9

INTRODUCTION

The HDJ Series is a range of bayonet coupling connectors specifically designed toconform to new European Standards for circular connectors for airframe use. Therange comprises plugs, receptacles, and cable accessories.The series is intermateable and intermountable with connectors conforming toLN29729, EN 3372, J 62.017, VG 96912 and the Deutsch AS Range.

Users of this product range should familiarise themselves with the following relevant specifications and ordering terminology:

LN29729 The original DIN specification for ‘Series 11/2’ circular connectors.This is based on MIL-C-38999 Series 1 coupling interface lengthsand Series 2 diameters. Eurofighter STD J62.017 is derived from this specification.

DIN65002 The performance specification for LN29729 connectors.

EN3372 The European AECMA specification based on LN29729.

J 62.017 The governing design standard for ‘Series 11/2’ circular connectorsused for the Eurofighter Programme. This standard incorporatesadditional performance requirements to LN29729.

JN 1003 The ordering code used for qualified product to J 62.017.

HDJ The ordering code for Deutsch Ltd product.

VG 96912 Specification for connectors for fighting vehicles.

BENEFITS

Simple assembly techniques

Standard assembly tooling

Improved EMC performance and reduced weight compared with previous

standards

Standard MIL-C-39029 contacts as used in MIL-DTL-38999 connectors

Positive bayonet locking

FEATURES

Medium and high density arrangements

100% scoop proof design

Hard face socket insert

Contact retention mechanism integral to insert

Elastomer interface and wire seals

RFI fingers at mating interface & 360° backshell serrations

HDJ SERIES JN1003

HDJ 07 14 – 35 P N –

PrefixShell Style

00 = Square flange receptacle03 = Bulkhead receptacle06 = Free plug with grounding fingers07 = Jam nut receptacleShell SizeInsert ArrangementContact Type P = Pin S = Socket (for Style 03 use ‘PS’ designator)Orientation N, A, B, C, D (N & A only for style ‘03’)

(N, A & D only for size 8)Modification Without Suffix = With Contacts, 090 = Without ContactsNote: Hermetic and Filter versions available. (Consult Deutcsh Ltd)

10

PART NUMBERING SYSTEM

JN 1003 A 14 – 35 P N –

Eurofighter ReferenceShell Style

A = Jam Nut Receptacle B = Square Flange ReceptacleFG = Free plug with grounding fingersJ = Bulkhead receptacleShell SizeInsert ArrangementContact Type P = Pin S = Socket (for Style ‘J’ use ‘PS’ designator)Orientation N, A, B, C, D (N & A only for style ‘J’)

(N, A & D only for size 8)Modification(consult specification)Without Suffix = Without Contacts, 1 = With Contacts

DEUTSCH LTD SERIES EUROFIGHTER SERIES

*TemperatureThe upper limit quoted is the maximum internal hot spot temperature resultingfrom any combination of ambient temperature and heating due to current.

Dielectric Withstand Voltage Rating of mated connectors ACV rms.

RATING CLASS SEA LEVEL 70,000ft (22,000m)M 1300 800

N 1000 600

I 1800 1000

II 2300 1000

MECHANICAL

TECHNICAL CHARACTERISTICS

Shell Material Aluminium alloyPlating Olive drab cadmium

RFI ring Material Berrylium copperPlating Nickel/cadmium

Insert Material Thermoplastic and fluorinated siliconeelastomer

Contacts Material Copper alloyPlating GoldType Crimp type

Vibration As per J62.017 para. 2.11

Durability 500 full coupling and uncoupling cycles

CLIMATIC

Service temperature* Cadmium plating -55° C to +175° C

Thermal shock As per J62.017 para. 2.4

Sealing Up to 30,000 meters (100,000 feet) altitude

Salt spray resistance MIL-C-38999H, TEST 4.7.12.2

ELECTRICAL

Insulation resistance ≥100,000 MΩ @ 20° C

Contact Size Size 22 Size 20 Size 16 Size 12 Size 8

Contact current ratings 5 Amp. max. 7.5 Amp. max. 13 Amp. max. 23 Amp. max. –

Diameter over Insulation sheath 0.76 to 1.37 mm 1.02 to 2.11mm 1.65 to 2.77mm 2.46 to 3.61 mm Twinax: 3.43 to 3.94 mm with seal

HDJ SERIES JN1003

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INSERT ARRANGEMENTS ( ) Indicates Service Rating Class

SIZE 8 SIZE 10 SIZE 12 SIZE 14 SIZE 16

SIZE 18SIZE 16

SIZE 20 SIZE 22

SIZE 24

SIZE 24

SIZE 22

08–356#22D (M)

08–983#20 (I)

10–3513#22D (M)

20–11 11#12 (I)

22–53 53#20 (I) 22–55 55#20 (I) 24–07* 97#22D 2 TWINAX #8 (I) 24–19 19#12 (I) 24–31 31#16 (II)24–20 10#20 13#16 4#123 TWINAX #8 (N)

20–16 16#16 (II) 20–35 79#22D (M) 20–41 41#20 (I) 20–75 4 TWINAX #8 (M) 22–21 21#16 (II) 22–35 100#22D (M)

16–08 8#16 (II) 16–26 26#20 (I) 16–35 55#22D (M) 18–11 11#16 (II) 18–12 6#20 4#162 TWINAX #8 (N)

18–17 10#22 1#20D4#16 2 TWINAX #8 (N)

18–32 32#20 (I) 18–35 66#22D (M)

10–986#20 (I)

12–04 4#16 (I) 12–35 22#22D (M) 12–98 10#20 (I) 14–19 19#20 (I) 14–35 37#22D (M) 14–97 8#20 4#16 (I)

24–35 128#22D (M) 24–37 37#16 (I) 24–41 22#22D 3#20 11#162#12 3 TWINAX #8 (N)

24–46 40#20 4#16 2#8 COAX (I) 24–61 61#20 (I)

16–06 6#12 (I)

Consult Deutsch for availability

HDJ SERIES JN1003

12

JAM NUT RECEPTACLE – SHELL STYLE 07 (JN 1003 STYLE A)

B

A

C

P PANEL THICKNESSH THREAD*

G F

D

SQUARE FLANGE RECEPTACLE – SHELL STYLE 00 (JN 1003 STYLE B)

P PANEL THICKNESS

H THREAD

D

G F

E

SHELL A B C D F G P H THREAD

SIZE +0.43 +0 CLASS 2AMAX ±0.41 -0.41 -0.13 ±0.13 MAX UNEF PLATED

08 27.38 23.83 19.05 12.00 0.4375 – 28

10 30.56 26.97 22.22 15.00 0.5625 – 24

12 35.33 31.75 26.97 19.05 0.6875 – 24

14 38.51 34.92 30.18 22.22 0.8125 – 20

16 41.68 38.10 33.32 25.40 0.9375 – 20

18 44.86 41.27 36.53 28.57 1.0625 – 18

20 49.61 46.02 39.67 31.75 1.1875 – 18

22 52.78 49.23 42.88 34.92 1.3125 – 18

24 55.96 52.37 46.02 38.10 1.4375 – 18

MAX3.20

MIN1.60

23.24 14.10

SHELL A B C D E F G H THREAD P

SIZE +0 +0.15 +0 CLASS 2A±0.4 ±0.13 ±0.10 -0.13 MAX -0.13 MAX UNEF PLATED MAX

08 20.62 15.10 12.00 0.4375 – 28

10 23.83 18.30 15.00 0.5625 – 24

12 26.19 20.60 19.05 0.6875 – 24

14 28.57 23.00 22.22 0.8125 – 20

16 30.96 24.60 25.40 0.9375 – 20

18 33.32 27.00 28.57 1.0625 – 18

20 36.53 29.40 31.75 1.1875 – 18

22 39.67 31.80 34.92 15.29 1.3125 – 18

24 42.90 34.90 3.70 38.10 1.4375 – 18 2.26

3.20 18.21

16.05

14.00 3.00

*H THREAD VG 96912 STYLE Consult Deutsch for availability

Dimensions: mm

Dimensions: mm

Shell Size 08 10 12 14 16 18 20 22 24

W ± 0.10 14.53 17.7 22.5 25.7 28.83 32.01 35.18 38.36 41.53

Z ± 0.2 13.62 16.79 21.0 24.08 27.23 30.41 33.58 36.95 39.93

Y 28.0 31.0 36.0 41.0 43.0 46.0 53.0 58.0 61.0

RECEPTACLES

Y

øW Z

Panel Cutout

Z

øW Z

Y

holes ø 3.6 ± .2

Panel Cutout Shell Size 08 10 12 14 16 18 20 22 24

W ± .2 13.7 16.9 21.0 24.2 27.3 30.5 33.7 36.9 40.0

Z ± .2 15.1 18.3 20.6 23.0 24.6 27.0 29.4 31.8 34.9

Y 28.0 31.0 36.0 41.0 43.0 46.0 53.0 58.0 61.0

HDJ SERIES JN1003

13

THROUGH BULKHEAD RECEPTACLE – SHELL STYLE 03 (JN 1003 STYLE J)

41.00 MAX

18.21 + 0.13– 0.0

D

5mm MAXPANEL THICKNESS

FRONT MOUNTED

REAR MOUNTED

P PANELTHICKNESS

F

C

A

B

SHELL A B C D F P

SIZE +0 +0+0.40 ±0.13 ±0.10 -0.13 -0.13 MAX

08 20.62 15.10 12.00

10 23.83 18.30 15.00

12 26.19 20.60 19.05

14 28.57 23.00 22.22

16 30.96 24.60 25.40

18 33.32 27.00 28.57

20 36.53 29.40 31.75

22 39.67 31.80 34.92

24 42.90 34.90 3.70 38.10 2.26

16.05

15.29

3.20 3.00

Dimensions: mm

RECEPTACLES

PLUGS

PLUG WITH GROUNDING FINGERS – SHELL STYLE 06 (JN 1003 STYLE FG)

A

B

H THREADC

LENGTH TAKENUP ON MATING

SHELL A B C H THREAD

SIZE CLASS 2AMAX MAX MAX UNEF PLATED

08 18.64 0.4375 – 28

10 21.44 0.5624 – 24

12 25.81 0.6875 – 24

14 28.98 0.8125 – 20

16 32.13 30.00 15.00 0.9375 – 20

18 35.33 1.0625 – 18

20 38.10 1.1875 – 18

22 41.27 1.3125 – 18

24 44.45 31.50 1.4375 – 18

Dimensions: mm

HDJ SERIES JN1003

14

PROTECTIVE CAP, RECEPTACLE (JN 1003 STYLES MA/MB)

ACCESSORIES

100mmLENGTH

3.1mmD4

D3

STYLE MA (EYELET DETAIL)

STYLE MB (RING DETAIL)

DEUTSCH PART NUMBER EUROFIGHTER REFERENCE SHELL SIZE

HDJ12 – ** JN1003MB** **

HDJ13 – ** JN1003MA** **

PROTECTIVE CAP, PLUG (JN 1003 STYLE MF)

155mmLENGTH

3.1mm

DEUTSCH PART NUMBER EUROFIGHTER REFERENCE SHELL SIZE

HDJ11 – ** JN1003MF** **

DUMMY STOWAGE (JN 1003 STYLE R)

P PANEL THICKNESS

D

F

E

A

A B

B

C

SHELL SIZE D3 D4

08 14.6 21.9510 17.8 26.7712 22.5 31.5514 25.7 36.8316 28.9 40.3118 32.1 43.1820 35.2 46.3622 38.0 49.1924 41.6 52.71

SHELL A B C D E F P

SIZE +0 +0.15 +0+0.40 ±0.13 ±0.10 -0.13 MAX -0.13 MAX

08 20.62 15.10 12.00

10 23.83 18.30 15.00

12 26.19 20.60 19.05

14 28.57 23.00 22.22

16 30.96 24.60 25.40

18 33.32 27.00 28.57

20 36.53 29.40 31.75

22 39.67 31.80 34.92 15.29

24 42.90 34.90 3.70 38.10 2.26

16.05

3.20 3.0018.21

Dimensions: mm

Dimensions: mm

DEUTSCH PART NUMBER EUROFIGHTER REFERENCE SHELL SIZE

HDJ10 – ** JN1003R** **

HDJ SERIES JN1003