Hi-Mold Series - hyundai-wia.de€¦ · HW-PGi F HW-TIDM HW-TM ... The HI-MOLD Series are built...

Hi-Mold Series

2013-07-3000 Ver. 2 ENG

LISH

Head Office & Factory391-8 Gaumjung-Dong, Seongsan-Gu, Changwon, Gyeongnam, KoreaTEL : +82 55 280 9114, FAX : +82 55 282 9680 http : //www.hyundai-wia.com, E-mail : [email protected]

Seoul Office9th Floor Landmark Tower 837-36, Yeoksam Dong, Gangnam-Gu, Seoul, KoreaTEL : +82 2 2112 8452~63, FAX : +82 2 2112 8400

Hyundai-Wia MacHine aMerica cOrp. 450 Commerce Blvd. Carlstadt, New Jersey, U.S.A., 07072TEL : +1 201 636 5600 FAX : +1 201 636 5678http ://www.wiamachine.co.kr

cHicagO OFFice751 Landmeier Rd. Elk Grove Village, IL 60007 U.S.A.TEL : +1 847 640 8870(#201) FAX : +1 847 640 8701

L.a OFFice11155 Knott Ave, Suit F, Cypress, CA 90630 U.S.A TEL : +1 714 373 5480 FAX : +1 714 373 5485

Hyundai Wia aMerica tecHnicaL center39205 Country Club Drive Suite C-9, Farmington Hills, MI 48331TEL : +1 248 324 1056 FAX : +1 248 324 0989

Hyundai-Kia eurOpe gMbH Kaiserleipromenade 5, D-63067 Offenbach,Germany TEL : +49 69 271 472700 FAX : +49 69 271 472719 http ://www.hyundai-kia.de

raunHeiM Service centerKelsterbacher Str. 38-46 D-65479 Raunheim, Germany TEL : +49 6142 834 0 FAX : +49 6142 834 100

india cHennai OFFiceNo.6, Papparambakkam Village, Thiruvallur Taluk & District - 602025 Tamilnadu, India TEL : +91- 44 - 3717 - 6333 FAX : +91 - 44 - 3717 - 6363

cHina beiging OFFiceRoom 908, Hyundai Motor Building, No.38 Xiaoyun Road, Chaoyang District, Beijing, China 100027 TEL : +86 10 8453 9850~2 FAX : +86 10 8453 9853

cHina SangHai OFFice1 to 3 Floor, bldg.6 1535 Hongmei Road, Xuhui District, Shanghai, China TEL : +86 21 5168 8901 FAX : +86 21 34310376

cHina guangzHOu OFFiceRoom 609, No.1 Yingbin Building 1# Yingbin Blvd (Dashi Section) Panyu District Guangzhou Ctiy, Guangdong, China 511431 TEL : +86 20 8550 6595~6, FAX : +86 20 8550 6597

cHina cHengdu OFFiceRoom 2103, Block A, Times Plaza, No.2 Zongfu Road, Jinjiang District, Chengdu, ChinaTEL : +86 28 8665 5550 FAX : +86 28 8666 2985

cHina WuHan OFFice Room 302, B tower, Donghe Center, Dongfeng three road, Zhuankou, Wuhan, Hubei, ChinaTEL : +86 27 5956 3256~7 FAX : +86 27 5952 3258

cHina QingdaO OFFiceRoom 1207, ZhaoYin Building, 36HongKong Middle Road, Qingdao 266071, PRChina TEL : +86 532 8667 9333~5 FAX : +86 532 8667 9338

cHina SHenyang OFFiceRoom 1304, NO.53 Beizhan Road, Shenhe District, Shenyang, China 110013 TEL : +86 24 3228 6640 FAX : +86 24 3228 6642

※ Specifications are subject to change for improvement without notice.

High Speed Machining Center

Hi-Mold Series

High Speed & Productivity Vertical Machining Center

ATC & Magazine

Easy to Operate

● ATC & Magazine● Table● Peripheral Equipment

● HW-PGi F● HW-TIDM● HW-TM

Basic Structure● Bed● Slide Way● Spindle

State-of-the-art technology for machining precision molds,with harmony of high speed, high accuracy and high rigidity

• Wide machining range, which covers low speed heavy duty cutting, up to high speed mold machining

•Standard high speed rigid tapping feature

•Adapting newly designed, high performance, next generation CNC control

• Optimal machine structure developed through the most advanced analysis technique

Hi-Mold Series

HYUNDAI WIA MACHINE TOOL 2 3

BASIC STRUCTUREHigh Precision Mechanism Powerful Machining Center

All axis are driven by high precision double-nut ballscrews. The double pretension design provides outstanding positioning and repeatability with virtually no thermal growth. All ballscrews are connected directly to the servo drive motors without gears or belts, to eliminate backlash.

The HI-MOLD Series are built upon a bridge type frame.The biggest benefit of a bridge type machining Center is the increased rigidity and less heat generated.Hence, it retains accuracy and repeatability at the highest levels.

Bridge type structure

Rapid High Speed axis movement is achieved by the use of linear motion guide ways. This reduces non-cutting time and decreases machining time for greater productivity.

High Speed LM Guide

Double Anchored Ball Screw

Rapid TraverseITEM

X/Y/Z Axis

A/C Axis

Hi-MOLD450

50 / 50 / 50 m/min

-

Hi-MOLD560

50 / 50 / 50 m/min

-

Hi-MOLD560/5A

50 / 50 / 50 m/min

100 / 170 r/min

Ball-screw Deviation (Diameter) Deviation (μm)

Number of Positioning Repeated (Time)

Main SpindleBuilt-In Spindle

ITEMSpindle TaperSpindle Speed(rpm)Spindle Output(Max./Cont.)Spindle Torque(Max./Cont.)Spindle Driving Method

Specification of Spindle


Through the spindle coolant is available. This is particularly useful for deep hole drilling and helps increase tool life and decrease cycle time

Spindle thru Coolant

Hi-MOLD450HSK-A63 [HSK-E40]

24,000 r/min [40,000 r/min]33/25kW(44/33HP) [26/18kW(35/24HP)]

96/72.5 N.m [16.5/12 N.m]BUILT-IN

Hi-MOLD560HSK-A63 [HSK-E40]


96/72.5 N.m [16.5/12 N.m]BUILT-IN

Hi-MOLD560/5AHSK-A63 [HSK-E40]


96/72.5 N.m [16.5/12 N.m]BUILT-IN

[ ] : Option

Spindle Power & Torque

Power(kW) Torque(N.m) Power(kW) Torque(N.m)

Spindle Speed (r/min)

0

100

26

18

10

100 1,000 10,000 14,800 40,000

25

22.5

96

72.5

24,0006,8003,800

24,000rpm (Std.) 40,000rpm (Opt.)

96N.m (S6, 40%)

33kW (S6, 40%)

26kW (S6, 40%)

16.8

N.m

12.2

N.m

18kW (Cont.)

72.5N.m (Cont.)

25kW (Cont.)

Power(kW) Torque(N.m) Power(kW) Torque(N.m)

Spindle Speed (r/min)

0

100

26

18

10

100 1,000 10,000 14,800 40,000

25

22.5

96

72.5

24,0006,8003,800

24,000rpm (Std.) 40,000rpm (Opt.)

96N.m (S6, 40%)

33kW (S6, 40%)

26kW (S6, 40%)

16.8

N.m

12.2

N.m

18kW (Cont.)

72.5N.m (Cont.)

25kW (Cont.)

Spindle temperature can be controlled by the use of a spindle Oil chiller. This ensures constant oil temperature and minimizes growth in the spindle due to heat distortion

Spindle Oil Cooling System

Spindle Coolant

Spindle Thru CoolantFor the Hi-MOLD Series, it is possible to upgrade the spindle to 40,000 rpm.This is beneficial when machining mold products.

40,000 r/min Spindle Option ⓄⓅ ⓄⓅ

High speed SpindleBy using ultra precision class angular bearings, fast acceleration and deceleration of the main spindle is achieved. The spindle head is designed to minimize heat displacement therefore reducing growth and making it possible to maintain high accuracies.

ATC & MAGAZINE

The tool magazine holds twenty four (24) tools as standard. Tools are stored away from the cutting area to ensure they stay clean at all times.

Magazine

ITEM

[ ] : Option

Number of toolsTool TypeMax. diameter of tools/no adjacent port

Max. length of tools Max. weight of tools Tool Selection Method Exchanging time of tools

T-TC-C

24,000r/min40,000r/min24,000r/min40,000r/min24,000r/min40,000r/min

24EAHSK-A63 [HSK-E40]

Ø100/Ø140mm(3.9″/5.5″)Ø70/Ø140 (2.7″/5.5″)

300mm(11.8″)300mm(11.8″)

8 kg1.5 kg

RANDOM2.6 sec5.5 sec

24EA [40EA]HSK-A63 [HSK-E40]

Ø100/Ø140mm(3.9″/5.5″)Ø70/Ø140 (2.7″/5.5″)

300mm(11.8″)300mm(11.8″)

8 kg1.5 kg


24EAHSK-A63 [HSK-E40]

Ø100/Ø140mm(3.9″/5.5″)Ø70/Ø140 (2.7″/5.5″)

300mm(11.8″)300mm(11.8″)

8 kg1.5 kg


Hi-MOLD450 Hi-MOLD560 Hi-MOLD560/5A

Specifications of ATC

The HSK spindle offers users the fastest possible material removal rates, highest accuracy, and rigidity. It guarantees stability when run at high spindle speeds which is excellent for mold manufacturing.

Built-in Tilting and Rotating TableThe built in rotary table allows the users to produce a wide range of complicated work pieces. The ‘C’ axis has full 360° rotation and the ‘A’ axis has 150° rotation. It is possible to clamp each axis for extra rigidity and accuracy when machining.

A-axis : 70r/min, C-axis : 150r/min+30˚~ -120˚

360˚0.001˚

250kg(551.1lbs)

Max. number of rotation Tilting angleRotation angleMin. directive angleMax. loading weight

Specifications of built- in Tilting and rotation table

Built-in A and C Axis Built-in Rotate Table

HSK Spindle

Sample Workpieces

Ø500x270

H : 2

80

250kg

360。

150。

C-Axis : 150rpm

A-Axis : 70rpm

Wide work envelopeCompared to competitive machines, the Hi-Mold series has a large work envelop making setup and use easy and convenient for the operator.

Table Size (L X W)Hi-MOLD450

850x500mm(33.4″x19.7″)Hi-MOLD560

1,250x600mm(49.2″x23.6″)Hi-MOLD560/5A

ø500x270mm(19.7″x10.6″)


Heat Distortion Compensate Device

Spindle growth and distortion is minimized by the use of HYUNDAI WIA’s unique cooling techniques. This provides more accuracy when utilizing High Speed Machining.

Heat Distortion Compensation Device

T.D.C WITH DISP. SENSOR

T.D.C WITH PT100 SENSOR

PT100 SENSOR

INTERFACE

CNC

Peripheral Equipment ⓄⓅ

Spindle Probe

Work piece coordinate values can be set automatically using the optional spindle probe.

Linear Scale

Linear scales can be applied when highly accurate positioning is required.

TLM

Tool lengths and diameters can be set automatically using the optional tool setter. This can also be used to monitor tool wear and detect broken tools.

Screw Type Chip Augur (Std.)Chip evacuation is achieved by the use of 2 screw type chip augur system

Chip Conveyor

Hinge Belt Type

Scraper Type

Drum Filter Type

Material SS41, 45C, Steel casting Chip Roughly cut chips Synthetic chips

Material SS41, 45C, Steel casting Chip Chips shortly cut and out

Material AL, casting, non-metal Chip Chips in low density and fine powder

Show highly efficiency when treating lots of chips synthetic chip treatment, collective chips

Facilitate to treat chip shortly cut and out, facilitate to forward chips with 90 degree

Have advantage in precision when processing aluminum because chips are not introduced

to coolant nozzle

Compensation of heat displacement

(control of transmission axis)

Cooling system (Opt, control

of setting temperature)

Lubrication system

(oil-air)

Power supply

(OPT. Filter choke)

MachineBed/Column

Look-Ahead

Feed Forward Network connection between PC and Machine - ⓄⓅ

Jerk Control

The Look-Ahead option reads the program 300 blocks in advance allowing the control to process the data before it was ready to be executed, thus speeding up machining operations.

▶ Execute program with high speed and without interruption between blocks

during complicated shape machining.

▶ Deduction of axis acceleration / deceleration time shortened machining time

Interpolation method

To define curves and surfaces, CAD/CAM systems employ spline algorithms resulting in very long part programs. NURBS enable both freeform curves and conics (straights, circles, ellipses, etc.) to be defined in a uniform manner taking less time to execute.

▶ Cycle time reduction and axis travel speed increment

Feed Forward Function reduces the “path following error” by adjusting gain, acceleration, deceleration and feed rate while the machine is running. This helps achieve optimum spindle speeds, feed rates, accuracy and surface integrity.

▶ Reduce "path following error" to accom-plish

high speed, high accuracy machining

▶ Maintain high accuracy by smooth acceleration / deceleration during machining

Jerk Control prevents the machine from making sudden shock movements due to acceleration/deceleration.

•Generate the shortest tool path•Post Processing• Generate tool list and standard work

process

CAD/CAM PC

HMI Network Software

•Execute program directly from flash memory •Execute program sequentially •High speed data communication•Execute program directly from HDD

ATA Flash Memory Card

Speed

Speed Machining

•Controller CPU-Power + Path

Calculating Algorithm, Look Ahead

•Feed Drive/Linear Motor and Spindle Power

•Machine Kinematics, Stiffness

•Feed Forward Control

•Short Servo Up-Date Time

•Jerk Limitation

•Block Smoothing

•Jerk Limitation

•Smooth Velocity Profile

•NURBS, COMPCAD Compressor

Accuracy SurfaceFinish

Ethenet Network(TCP/IP)

10~100Mbit/s)


Easy to Operate

Programming system for creating CNC programs easily.

HYUNDAI WIA's smart system is customized to provide user friendly functions to aid in the setupand operation of the machine.

M-Code List ⓄⓅ Calculator ⓄⓅ Product Guide ⓄⓅ


HW-PGi FProgramming Guide i for Fanuc System ⓄⓅ

HW-TIDM : Tool ID Manager ⓄⓅ

HW-TM : Tool Monitoring System ⓄⓅ

HW-TM• Real-time cut monitoring• 2 Channel screen display • Self learning for machining amount • 3 stage of status monitoring (wear/break/no-load)

Realistic 3D solid animation

3D simulation

Example of easy programming

Readily programing with interactive type, without code

Engraving Cycle

when the character is only entered without separate program is programmed automatically.

• Customer oriented tool ID management system (ID MAP setting function)

•RS232C/PROFI DP protocol•Tool counter function•Tool management automation

Data Carriers

Tools

Read/Write Head

Processor

❖ If you order these options, Please contact sales person

Tool ID System Diagram

unit : mm(in)

Specifications

External Dimensions

2380

44.5

2380(93.7)743(29.2)

3123(122.9)

1022(4

0.2

)

2250(8

8.6

)

2788(1

09.7

)

3093(1

21.7

)

743

890

2040

(20)

(10)

395

(15.5

)

1855(7

3.0

)

2250(8

8.6

)

2845(112)

1430(5

6.3

)820(3

2.3

)843(3

3.2

)

3093(1

21.7

)

Elec. Box

Front Side

Chip Conveyor

Front Side

Chip Conveyor

375

(14.7

)

2,3

30(9

1.7

)3,8

65(1

52.1

)

4,235(166.7)

2,7

05(1

08.2

)

1,235

(48.6)

2,800(110.2)

1,565(61.6)

2,7

05(1

08.2

)

(3000(118.1))

3,8

65(1

52.1

)

1,232.7

(48.5)

1,565(61.6) 1,475.3(58)

3025(119)

82

0(3

2.3

)1

43

0(5

6.3

)8

43

(33

.2)

30

93

(12

1.8

)

2830(111.4)743(29.2)

3573(140.6)

39

5

(15

.5)

18

55

(73

)

22

50

(88

.6)

10

22

(40

.2)

22

50

(88

.6)

28

18

(11

0.9

)

30

93

(12

1.8

)

1082 2830

10

70

20

60

31

30

Cable

Duct

Elec. Box

Front Side

Chip Conveyor

Front Side

Chip Conveyor

Hi-MOLD450

Hi-MOLD750/5A

Hi-MOLD560/5A

Hi-MOLD560/5A Hi-MOLD750/5A

unit : mm(in)

unit : mm(in)

Table Dimensions

Tool Shank


Hi-MOLD450 Hi-MOLD560

Tool Shank : HSK-A63 (24,000rpm Std.) Tool Shank : HSK-E40 (40,000rpm Opt.)

Specifications

Hi-MOLD560 Hi-MOLD560/5AHi-MOLD450

850×500 (33.7″×15.7″) 1,250×600 (49.2″×23.6″) Ø500x270 (19.7″x10.6″)

300 (660) 800 (1,760) 250 (550)

-

-

-

HSK-A63 [HSK-E40]

24,000 [40,000]

33/25 (44/33) [26/18 (35/24)]

96/72.5 [16.5/12]

BUILT-IN

600(23.6″)(+350 ATC)/450(17.7″)/450(17.7″) 1,000(39.3″)(+350 ATC)/560(22″)/450(17.7″)

- +30°~-120°/360°

160 ~ 610 (6.3″~24″) 60~510 (2.4″~20″)

370 (14.57″)

50/50/50

- 100/170

40

LM GUIDE (X, Y axis)

ROLLER GUIDE (Z axis)

24 24 [40] 24

HSK-A63 [HSK-E40]

Ø100/Ø140 (4.7″/5.5″)

Ø70/Ø140 (2.7″/5.5″)

300 (11.8″)

300 (11.8″)

8 (17.6)

1.5 (3.3)

Fixed Adress

2.6

5.5

350 (92.5) 450 (118.8)

3 (0.8)

30 (8)

500

45 60

Over 35

220/60 (200/50)

2,100x2,950 (82.7″x116″) 2,800x3,130 (110″x123.2″)

3,100 (122″) 3,280 (129″)

8,500 (18,739) 10,000 (22,046) 12,000 (26,455)

SIMENS 840D

TAbLE

Table Size

Maximum Load Capacity

Table Change Time

Change Method

Table Driving Method

Spindle Taper

Spindle RPM

Spindle Power Output (Max./Cont.)

Spindle Torque (Max./Cont.)

Spindle Driving Method

Travel (X/Y/Z) X/Y/Z Axis

A/C Axis

Distance from Table Surface to Sp

Distance from Column to SP. center

Rapid Feed Rate X/Y/Z Axis

A/C Axis

Rapid Feed Rate (X/Y/Z)

Slide Type

Number of Tools

Tool Shank

Max. Tool Dia. 24,000rpm

(W/T Adjacent Tool) 40,000rpm

Max. Tool Length 24,000rpm

40,000rpm

Max. Tool Weight 24,000rpm

40,000rpm

Tool Selection Method

Tool Change Time T-T

C-C

Coolant Tank

Lubricating Tank

Hydraulic Tank

Air Consumption (0.5MPa)

Electric Power Supply

Thickness of Power Cable

Voltage

Floor Space (L×W)

Height

Weight

Controller

FEED

TANKCAPACITy

SPINDLE

ATC

MACHINE

NC

POwERSuPPLy

❖ Specifications are subject to change for improvement without notice.

mm(in)

kg(lb)

sec

-

-

-

r/min

kW(HP)

N.m

-

mm(in)

deg

mm(in)

mm(in)

m/min

r/min

m/min

-

ea

-

mm(in)

mm(in)

mm(in)

mm(in)

kg(lb)

kg(lb)

-

sec

sec

ℓ(gel)

ℓ(gel)

ℓ(gel)

ℓ/min

KVA

Sq

V/Hz

mm(in)

mm(in)

kg(lb)

-

ITEM

Specifications

[ ] : Option


Hi-MOLD750/5A

Ø630x500 (Ø24.8″x19.7″)

500 (1,102)

-

-

-

HSK-A63

15,000

25/22 (33/29)

47/42

BUILT-IN

650(25.6″)/765(30.1″) (+350ATC)/510(20″)

+30°~-120°/360°

160~730 (6.3″~28.7″)

-

50/50/50

40/50

10

ROLLER GUIDE

30

HSK-A63

Ø90/Ø150 (3.5″/6″)

300 (11.8″)

8 (17.6)

Fixed Adress

1.2

4.5

600 (158.5)

0.7 (0.2)

60 (15.8)

500

48

Over 50

220/60 (200/50)

3,380x4,205 (133″x165.5″)

3,690 (145.2″)

FANUC 31i-A

TAbLE

Table Size

Maximum Load Capacity

Table Change Time

Change Method

Table Driving Method

Spindle Taper

Spindle RPM

Spindle Power Output (Max./Cont.)

Spindle Torque (Max./Cont.)

Spindle Driving Method

Travel (X/Y/Z) X/Y/Z Axis

A/C Axis

Distance from Table Surface to Sp

Distance from Column to SP. center

Rapid Feed Rate X/Y/Z Axis

A/C Axis

Rapid Feed Rate (X/Y/Z)

Slide Type

Number of Tools

Tool Shank

Max. Tool Dia.(W/T Adjacent Tool)

Max. Tool Length

Max. Tool Weight

Tool Selection Method

Tool Change Time T-T

C-C

Coolant Tank

Lubricating Tank

Hydraulic Tank

Air Consumption (0.5MPa)

Electric Power Supply

Thickness of Power Cable

Voltage

Floor Space (L×W)

Height

Controller

FEED

TANKCAPACITy

SPINDLE

ATC

MACHINE

NC

POwERSuPPLy

❖ Specifications are subject to change for improvement without notice.

mm(in)

kg(lb)

sec

-

-

-

r/min

kW(HP)

N.m

-

mm(in)

deg

mm(in)

mm(in)

m/min

r/min

m/min

-

ea

-

mm(in)

mm(in)

kg(lb)

-

sec

sec

ℓ(gel)

ℓ(gel)

ℓ(gel)

ℓ/min

KVA

Sq

V/Hz

mm(in)

mm(in)

-

ITEM

Specifications

[ ] : Option

Standard & Optional

Call Light

Call Light

Call Light & Buzzer

Work Light

Electric Cabinet Light

Door Inter-Lock

Remote MPG

MPG

Spindle Load Meter

Spindle RPM Meter

Work Counter

Total Counter

Tool Counter

Multi Tool Counter

Electric Circuit Breaker

AVR(Auto Voltage Regulator)

Transformer & Cable

Flash Memory Card

Auto Power Off

Back up Module for Black out

Measuring Device

Air Zero

Work Measuring Device

TLM

(Marposs/Renishaw/Bloom)

Tool Broken Detective Device

Linear Scale

Rotary Scale

Coolant Level Sensor(Only for Chip Conveyor)

Enviornment

Air Conditioner

Dehumidifier

Oil Mist Collector

Oil Skimmer (Only for Chip Conveyor)

MQL(Minimal Quantity Lubrication)

Fixture & Automation

Auto Door

Auto Shutter (Only for Automatic System)

Sub O/P

NC Rotary TableI/F

Control of Additional Axis

External M Code 4ea

Automation Interface

I/O Extension (In & Out)

Hyd. Device

Std. Hyd. Unit

Center Hyd. Supply Device

Hyd. Unit for Fixture

❖ The specifications as above will only serve as a reference.


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Electric Device

24,000rpm(33/25kW)

40,000rpm(26/18kW)

Spindle Cooling System

ATC

ATC Extension

Tool Shank Type

U-Center

Stud Bolt Collet Change

Table & Column

APC

TAP TYPE Pallet

T-SLOT Pallet

NC Rotary Table

High Column

Coolant System

Std. Coolant(Nozzle)

Bed Flushing Coolant

Spindle Thru Coolant

TOP COVER(Only for Spindle Thru Coolant)

Jet Coolant

Gun Coolant

Side Oil Hole Coolant

Air Gun

Spindle Air Blow

Tool Measuring Air Blow(Only for TLM)

Air Blow for Automation

Thru MQL Device(Without MQL)

Coolant Chiller

Power Coolant System(For Automation)

Chip Disposal

Coolant Tank

Cabin Screw Chip Conveyor

Chip Conveyor(Hinge/Scraper)

Special Chip Conveyor (Drum Filter)

Chip box

Safety Device

Total Splash Guard

X Axis Slide Cover

S/w

Machine Guidance

HWTM(Tool Monitoring System)

DNC Software

Dialogue Program

Tool ID Manager

Spindle Heat Distortion Compensation

Spindle Warm up Function

ETC

Tool Box

Customized Color

CAD&CAM Software

BUILT-IN

BUILT-IN

24

40

HSK A63

HSK E40

D'andrea

45°

Rotary Turn

180mm

20bar

30bar

70bar, 15ℓ

70bar, 30ℓ

350ℓ

450ℓ

Front(Left)

Left(Rear)

Standard(180ℓ)

Swing(200ℓ)

Large Size(330ℓ)

Customized

Need for Munsel No.

1 Color : ■

3 Color : ■■■

3 Color : ■■■B

LED Type

LED Type

Digital

Digital

Digital

6ea

9ea

220V: 50kVA

400V: 25kVA

TACO

SMC

Touch

Laser

X/Y/Z Axis

A/CAxis

Std.

High Speed

Single

Channel

1Axis

2Axis

16Contact

32Contact

65bar/30ℓ

45bar

70bar

100bar

Customized


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Spindle

● : Standard ○ : Option ☆ : Prior Consultation X : Non Application - : Impossible


Tool Box

Customized Color

CAD&CAM Software

Electric Device

Call Light

Call Light

Call Light & Buzzer

Work Light

Electric Cabinet Light

Door Inter-Lock

Remote MPG

MPG

Spindle Load Meter

Spindle RPM Meter

Work Counter

Total Counter

Tool Counter

Multi Tool Counter

Electric Circuit Breaker

AVR(Auto Voltage Regulator)

Transformer & Cable

Flash Memory Card

Auto Power Off

Back up Module for Black out

Measuring Device

Air Zero

Work Measuring Device

TLM

(Marposs/Renishaw/Bloom)

Tool Broken Detective Device

Linear Scale

Rotary Scale

Coolant Level Sensor(Only for Chip Conveyor)

Enviornment

Air Conditioner

Dehumidifier

Oil Mist Collector

Oil Skimmer (Only for Chip Conveyor)

MQL(Minimal Quantity Lubrication)

Fixture & Automation

Auto Door

Auto Shutter (Only for Automatic System)

Sub O/P

External M Code 4ea

Automation Interface

I/O Extension (In & Out)

Hyd. Device

Std. Hyd. Unit

Center Hyd. Supply Device

Hyd. Unit for Fixture❖ The specifications as above will only serve as a reference.

Hi-MOLD750/5A

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X

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ETC

15,000rpm(33/25kW)

Spindle Cooling System

ATC

ATC Extension

Tool Shank Type

U-Center

Stud Bolt Collet Change

Table & Column

APC

TAP TYPE Pallet

T-SLOT Pallet

NC Rotary Table (Gear)

High Column

Coolant System

Std. Coolant

Bed Flushing Coolant

Spindle Thru Coolant

TOP COVER(Only for Spindle Thru Coolant)

Jet Coolant

Gun Coolant

Side Oil Hole Coolant

Air Gun

Spindle Air Blow

Tool Measuring Air Blow(Only for TLM)

Air Blow for Automation

Thru MQL Device(Without MQL)

Coolant Chiller

Power Coolant System(For Automation)

Chip Disposal

Coolant Tank

Cabin Screw Chip Conveyor

Chip Conveyor(Hinge/Scraper)

Special Chip Conveyor(Drum Filter)

Chip box

Safety Device

Total Splash Guard

S/w

Machine Guidance

HWTM(Tool Monitoring System)

DNC Software

Dialogue Program

Tool ID Manager

Spindle Heat Distortion Compensation

Spindle Warm up Function

BUILT-IN

30

40

HSK A63

BT40

D'andrea

45°

60°

90°

Rotary Turn

20bar

30bar

70bar, 15ℓ

70bar, 30ℓ

400ℓ

Front(Right)

Right(Rear)

Standard(180ℓ)

Swing(200ℓ)

Large Size(330ℓ)

Customized

Need for Munsel NO.

1 Color : ■

3 Color : ■■■

3 Color : ■■■B

LED Type

LED Type

Digital

Digital

Digital

6ea

9ea

60kVA

TACO

SMC

Touch

Laser

X/Y/Z Axis

A/CAxis

Std.

High Speed

16Contact

32Contact

60bar/11ℓ

2X3(6Port)

50bar

70bar

100bar

Customized

Hi-MOLD750/5A

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Spindle

● : Standard ○ : Option ☆ : Prior Consultation X : Non Application - : Impossible

Controller

SIEMENS 840D

•Figures in inch are converted from metric values. •Design and specifications subject to change without notice.

Control

Controlled axes

Simultaneous Controlled axes

Least Command/input

Feedrate Override

Rapid Traverse Override

Tool Nose R Comp./Tool Radius Comp.

Zero Offset (G54, G55, G56, G57 ,G58, G59)

Programmable Zero Offset

3D Tool Radius Compensation

CRT / MDI

Screen saver

Spindle Override

Spindle Orientation

Spindle Speed Limitation

Rigid Tapping

Manual Handle/Jog Feed

Reposition

Reference Approach

Spindle Control

Single Block

Feed Hold

Optional Block Skip

Machine Lock (PRT)

Dry Run

Simulation

Alarm Display

Spindle Load/rpm Meter (Monitor)

Part Program Storage Length

Program Name

Subroutine Call

Absolute/incremental Command

Scaling, ROT

Max 5 axes

Max 5 axes

0.001mm / 0.0001inch

0 - 120%

F1, 5, 25/50, 100%

6EA (Max : 100EA)

TFT 10.4″ Color

50% - 120%

Ref 1,2 Approach

Start,Stop,Rev ,Jog,Ort.

3MB(7,500M)

23 digits

7Level

G90 - G91

Feed Function

Tool Function

Display

Spindle Function

Manual Operation

Auto Operation

Diagnosis Function

Programming Function

Programming Function

Inch / Metric Conversion

Conversational Cycle Program

Block Search with/without Calculation

Variable Program (Macro)

Read / Write System Variable

BackGround Editing

Miscellaneous Functions

Lable Skip

Program Stop/End

Lookahead , Jerk LimitationFeed &

forward control

NURBS

Helical interpolation

Cylinder Surface Transformer

Peripheral Surface Transfomer

ShopTurn

ISO Dialect Interpreter(G291)

Emergency Stop

Over Travel

Contour Monitoring

Program Protection

Actual Speed Display(Monitor)

Tool Life Management

Work Count Function

Two Language switchable

RS 232C I/F

Ethernet

Display - PCU50

Data Transfer -

USB Memory Stick(Only PCU50)

Control Function -

Spline Interpolation

(incl NURBS & Compressor function)

22EA

M - Code

M00, M01, M02, M30

AICC

Cylindrical Interpolation

Polar Coordinate Interpolation

Fanuc Program Execution

Soft Limit

Time ,Parts

Internal

Chinese Traditional , Czech, Danish, Dutch, Finnish, Hungarian,

Japanese, Korean, Polish, Russian, Swedish, Portuguese, Turkish

57600 BPS

Network Manage Software is necessary

With Harddisk

Only PCU50

Protection Function

Automation Support Fun.

Language Function

DATA Transfer

Option


FANUC 31i-A

Controlled axes

Simultaneous

controllable axes

Least input increment

Least command increment

Inch / metric conversion

Interlock

Machine lock

Emergency stop

Stored stroke check 1

Mirror image

Follow-up

Servo off

backlash compensation

Position switch

Stored pitch error

compensation

LCD/MDI

Automatic operation (memory)

MDI operation

Search function

Program restart

Dry run

Single block

buffer register

Manual jog feed

Manual handle feed rate

Feed command

Feedrate override

Jog feed

Rapid traverse override

Override cancel

Rapid traverse bell-shaped

acceleration/deceleration

AI CC i

Label skip

Control in/out

Interpolation functions

Exact stop mode / Exact stop

Dwell

5 axes(X, Y, Z, B, W)

3 axes (G00 & G01 : 3 axes,

G02 & G03 : 2 axes)

0.001 mm (0.0001″)/1 deg

0.001 mm (0.0001″)/1 deg

G20 / G21

Each axis / All axes

All axes

Over-travel

+/- 0~9999 pulse

(rapid traverse & cutting feed)

10.4″ color LCD

Sequence, program

Rapid, jog, handle

x1, x10 , x100

F code feedrate direct command

0~200% (10% unit)

0~5,000 mm/min (197 ipm)

F1, F25%, F50%, F100%

3D Block

Positioning/Linear/Circular

(G00/G01/G02/G03)

G61 / G09

G04, 0~9999.9999sec

Program input & Interpolation functions

•Figures in inch are converted from metric values. •Design and specifications subject to change without notice.

Alarm & operator message

Screen saver

G07.1

G60

100 Mbps

G54.1 P1~P300 (300EA)/(40EA)

1GB

200 Block

600 Block

1000 Block

Dialogue program

9EA

640m(256Kbyte)/1280m(512Kbyte)/

2560m(1Mbyte)

#100~#199, #500~#599

G33

G28

G27

G30

M00, M01 / M02, M30

EIA RS-244 / ISO 840

(Automatic recognition)

1 ea

+/- 9999.9999″ (+/- 8 digits)

O4 digit

G90 / G91

G17, G18, G19

G52~G59

“ON” fixed

G10

10 levels of nesting

G73, G74, G76, G80 ~ G89

G31

G68, G69

G50.1, G51.1

M3 digits

S5 digits, binary output

50% ~ 120% (10% unit)

Max. T8 digits

G40~G42

G43, G44, G49

99 pairs

Helical interpolation

Threading/synchronous feed

Manual reference point return

1st Reference point return

Reference point return check

2nd Reference point return

Program stop/end

Tape code

Optional block skip

Maximum programmable

dimensions

Program number

Absolute and incremental command

Decimal point input

Plane selection

work coordinate system setting

Manual absolute

Programmable data input

Sub program call

Custom macro

Circular interpolation by radius R

Canned cycle

Optional chamfering/corner R

Skip function

Automatic coordinate

system setting

Coordinate system rotation

Programmable mirror image

Miscellaneous function

Miscellaneous function lock

Spindle speed command

Spindle speed override

Spindle orientation

Rigid tapping

Tool function

Cutter compensation C

Tool length compensation

Tool offset pairs

Tool life management

Reader/Puncher interface

Memory card input/output

Embedded ethernet

Part program storage length

Registered programs

Memory lock

back ground editing

Extended part program editing

Self-diagnosis function

History display

Help function

Run hour / Parts count display

Actual cutting feedrate display

Graphic display

Spindle / Servo setting screen

Multi-language display

Erase LCD screen display

Auto Data backup

Additional 1 axis

common variables

Polar coordinate command

/ interpolation

Cylindrical interpolation

Single direction positioning

Tool length measurement

External data input

Ethernet

work coordinate system add

Data server

AICC II

AICC II package 1

AICC II package 2

Manual Guide i

Optional block skip add

Handle interrupt

3-axis MPG

Part program storage

Leval 8 data safeguard

Custom macro Variable add

Axis control / Display unit

Operation

Feed functions

Program input & Interpolation functions

Tool functions / Tool compensation

Data input/output & Editing functions

Auxiliary / Spindle functions

Data input/output & Editing functions

Setting, display, diagnosis

Option

Hi-Mold Series - hyundai-wia.de€¦ · HW-PGi F HW-TIDM HW-TM ... The HI-MOLD Series are built...

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Transcript of Hi-Mold Series - hyundai-wia.de€¦ · HW-PGi F HW-TIDM HW-TM ... The HI-MOLD Series are built...