AWEA MECHANTRONIC CO., LTD.

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CENTRAL TAIWAN SCIENCE PARK BRANCH15, Keyuan 2nd Rd., Central Taiwan Science Park, Taichung 407, TaiwanTEL : +886-4-2462-9698FAX : +886-4-2462-8002E-mail : sales@awea.com

ISO 9001 ISO 14001

AGENT

A-HD SERIES-EN-F-20140401Copyright 2014 by AWEA Mechantronic Co.,Ltd. All right reserved

HDSERIES

Super Rigidity Bridge Type Machining Centers

DSuper RigidityBridge Type Machining Center

Series

Based on superior rigidity structure combined with powerful

spindle output and well featured key components accomplish

the HD series to achieve outstanding heavy cutting capability.

Gear spindle design provides torque output up to 642 N-m.

Enforced structure design of bridge and base accomplishes stronger structural

rigidity with up to 20% enhancement. ( compare to previous modlel. )

X / Y axes adopts high rigidity and high precision roller type linear guide ways.

Z-axis uses high rigidity box ways which are strictly thoroughly heat treated

and precisely grinded, best suits for heavy-duty cutting.

Exterior design of full enclosed splash guard with extension operation

doors achieves safety protection and wide opening for ease of loading

parts.

2012 / 3012

Full enclosed splash guard with roof ( Opt. )

1 2

Hand Scraping Between Bridge And Base

Superior quality of machine is based on hand

scraping. All contact surfaces of structure are

precisely hand scraped.

DSuper RigidityBridge Type Machining Center

Series 2012 / 3012

The Finite Element Method ( FEM ) analysis provides optimum machine design with light-weight and best rigidity.

One-piece bridge and base casting structure with hand scraped contact surfaces

ensure optimum assembly precision, structural rigidity and load balancing.

Precision Hand Scraping Precision Feedback SystemThe semi-closed loop circuit system which

the ball screw end is directly connected to the

encoder ensures high positioning accuracy.

Axial Torque Clutch

X-axis ball screw is equipped with mechanical

torque clutches to minimize damages due to

over load issues or crash.

HD-2012 Structure

3 4

To fulfill heavy-duty cutting and heavy-load machining requirements, HD series reinforces structural rigidity, enhanced core-technology and many other advanced designs. New generation of HD series not only has higher performance, but reliability is also greatly increased.

Top Choice For Heavy-duty Cutting

Well-strengthened design of bridge not only increases contact area between column and bed up

to 42%, but cross section area of column is increased 24% as well to massively increase structural

rigidity.

Bottom of bridge adopted one-piece enforced footing design, which can support unbalance force

of gravity caused by saddle and headstock, efficiently prevents deformation of bridge.

Rigidity of Bridge

Table adopts enclosed back with double layers structural design, which increases structural rigidity

and capability cutting capability, and superiorly maximizes table load up to 5,500 kg. ( HD-3012 )

Rigidity of Table

Feed Rate System

HD v.s Previous Model

HD v.s Previous Model

55 %

24 %

42 %Chips removal rate ( cc / kW )

Cross section area of column

Contact area between column and bed

Tool size : Ø 100 mm

Number of blades : 7

Spindle speed : 477 rpm

Cutting width : 60 mm

Cutting depth : 4 mm

Feed rate : 3,000 mm/min.

Spindle load : 105%

Tool size : Ø 100 mm

Number of blades : 7

Spindle speed : 477 rpm

Cutting width : 60 mm

Cutting depth : 5 mm

Feed rate : 4,200 mm/min.

Spindle load : 133%

Rigidity of Bed

One-piece bed adopts enclosed rectangular structure design

to evenly transmit force to floor ,which efficiently improve

loading capacity of bed and damping capabilities.

By enlarging slant on both sides of bed significantly increases

chip removal efficiency to fulfill machining needs of heavy

cutting for long periods of usage.

720 cc / min.

32.7 cc / kW

Chips removal rate

1,260 cc / min.

57.3 cc / kW

Chips removal rate

Model : HD-2012 Material : S50C

Ball screw of 3 axes are one size bigger compare with peer

in the market which provide optimal heavy cutting ability

and ensure the long-lasting performance.

X-axis is driven by Fanuc α30 servo motor which can

greatly improve thrust and torque on X-axis, featured fast

acceleration / deceleration.

( Y-axis is directy driven by AC servo motor )

5 6

Powerful Cutting Capability

Centro-symmetric Main Spindle System

Unique head design which the main spindle, spindle motor, ball screw and hydraulic counter balance cylinders are symmetrically placed. Hereby preventing thermal distortion and minimizing deflection. Assuring accuracy and heavy cutting capability.

Optimum Spindle System

Multiple Functions Status Display■ Real time operation

information■ Tool list■ Work piece measurement■ M code illustration■ PLC function■ Calculator■ CNC optimize parameter ( Opt. )■ Spindle thermal

compensation ( Opt. )

Manual Tool Length MeasurementAfter manually measuring the tool length, the controller will automatically calculate the tool tip position and input the data into the tool length offset table.

CNC Optimized ParameterFrom rough cutting to fine machining, users can select different working modes, determine the allowable tolerance and the weight of the work piece, based on your desired working condition.

Circular Work Piece MeasurementT h e c i r c u l a r w o r k - p i e c e program can calculate the center coordinate of a work piece by measuring point A, B and C coordinates.

Rectangular Work-piece MeasurementThe rectangular work piece program can ca lculate the center coordinate and the slant angle of a work piece by measuring point A, B, C, D and E coordinates; the calculated c e n t e r c o o r d i n a t e c a n b e inputted into the work piece coordinate program ( G54 ~ G59 ).

Trouble ShootingWhen the alarm appears, the program will display t h e b r e a k d o w n c a u s e and a t roubleshoot i ng p r o c e d u r e . U s e r s c a n easily troubleshoot minor problems to save machine shutdown time.

lnner-rail embraced structure provides high rigidity and gains good stress flow which minimizes overhang and vibration issues. The Y-axis linear guide ways offset from each other increases structural rigidity reduces distance between spindle to cross beam enhances overall cutting performance.

■ Y-axis sectional linear guide ways design

Center line of Z-axis

Hardened way Hardened way

Twin hydraulic cylindersfor counter-balance

Linear guide ways

Twin hydraulic cylindersfor counter-balance

Center line of spindle

Center line of spindle motor

Center line of Z-axis

Hardened way Hardened way

Twin hydraulic cylindersfor counter-balance

Linear guide ways

Twin hydraulic cylindersfor counter-balance

Center line of spindle

Center line of spindle motor

1,000 2,000 3,000 4,000 5,000 6,000 rpm

Torque[ N-m ]

Output[ kW ]

0

15

7.5

22.5

35

600

800

400

200

543

160136

642

387

6,000 rpm Gear SpindleBT50

26 kW ( 30 min. )

22 kW ( cont. )

FANUC α22i

Torque ( 30 min. )Torque ( cont. )

L H

2-step heavy-duty gear box.

6 ,000 rpm high torque spindle is

equipped with powerful 26 kW motor

delivers maximum torque output of

642 N-m at 387 rpm.

7 8

■ Spindle cooling system ■ Centralized automatic lubricating system■ Extension door■ Coolant system with pump and tank■ Powerful twin screw type chip conveyor■ Caterpillar type chip conveyor and bucket■ Foundation bolt kit■ Alarm light■ Air gun■ Auto. power off system

■ Spindle taper :DIN50 / CAT50 / ISO50

■ Column extension : 200 / 300 / 400 mm■ Tool magazine : 40T■ X / Y / Z axes optical linear scale ( HEIDENHAIN )■ Spindle thermal compensation■ Coolant through the tool adapter■ Coolant through the spindle ( Form A )

Standard Accessories Option Accessories

HD-2012 HD-3012

SPECIFICATIONS

X-axis travel mm 2,000 3,000

Y-axis travel mm 1,200

Z-axis travel mm 760

Distance from spindle nose to table top mm 200 ~ 1,100

Distance between columns mm 1,300

WORKING TABLE

Table size ( X direction ) mm 2,000 3,000

Table size ( Y direction ) mm 1,100

Table load capacity kg 4,500 5,500

SPINDLE

Spindle motor ( cont. / 30 min. ) kW 22 / 26

Spindle speed rpm 6,000

Spindle taper BT50

FEED RATE

X-axis rapid feed rate m/min 24

Y-axis rapid feed rate m/min 24

Z-axis rapid feed rate m/min 15

Cutting feed rate m/min 10

TOOL MAGAZINE

Tool magazine capacity T 32 ( 40 Opt. )

Max. tool diameter / adj. pocket empty mm Ø 125 / Ø 215

Max. tool length ( from gauge line ) mm 400

Max. tool weight kg 15

ACCURACY

Positioning accuracy ( JIS B 6338 ) mm ± 0.010 / Full travel

Positioning accuracy ( VDI 3441 ) mm P ≤ 0.02 / Full travel

Repeatability ( JIS B 6338 ) mm ± 0.003

Repeatability ( VDI 3441 ) mm Ps ≤ 0.015

GENERAL

Power requirement AC 220 ± 10% 3 Phase , 60 / 50 Hz / 40 kVA

Pneumatic pressure requirement ( min. ) kg/cm2 5 ~ 8

Hydraulic unit tank capacity ( pump ) liter ( HP ) 48 ( 2 )

Lubrication oil tank capacity liter 4.5

Coolant tank capacity ( pump ) liter ( HP ) 410 ( 1 )

Machine weight kg 18,500 22,500

Specifications are subject to change without notice.

Dimensions

■ Auto. tool length measurement■ Auto. work-piece measurement■ CNC rotary table■ Disc type Oil skimmer■ Oil mist cooling system

T-slot Dimensions

Tool Shank and Pull Stud Dimensions

( Unit : mm )

Machine Dimensions

Table Dimensions

2,22

6

3,85

6 / Z

-axi

s pe

ak

5,420 322800

1,65

0 / C

ente

r of s

cree

n

1,83

0

1,98

7

6092,625690

3,924

3,315

2,55

4

2,50

4

3,25

0 / P

acki

ng h

eigh

t60

1,39

8

413

606

1,36

0

3,36

4

2,000

1,10

0

706

x @

160

= 9

60

160

22 +0.052-0

38 +3-0

116

+2 -022

22

172

BT5035

3 ± 0.4

101.8 ± 0.2

15 ± 0.1

23.2 ± 0.1

Ø 1

00 -

0.05

45 - 0.1

Ø 6

9.85

M24

40

85

Ø 2

3 - 0

.1

35 - 0.1

5

5

60°

25.1

146.8

Ø 8

5

Ø 1

7 - 0

.1

GAUGE DIA.

TAPER 7/24

30° 30°

45˚

DIN50 ( Opt. )

TAPER 7/24

40

34101.75–0.315.9–0.1

34.9

Ø80

Ø91

.25

Ø10

7.25

± 0

.05

Ø69

.85

Ø21

–0.1

5

25 ± 0.161.5

47

60˚

3.2 ± 0.1

Ø19

–0.1

2

Ø7

11.5

GAUGE DIA.

P.S. : Tool dynamic balancing test is no less than G1.0

CAT50 ( Opt. )

GAGE DIA

TAPER 7/24

101.8

Ø 6

9.8

19.1

11.2

3.3

98.3

60˚

Ø 1

6.8

Ø 2

2.8

44.9

34.8

9 10