Heavyweight Trucks Cx Dx50 Ex50 Final
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Transcript of Heavyweight Trucks Cx Dx50 Ex50 Final
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Welcome To
Wednesday, September 24th, 2008Day 2
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Today’s Agenda• Heavyweight Models: CX / DX / EX• Engines & Transmissions / EPA• Hands-On Walk-around and Review• Komatsu Jeopardy• KFI Order Administration & Deliveries• SODR’s and SRA• Attachments (Guest Presenters from Cascade)• Time & Territory Management• Group Dinner – Longhorn Steakhouse, Conyers,
GA I-20 Exit 80
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Big Boy DayCX / DX / EX Model Families
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Current Status of Big Trucks• CX20 Cushion – Gas / LPG / Dual Fuel
– 8,000 / 10,000 lbs. Capacity• CX50 Pneumatic – Gas / LPG / Dual Fuel / Diesel
– 8,000 / 9,000 / 10,000 / 11,000 lbs. Capacity
• DX20 Pneumatic – Dual Fuel – 15,400 lbs. Capacity
• DX50 Diesel – 13,200 / 15,400 / 18,000 lbs. Capacity
• EX50 Diesel– 22,000 / 25,000 / 30,000 / 33,000 / 35,000 lbs. Capacity
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Product Review
CX20 Cushion Model Family
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CX20 Cushion Model Line Up
Model Capacity
FG35ST-8 8,000 lbs.
FG35BCS-8 8,000 lbs.
FG45ST-8 10,000 lbs.
FG45BCS-8 10,000 lbs.
Class IV Models
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Box Car Special (BCS)
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Heavy Duty Rugged Frame
• All –welded chassis assembly
• Heavy gauge steel
• Hydraulic and fuel tanks are integral parts of the frame
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Lowest Vibration Levels• Full floating
suspension compartment –virtually eliminates engine and travel vibration for a real “Komfort Zone”
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Exclusive Suspension Mounts
• SC mountings located between the chassis and compartment frame
• Engineered with rubber cushions to absorb light engine vibration and heavy vibrations from travel
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Efficient Operator Controls
• Two spoke steering wheel
• Adjustable tilt console
• Easy to read instrument panel
• Rubber floor mat
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Ergonomic Hydraulic Control Levers
• Dash mounted• Contoured control
lever knobs• Eliminates
excessive operator hand movement
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Hydrostatic Power Steering
• Fabricated steel steer axle with integral double-acting double-ended power steering cylinder
• Eliminates drag links and tie rods
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Directional Control Lever
• Low effort, easy to use control lever changes travel direction electronically
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TB45E Gas/LPG/Dual Fuel Engine
• EPA Tier II compliant• Powerful
performance
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Diagnostic Service Support Tool
• SST device plugs into the truck harness
• Quickly monitors and isolates any area requiring service
• Displays easy-to-read table format
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High Visibility Mast• Nested rails and cylinders
behind the rails gives the operator a wide-open visibility window
• Six roller, Class III ITA carriage, 48” high LBR
• Lift-Tek Mast
CX20 Only!!
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Powershift Transmission• Single speed • Optimized torque
converter stall ratio with built-in modulating valve to control and absorb shock during sudden acceleration changes
• Heavy-duty cast steel drive axle with full floating axle shaft –transmits torque without bearing weight
CX20 Only!!
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Excellent Cooling System
• Large capacity, aluminum radiator offers 24% greater heat dissipation
• Increased air flow• High velocity seven
blade fan• Internal torque converter
and hydraulic oil coolers
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Heavy Duty Brakes• Self-adjusting
Bendix-type brakes with master cylinder booster
• Non-asbestos brake linings
• Brake fluid level sensor
CX20 Only!!
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DX20 FG70T-8
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Dual Fuel Gas / LPG Model• Any Application Needing a Gas / LPG Engine Will
Continue To Quote The Old DX20 FG70T-8 Model– 15,400 lbs. Capacity
• Diesel Applications Will Be The New Tier 3 DX50 Diesel Model
• DX20 Series– Internal Combustion Engine Powered– Pneumatic Tired– ITA Class V Product
• DX20’s - All Produced in Tochigi, Japan
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Wide, Non-Slip Entry / Exit Steps
• Wide, open step area with non-slip surface for safe and secure truck entry & exit
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The centralized instrument panel for simplified status checksAdjustable steering column
ensures the optimal operator position.Two spoke steering wheel for
ease of instrument sight.
Ease of Operation
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Easy To Read Display Panel
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Tilt Steer Column• Adjusts for
Increased Operator Comfort & Locks in Place
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Operation force : 1.5 kg ( 3.3lbs )
* Mechanical type : 3kg ( 6.6 lbs)
Electrically controlled direction change lever
Integrated control lever, lighting, direction change lamp with self-canceling.
Toggle-type parking brake lever ensures secure parking on level and ramped surfaces.
Ease of Operation
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• Vibration Control DX• Unique full-floating hydraulic
suspension cab (HSC) design that reduces vibration throughout the cab to a low of 0.3G at the steering wheel.
• Rubber cushions absorb any vibration from the engine during idling. Stronger vibrations which occur during travel are controlled with precision hydraulic dampeners
• These two systems are built into the (HSC) mountings located between the cab frame and the chassis. It’s a design that reduces vibration to the lowest level of any lift truck in the industry.
Operator’s Environment
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Deluxe Full Suspension Seat Standard
Hip & Upper Torso RestraintsLap BeltSpring /Lever Suspension Design w/ Hydraulic Cylinder6” Fore/Aft Adj.3 Position Seat Back AdjustmentOperator Weight AdjustmentVinyl Covered
Operator’s Environment
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Chassis -All welded assembly with integral hydraulic and fuel tanks made of heavy gauge steel.Provides structural integrity,More capacity retention,Better heat dissipationAll providing improved product reliability.
Rugged Chassis Design
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Nissan TB45 Dual Fuel Engine
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Diagnostic Service Support Tool
• Service Support Tool device plugs into the truck harness
• Quickly monitors and isolates any area requiring service
• Displays easy-to-read table format
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Transmission -2-speedEffectively utilizes the high performance engine.Maximizing travel speed, gradeability, and acceleration.Electrically controlled direction for low effort.
Optional automatic transmission available.
Rugged Komatsu Designed Transmission
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Standard Dual Drive Tires
• Dual 8.25-15-14PR Drive Tires
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Heavy Duty Drum & Shoe Brakes
• Self-adjusting Bendix-type brakes with master cylinder booster
• Non-asbestos brake linings
• Brake fluid level sensor
DX20 Only!!
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Fork Carriages & Attachments
DX20 Standard is ITA Class IV
hook type carriageUse Hang-on hook type
attachmentsFactory installed or Dealer
installedOptional is KFL pin type
carriage, fork postioner, and sideshifts
Masts are Komatsu Japan Made Masts
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Easy Serviceability
• Wide Opening Engine Cover for Easy Service Access
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Heavyweight Truck Engines & EPA Requirements
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(LSI) Tier 2 EPA Compliant CX / DX
Gas / LPG / DualFuel
YESNO- - -EPA Certification
203 (275) @ 1600
203 (275) @ 1900
lb-ft (Nm) @ rpmMax. Torque
95.0 (71) @ 2400
88.0 (65) @ 2300
HP (kW) @ rpmRated outputFuel InjectionCarburetor- - -Fuel System
3.9 x 3.8 (99.5 x 96)
3.8 x 3.8 (96 x 96)
in. (mm)Bore * Stroke273 (4478)254 (4169)cu. in. (cm3)Displacement
Inline 6 OHV- - -Type
TB45ETB42- - -ModelNissan- - -Make
CurrentPreviousUnitsCX20 / CX50 / DX20
Description
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Komatsu Diesel Power!!
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New Models With EPA Tier 3 Diesels
• New Models Released to Comply with Tier 3 Requirements
• CX50 / DX50 / EX50 Diesels All Comply with Tier 3 Requirements
• New Advanced Komatsu Diesel Technologies
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EFDP / CEDP• Environmentally Friendly Diesel Power• Cost Efficient Diesel Power• A New Way of Selling Big Trucks
– Instead of Power at Any Cost– Komatsu Now Offers Same Performance or
Better Level of Power With Lower Fuel Consumption / Lower Maintenance Costs
• Power To Your Customer’s Bottom Line– Green Is The Way of the Future– Responsible Cost Control Will Be Appreciated!!
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•BX50
•EX50
•CX50
•DX50
Low Total Operation Cost
Operator Comforts Productivity
Completion of 50 Series Tier 3 Line-UpTier 3 Full Line-up
Komatsu SAA6D107E-1
Komatsu SAA4D95LE-5-A
Komatsu 4D98E
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Komatsu Engine & Products
SAA6D107E-1
SAA4D95LE-5-A
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Uses Same Engine as CX50 and DX50SAA4D95LE-5-A
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Uses Same Engine as EX50 SAA6D107E-1
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SAA6D107E-1
SAA4D95LE-5-A
4D98E
QSB 6.7
QSB 3.3
Made by Yanmar
Komatsu and Cummins Engine Models
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EPA Tier 3 Requirements• Background of development• Reduction of NOx is the main target for EPA Tier 3
Combustion temperatures UP
It tends to generate NOx
Combustion temperatures DOWN Many PM by
imperfect combustion
Trade-off between NOx and PM
(Less NOx = More PM, Less PM = More NOx)
Needs some key technologies to find a way out of the deadlock…
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The Komatsu SAA4D95LE doesn’t just contradict conventional thinking about compact power- it re-writes the rules.
This new engine moves beyond the capability of other 3.3 liter engines to offer the same 92.5 hp associated with the 4.0 to 4.5 liter engine class, but now with an engine package more than 30% smaller and lighter.
The SAA4D95LE achieves this by combining our compact 3.3 liter platform with the performance enhancing technology of advanced electronics and HPCR similar to that found in the larger 6-cylinder Komatsu SAA107E-1. (EX50 Model Family)
As a result, power is increased by around 30% and peak torque by 40% without impacting fuel consumption.
Komatsu SAA4D95LE
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Komatsu -Cummins Off-Highway TechnologyCommitted to Customer NeedsWhile we have taken the necessary measures to meet EPA emission requirements, our first commitment is to deliver great reliability, durability and cost-effectiveness on all diesel engine products.
NO x
PM
2010
Evolution of Off-Highway StandardIn 1996, the first emission regulations went effect in the US, and were mirrored three years later in Europe. Several countries regulate emissions of PM and NOX. PM and NOX, are the primary pollutants in diesel exhaust, as CO and HC are low in diesel.
Future regulations call for NOX and PM levels 98% below previous unregulated levels beginning in 2011. Advanced after treatment devices, such as Selective Catalytic Reduction (SCR) and Active Diesel Particulate Filter (DPF) may be needed to achieve these extremely low emission levels.
Advanced R & D allows transfer of technology to design the right emissions solution, bringing optimum value for the customer.
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Fuel Standards – Tier 3In meeting the new emission requirements, diesel fuel is a critical part of the solution. First, sulfur level of 500-ppm maximum began 2007. In 2010 the sulfur in non-road diesel fuel will be further reduced to a maximum of 15-ppm.
Because ultra-low sulfur fuel is necessary for most after treatment technology, use of higher sulfur will be prohibited in 2011 and later model years.
Lubricating OilThe engine lubricating oil is another important factor in meeting future emission regulation. New specifications are being developed to be compatible with low emissions solution for Tier 4.
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Tier 3 NOX Emission Reduction• Looked at all feasible options and decided to
concentrate on advanced combustion technology
• Key areas of design to maximize combustion:– Power cylinder / Air-Handling / Fuel and Control
System• Design process that uses advanced computer
simulation of the combustion event in order to maximize combustion and reduce NOX and PM
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Advanced Combustion Solution
• By modeling combustion reactions anywhere in the cylinder critical design parameters were controlled and modified
• Optimization of the combustion system met Tier 3 requirements without the need for oxidation catalysts
• Komatsu –Cummins Tier 3 advanced combustion solution provides stable equipment architecture through 2015!!
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Heavy Duty HPCR (High Pressure Common Rail) System
Advanced Heavy duty HPCR system is used for optimum, emission solutions and performance.
Full electronic control over the fuel injection event in relation to timing, quantity, pressure and number of injection events is a must for optimum solutions and performance.
Electronics Control System
The electronic control of the engine system is a critical element in meeting emissions standards.
More stringent regulations require very precise control of engine, fuel, air-handling and after treatment systems.
Komatsu construction applications have proven reliability with a very robust electronic system for very dependable operation.
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Komatsu -Cummins Off-Highway TechnologyTier 3 StandardsTier 3 emission standards have been phased in beginning as early as 2008 in the US.
Tier 3 standards focus on the reduction of NOX、roughly 40% reduction is required from Tier 2 level. PM level was not changed from Tier 2 levels.
Tier 4 and the FutureThe phase-in of after treatment-forcing standards will begin in 2011 in Europe and the US. PM filter will be required for several power categories to meet 0.02 –g/kW-hr standard.
High efficiency NOX after treatment will be required beginning in 2014.
NO
xPM
Tier 2
Tier 3
Tier 4
Unregulated
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CX50 Model Family
Product Review
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Top Users by SIC Code• Class V
– Wholesale Trade – Durable Goods– Building Materials and Garden Supply– Dealer Rental Fleet– Lumber and Wood Products– Stone, Clay and Glass Products– Concrete and Pre-Fabricated Concrete Products– Trucking and Warehousing– Ports and Shipyards– Fabricated Metal Products– Primary Metal Products– Wholesale Trade – Non-Durable Goods
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So Who Do You Target?
• Lumberyards & Timber• Metal Fabricators• Structural Steel Industry• Port Cities – Docks / Shipyards• Concrete and Pre-Fabricated Concrete
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OpenCovered
Current Market Coverage Class 5
99.7%
0.3%
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Market Coverage2007
Class 1 86.3%Class 4 94.6%Class 5 99.7%(With the addition of 13,200 lb. Model,
% will increase to 100%!!)
Total 1,4,5 94.6%
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Current Situation for CX20 /CX50
• Most CX20 Pneumatic Models from Covington Production Are Sold Out
• Price Pages are Still in Process for CX50 Pneumatics• CX50 Cushions are Still in the Design Phase and Are
Not Yet in Production, So CX20 for Cushions Will Continue Into 2009
• CX50 Pneumatic Production Will Come Out of Japan• KFI Already Has Placed a Large Stock Order and Will
Maintain a Large Pipeline for Good Deliveries• Continue to Quote the Current Models Until New
Pricing is Available for CX50
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Sales Features
CONFIDENTIAL
- Lifting Innovation -
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Three Main Features• Low Total Operating Cost
– Closed-center Load Sensing System (CLSS)– Komatsu SAA4D95LE-5-A (Tier 3 compliant)– Cost savings through increased efficiencies
• Productivity– Wet disc brake– FHPS
• Safety & Comfort– Operator Presence Sensing system– Dual floating structure– Engine protection devices
Exclusive!!
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“Low Total Operating Cost”
• Reduced fuel consumption• CLSS (Closed-center Load Sensing system)• Lower Total Operating Cost• New Komatsu diesel engine• New Nissan gasoline engine
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• 3.3-litre SAA4D95LE-5-A engine in order to save fuel• CX50 accomplish super low fuel consumption while
keeping truck performance high• How does CX50 keep fast cycle times while
achieving excellent fuel consumption?
The answer is CLSS!
Lower Fuel Consumption20%
Fuel savings!6.5 ton/year
CO2 saving!
Komatsu tested data. FD50AT-10 compared to FD50AT-8. The results may vary depending on conditions
CO2 emission is calculated by Japanese figure.
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CLSS (Closed center Load Sensing System)
*: “Necessary” means
1)No hyd/ steering operation
2)At lifting/ tilting stroke end
• Variable displacement pump incorporates a Load Sensing (LS) Valve• LS valve detects the load and determines proper oil flow. Variable
displacement pump discharges just enough oil to meet the need.• Unless necessary*, hyd. oil circuit is “Closed”. No oil flow. Engine-load is
much smaller than with a conventional hydraulic system.• CLSS minimizes engine load and oil pressure losses within the system
Hyd oil tank
Variable displacement pump with LS valve
Control Valve
Constant oil flow
Requiredoil flow
No Excess oil
Lightly Loaded
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Reduced Total Operating Cost• Fuel consumption 20% improved (smaller engine and CLSS)• Wet disc brakes, no brake lining change or drum overhauls• Engine oil replacement period change to 200h ==>500h
Total Operating cost14% saving
Fuel costs20% decreaseBrake costs36% decreaseEngine oil costs48% decrease
Komatsu tested data. FD50AT-10 compared to FD50AT-8. The results may very depending on conditions Based on Japanese market price
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New Nissan Gasoline EngineEBT-TB45-1A*
• Electrical controlled engine with a 3-way catalytic system ensures a clean workplace.
• EPA and CARB Tier2 emission compliant
• Swing-down bracket is available for LPG specifications. (Option)
Note*: EBT-TB45-1A for Gasoline, EBT-TB45-2A for Gasoline/LPG, EBT-TB45-3A for LPG specification.
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Low Total Operating Cost
EPA Tier3 CompliantElectronic Control SystemHigh Pressured Common Rail System
Turbocharged Air-cooled After-CoolerNewly Designed Piston for Lower Fuel Consumption
Fuel Efficient Komatsu SAA4D95LE Engine
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Low Total Operating Cost
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• Wet disc brake• Fast cycle times• FHPS• Hydraulic and Electrical Reliability
Increased Productivity
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• No dust or water intrusion because it is fully sealed.• Always reliable brake performance for heavy duty applications. • No brake lining replacement or brake drum overhaul minimizes down-time.• Reliability of new drive axle is already field proven in Komatsu construction
machinery wheel loaders.
New Wet Disc Brake System
Wet disc brake is located at the center of front axle
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• Brake Oil Cooling System– Brake oil circulates around the truck and keep the temperatures low– No overheating problems with the brake oil cooling system
• Cushioning Valve Improves Braking Feel– Cushion valve in the brake circuit prevents unintended braking– Intuitive brake feeling
Wet Disc Brake System
Wet disc brake
Oil Pump
Brake Oil Cooler
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Fast Cycle Times• CLSS keeps same fast cycle times even with smaller 3.3-litre engine
compared to the previous 5.8-litre 6-cylinder engine.• CLSS enables
– Traveling during hydraulic operation– Fine adjustment of forks while in low engine idling– Fine adjustment for side shifting– Lifting load without accelerating
Cycle time = Identical
Lifting speed = CX50 faster
Fuel Consumption= CX50 save fuel
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Dual Floating Structure• Operators feel the smoother ride• Industry leading low vibration• Floating Power Train
– Power train is not connected directly to the truck frame
• Suspension cab– Compartment is detached from the frame
Suspension cab
Power train floating
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Low Noise• New 4-cylinder engine emits lower noise than a 6-cylinder engine• Fully sealed floorboard doesn’t allow engine noise into the
compartment• Fully sealed dashboard
CX50 - Sealed floor and dashboard
Previous CX noise come up from gaps
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Comfort Features• Suspension seat with various adjustment
characteristics– Reclining backrest, 6.7” slide, suspension adjustment
• Enlarged assist grip• Rounded engine hood and extended open step
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Comfortable Reversing• Counterweight shape was designed to prevent
hot air & exhaust from coming back into the operator’s face while reversing
• Exhaust gas outlet is located at the bottom of the counterweight
• 3-way catalytic system reduces harmful emissions
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Summary CX20 vs. CX50• CX20
– Drum & Shoe Brakes– Standard Hydraulics– Old Frame Style– Old Counterweight
Design
• CX50– Wet Disc Brakes– CLSS Hydraulics– New Wide-Open
Step Frame Design– New Counterweight
Design– New Transmission– New Tier 3 Diesel
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CX20 vs CX50 Model Variations• FG/FD40ZT
– Single Speed or Two Speed Transmission– NOW – Single Speed ONLY
• FG/FD40T– Single Speed or Two Speed Transmission– NOW – Single Speed ONLY
• FG/FD45T– Single Speed or Two Speed Transmission– NOW – Two Speed ONLY
• FG/FD50AT– STILL Two Speed Only – Same as Before
• LPS Models No Longer Available with CX50
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Competitive Overview – CX50
NoNoWet Disc Std. Or Option
Cummins 4-Cyl. Diesel Lower HP
Hyster
NoNoNo – D&SMitsi – 6 Cylinder Diesel
Cat
NoNoNo – D&SNo – 6 Cylinder Toyota Diesel
Toyota
YesCLSSWet Disc Std.Komatsu 3.3 Liter Diesel
Komatsu
Dual Floating
Structure
HydraulicsBrakesEngine
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Competitor Ranges• Toyota
– 8,000 thru 17,500 lbs.• Cat / Mitsi
– 8,000 thru 33,000 lbs.• Hyster / Yale
– 8,000 thru 36,000 lbs.• Doosan
– 8,000 thru 36,000 lbs.
• Heli– 8,000 thru 22,000 lbs.
• Taylor “Big Red”– 16,000 thru 120,000 lbs.
• Clark– 8,000 thru 16,500 lbs.
• Linde– 8,000 thru 36,000 lbs.
• Jungheinrich– 8,000 thru 20,000 lbs.
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Use Your Key Sales Features• Same Power / Better Fuel Efficiency
– 3.3 Liter Komatsu Diesel – New Technologies• Dual Floating Structure• Wet Disc Brakes
– Long Service Life / Reduced Maintenance Costs / Better Performance
• CLSS Hydraulics– Komatsu Exclusive
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CX50 Marketing Material
• CX50 Feature Brochure / Spec Sheet
• Will be released in 2 to 3 weeks
• Additional materials to follow
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Current Situation of New DX50• New Price Pages were released yesterday, 8/18/08
– 30 Days To Close Open Quotes
• DX50 production will come out of Japan• DX50 Currently - Diesel Models Only• DX20 – FG70T-8 for Dual Fuel Gas / LPG• New Model!!! 13,200 lb. Capacity – Will fill previous
large gap between 11,000 and 15,400 lbs. FD60T-10• KFI will stock and pipeline DX50 Models as well as
DX20 Gas / LPG
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DX20 Dual Fuel for Gas / LPG
• FG70T-8 Old Style Model– 15,400 lbs. Capacity– Old Features
• Drum & Shoe Brakes (No Wet Disc Brakes)• Standard Hydraulics (No OLMS Hydraulics)
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DX50 Model Family
Product Review
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Sales FeaturesCONFIDENTIAL
- Lifting Innovation -
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Low Total Operating Cost
EPA Tier3/ EU Stage IIIA compliantElectronic Control SystemHigh Pressured Common Rail System
Turbocharged Air-cooled After-CoolerNewly Designed Piston for Lower Fuel Consumption
Fuel Efficient Komatsu SAA4D95LE Engine
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Low Total Operating Cost
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Low Total Operating Cost
NO x
PM
Tier 2
Tier 3
Tier 4
Unregulated
A Clean Engine for the Environment
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• 3.3-litre SAA4D95LE-5-A engine in order to save fuel• DX50 accomplishes super low fuel consumption
while keeping truck performance high• How does DX50 keep fast cycle times while
achieving excellent fuel consumption?
The answer is OLMS!
Lower Fuel Consumption20%
Fuel savings!6.5 ton/year
CO2 saving!
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OLMS for Greater EfficienciesVariable Pump System for Speeds / Efficiency
cc/rev Engine rpm sensing
rpm1600Li
75
30Gear pump for steeringand working hyd 1.
Variable pump forworking hyd 2.
•Open-Center Load Moderating (OLMS) Hydraulic System •Dual pump system for increased efficiency• Engine RPM sensing pump and hydraulic circuit
• Pump 1 gear type / Pump 2 variable displacement piston type
• RPM sensing control pump detects engine revs and then controls the oil feed to reduce the load on the engine•This unique hydraulic system offers optimized balancing of traveling and loading work while delivering increased hydraulic efficiencies
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Low Total Operating CostKomatsu’s Exclusive Wet Disc Brake System
With Forced Air-Cooled Oil Cooler System
Wet disc brake
Oil pump for brake cooling
Air-cooled brake oil cooler
Note: No Drum & Shoe brake option available
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Chassis -All welded assembly with integral hydraulic and fuel tanks made of heavy gauge steel.Provides for structural integrityGreater capacity retentionBetter heat dissipationImproved product reliability
Rugged Design
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• Transmission -• 2-speed, automatic • Effectively utilizes the high
performance engine• Maximizing travel speed,
gradeability, and acceleration
• Electrically controlled direction for low effort
Rugged Design
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Productivity
[6ton]Lifting Speed w /loaded
500 500 480 510 510440 410
530 490
0100200300400500600
NewDX5
0DX2
0To
yota
5FD
Toyo
ta 50
-5FD TC
MMIT
SUBIS
HINiss
anLin
deHys
ter
Maintaining Competitive Speeds – 6 Ton
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Productivity
[7ton]Lifting Speed w /loaded
450 450 480530 500
440360
420490
0100200300400500600
NewDX5
0DX2
0To
yota
5FD
Toyo
ta 50
-5FD TC
MMIT
SUBIS
HINiss
anLin
deHys
ter
Maintaining Competitive Speeds – 7 Ton
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Productivity
[8ton]Lifting Speed w /loaded
420 455400
450500
420490
0100200300400500600
NewDX5
0DX2
0To
yota
5FD
Toyo
ta 50
-5FD TC
MMIT
SUBIS
HINiss
anLin
deHys
ter
Maintaining Competitive Speeds – 8 Ton
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Productivity
[7ton]Traveling Speed w /loaded
31 32 3034
30 27.5 31
22 22
0
10
20
30
40
50
NewDX5
0DX2
0To
yota
5FD
Toyo
ta 50
-5FD TC
MMIT
SUBIS
HINiss
anLin
deHys
ter
Km/h
Maintaining Competitive Speed & Acceleration
M
DX50 Calculated
DX20 CalculatedDX20 Measured
DX50 Measured
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Carriage & Attachments
• DX50 -• Standard ITA Class IV hook type carriage• Use Hang-on hook type attachments.• Factory installed or Dealer installed• Optional is KFL pin type carriage, fork postioner, and sideshifts (non-stock item)
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Productivity
FHPS
Positive Braking & Stable Steering & Fatigue-Free Pedal Layout
Wet disc brake
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Safety & Comfort
• Both Driving & Lifting Interlock (Driving and lifting only when operator on the seat)
• Neutral Safety• Parking Brake Warning
KOPS Plus - Operator Presence Sensing System (ISO3691)
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• Deluxe Full Suspension Seat is Standard• Hip & Upper Torso Restraints• Lap Belt• Spring /Lever Suspension
Design w/ Hydraulic Cylinder• 6.7” Fore/Aft Adj.• 3 Position Seat Back
Adjustment• Operator Weight Adjustment• Vinyl Covered
Operator’s Environment
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Safety & ComfortDiesel Engine Safety Protection
With CAN-Bus30% torque derate at
Torque Full torque curve Max torque speed
50% torque derateRamp rate Rated speed3 sec
Torque derate
RPM derate Ramp rate 3 sec
RPM
RPM derate to nearMax torque speed
Komatsu SAA4D95LE・Turbo-charger protection・Engine output derate at abnormal condition
Torque RPMEng. Overheat ●Eng. Oil press low ● ●Rail press. Very high ●Rail press. Very low ●IMV/PCV1 Short Error ●IMV/PCV1 Open Error ●Inj. Drive Circuit Error ● ( *picked up from Engine controller diagnosis table)・Automatically warming-up・Auto pre-heating
Derate
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Reliability & ServiceabilityField proven Electric Control System & Filters
ECU
Fuel Filters
Double Element Air Filter
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Reliable and DurableWet Disc Brake System
Wet disc brake
Oil pump for brake cooling
Air-cooled brake oil cooler
Reliability & Serviceability
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Reliability & ServiceabilityOther Improvements for Greater Reliability
• Face-seal type hydraulic connectors
• Completely separated hydraulic and electrical routings
• Increase needle bearing strength
• Inner stopper type PS cylinder
• Centralized relay & fuse box etc.
• Grease fitting location improved
Firm Clamping
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New, More Compact 8-Ton Model
N ew D X50 D X20 D ifference
-170
-70
-205
-1503450
2610
2120
3875
3600
Item
2440
2050
3670Length(Fork Face)
m m
Turning Radius m m
Height、O HG m m
W idth m m
Clearance
9'6" Door O pening 126m mand FD80-10
2286
2566
2440
2050
Significant Improvement in Maneuverability!!
DX20
DX50
Note: When FD80-10 is loaded in '9'6 container, the mast must be removed.
6.7”
2.8”
8.1”
5.9”
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Competitive Overview – DX50
NoNoWet Disc Std. Or Option
Cummins 4-Cyl. Diesel Lower HP
Hyster
NoNoNo – D&SMitsi – 6 Cylinder Diesel
Cat
NoNoNo – D&SNo – 6 Cylinder Toyota Diesel
Toyota
YesOLMS - Variable Displacement w/ Engine RPM Sensing
Wet Disc Std.Komatsu 3.3 Liter Diesel
Komatsu
Dual Floating Structure
HydraulicsBrakesEngine
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Use Your Key Sales Features• Same Power / Better Fuel Efficiency
– 3.3 Liter Komatsu Diesel – New Technologies• Dual Floating Structure• Wet Disc Brakes
– Long Service Life / Reduced Maintenance Costs / Better Performance
• OLMS Hydraulic System With Variable Displacement Pump and Engine RPM Sensing– Komatsu Exclusive
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DX50 Marketing Material
• DX50 Feature Brochure / Spec Sheet
• Will be released in 4 to 5 weeks
• Additional materials to follow
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EX50 Model Family
Product review
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EX50PresentationDiesel Pneumatic Tire TrucksEPA Tier 3Emission Compliant
The movie used in this presentation is prepared for vehicle of Japanese specifications.
October 2, 2007
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EX50 Model Line Up
Pneumatic Capacity
FD100T-8 22,000 lbs.
FD115T-8 25,000 lbs.
FD135T-8 30,000 lbs.
FD150ET-8 33,000 lbs.
FD160ET-8 35,000 lbs.
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SAA6D107E-1, 6.7 Liter Engine• Top-of-class, Tier 3 “clean engine”• Komatsu’s latest (4) key engine technologies• Best injection timing and most efficient combustion• Dramatically reduces both NOx and PM simultaneously!!• Several reliable filters to protect components
Rated Output
164 HP164 HP [122 kW]@2200min-1(SAE net)
Maximum Torque424 lb. Ft. 424 lb. Ft. [575 N-m]@1600min-1(SAE net)
Electric Control System
((4) Key Engine Technologies4) Key Engine Technologies
Heavy duty HPCR System
New Combustion System
Air to Air Charge Air Cooling System
EPA Tier 3
Compliant
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EFDP - SAA6D107E-1 Engine• Key Technolygy-1 Electronic Control System• Control unit processes signals from sensors• It controls vehicle performance based on the feedback even in high
altitudes and extremely high and low temperatures.Key Technolygy-2 Heavy Duty HPCR System
• “Common rail” accumulates high-pressured fuel• Injection timing is optimized by an ECU (Electronic Control Unit)• Control sufficient injection volume• Perfect combustion generate less PM
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• Key Technology-3 New Combustion System• Combustion chamber designed by computer simulations
• Optimizes combustion timing and ignition
Key Technology-4 Air to Air Charge Air Cooling System
• Cools high temperature air from turbocharger• Maximizes combustion efficiency
EFDP - SAA6D107E-1 Engine
Hot air from turbocharger
Cooled air flow to cylinder
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Wet Disc Brake• Komatsu original wet disc brake system• Consistent brake performance in any working condition• Lower maintenance costs than conventional drum brake• High quality & performance with low maintenance costs
You can save on the following maintenance items
Brake shoes !!
Brake wheel cylinders !!
Brake drum !!!
Brake overhaul !!!!
Service mechanic costs !!
Please review the 7/1/08 PB !!
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KOPS Plus System • Operator Presence Sensing system - Standard• Complying with ISO3691-1• No traveling & lifting when an operator is out of the seat• Prevents accidents and makes the workplace safer
Seat sensor finds the operator absence…
Traveling stops accordingly
Lifting stops after a few seconds
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Overhead Guard• Strong overhead guard• Complying with the latest ISO6055 (2004)• Protects the operator in case of an accident• Lots of headroom clearance• Rain gutters in the front and rear
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• Safety-minded warning lamps• Coolant temperature gauge• Torque converter oil temp. gauge• Neutral safety indicator• Engine warning lamp• Radiator warning lamp and more
• Pushbutton-activated parking brake
• Ensuring safe and secure parking by preventing unintentional release
Other Features
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• New High Power engine• Electrically controlled power shift 3-speed transmission
Speed & Power Increases Efficiency
6.1 6.2 6.3
0
2
4
6
8
EX50 EX20 EX
6.1sec.[ 0 to 20 meter(0-65.6ft) ](FD100-8)
km/h
Sec.
Max Travel Speed
19.9mph(Unloaded / FD100-8)
32 3229
32 32
0
10
20
30
40
EX50 EX20 MitsubishiFD100N
Toyota4FD100
HYSTERH10.00XM
Acceleration Performance
6.1 6.2 6.3
0
2
4
6
8
EX50 EX20 EX
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Class-Leading Lifting Speed
mm/s
98 fpm(Unloaded / FD100-8)
500 500 480 500
0
100
200
300
400
500
600
EX50 EX20 MitsubishiFD100N
Toyota4FD100Lifting Speed
• Top-of-class lifting speed• Large capacity tandem hydraulic pump• New hydraulic circuit with load sensing valve
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Enhanced Rear Visibility• Counter weight shape changed• By redesigning the rear edge of the counter weight, the blind spot has
been decreased, increasing the operational safety.
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Compact turning radius
177.2”4500 mm
FD160E-8Turning radius
(FD100)
4500 4500
4805
4450
4686
4000
4200
4400
4600
4800
5000
EX50 EX20 MitsubishiFD100N
Toyota4FD100
HYSTERH10.00XM
Inner width: 25.3”
Lift chain placed outsideMuch wider forward viewImproves safety and maneuverability
Enhanced Forward Visibility
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Vibration-Dampening HSC• Komatsu original HSC (Hydraulic Suspension Cushioning )• The Komatsu’s innovative HSC design enables to isolate the
operator’s cab from the vehicle’s body• Absorbing unpleasant vibration from the engine and the ground• Reduce fatigue and discomfort of the operator
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• Tiltable compact steering wheel• Easy-to-tilt compact steering wheel• Adjust comfortable seating position
• 3-speed F/R change lever• Provide accurate, quick maneuverability,
reducing operator fatigue
• Integrated control panel• A compact layout of gauges, warning lamps,
and safety gauges
• The operator seat• Reclining, vibration-dampening suspension,
weight adjustment, and safety seatbelt
Operator-Friendly Designs
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• Wide open step• A wide open full-size step allows
easy access
• Walkthrough floor• Layout has the tilt cylinder under the floor• Flat non-obstructed floor• Free access to the seat from both sides
Operator-Friendly Designs
• Organ-type pedals• Easy-to-operate organ-type pedals• Accurately responds to delicate pedal work
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Simple Construction• Using common tires• Using same tire size for front and rear
wheels saves cost• Easy, economical replacement of tires
• Quick open/close engine hood• Pressurized gas spring keeps the
hood open• Easy removable side panels for easy
battery & filter maintenance
• Boltless, easy access floor plate• The easy-to-open/close boltless floor
plate
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• Large fuel tank•• 68.7 gal.68.7 gal. (FD100T, FD115T) •• 74.0 gal. 74.0 gal. (FD135T, FD150ET, FD160ET) tank minimizes
the need for refueling, extending non-stop operation• Air cleaner with dust ejector• Automatically removes airborne dust to reduce clogging of
the filter element• Oil gauge for quick checking• An easy-to-see inspection window for fuel and hydraulic
fluid levels and oil purity level.
Easy Maintenance Design
Hydraulic Fuel
• Sensor-equipped reserve tank• Provided with a level sensor, the reserve tank
allows the operator to check the coolant level through the control panel
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• One-piece, thick plate welded chassis
• Reinforcement of stress points against stationary steering, turning, and unevenness of the yard
• Excellent durability and load handling performance
Enhanced Chassis Design
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• Enhanced outer rail/ mast roller durability
• 10 to 16-ton common outer rails and with one-piece molded rail structure improve its rigidityRail & roller
Highly Rigid Mast Construction
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• Gasket sealed rear-axle king pin• The king pin fulcrum is bolted to provide
a gasket sealed structure, which ensures superior durability of rear axle
Proven front/rear axlesFront axle● Interposed pinion shaft bearing was employed.● Highly durable differential bushings and spiders● A thick differential casing● Proven hub/carrier/cover securing method● A snap ring added to the hub seal assembly to
prevent the seal from coming undone
Rear axle● One PS cylinder secured inside the rear axle● Decrease of steering angle differences reduced slippage during turning, which
improves the life of the tires.● Highly durable bearings
Highly Durable Front/Rear Axles
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Smooth fork positioning Attachments
Other Attachments• Manipulator• Hinged fork• Ram• Crane• Tire handler
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• Steel cabin• Provides a quiet, comfortable working environment even
under severe working conditions, while retaining good visibility
• Front/rear corners of glass for wider visibility• Quick-release door lock lever• Air conditioner available
Other options
•Cold climate specification•Rear working light•Digital load indicator•Special length forks•Air cleaner with pre-cleaner
•Spark arrester•Speedometer•Rear under mirror•Steel cabin•Air conditioner•Heater•Fuel cap with key
Options
Speedometer Digital load indicator
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EX50 Marketing Material
• EX50 Feature Brochure / Spec Sheet
• Converted into U.S. format
• Released July 23rd
• Additional materials to follow