Hello Industry 4 - AHK...

Hello Industry 4.0KUKA Roboter GmbH| R-R&D | Munz | 22.06.2015 | www.kuka-robotics.com

Hello Industry 4.0

[email protected]

Lead Architect Industry 4.0

Strategic Technical Consultant

http://www.kuka.biz/


KUKA AG - Strategy

KUKA AG

KUKA ROBOTER KUKA SYSTEMS

KUKA Robotics Swisslog

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Ind

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Ro

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Rob

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Ware

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Integrated software solutions and modular product platform

Robotics

expertise

Application

and industry

expertise

Systems and

process

expertise

Global market access

Ae

rosp

ace

Systems and

process

expertise

Component Cell Solution

KUKA Systems

Industries Systems



Robots for payloads from 3 to 1.300 kg

Small robots„Agilus“ Low

payload

Middlepayload

Highpayload

Highest payload„Titan“

Specialmechanics

Light Weight Robot (LWR)„IIWA“

for Human Robot Collaboration (HRC)



What is Industry 4.0?

Steam Power

Mechatronic

Mass Production

Cyber Physical Systems



Henry Ford

“You can get every car as long as it´s black”

Mass Production



Why Industry 4.0? Countries must Revitalize Manufacturing



Why Industry 4.0? Challenges of the future

In 2025 there are ~8 Billion people on earth, >half of them in the „Consumer-Class“

People are getting older, in Germany we are getting less

Consequences for Germany: Keep automated manufacturing in Germany, export

products, export manufacturing technologies and manufacturing know how

Robots and other machines as assistant systems for humans (Human Robot Coop.)

Information sources and decision helpers through IT-systems like Smart Devices



What is Industry 4.0?

Steam Power

Mechatronic

Mass Production

Cyber Physical Systems



Today’s typical trends

Batch Size

Product Cycles

short long

hu

gesm

all

Passenger Cars

Mobile Phones

AircraftsCustomized Sport Shoes

Mass ProductionMass Production

Mass Customization Individual Production

• Built-to-stock• Multi function equipment

• Built-to-stock• Single function equipment

• Built-to-order• Multi function equipment

• Built-to-order• Single function equipment



“Things” in the IoT



Buildings

Energy

Consumers@Home

Healthcare

“Industrial”

(Production)

Transportation

Retail

Public Security&

Safety

IT & Networks

(Infrastructure

for the other

sectors)

Industry 4.0 is a Sector in the Internet of Things (IoT)

Germany’s

Industry 4.0

Production



Buildings

Energy

Consumers@Home

Healthcare

“Industrial”

(Production)

Transportation

Retail

Public Security&

Safety

IT & Networks

(Infrastructure

for the other

sectors)

KUKA’s Industry 4.0 Areas

KUKA’s

Industry 4.0

(Discrete + )

Production



Technology Triggers for the IoT: Gartners Hype Cycle Model 2012



These big technology pushes will enable new business models

New business models are the real revolution!

Details under NDA for KUKA partners/customers only

Trends

Prosumer: Consumer want to collaborate with producers in an Eco System

Concentrate on core competences, outsource everything else

Use instead of own

Pay only for what you really consume

Software Defined Everything

Everything as a Service

Pay per…

Beware

New business models can (and often will) disrupt your existing business models

New technologies can enable disruptive innovations



Producer und Consumer partnership together

The Prosumer Model

Consumer

Sell & Forget

Consumer

Manufacturer

Producer

Suppliers

- Brand loyalty

- Quality

- Social Media

- Support

- Perception

XaaS

(Full Service)

Collaboration

Manufacturer

Suppliers

Sell & Forget

Producer

CustomerCustomer



Megatrend: Use instead of own = Everything as a Service

Objective / Goal / Target / Solution

Desire / Requirements / (Customer)Wishes

Means

Inve

stm

en

t

CAPEX

OPEX

The means are

directly owned

Megatrend

The means are

provided as a Service

Ow

ne

rsh

ip

Total

Zero

„Everything as a Service“



Example: „Car as a Service“

Buy your own

Taxi

„Software as

a Service (SaaS)“

Rental Car

„Platform as

a Service (PaaS)“

Car Leasing

„Infrastructure as

a Service (IaaS)“

Owning a Car

„On Premise“

Car

Finance

Depreciation

Servicing

Renewables

Insurance

Road Tax

Garage

Fuel

Road Tolls

Driver

Car

Finance

Depreciation

Servicing

Renewables

Insurance

Road Tax

Garage

Fuel

Road Tolls

Driver

Car

Finance

Depreciation

Servicing

Renewables

Insurance

Road Tax

Garage

Fuel

Road Tolls

Driver

Car

Finance

Depreciation

Servicing

Renewables

Insurance

Road Tax

Garage

Fuel

Road Tolls

Driver

Desire: Transportation / Mean: Car/ Goal: Final destination Service

Autonomous

Driving

Car Sharing Uber

IoT as Enabler,

disruptive !



“Compressed Air as a Service”

The customer is not interested in compressors but in compressed air

The Kaeser Compressors GmbH offers compressed air for €/m^3

http://www.kaeser.de/produkte/betreibermodell-sigma-air-utility/default.aspx

“Jet Engine as a Service”

The customer is not interested in jet engines but in flown miles

GE offers flight hours instead of jet engines

http://www.innovationexcellence.com/blog/2012/11/04/open-services-innovation/

„Drill tool as a Service“ ?

The customer is not interested in drill tools but in holes

„Coffee Machine at home as a Service“ ?

The customer is not interested in coffee machines but in coffee

„Robotic as a Service“

The customer is not interested in robots but in…

…movement !

Everything as a Service: Other examples


http://www.kaeser.de/produkte/betreibermodell-sigma-air-utility/default.aspx

http://www.innovationexcellence.com/blog/2012/11/04/open-services-innovation/


…receives the Industry 4.0 implementation

recommendations paper from acatech

Chancellor Angela Merkel on the Hannover Fair 2013…



Industry 4.0 is one of ten „Future Projects” of the German Government

1000 Mio. € grants

Controlled by the German Government

Supervised by Chancellor Angela

Merkel (visited KUKA in 03/15)

Industry 4.0 was invented in Germany

http://www.bmwi.de/EN/Press/press-releases,did=697920.html



Member companies of WG1

Pepperl+Fuchs GmbH

BoschRexroth

TRUMPF

FESTO

SAP SE

Siemens AG

ABB AG

Roboter (Vice Chair)

ESR Pollmeier

Phonenix Contact Electronics

T-Systems International (Vice Chair)

Lenze Automation

Volkswagen

HP, IBM, GE (US headquartered)

Schneider Electric Automation (France)

Huawei, Mitsubishi, Hitachi

Every company can apply as a member

as along as

1. German subsidiary

2. German speaking people in the WGs

Industry 4.0 was invented in Germany http://www.bmwi.de/EN/Press/press-releases,did=697920.html



China

“Made in China 2025”

Ministry of Industry and

Information Technology

(MIIT)

“Not only big, but also strong”

http://www.miit.gov.cn/n11293472/n11293832/n11293907/n11368223/16489095.html

500 Pages



Japan

“Robot Revolution Initiative”

Ministry of Economy,

Trade and Industry (METI)

„Industrial Value Chain

Initiative“

Omron, Toyota, Denso,

Fujitsu, Hitachi, Panasonic,

Mitsubishi



USA, IIC

President Obama launched the „Nationwide Network for Manufacturing

Innovation (NNMI)“http://manufacturing.gov/welcome.html

On December 16, 2014, the President signed the “Revitalize American

Manufacturing Act” into law

Cincinnati Mayor,

John Carnely, signed a

proclamation to state

"Cincinnati to be Industry

4.0 Demonstration City”

Planned cooperation

between the Industrial

Internet Consortium (IIC)

and Industry 4.0 Platform

IIC is not a standardization

organization

KUKA joined the IIC


http://manufacturing.gov/welcome.html


The US Industrial Internet Consortium (IIC) covers five different industries:

Healthcare

Transportation

Energy & Utilities

Public Sector

Manufacturing

One common

M2M standard for

five industries is

neither needed

nor possible

Germany’s Industry 4.0 concentrates only on one industry:

Manufacturing

One common M2M standard is essential and needed for interoperability !

US-based Industrial Internet Consortium (IIC) vs. Germany’s Industry 4.0

(Transportation) (Energy&Utilities)

(Public Sector)

(Manufacturing)



Sensitive and Safe Robots for

Human Robot Cooperation (HRC)

No more fences, TÜV approved

Assistant systems for humans

Not to replace workers but to assist them!

New safe human approach recognition

technologies for bigger industrial robots

If a human approaches, the robot will slow down

If a human is too close, the robot stops

How KUKA is responding



How KUKA is responding

Mobile products, machines and tools

are a very important part of

Industry 4.0



Daten sind das neue Öl

Customers

Production

Data



Plant Floor

Public or Private Cloud

Source: Siemens

Things

HMIs &

Apps

Typical IoT Architecture: Siemens

Public Cloud

Private Cloud

Edge Cloud



Siemens IIC

Wind River

The common architecture of the Internet of Things (IoT)

Public or Private Cloud

Devices

IoT World Forum

HMIs &

Apps

Things

Public Cloud

Private Cloud

Edge Cloud



Devices (Things)

HMIs &

Apps

KUKA RT-Edge

Digital

Twins

KUKA Connect

KUKA Connect Community Concept

Services

Product

Resumes

Things

Cloud

On Premise

Edge Cloud

iBase SAP

XPert

App

Store

Ticketing

Open API

Micro Services

Plug In

Community

Partner Devices

KUKA Devices

on TSN

Open REST APIsKUKA

proprietary

over



Services

Product

Resumes

iBase SAP

XPert

HMIs &

Apps

Things

KUKA RT-Edge

Any Cloud

Digital

Twins

KUKA Connect in conjunction with another Cloud

On Premise

Edge Cloud

Cloud

App

Store

Open API

KUKA Connect

KUKA Devices Community

Partner Devices

on TSN

REST APIs

KUKA

proprietary



The Edge: Where Operation Technology (OT) meets Information Technology (IT)

IT

OT

Edge



KUKA Real-time Edge Cloud Computing



Nebbiolo Edge Cloud Controllers



The whole Mess of today

Robot ControllerMachine or Cell

Controller

Machine

Application

in Machine

Language

Communi-

cation

Communi-

cation

Communication: Fieldbus

Handshake

via I/O-Bits

Handshake

via I/O-Bits

Robot

Application

in Robot

Language

Process Controller

Process

Controller

Firmware

Communi-

cation

Handshake

via I/O-Bits

Programmed

Programmed

Configured

Configured

White = done by the system integrator

= done by device manufacturersColour

Robots

Processes

Cells, Machines

Machine or

Cell HMI

Cell PLC



The Edge Control Solution

Communication: OPC UA, TSN, Ethernet

Robot Controller

SOA Server

offering

“Movement”

Services

Robotic as a Service

Communi-

cation

Semantic

Self Desc.

Machine Controller

SOA Server

Offering

“Machine

Services”

Communi-

cation

Semantic

Self Desc.

Process Controller

SOA Server

Offering

“Welding”

Services

Communi-

cation

Semantic

Self Desc.

Edge Cloud

Controller

Cloud

On

Premise

White = done by the system integrator

= done by device manufacturersColour

1. Real-time PLC

2. Real-time Safe PLC

3. Cloud Connection

HMIs in Smart De-

vices “anywhere”

CAD System



Source: Device Insight

Public, Private, Edge Cloud

“Apps”

Devices (Things)

HMIs &

Apps

SOA-

Services

Things

Public Cloud

Private Cloud

Edge Cloud

KUKA Real-time Edge Cloud Computing



Industry 4.0 – Introducing KUKA Connect



Industry 4.0 – KUKA Connect adaptability



Industry 4.0 – Model at Hannover Fair



Industry 4.0 – Adaptability



Industry 4.0 – Specific data



Edge Cloud • Preprocessing and Storage of Raw

Data

• Platform for Switching and Routing

• Platform for Local APPs

• Minimized Reaction Time

• Reduction of Network Load

• Increased Data Security

Transparent Production – Big Data and Cloud Services

Raw Data

Preprocessed Data

Local

APP

Local

APP

Local

APP Central

APP

Central

APP

Central

APP

Central

APP

Energy

Efficiency

Preventive Maintenance

Cycle Time Optimization

LCC Optimization

Central

APP

Work Flow Optimization

As for the existing robot,

we can practice this

application by attaching

temperature sensors

and sound sensors as

an example.



Thank you for your attention!


Hello Industry 4 - AHK...

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