Coolant is exceedingly useful when drilling...

Page 1: Hi-MOLD6500...Through Spindle Coolant Through Spindle Coolant is exceedingly useful when drilling deep holes. It helps increase the lifetime of the tool, while 20 bar / 70 bar (290

Hi-MOLD6500HYUNDAI WIA Vertical Machining Center for Mold Machining

Page 2: Hi-MOLD6500...Through Spindle Coolant Through Spindle Coolant is exceedingly useful when drilling deep holes. It helps increase the lifetime of the tool, while 20 bar / 70 bar (290

The Vertical Machining Center Hi-MOLD6500 designed by Hyundai WIA with years of expertise and the latest technology, ensures performance requirements of the mold industry.

Technical Leader Hi-MOLD6500mm(in)

kg(lb)

-

r/min

kW(HP)

EA

mm(in)

m/min(ipm)

1,200×650 (47.2″×25.6″)

1,000 (2,205)

BBT40

20,000 [24,000]

22/18.5 (30/25) [22/18.5 (30/25)]

30

1,100/650/550 (43.3″/25.6/21.7″)

40/40/40 (1,575/1,575/1,575)

Table Size

Max. Load Capacity

Spindle Taper

Spindle Speed

Spindle Output

No. of Tools

Travel(X/Y/Z)

Rapid Traverse Rate

[Option]

Page 3: Hi-MOLD6500...Through Spindle Coolant Through Spindle Coolant is exceedingly useful when drilling deep holes. It helps increase the lifetime of the tool, while 20 bar / 70 bar (290

State of the art Technology for Machining Precision Molds

Hi-MOLD6500● Bridge type machining center for utmost quality of molding

● High precision spindle design with accurate angular contact bearing

● 20,000 rpm built-in spindle for high precision molding (Option : 24,000 rpm)

● Ball screw nut cooling system in all axes as standard

● Hyundai WIA mold package for optimal mold machining

Page 4: Hi-MOLD6500...Through Spindle Coolant Through Spindle Coolant is exceedingly useful when drilling deep holes. It helps increase the lifetime of the tool, while 20 bar / 70 bar (290

Basic FeaturesSuper Quality & ProductivityVertical Machining Center for Mold Machining

Bridge Type Column StructureHi-MOLD6500 is built upon a bridge type column frame. The greatest benefit of the double column machining center is the increase of rigidity and the decrease of heat generation. Hence, it retains accuracy and repeatability at the highest levels.

01

Built-In SpindleMaximum spindle speed up to 20,000rpm(Opt: 24,000rpm) is possible due to the installation of ultra precision Angular Ball Bearings.

X Type Rib Structure BedHi-MOLD6500 is designed with a highly rigid X type rib structure, showing the best performance in high quality mold machining.

It can also offer powerful cutting and high precision machining due to excellent vibration absorption.

Grease Lubrication MethodSignificant cost savings is achieved by incorporating the grease lubrication system versus the oil lubrication method.

Step Type Column StructureSince the column's X-axis cross beam has incorporated a 'step type' design, the load that occurs at the front during machining has reduced. Furthermore, stability has increased by optimizing the column's weight.

02

04

03

01Hi-MOLD6500

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05

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Basic Structure

01

03

04

05

02

02

5 Nut Cooling Ball ScrewHI-MOLD6500 has also adopted ball screw nut cooling system which protects travel axes from thermal displacement.

05

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◉ Rapid Traverse Rate (X/Y/Z axis) : 40/40/40 m/min (1,575/1,575/1,575 ipm)

◉ Feed Travel (X/Y/Z axis) : 1,100/650/550 mm (43.3″/25.6″/21.7″)

◉ Table Size (LxW)

1,200x650 mm (47.2″×25.6″)

◉ Table Max. Load Capacity 1,000 kg (2,205 lb)

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High Precision SpindleLong Lasting High Accuracy & Excellent PerformanceVertical Machining Center02Hi-MOLD6500

Page 7: Hi-MOLD6500...Through Spindle Coolant Through Spindle Coolant is exceedingly useful when drilling deep holes. It helps increase the lifetime of the tool, while 20 bar / 70 bar (290

The increase in standard diameter improves rigidity and ATC interactive precision, and Z-axis displacement is prevented which further extends tool life.

Dual Contact SpindleThe Big Plus spindle system (BBT40) provides dual contact between the spindle face and the flange face of the tool holder. This greatly increases tool rigidity, reduces run out and adds significant productivity to machining applications.

Spindle CoolingOil-Air lubrication at spindle bearings is applied to minimize thermal displacement.

Before Clamping After Clamping

Clamping

Non Contact Contact

Axial Movement is Important for Face Contact

Built-In SpindleThe built-in Spindle, designed with Angular Contact Bearings at front and back, can rotate at 24,000rpm. Also, high speed and high precision machining are possible with its rapid acceleration/deceleration. Especially, it reduces noise and vibration generated by high speed, and minimizes thermal displacement to enable stable machining.

Through Spindle CoolantThrough Spindle Coolant is exceedingly useful when drilling deep holes. It helps increase the lifetime of the tool, while decreasing cycle time20 bar / 70 bar (290 psi / 1,015 psi)

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Spindle

Power(kW[HP]) Torque(N∙m[lbf∙ft])

Spindle Speed (r/min)

0

22[29.5]18.5

[24.8]

15[20]

53[39]

37[27.3]

24,0006,300 9,0003,350

24,000rpm (Opt.)

22kW[29.5HP] (S2, 10min)

18.5kW (Cont.)

53N∙m[39lbf∙ft] (S2, 10min)

37N∙m[27.3lbf∙ft] (Cont.)

Low Winding High Winding

Power(kW[HP]) Torque(N∙m[lbf∙ft])

Spindle Speed (r/min)

0

22[29.5]18.5

[24.8]

15[20]

98[72.3]

80[59]

11[8.1]

42[31]

22[16.2]

8.8[6.5]

20,0004,000 8,000

5,000

1,800

20,000rpm

22kW[29.5HP] (S2, 15min)

18.5kW[24.8HP] (Cont.)

Low Winding High Winding

98N∙m[72.3lbf∙ft] (S2, 15min)

80N∙m[59lbf∙ft] (Cont.)

Power(kW[HP]) Torque(N∙m[lbf∙ft])

Spindle Speed (r/min)

0

22[29.5]18.5

[24.8]

15[20]

53[39]

37[27.3]

24,0006,300 9,0003,350

24,000rpm (Opt.)

22kW[29.5HP] (S2, 10min)

18.5kW (Cont.)

53N∙m[39lbf∙ft] (S2, 10min)

37N∙m[27.3lbf∙ft] (Cont.)

Low Winding High Winding

Power(kW[HP]) Torque(N∙m[lbf∙ft])

Spindle Speed (r/min)

0

22[29.5]18.5

[24.8]

15[20]

98[72.3]

80[59]

11[8.1]

42[31]

22[16.2]

8.8[6.5]

20,0004,000 8,000

5,000

1,800

20,000rpm

22kW[29.5HP] (S2, 15min)

18.5kW[24.8HP] (Cont.)

Low Winding High Winding

98N∙m[72.3lbf∙ft] (S2, 15min)

80N∙m[59lbf∙ft] (Cont.)

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Table & MagazineHigh Productivity Achieved with High Rigidity, Accuracy Machining

Table & Machining AreaCompared to competitive machines, the Hi-Mold6500 has a large work envelop making setup and use easy and convenient for the operator.

◉ Table Size (X/Y axis) : 1,200/650 mm (47.2″/25.6″)

◉ Table Load Capacity : 1,000 kg (2,205 lb)

03Hi-MOLD6500

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Peripheral Device

◉ Number of Tools : 30 EA

◉ Tool Shank : BBT40◉ Max. Diameter of Tools : (W.T/W.O)

Ø90/Ø150 (Ø3.5″/Ø5.9″) ◉ Max. Length of Tools : 300 mm (11.8″)

◉ Max. Weight of Tools : 8 kg (17.6 lb)

◉ Tool Selection Method : Random

MagazineThe tool magazine and machining area are completely separated by a shutter so that chip, coolant and dust particles can be blocked.

This helps to maintain high precision and cleanliness. Also, 30-pocket tool magazine is provided for increased machining flexibility and user convenience.

ATCThe Double Arm ATC provides fast and reliable tool changes, reducing non-cutting time.

◉ Tool Change Time

Tool to Tool : 2 Sec Chip to Chip : 6.5 Sec

Page 10: Hi-MOLD6500...Through Spindle Coolant Through Spindle Coolant is exceedingly useful when drilling deep holes. It helps increase the lifetime of the tool, while 20 bar / 70 bar (290

Smart SystemSoftware for Smart Operating and Machining04Hi-MOLD6500

Faster processing and enhanced accuracy in are possiblethrough the HYUNDAI WIA Smart System. The user friendly software and equipment monitoring of the Smart System maximizes productivity.

HW-eDNCHYUNDAI WIA ethernet Direct Numerical Control

This software allows transmition of NC data between PC and a machine's CNC. The processing programs can be managed on the PC through the ethernet or serial communication.

HW-MMSHYUNDAI WIAMachine Monitoring System

This software is for remote control monitoring of equipment status (mobile, PC.) It checks and manages the state of multiple machines and the progress of processing on a real time basis.

Intelligent Machining

Machine Monitoring

High Precision

High Productivity Energy Savin

g

HW-TM | HW-MCS | HW-A

FC

HW-TOM | HW-WCM

HW-ESS

User Friendly

HW-MMSHW-TDC | HW

-WARM

UP

HYUNDAI WIA Smart System for Vertical Machining Center

User Convenience

HW-eDNC

HW-MCG

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HYUNDAI WIA Smart System

HW-TDCHYUNDAI WIA Thermal Displacement Compensation

Software that measures the changes in the external environment as well as heat emission during processing to help reduce thermal displacement.

HW-ESSHYUNDAI WIAEnergy Saving System

An environmental friendly software that reduces the unnecessarily wasted standby power waiting for an operation.

(FANUC)

HW-TMHYUNDAI WIATool Monitoring

A tool monitoring software which analyzes the load of the spindle motor to determine and monitor possible damage of tools.

(FANUC)

HW-MCGHYUNDAI WIAMachine Guidance

Software that offers operation, maintenance, management monitoring and various user friendly features.

(FANUC)

HW-WARMUPHYUNDAI WIAWARMing Up

Warm-up software that measures main spindle halt and offers system warm-up time automatically.

HW-TOMHYUNDAI WIATool Offset Measurement

User friendly GUI software that indicates tool length, diameter, and damage (H/W excluded)

(FANUC)

HW-WCMHYUNDAI WIA Work Coordinate Measurement

User-friendly GUI software that measures work coordinates (H/W excluded )

(FANUC)

HW-AFCHYUNDAI WIAAdaptive Feed Control

Software that controls the feed automatically to maintain a certain working load to extend tool life as well as productivity.

(FANUC)

HW-MCSHYUNDAI WIAMachining Condition Selection

Software that automatically sets cutting and feeding parameters according to the machining types (speed, degree, quality)

(FANUC)

Page 12: Hi-MOLD6500...Through Spindle Coolant Through Spindle Coolant is exceedingly useful when drilling deep holes. It helps increase the lifetime of the tool, while 20 bar / 70 bar (290

Mold PackagePowerful Mold Package, HYUNDAI-WIA Mold All in One

HWM ALL-IN-ONETo enhance mold machining, the "HWM ALL-IN-ONE" is provided as a standard feature for Hi-MOLD6500.

This ensures accurate and high quality sur-face finishing and contouring.

Mold Package Specification

3 Package 4 Package (FANUC) (FANUC)

● ● ● ● ● ● ● ● ● ● ● ● ● ●

HWM ALL IN ONE

AICCⅡ Package

S/W : HW-MCS, HW-AFC

Auto Power Off

Sp. Heat Distortion Compensation Device (8 Channels)

Cutting Air Blow

Auto Tool Measuring Device

Data Server 1GB

600 block

1,000 block

3 Package : Standard 4 Package : Option

05Hi-MOLD6500

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Thermal Displacement Compensation DeviceThermal displacement of the spindle is minimized by the use of cooling techniques. This provides high accuracy when machining at high speed.

◉ High Speed Contouring Control (AICCⅡ : 600 Block)

Recognizes NC Data prior to the current processing phase

◉ Optimal S/W (FANUC 31i-B Model) HW-MCS (Selectable Process Conditions) HW-AFC (Adapive Feed Control)

◉ Automatic Power Offf Device

➌ Main Spindle Cooling Device (8-channel) Maintains temperature on the main spindle from thermal displacement. (heat sensor)

➍ Cutting Air Blow Cutting air blow is provided for mold machining.

Interface

T.D.C With PT100 Sensor

T.D.C With DISP. SensorPower supply (Opt. Filter Choke)

Compensation of heat displacement (control of transmission axis)

Cooling system (Opt, control of setting temperature)

Lubrication system (Oil-Air)

Mold Package

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➎ Auto Tool Measuring Device (RENISHAW TS27R) Detects and sets tool length, and attrition

(Graphic User Interface included)

Page 14: Hi-MOLD6500...Through Spindle Coolant Through Spindle Coolant is exceedingly useful when drilling deep holes. It helps increase the lifetime of the tool, while 20 bar / 70 bar (290

Hydraulic Supply UnitInstead of the standard hydraulic supply unit, an optional fixture unit can bring the pressure up to 70 bar (1,015 psi), maximizing the clamping force on the fixture.

Hydraulic Device

User ConvenienceVarious Devices for User Convenience

Mist CollectorMist Collector reduces the amount of smoke and oil mist in the air. This helps build a safe and comfortable working environment and improve durability.

Environment Device

Linear ScaleLinear scales can be applied when highly accurate positioning is required.

Precision Device

Oil SkimmerAn oil skimmer can increase coolant and tool life by removing tramp oil contaminants.

Measuring Device

Touch SensorWorkpiece coordinate values can be set automatically using the optional spindle probe.

TLM - Laser & TouchTool lengths and diameters can be set automatically using the optional tool setter. This can also be used to monitor tool attrition and detect broken tools.

Laser Type

Touch Type

06Hi-MOLD6500

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HW-ecoPSYou can save 20% of energy when you choose the Huyundai WIA Eco Saving System which provides Screen Saver, Auto Power Off and Hydraulic Servo Motor Auto Control.

20% reduction

Befor

After

Standby PowerProduction Power

Production Power Standby Power

Optional

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Std. Coolant (Nozzle)

Bed Flushing Coolant

Through Spindle Coolant

(20bar[290psi])

Jet Coolant

Gun Coolant

Standard

Standard

Standard

Option

Option

Coolant Unit

Chip Disposal Process

•Hinge Belt Type : Highly efficient when disposing a lot of chips. Capable of handling stringy chips. (Long Chip)

•Scraper Type : Convenient for shortly cut chips.. (Short Chip)•Drum Filter Type : Advantageous in precision, as the chips do not flow in to the coolant nozzle. (AL Chip)

Timely and effective disposal of chips will enhance productivity as well as the working environment.

Chip Conveyor Front (Left)

Chip Conveyor

Page 16: Hi-MOLD6500...Through Spindle Coolant Through Spindle Coolant is exceedingly useful when drilling deep holes. It helps increase the lifetime of the tool, while 20 bar / 70 bar (290

Hi-MOLD6500●☆☆

●○○●○●●○●●☆☆☆☆☆○○○○●○

○○○●○☆○☆

○○○○☆

○☆☆☆☆☆☆☆○☆○○

☆☆-○☆☆

Tool BoxCustomized ColorCAD&CAM SoftwareElectric DeviceCall LightCall LightCall Light & BuzzerWork LightElectric Cabinet LightDoor Inter-LockRemote MPG3 Axis MPGSpindle Load MeterSpindle Speed MeterWork CounterTotal CounterTool Counter

Multi Tool Counter

Electric Circuit BreakerAVR (Auto Voltage Regulator)TransformerFlash Memory CardAuto Power OffBack up Module for Black outMeasuring Device

Air Zero

Work Measuring DeviceTLM(Marposs/Renishaw/Bloom)Tool Broken Detective DeviceLinear ScaleCoolant Level Sensor (Only for Chip Conveyor)EnvironmentAir ConditionerDehumidifierOil Mist CollectorOil Skimmer (Only for Chip Conveyor)MQL (Minimal Quantity Lubrication)Fixture & Automation

Auto Door

Auto Shutter (Only for Automatic System)Sub O/P

NC Rotary TableI/F

Control of Additional Axis

External M Code 4eaAutomation Interface

I/O Extension (In & Out)

Hyd. Device

Std. Hyd. Unit

Center Type Hyd. Supply Unit

Hyd. Unit for Fixture

Need for Munsel No.

1 Color : ■3 Color : ■■■3 Color : ■■■B

FANUCFANUC (Mounted Type)FANUC (Mounted Type)DigitalDigitalDigital6ea9ea

50kVA

TACOSMC

Touch (Mold Package)Touch/Laser

X/Y/Z Axis

Std.High Speed

SingleChannel1Axis2Axis

16Contact32Contact

70bar (1,015psi)/ 14ℓ (3.7 gal)2x3(6Port)2x5(10Port)45bar (652.7psi)70bar (1,015psi)100bar (1,450psi)Customized

Standard & Optional

20,000rpm (22/18.5kW)24,000rpm (22/18.5kW)Spindle Cooling System ATC

ATC Extension

Tool Shank Type

U-Center

Stud Bolt Collet Change

Table & ColumnAPCTap Type TableT-Slot TableNC Rotary TableHIgh ColumnCoolant SystemStd. Coolant (Nozzle)Bed Flushing Coolant

Through Spindle Coolant*

Top Cover Shower CoolantGun CoolantSide Oil Hole CoolantAir GunCutting Air BlowTool Measuring Air Blow (Only for TLM)Air Blow for AutomationThru MQL Device (Without MQL)Coolant ChillerPower Coolant System (For Automation)Chip DisposalCoolant TankChip Conveyor Hinge(Tank Position/Chip Disposal) ScraperSpecial Chip Conveyor (Drum Filter)

Chip Wagon

Safety DeviceTotal Splash GuardS/WMachine guidance (HW-MCG) : FANUCTool Monitoring (HW-TM) : FANUCDNC Software (HW-eDNC)Spindle Heat Distortion Compensation (HW-TDC)Spindle Warm up Function (HW-WARMUP)Energy Saving System (HW-ESS) : FANUCMachine Monitoring System (HW-MMS)Tool Offset Measurement (HW-TOM) : FANUCWork Coordinate Measurement (HW-WCM) : FANUCMachining Condition Selection (HW-MCS) : FANUCAdaptive Feed Control (HW-AFC) : FANUC

FANUCFANUC

2430BBT40BCV40HSK-A63D'andrea45°60°90°

300mm (11.8″)

20bar (290psi)30bar (435psi),20ℓ (5.3 gal)80bar (1,160psi)/ 15ℓ (4 gal)

400ℓ(105.7 gal)

Left(Left)

Standard(180ℓ[47.5 gal])Swing(200ℓ[52.8 gal])Large Swing(290ℓ[76.6 gal])Large Size(330ℓ[87.2 gal])Customized

Spindle ETC

● : Standard ○ : Option ☆ : Prior Consultation - : Non Applicable

Hi-MOLD6500●○●

-●●☆--●--

--●☆-

●●○

●○○-○●●☆☆☆☆

☆○○●●☆☆●○●●

Through Spindle Coolant* : Please check the filter types with sales representative. Specifications are subject to change without notice for improvement.

SPECIFICATIONS

Page 17: Hi-MOLD6500...Through Spindle Coolant Through Spindle Coolant is exceedingly useful when drilling deep holes. It helps increase the lifetime of the tool, while 20 bar / 70 bar (290

unit : mm(in)External Dimensions

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SPECIFICATIONS

985 (38.8) 3365 (132.5)

970

(38.

2)

1200

(47.

2)

890

(35)

1644

(64.

7)46

8(1

8.4)

3002

(118

.2)

182(7.2)

2753 (108.4)

478

(18.

8)

3410 (134.3)

450(17.7)

2500

(98.

4)

1192

(46.

9)

985 (38.8) 3365 (132.5)

970

(38.

2)

1200

(47.

2)

890

(35)

1644

(64.

7)46

8(1

8.4)

3002

(118

.2)

182(7.2)

2753 (108.4)

478

(18.

8)

3410 (134.3)

450(17.7)

2500

(98.

4)

1192

(46.

9)

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650

(25.

6)

61 (2.4

)61 (2.4

)88 (3.5

)88 (3.5

)88 (3.5

)88 (3.5

)88 (3.5

)88 (3.5

)

600 (23.6) 600 (23.6)

1200 (47.2)

12 (0.5

)20 (0.8

)

32 (1

.3)

30(1.2)

Ø18H8(Ø0.7)

Detail T-Slot

unit : mm(in)Table Dimensions

SPECIFICATIONS

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unit : mm(in)Tool Shank

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SPECIFICATIONS

Ø63

(Ø2.

48″)

65.4 (2.57)

6(0.24)

27(1.06)

2 (0.08)

Ø44

.45

(Ø1.

75″)

35 (1.38)

29(1.14)

Ø15

(Ø0.

59)

60°

45°

16.6 (0.65)

7/24

M16

Ø10

(Ø0.

39)

10(0.39)

1 (0.04)(BBT40)

(BT40)

(BCV40)

(CAT40)

BT40/BBT40, BIG PLUS

60°

45°

CAT40/BCV40

Ø63

.5 (2

.5)

15 (0

.59)

25(0.984)

25(0.984)

16.3

83(0

.645

)

68.25 (2.687)15.8 (0.625)

19.05 (0.75)

3.2 (0.125)

1 (0.04) 7/24

32.15(1.266)

5/8″-11

Ø44

.5 (1

.75)

22.6(0.88)

16.1

(0.6

3)

Ø4

(Ø0.

15)

Ø3

(Ø0.

11)

Ø5

(Ø0.

19)

11.5(0.45)3

(0.11)

P5

16.1

(0.6

3)

Ø4

(Ø0.

15)

Ø3

(Ø0.

11)

Ø5

(Ø0.

19)

11.5(0.45)3

(0.11)

P5

ThroughCoolant

ThroughCoolant

Ø63

(Ø2.

48″)

65.4 (2.57)

6(0.24)

27(1.06)

2 (0.08)

Ø44

.45

(Ø1.

75″)

35 (1.38)

29(1.14)

Ø15

(Ø0.

59)

60°

45°

16.6 (0.65)

7/24

M16

Ø10

(Ø0.

39)

10(0.39)

1 (0.04)(BBT40)

(BT40)

(BCV40)

(CAT40)

BT40/BBT40, BIG PLUS

60°

45°

CAT40/BCV40

Ø63

.5 (2

.5)

15 (0

.59)

25(0.984)

25(0.984)

16.3

83(0

.645

)

68.25 (2.687)15.8 (0.625)

19.05 (0.75)

3.2 (0.125)

1 (0.04) 7/24

32.15(1.266)

5/8″-11

Ø44

.5 (1

.75)

22.6(0.88)

16.1

(0.6

3)

Ø4

(Ø0.

15)

Ø3

(Ø0.

11)

Ø5

(Ø0.

19)

11.5(0.45)3

(0.11)

P5

16.1

(0.6

3)

Ø4

(Ø0.

15)

Ø3

(Ø0.

11)

Ø5

(Ø0.

19)

11.5(0.45)3

(0.11)

P5

ThroughCoolant

ThroughCoolant

Page 20: Hi-MOLD6500...Through Spindle Coolant Through Spindle Coolant is exceedingly useful when drilling deep holes. It helps increase the lifetime of the tool, while 20 bar / 70 bar (290

Specifications are subject to change without notice for improvement.

Table Size

Maximum Load Capacity

Table Change Time

Change Method

Table Driving Method

Spindle Taper

Spindle RPM

Spindle Power Output (Max./Cont.)

Spindle Torque (Max./Cont.)

Spindle Driving Method

Travel (X/Y/Z)

Distance from Table Surface to SP

Distance from Column to SP. center

Rapid Traverse Rate (X/Y/Z)

Slide Type

Number of Tools

Tool Shank

Max. Tool Dia. (W.T / W.O)

Max. Tool Length

Max. Tool Weight

Tool Selection Method

Tool Change Time T-T

C-C

Coolant Tank

Lubricating Tank

Hydraulic Tank

Air Consumption (0.5MPa)

Electric Power Supply

Thickness of Power Cable

Voltage

Floor Space (L×W)

Height

Weight

Controller

TAblE

FEED

TANkCApACITY

SpINDlE

ATC

MACHINE

NC

poWErSUpplY

mm(in)

kg(lb)

sec

-

-

-

r/min

kW(HP)

N・m (lbf・ft)

-

mm(in)

mm(in)

mm(in)

m/min(ipm)

-

EA

-

mm(in)

mm(in)

kg(lb)

-

sec

sec

ℓ(gal)

ℓ(gal)

ℓ(gal)

ℓ/min

KVA

Sq

V/Hz

mm(in)

mm(in)

kg(lb)

-

ITEM Hi-MOLD6500

1,200x650 (47.2″x25.6″)

1,000 (2,205)

-

-

-

#40

20,000 [24,000]

22/18.5 (30/25) [22/18.5 (30/25)]

98/80 (72.3/59) [53/37 (39/27.3)]

BUILT-IN

1,100/650/550 (43.3″/25.6″/21.7″)

150 ~ 700 (5.9″ ~ 27.6″)

260 (10.2″)

40/40/40 (1,575/1,575/1,575)

RoLLeR GUIde

30

BBT40

Ø90/Ø150 (Ø3.5″/Ø5.9″)

300 (11.8″)

8 (17.6)

RANdoM

2

6.5

400 (105.7)

3 (0.8)

15 (4)

500

40

over 50

220/60 (200/50)

3,365×2,753 (132.5″×108.4″)

3,018 (118.8″)

11,000 (24,251)

FANUC 31i-B

Specifications [ ] : Option

SPECIFICATIONS

Page 21: Hi-MOLD6500...Through Spindle Coolant Through Spindle Coolant is exceedingly useful when drilling deep holes. It helps increase the lifetime of the tool, while 20 bar / 70 bar (290

Figures in inch are converted from metric values.Design and specifications are subject to change without notice.

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CONTROLLER

FANUC 31i-B [ ] : Option, ☆ Technical consultation needed

Controlled axis / Display / Accuracy compensationControl axes 3 axes (X, Y, Z)Simultaneously controlled axes 3 axes [Max. 4 axes]

Least setting UnitX, Y, Z, axes : 0.001 mm (0.0001″)B axes : 0.001°

Least input incrementX, Y, Z, axes : 0.001 mm (0.0001″)B axes : 0.001°

Inch / Metric conversion G20/G21 High response vector controlInterlock All axes / Each axisMachine lock All axes

Backlash compensation ± 0 ~ 9999 pulses(Rapid traverse / Cutting feed)

Position switchLCD / MDI 10.4″ color LCDFeedback Absolute motor feedbackStored stroke check 1 Over travelStored pitch error compensationOperationAutomatic operation (Memory)MDI operationDNC operation Needed DNC software / CF cardProgram restartWrong operation prevention

Program check functionDry run, Program checkZ axes Machine lock, Stroek check before move

Single blockSearch functionInterpolation functionsNano interpolationPositioning G00Linear interpolation G01Circular interpolation G02, G03Exact stop mode Single : G09, Continuous : G61Dwell G04 0~9999.9999 secSkip G31

Reference position return 1st reference : G28 Ref. position check : G272nd reference : G30

Thread synchronous cutting G33Helical interpolation Circular + Linear interpolation 2 axes(max.)Feed function / Acc. & Dec. control

Manual feed

Rapid traverse Jog : 0~5,000mm/min (197 ipm) Manual handle : x1, x10, x100 pulsesReference position return

Cutting Feed command Direct input F codeFeedrate override 0 ~ 200% (10% Unit)Rapid traverse override F0% (F1%), F25%, F50%, F100%Override cancelFeed per minute G94Feed per revolution G95Look-ahead block 40 Block, 200 Block (Mold)Program inputTape Code EIA/ISOOptional block skip 1EAAbsolute / Incremental program G90/G91Program stop / end M00, M01/M02, M30Maximum command unit ±999,999.999 mm (±99,999.9999 inch)Plane selection X-Y : G17, X-Z : G18, Y-Z : G19Workpiece coordinate system G52, G53, 6 pairs (G54 ~ G59)Manual absolute Fixed ON Programmable data input G10Sub program call 10 folds nestedCustom macro #100~#199, #500~#999G code system AProgrammable mirror image G51.1, G50.1G code preventing buffering G4.1Including Chamfering / Corner RCanned cycle G73, G74, G76, G80 ~ G89Coordinate rotation G68, G69

Auxiliary function / Spindle speed functionAuxiliary function M & 4 digitLevel-up M code Multi / Bypass M codeSpindle speed function S & 5 digit , Binary outputSpindle override 50% ~ 150% (10% Unit)Multi position spindle orientation M19FSSB high speed rigid tappingTool function / Tool compensationTool function Max. T 8 digitTool life management ☆ 256 pairsTool offset pairs 64 pairsTool nose radius compensation G40, G41, G42Tool nose length compensation G43, G44, G49Tool offset memory C Tool length, diameter, abrasion(length, diameter)Tool length measurement Z axes Input CEditing functionPart program storage size 640m (256KB)No. of registerable programs 500 EAProgram protectBackground editingExtended part program editing Copy, move and change of NC programMemory card program edit Data input / output & InterfaceI/O interface RS 232C, CF card, USB memoryScreen hard copyExternal messageExternal key inputExternal workpiece number searchAutomatic data backupSetting, display and diagnosisSelf-diagnosis functionHistory display Alarm & Operator message & OperationRun hour / Parts count displayMaintenance informationActual cutting feedrate displayDisplay of spindle speed / T codeGraphic displayOperating monitor screen Spindle / Servo load etc...Power consumption monitoring Spindle & ServoSpindle / Servo setting screenMulti language display Support 20 languagesDisplay language switching Selection of 5 optional LanguagesLCD Screen Saver Screen saverProcessing select Speed/ridigity setting

OptionAdditional optional block skip ☆ 9 EAFast ethernet Needed option boardData server Needed option boardProtection of data at 8 levelsSub Spindle controlPolar coordinate command G15, G16Polar coordinate interpolation G12.1, G13.1Cylinderical interpolation G07.1One-way positioning G60 Stored stroke check 2, 3Inverse-time feed G93Scaling G50, G51Manual guide i Interactive auto programHandle interruptManual handle feed 2/3 units

Additional custom macro variables#100~#199, #500~#999#100~#199, #500~#999, #98000~#98499

Rigid tap ReturnTool management functionTool offset number ☆ Max. 2,000 pairProgram storage capacity ☆ 512KB~8MBProgram registration number ☆ Max. 4000 eaAdditional work coordinate Max. 48 pair (G54.1 P1 ~ P48)AICC Ⅱ 200 block, ☆ 400 block, ☆ 600 block, ☆ 1,000 block

Page 22: Hi-MOLD6500...Through Spindle Coolant Through Spindle Coolant is exceedingly useful when drilling deep holes. It helps increase the lifetime of the tool, while 20 bar / 70 bar (290

GLOBAL NETWORk

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Changwon Technical Center / R&D Center / Factory153, Jeongdong-ro, Seongsan-gu, Changwon-si, Gyeongsangnam-do, Korea (Zip Code : 51533)TEL : +82 55 280 9114 FAX : +82 55 282 9680

Uiwang Technical Center / R&D Center37, Cheoldobangmulgwan-ro, Uiwang-si, Gyeonggi-do, Korea (Zip Code : 16082)TEL : +82 31 596 8209 Fax : +82 55 210 9804

HeADqUARTeR

OVeRSeAS OFFICeSHYUNDAI WIAMachine Tools America 265, Spring Lake Drive, Itasca, IL, 60143

TEL : +1 201 489 2887 FAX : +1 201 489 2723

Jiangsu HYUNDAI WIANo.6 Fenghuang Road, Fenghuang Town, Zhangjjagang City, Jiangsu province, China

TEL : +86 512 5672 6808FAX : +86 512 5671 6960

Chengdu OfficeNO.508 Room, B Block, AFC Plaza, NO.88 Jiaozi Road, High-tech Zone, Chengdu, China 610041

TEL : +86 28 8665 5550FAX : +86 28 8666 2985

HYUNDAI WIAMachine Tools europe Kaiserleipromenade 5, D-63067 Offenbach, Germany

TEL : +49 69271 472 701FAX : +49 69271 472 719

Hyundai WIA Machine Tools ChinaShanghai Office1-3F, Bldg6, No.1535 Hongmei Road, Xuhui District, Shanghai, China, 200233

TEL : +86 21 6427 9885FAX : +86 21 3431 0376

Wuhan Office Room 302, B tower, Donghe Center, Dongfeng three road, Zhuankou, Wuhan, Hubei, China 430056

TEL : +86 27 5956 3256~7FAX : +86 27 5952 3258

Raunheim Service CenterRaunheim R&D CenterKelsterbacher Strasse 51, 65479 Raunheim, Germany

TEL : +49 6142 9256 0 FAX : +49 6142 834 100

Beijing Office13 Floor Building B Zhonghangji square, No.15 Ronghua South Road, Yizhuang Economic and Technological Development Zone District, Beijing, China 100176

TEL : +86 10 8453 9850~2FAX : +86 10 8453 9853

qingdao OfficeRoom 1207, Caifu Building, 182-6 Haier Middle Road, Qingdao, China 266061

TEL : +86 532 8667 9333~5FAX : +86 532 8667 9338

Inida Office#4/169, Rajiv Gandhi Salai, (OMR), Kandanchavadi, Chennai-600 096, Tamilnadu, IndiaTEL: +91-44-3290-1719

Guangzhou OfficeRoom 311, Unit 1-3, Poly Tal Tu Wun, Hanxi Avenue, Panyu District, Guangzhou, China 511400

TEL : +86 20 8550 6595~6 FAX : +86 20 8550 6597

Shenyang OfficeRoom 1304, NO.53 Beizhan Road, Shenhe District, Shenyang, China 110013

TEL : +86 24 3228 6640FAX : +86 24 3228 6642

Page 24: Hi-MOLD6500...Through Spindle Coolant Through Spindle Coolant is exceedingly useful when drilling deep holes. It helps increase the lifetime of the tool, while 20 bar / 70 bar (290

2015-12 002.002 ENG

Head office & Factory153, Jeongdong-ro, Seongsan-gu, Changwon-si, Gyeongsangnam-do

Tel +82 55 280 9206, 9299 Fax +82 55 210 9804

machine.hyundai-wia.com

overseas Sales Team16F, 37, Cheoldobangmulgwan-ro, Uiwang-si, Gyeonggi-do

Tel +82 31 593 8173

Hi-MolD6500 Movie Hi-MolD6500 3D Movie