HEIDELBERG CEMENT PLANT MAINTENANCE MANAGEMENT

MAINTENANCE MANAGEMENTHEIDELBERG CEMENT PLANT

PRESENTED BY:ABHISHEK BIRMAAN(191003)AVTAR SINGH(191020)PALLAVI(191040)PARMINDER SINGH(191041)PRADEEP SINGH(191042)RAJESH AGARWAL(191048)

In more than 40 countries across the world, the name HeidelbergCement stands for competency and quality.

HeidelbergCement has come a long way from the foundation of the first cement plant in Heidelberg in 1873 to one of the leading international building materials group it is today.

By entering India in 2006, HeidelbergCement has consistently continued its strategy of making targeted investments in fast-growing markets.

HeidelbergCement develops, produces and distributes top-quality building materials for customers all over the world. We are where our customers are, and we place great value on close collaboration on a local level.

MAINTENANCE MANAGEMENT PROCESS

MAINTENANCE ORGANISATION

• REPAIRMEN• MACHINISTSMECHNICAL

FUNCTION

• ELECTRICIANS• INSTRUEMENT

TECHNICIANS

ELECTRICAL FUNCTION

MAINTENANCE MANAGEMENT

PREVENTIVE MAINTENANCE

MAINTENANCE MANAGEMENT

COMPUTERISED MAINTENANCE

RELIABILITY MANINTENANCE

MAINTENANCE COST

MANAGEMENT

MOBILE EQUIPMENT

MAINTANENCE

COMPUTERISED MAINTENANCE

An equipment database which store descriptive and specific information

about all equipments

A system for generating maintenance task and also having a database

for preventive maintenance management

Store room inventory management

RELIABILITY CENTERED MAINTENANCE

Failure mode and effect analysis

Consequent prevention and control

task definition

carried by maintenance

people, operators, engineers, supervisors

PLANNED MAINTENANCE

scheduling of shut down either

fixed by management

plan or determined by

equipment failure

incorporated feedback on

deficiencies from both production

and quality departments

Inspection of highly stressed equipment that

cannot be checked during

operations should be

checked at every opportunity

MOBILE EQUIPMENT MAINTENANCE

Mobile equipments

are under the quarry

department

A system to keep a record

of the maintenance

of each mobile

equipment

Analysis of the hydraulic and

lubricating fluids to know the condition

of each equipment

SAP AT HEIDELBERG

QUANTITATIVE ANALYSIS OF MAINTENANCE MANAGEMENT

NET OEE

• Net OEE (%) = Net Availability Index (%) x Production Rate Index (%) x Quality Index (%)

GROSS AVAILABILITY INDEX

• {(Operating time) / (Calendar time)} × 100

NET AVAILABILITY INDEX

• (Operating time + Idle time) / (Calendar time)} × 100

Production Rate

Index

• Production rate index (%) = {Production rate (t/day)} / {BDP (t/day)}

OPERATING TIME 18

IDLE TIME 5.5

DOWN TIME 0.5

NAI 97.916667

GAI 75

PRI 90.517241

QUALITY INDEX(ASSUMPTION) 100

NET OEE 88.631466

CALCULATION:

PROCUREMENTSALES ORDER

MANAGEMENT

PRODUCTION AND ADMINISTRATION

TRANSPORTATION MANAGEMENT

BENEFITS

THANK YOU