Heavy_Duty_en

Heavy Duty 2013

Solutions for Heavy Industry Incremental Encoders Absolute Encoders Safety Technology Transmission Technology

On oil platforms and offshore plants, in open-cast or underground mining machines, in crane

installations and in steel plants – Kübler encoders operate reliably in heavy machinery in the harshest

environmental conditions with dust, moisture and extreme temperatures and mechanical stress.

Usually, in these unfriendly environments, high-accuracy sensors reach their limits.

This is not the case with Kübler – with its wide-ranging product portfolio, the company boasts more

than 50 years of experience in mechanical engineering and automation technology.

Heavy Duty encoders and rugged compact encoders equipped with particularly robust bearings, with

the most modern housing technologies and many various communication interfaces (from analogue up

to the real-time Profinet interface), are part of our wide offering especially for heavy industry.

Encoders for safety technology and optical fibre modules for the secure optical transmission of

encoder signals over long distances complete the Kübler product range for these application fields.

Kübler products for heavy industry. Reliable and sturdy.

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Applications

· Speed measurement and positioning of rollers and drives in the steel industry P. 4· Positioning and speed measurement for heavy cranes: Availability 24 hours a day P. 6

Kübler Service

· Kübler Service for planning dependability P. 16· Tailor-made solutions – Kübler Design System P. 17

Products and Technologies

· Sendix Heavy Duty H100/H120 – Encoders for heavy industry P. 8 – The product family P. 10· Solutions for safety technology P. 12· Technologies for heavy industry P. 14

Kübler Headquarters, Villingen-Schwenningen, Germany

The Kübler Group belongs today to the leading specialists worldwide

in the fields of position and motion sensors, counting and process

technology as well as transmission technology.

Founded in the year 1960 by Fritz Kübler, the family business is now led by

the next generation of the family, his sons Gebhard and Lothar Kübler.

Proof of the strong international focus lies in the fact that exports

currently account for over 60 percent of turnover, with 8 international

group members and distributors in more than 50 countries.

Over 380 dedicated people worldwide, of whom 290 are in Germany,

make this success possible. They ensure that customers can place their

trust in our company. The Kübler Group has a clear, long-term strategy

to continue as an independent, owner-managed family business.

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Stahlindustrie

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Speed measurement and positioning of rollers anddrives in the steel industry

Position and motion sensors play an important role in steel plants. Even thoughthey are exposed to harsh environmental conditions, the encoders must ensure anuninterrupted and safe process. Kübler encoders have given good service for many years in steel plants all over the world. Reliability is the main feature, especially for plants with very high operating costs.

1 Steel production

Positioning and speed regulation of cranes and trucks. Rugged sensors in very dusty environments with high mechanical requirements regarding shock and vibration resistance.

2 Steel castingRolling and cutting to length of the continuous strand. Use of encoders in extreme temperatures.

3 Hot rolling

Rugged speed regulation and accurate positioning of the rollers. Encoders invery hot and humid environments. Encoders suitable for rolling mills, shock-tested and with centrifugal switches to protect against overspeed.

4 Cold rolling

Highly dynamic speed regulation and accurate roller positioning. High speeds and strong vibration and shock stress.Positioning, as well as speed and hoist regulation of cranes.

5 Further processing

High-accuracy speed regulation ingalvanizing plants. The encoders areexposed to humidity and many chemicals.Positioning, as well as speed and hoistinggear regulation of cranes.

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Sendix Heavy Duty H100 (shaft)

· HD-Safety-Lock™ bearing con-struction for an extremely high

bearing load capacity· Seawater-resistant material · Feather key fitting ensures positive

fitting to the application· Safe overspeed protection by

means of mechanical speed switch· Guaranteed availability thanks to

the optional double encoder (twin encoder)

Safety-M safety modules

· Compact safety control with integrated drive monitoring for up to 2 axes

· Freely programmable for the safe processing of drive-related safety functions as well as of EMERGENCY

STOP switches, two-hand opera-tor controls, light barriers, ...

· Complex motion monitoring tasks possible

· Graphical programming interface · Optional fieldbus interface

Sendix Heavy Duty H120 (hollow shaft)

· Bearing isolation up to 2,5 kV· Extremely high resilience (Dual

protection of the shaft, IP66/67)· High shock (200 g) and vibration

resistance (15 g)· Fastening arm on the flange or

cover (device can be flexibly mounted)

· Cable, plug-in connector, terminal box or optical fibre connection

· Incremental encoder with up to 5000 ppr

· Through hollow shaft up to Ø 28 mm

Sendix 5000 with Euro flange

· Compact and rugged incremental encoder

· Mounting compatible with the usual Heavy Duty encoders on the market thanks to the EURO flange

· Rugged Safety-Lock™ bearings construction

· Safe operation with humidity and dirt (IP67, -40°C ... +90°C)

5803/5823 High-temperature versions

· Incremental encoder with up to 5000 pulses

· Can be used from -40°C ... +110°C· Insensitive to magnetic fields

thanks to optical scanning· Various connection possibilities for

different application purposes

Sendix SIL

· Singleturn and multiturn absolute encoders and incremental encoders for safety technology with SIL3 certification

· Interlocked bearings for a high degree of ruggedness, accuracy and a long service-life

· IP67 protection level· Insensitive to magnetic fields

thanks to optical scanning

Optical fibre emitters, receivers and cables

· For the transmission of incremental, SSI and EtherCAT signals

· No cable-related interference in the optical fibre cables, e.g. due to generators or inverters

· Safe transmission over distances up to 1.5 km

A02H hollow shaft encoder

· Incremental encoder with large hollow shaft up to 42 mm

· With protective cover for applications with a high degree of pollution· Many various mounting and

connection accessories· Plastic isolation inserts protect

the encoder from shaft currents and prevent damage to the encoder bearings

· Simple and accurate mounting, axial fastening for conical and cylindrical shafts

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The lifetime and availability of the sensors used is of the utmost importance for plants with high operating costs.For decades, Kübler sensors have been delivering the highest performance for gantry cranes, in harbours and for underslung cranes on production lines or in steel plants.

Positioning and speed measurement for heavy cranes: Availability 24 hours a day

Gantry cranes, container loading bridge cranes, stacking cranes...the requirements for automation and safety are increasing.Sendix encoders measure the position at the cable hoist, at the trolley, both on rails and on tyres, and at the spreader. Only these robust and safe measuring devices allow the automatic positioning of the containers.

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Safety-M safety modules

· Compact safety control with integrated drive monitoring for up to 2 axes

· Freely programmable for the safe processing of drive-related safety functions as well as of EMERGENCY

STOP switches, two-hand opera-tor controls, light barriers, ...

· Complex motion monitoring tasks possible

· Graphical programming interface · Optional field bus interface

Sendix F36XX CANopen

· Safety Lock – rugged bearing construction in a compact design, ø 36 mm

· Highly accurate optical encoder without gears, insensitive to magnetic fields

· 17 bits singleturn + 24 bits multiturn = 41 bits total resolution

· Interfaces: SSI, CANopen, BiSS, additional incremental outputs RS422 and Sin/Cos

· Optional: seawater-resistant

Sendix Heavy Duty H120 (hollow shaft)

· Bearing isolation up to 2,5 kV· Extremely high resilience (Dual

protection of the shaft, IP66/67)· High shock (200 g) and vibration

resistance (15 g)· Fastening arm on the flange or

cover (device can be flexibly mounted)

· Cable, plug-in connector, terminal box or optical fibre connection

· Incremental encoder with up to 5000 ppr

· Through hollow shaft up to Ø 28 mm

Sendix Heavy Duty H100 (shaft)

· HD-Safety-Lock™ bearing con-struction for an extremely high

bearing load capacity· Seawater-resistant material · Feather key fitting ensures positive

fitting to the application· Safe overspeed protection by

means of mechanical speed switch· Guaranteed availability thanks to

the optional double encoder (twin encoder)

4 - 7 Spreader control system

1 Trolley position 2 Hoist speed

3 Boom angle / end position 8 Travel speed Load handling position

Safety control system2 Hoist speed

Sendix 58XX CANopen

· Up to 16 bits singleturn and 12 bits multiturn resolution

· Safe operation with humidity and dirt (-40°C ... +90°C, IP67)

· High accuracy, insensitive to magnetic fields thanks to optical scanning· Status display and reset button in

the cover· Optional: seawater-resistant

Sendix M3658 CANopen

· Compact singleturn encoder, diameter 36mm

· Fully encapsulated electronics for outdoor applications in humid environments (-40°C, IP 69k)

· Magnetic scanning for a high shock and vibration resistance

· Status display· Optional: seawater-resistant

Sendix 5000/5020 incremental

· Compact and rugged incremental encoder

· Rugged Safety Lock™ bearing construction

· Safe operation with humidity and dirt (IP67, -40°C ... +90°C)

Sendix SIL

· Singleturn and multiturn absolute encoders and incremental encoders for safety technology with SIL3 certification

· Interlocked bearings for a high degree of ruggedness, accuracy and a long service-life

· IP67 protection level· Insensitive to magnetic fields

thanks to optical scanning

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Sendix H12 0


Safety-Lock™ • Mechanicallyinterlockedbearings• Large,extra-strongouterbearings• Largerbearingspan

Benefits:

Avoids premature damage or even encoder failure in the field.

HD-Safety-Lock™ = Safety-Lock™ + additional engineering:

+ Floating bearing on the cover-side eliminates internal stress 1)

+ Mechanicallydecoupledsensorunitensuresconstantsignalquality with large temperature fluctuations and other adverse environmental influences 1)

+ Dual seals on the shaft-side – friction seal against humidity, labyrinth seal against dust and water jet ingress

+ Very large, highly-robust flange bearings+ Even greater bearing clearance+ Extremely robust flange mounting due to screw-on housing+ Bearing design incorporates integrated isolation (isolating

inserts not required), tested up to 2.5 kV for high running accuracy; metal to metal connection for slip free mounting 2)

Benefits:

The resistance against adverse environmental conditions is greatly increased – especially against high bearing loadsand high temperatures.

Sendix Heavy Duty – technology forheavy industry

Thanks to the special HD-Safety-Lock™ construction, the Sendix Heavy Duty encoders are ideally suited for applications in heavy industry, such as steel works and cranes. Resistant materials, wide temperature ranges and a high protection level ensure they remain unaffected by the harshest environmental conditions.Their innovative connection technology enables simple quick installation.

Suitable for your Heavy Duty application. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Safety-Lock becomes HD-Safety- Lock

Safety-Lock™ HD-Safety-Lock™

Stability with vibration + ++Robustness against installation errors ++ ++ Radial load 80 N 400 N

Axial load 40 N 300 N

Elimination of internal stresses 0 ++Constant signal quality with + ++ extended temperatures

Mechanicalprotectionoftheseal 0 ++Bearing isolation 0 ++ 2)

1) for Sendix H100 2) for Sendix H120

Thanks to the special HD-Safety-Lock™ hollow shaft bearing construction, an extremely high radial bearing load capacity is achieved (Sendix H120)

Through hollow shaft up to Ø 28 mm (Sendix H120)

High level of protection against dust and humidity as a result of dual protection of the shaft (Sendix H120)

Integrated bearing isolation up to 2.5 kV (Sendix H120)

-40°+100° IP66/67

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Sendix H10 0

Feather key fitting ensures positive fitting to the application (Sendix H100)

Thanks to the special HD-Safety-Lock™shaft bearing construction, an extremely high bearing load capacity is achieved (Sendix H100)

Seawater-resistant materials

Additional speed switch or second encoder

Suitable for outdoor use

High pulse ratesup to 5000 ppr

Accurate and reliableoptical sensor technology

High shock (2000 m/s2, 6 ms) and vibration resistance

(150 m/s2, 10 ...2000 Hz)

Simple quick installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Maximum safety thanks to innovative connection technology with plug-in spring terminals in the terminal box, which is rotatable through 180°.

Sendix Heavy Duty with Standard terminal new terminal box box connection connection technology technology

Simple, safe and fast installation ++ 0

Quick connection of the cable to the spring ++ not possible terminal without the need for tools

Mountingoftheencoderandelectrical ++ 0 installation can be carried out separately

Preparation of the connection cable can be done ++ not possible in the workshop –> facilitates installation in the field

Simplified installation where access is tight ++ + or difficult (no kinks in the cable)

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endi

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The Sendix Heavy Duty family at a glance ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Incrementalshaft encoder

Incrementalshaft encoder with

mechanical speed switch

Incremental doubleshaft encoder

Product variants / Functionality

Incrementalhollow shaft encoder

Incremental hollow shaft encoderfor connection to optical fibre modules

Sendix Heavy Duty – the product family

The Sendix Heavy Duty devices are an extremely rugged incremental family of encoders that are offered in a wide variety of models: shaft, hollow shaft, with mechanical speed switch, as double encoder and with optical fibre module interface. With their wide choice of connection options and fixing solutions, the encoders of the Sendix Heavy Duty family can be used in numerous application areas.

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Connection options Fixing solutions

Fastening arm 70, 100 or 150 mm

Stator coupling, double-winged

Cable connection forspace-saving mounting –the economical solution

Plug-in connectors for fastand error-free connectionof the encoder

Terminal box connection with plug-in spring terminalconnectors (connectioncover rotatable through 180°)

EURO RE0444 flange Shaft ø 11 x 30 mm withfeather key fitting

Terminal box connectionwith plug-in spring terminalconnectors (connectioncover rotatable through 180°)

Tapered hollow shaft 1:10, central fixing

Cylindrical hollow shaft Ø 12 mm / 16 mm with central fixing

Through hollow shaft Ø 16 ... 28 mm

Optical fibre connectionhighest degree of security,even over very long distances

... a wide variety of versions for every installation situation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Solutions for safety technology

Safe single components alone do not fully ensure a safe global application.Only the optimal interaction between safety sensors and safety monitoring modulesoffers reliable solutions, which will meet the necessary safety requirements.TheoptimalcombinationofKübler’sSafety-MmodulesandSendixSILencodersallowsthe easy implementation of a safe drive monitoring system.

Safe monitoring of hoist and trolley position. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

IncrementalSendix encoder

Drive

Motor inverter

Gear

Coupling

Hoist

LoadHoist position

Safety-MSP1 monitoring module+ BM field bus module

- Emergency stop- Guard door- Overload- etc.

Safety actuatorsAbsolute Sendix SIL encoder

Control (PLC)(non-safe)

Drive speed

Safety functions · Speed monitoring on the hoist· Monitoring of working areas on the main

hoist or the auxiliary hoist· Safety relays instead of limit switches· Two-axis synchronisation monitoring in

tandem operation· Positioning of crane and cross travel

(anti-collision)· Monitoring of the whole drive train,

comprising motor, drive, coupling and cable winch (speed ratio, gear backlash when reversing direction of rotation)

· Safe relay outputs as replacement for cam switches or limit switches

· Safe speed switch

Functional description · 1, 2 or 4 encoder inputs, absolute signal

(SSI), incremental signal (Sin/Cos, HTL, TTL) or resolver signal

· 14 safe digital inputs for further safety sensors (Emergency-stop, door switches, overload, etc.)

· 2 safe analogue inputs for monitoring additional process variables

· Modular expansion up to 58 safe digital inputs, 22 safe digital inputs/outputs, 9 safe relay outputs

· BUS modules for communication with the main controller via PROFIBUS, PROFINET, EtherCAT, CANopen or DeviceNet

· Simple graphical programming and para- meterization during installation or in the field

· Minimal space requirement, simple integration into existing control systems

Main advantages · The combination of encoder and

safety module is certified for PLd / PLe applications

· Using certified components for speed and position monitoring can reduce overall costs by eliminating redundant or multiple sensors

· Using certified components and systems will dramatically simplify the safety

assessment of the overall machine· Integrated load and position monitoring· By using certified encoders and con-

trollers, limit switches (for drives) can be dispensed with and no mechanical adjustment of the limit switches is necessary


Complete encoder family for safety technology. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

The Safe PLC software offersuser-friendly graphic pro-gramming with function chartand block functions.A parameter editor allowssimple parameterising bythe end user.It could not be easier: thesoftware generates a specificreport for validation purposes.

Incremental SinCos encoder:· Sendix 5814SIL (shaft) · Sendix 5834SIL (hollow shaft)

Absolute singleturn SSI / SinCos encoder:· Sendix 5853SIL (shaft)· Sendix 5873SIL (hollow shaft)

Absolute multiturn SSI / SinCos encoder:· Sendix 5863SIL (shaft) · Sendix 5883SIL (hollow shaft)

Complete family for safety drive controllers: Safety-M modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

In order to achieve safe incremental information with the encoder,the controller must monitor the validity of the analogue, 90° phase-shifted sine/cosine signals with the help of the function: sin² + cos² = 1.In order to obtain safe information with the encoder regardingthe absolute position, the controller counts the incrementalpulses and compares the result with the absolute positionsalso provided by the encoder.A 100% reliable mechanical connection is required for a safefunction in the applications. Suitably sturdy fixing elements canhelp eliminate the risk of faults.

MS1 / MS2 / MS2A - Speed monitoring for 1 / 2 axes (MS2Awithanalogueinput)MSP1 / MSP2 / MSP2A - Speed and position monitoring 1 / 2 axes (MSP2Awithanalogueinput)BM - Field bus modulesEM - Expansion modules for inputs and outputs

Safe motion control for speed or position monitoring in multi-axisoperation–theSafety-MmodulesallowyoutoimplementyoursafetytechnologytasksincompliancewiththeMachineryDirective 2006/42/EC.

Independentlyfromthedrivetechnology,theSafety-Mmodulesofferall functions according to EN 61800-5-2 for drive monitoring (as, for example, safe reduced speed, safe direction of rotation or safe position monitoring) and, in addition, practice-oriented function extensions.

Input devices

Terminal chart Logic chart

Drive monitoringfunctions

Logic functions

Encoder configuration

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- 40° + 90°

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IP

Technologies for heavy industry

Innovations from tradition. Kübler products benefit from 50 years experience in automation engineering. Over the years they have undergone ongoing development and been optimised for use in heavy industry.Small details make a big difference. Our products feature many intelligent, high-quality extras, which offer our customers decisive advantages, whilst at the same time making a significant contribution to the high availability and safety of the machines.

HD-Safety-LockTM

High shaft loadcapacity

Dual protectionof the shaft

Bearing isolation

Shock / vibrationresistant

Seawater resistant optional

High protection level

Temperature Magneticfieldproof

Optical sensor

Insensitive to interference: OptoASICs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TheresistantKüblerOptoASICtechnologyoffersaveryhighintegration density of components.This means that, on the one hand, the reliability in the applicationcan be increased significantly, and on the other hand the technologydemonstratesqualityEMCcharacteristicsandshock resistance.

Shaft isolation – protection against bearing damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Even well-earthed machine housings and rotors of generators and large motors carry a shaft current on the rotor. The equipotential bonding from the rotor to the stator via the enco-der bearings leads to spark erosion and damages the ball-bearings. Thiscanberemediedbyisolatingtheencoderbearings.Isolatinginserts can be used with all Sendix compact encoders. The Sendix H120 has a fully-isolated bearing construction and is tested to a breakdown voltage of 2.5 kV.The integrated bearing isolation enables a metal to metal connection for slip free mounting.

Optical Multiturn Technology. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

100 percent resistant to magnetic fields – extremely compact design. Even strong magnetic fields, as occur in the vicinity of brakes or drive motors, pose no problems for the sensor technology of optical single- or multiturn devices.The technology dispenses with any components that may be susceptible to magnetic influences.As a result of the proven drive, the encoder has no need of a battery to store the number of revolutions.


Tested

acc. to thesaltspray test

IEC 68-2-11=> 672 h

Safety-Lock™ and HD-Safety-Lock™. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

The reliable Sendix encoders, with their long service life, offer a very sturdy, rugged bearing construction as a result of the Kübler Safety-Lock™ technology. Encoders with Safety-Lock™ tolerate installation errors and high loads on the shaft, such as occur with wide temperature fluctuationsorvibration.Interlocked,positive-fittingbearings,large bearing spans and a special assembly technology all make a contribution here.The HD-Safety-Lock™ technology is employed in the Sendix Heavy Duty encoders and offers an even more robust construction with even larger bearings. Additional protection is afforded by a shielding cover disk on the shaft as well as by the integrated bearing isolation.

High temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

High heat resistance – combined with high rotational speeds – make the Sendix encoders the optimal solution for all applications in a high temperature environment.Also the seals, cables and connectors used withstand extremetemperatures.

Well protected against dust and humidity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

The sturdy, thick-walled die-cast housing of the Sendix encoders is press-fit stemmed several times on the encoder flange.The high protection level and the wide temperature range from -40°C to +90°C allow a safe outdoor operation. The die-cast housing is fitted with an extremely resistant base, on which the connector flange is screwed with four screws.

Seawater resistant versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Although it has already proved itself in harsh environments, the Sendix family of devices has now been tested and certified to IEC68-2-11forresistancetotheeffectsofsalt-sprayoveraperiodof up to 672 hours – the highest test level.The high certification level for the Sendix encoders attests ahigh level of corrosion resistance.


Presales

Kübler Service for planning dependability

4 Sample and Repair Service

The Kübler Service Centre can quickly manufacture special, customised versions within a short space of time. We are happy to help you with the practicalities of using our products – at your location if desired. We can carry out repairs within a maximum of 5 working days.

Fast, reliable service and professional advice have top priority at Kübler. We are globally on your

doorstep in 6 service and application centres and offer our customers planning dependability.

We deliver from stock within one day. We can manufacture your special orders within 48 hours.

Moreover, 10 by 10 is our delivery offensive, which ensures that – for quantities of up to 10 pieces –

you will receive all catalogue products so marked within 10 days.

Our processes and services are certified and are constantly being improved.

4 48 h Express Service

Short delivery times, a high level of on-time delivery, guaranteed quality and enthusiastic, service-oriented employees – these are what our customers can depend on.

We can process your order within 48 hours; we can ship stock items the same day.

Selection tool

Kübler website: Product Finder

Kübler – the service specialists for every industrial sector and application

– supplying complete integrated solutions – globally on your doorstep

Delivery Service: 10 by 10,

48 h Express and Repair Service

Sample Service – Fast delivery of

customised versions

4 10 by 10

With our 10 by 10 Service we will manufacture and deliver 10 enco-ders within 10 working days (365 days a year - with the exception of 24th Dec. until 2nd Jan.)

The benefits to you: easier to order, the delivery can be calculated, flexibility for small production batches.

4 Technical Hotline

Our Hotline will answer your technical questions Mon-Fri within normal working hours:

Kübler GmbH, Germany +49 7720 3903-35

Kübler France +33 3 89 53 45 45

Kübler Italy +39 0 26 42 33 45

Kübler China +86 10 5134 8680

Kübler India +91 9819 457 872

Kübler Poland +48 6 18 49 99 02


AftersalesService Centres, globally on your doorstep:

Advice, analysis, support during installation in over 50 countries

Service Excellence provided by Kübler application

specialists for target sectors

Product security – replacement models

at the end of the product life-cycle

The Kübler Design System – satisfying customer demands

Tailor-made solutions – Kübler Design System

« With the KDS method our customers receive a lasting solution to lowering costs, reducing the number of models available or eliminating quality deficiencies. With KDS we develop product and engineering solutions together. The method stands out because of its structured process; this delivers innovation through experience and cooperation with the customer. »

Gebhard and Lothar Kübler, Managing Directors Kübler GmbH

The 4 phases of the Kübler Design System

Methodology and experience • Kübler competency in

methodology and project management

• Reduction in customer R&D costs

• Combination of Customer and Kübler Expertise

• Speeding up of the development process

Service

• Complete systems

• Engineering Service

• Logistics

Technology

• Optimal sensor technology

• Optimal product adaptation

• Optimal integration

Customer demands

• Long service life• High-performance product• Simple installation and

maintenance• System and process quality• Optimised investment costs

« We were able to considerably reduce our average

delivery time and I can confirm that delivery schedules

were always adhered to. Technical support is very

professional, efficient and not at all bureaucratic. »

Purchasing Manager, German Producer of Geared Motors

fulfilled via

Analysis, Demands Prototype, Test Industrialisation, ProductionDesign

• Definition of the requirements • Product requirements• Timetable• Target costs

• Technology• Functions• Performance

characteristics

• Quickly realized prototype and/or specific customer drawing• Testing of the prototype in the application• Support by Kübler application team during test phase• Customer approval

• Implementation of production and quality processes• Logistics/ packaging• Ongoing quality controls• Continuous improvement (Kaizen)


BAO Steel - China. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Sendix 5020 incremental encoder for motor speed and Sendix 5888 Profibus encoder for roller position in cold rolling mills

TATA Steel - India. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A02H Heavy Duty incremental encoders for vessel tilt drive

Wuhan Iron and Steel Corp. – China . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Kübler Sendix 5020 incremental encoder user for motor speed mea-surement in steel smelting shop

SMS Meer GmbH - Germany. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Sendix 5868 Profibus absolute encoders for format setting in long-product and semi-product rolling mills

Demag Cranes and Components - Germany. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Sendix 5000 incremental encoders for motor speed measurement

AG der Dillinger Hüttenwerke - Germany. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A02H incremental encoder and optical fibre modules for roller speed measurement

References

What is crucial is how products withstand the endurance test in practice ! Here, every day, Kübler encoders demonstrate their high quality standards - and this applies to every area of application.Many international companies have confidence in our solutions for heavy industry. These companies include the following :

19

Heavy Duty 2013www.kuebler.com/heavy_duty

www.kuebler.com

R.10

0.80

9 10

450

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ESw w w. k u e b l e r. c o m / h e a v y _ d u t y

Kübler GroupFritz Kübler GmbHSchubertstrasse 47D-78054 Villingen-SchwenningenGermanyPhone +49 7720 3903-0Fax +49 7720 [email protected]

Heavy_Duty_en

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