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PDVSA N TITLE
REV. DATE DESCRIPTION PAG. REV. APPD. APPD.
APPD.BY DATEDATE
VOLUME 13II
E PDVSA, 1983
HD201R STEAM TRACING PIPING REQUIREMENTS
FOR APPROVAL
Jos Gilarranz Eduardo Santamaria
ENGINEERING SPECIFICATION
FEB.89
MAY.901
0
24
27
ENGINEERING DESIGN MANUAL
SPECIALISTS
APPD.BY
PDVSA
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7/29/2019 Hd 201 Rsteam Piping
2/24
REVISION FECHA
ENGINEERING SPECIFICATION
STEAM TRACING PIPING REQUIREMENT MAY.901
PDVSA HD201R
Pgina 1
.Men Principal Indice manual Indice volumen Indice norma
PDVSA
Index
1 GENERAL 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 Scope 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 References 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Regulations 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 DESIGN 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 General Arrangement 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2 Identification of Tracing System 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 GENERAL INSTALLATION REQUIREMENTS 4. . . . . . . . . . . . . . . . . .
3.1 Design of Tracer 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.2 Appurtenance Tracing 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 Instruments 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4 Relief Valve 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5 Drains 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.6 Size and Length of Tracers 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.7 Trap Hookup 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.8 Tracer Condensate Collection 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.9 Strainers 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.10 Attachment of Tracers 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.11 Expansion Loops 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.12 Supports 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.13 Testing 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 MATERIALS 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1 Copper 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 Stainless Steel 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3 Traps 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4 Valves 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.5 Pipe and Miscellaneous Material 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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REVISION FECHA
ENGINEERING SPECIFICATION
STEAM TRACING PIPING REQUIREMENT MAY.901
PDVSA HD201R
Pgina 2
.Men Principal Indice manual Indice volumen Indice norma
PDVSA
1 GENERAL
1.1 Scope
1.1.1 This specification contains requirements for the design, selection of materials,and installation of steam tracing. It should be used to prepare drawings andmodel work defining the steam tracing systems to be installed on the project.
1.1.2 Items requiring steam tracing, such as process and utility piping, instruments,equipment, etc. shall be shown traced on the applicable Piping and Instrument(P&I) flow diagrams and/or as specified on the line schedules.
1.2 References
1.2.1 Additional requirements applicable to Steam Tracing are contained in thefollowing Engineering Specifications:
Process and Utility Piping Design Requirements PDVSA H251
Piping Materials PDVSA H221
Piping Fabrication Requirements PDVSA H231
Insulation Material and Application Hot Service PDVSA L212
1.2.2 The following codes, standards and practices, including applicable addenda, ineffect as of the lastest edition, shall form a part of this specification to the extentspecified herein.
American Society for Testing and Materials (ASTM)
B68 Specification for Seamless Copper Tubing, Bright Annealed.
B75 Specification for Seamless Copper Tubing
American National Standards Institute (ANSI)
B31.3 Chemical Plant and Petroleum Refinery Piping
1.3 Regulations
This specification requires compliance with all Venezuelan laws, standards andregulations which may be applicable.
2 DESIGN
2.1 General Arrangement
2.1.1 Manifolds shall be provided for supply leads and condensate returns. SeeAppendix V.
2.1.2 Single tracer suppliying from the steam main shall not be used unless the traceris in a remote location.
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4/24
REVISION FECHA
ENGINEERING SPECIFICATION
STEAM TRACING PIPING REQUIREMENT MAY.901
PDVSA HD201R
Pgina 3
.Men Principal Indice manual Indice volumen Indice norma
PDVSA
2.1.3 The rules to be followed in determining the size and locations of manifolds are as
follows:a. Manifolds shall be supplied when there are six or more connections located
so the maximum distance from the supply lead to the item being traced doesnot exceed approximately 18 meters.
b. In establishing the maximum distance, assume that tracer supplies andreturns are, routed NorthSouth, EastWest and vertically; not the shortestdistance between two points.
c. The developed length for each supply and return shall include a 10%allowance for indirect routed such as U type configurations to avoidinterferences.
d. Manifolds shall be 3 inches in size and mounted either horizontally orvertically.
e. Connections not used are to be blocked off and will serve as leads for futureconnections.
2.1.4 A single Y type strainer shall be installed in the supply line to the manifold andlocated as close to the manifold as practical.
2.1.5 The location of tracer steam and condensate manifolds will be shown, wherepossible, on the model or arrangement drawings.
2.1.6 The first block valve on steam mains for tracer manifold supplies will be locatedpreferentially on the model and/or shown on the drawings.
2.1.7 The location of condensate returns to condensate mains shall be determined bythe personnel at the construction site.
2.1.8 Block valves shall be accesible from grade, ladder or platforms and shall begrouped in central locations.
2.1.9 All tracer supplies and tracers shall be routed to avoid pockets.
2.1.10 Steam supplies and manifolds shall be arranged to provide the most economialinstallation without sacrificing freezing, operation or maintenance designconsiderations.
2.1.11 Each tracer supply point shall be located at an elevation above the highest pointof the item being traced.
2.1.12 Condensate from tracing steam traps shall normally be returned to thecondensate return system.
2.1.13 Where this is not economical and with the prior approval of the Owner, thecondensate may be discharged to grade.
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REVISION FECHA
ENGINEERING SPECIFICATION
STEAM TRACING PIPING REQUIREMENT MAY.901
PDVSA HD201R
Pgina 4
.Men Principal Indice manual Indice volumen Indice norma
PDVSA
2.2 Identification of Tracing System
2.2.1 The steam supply line and the condensate line shall be provided with metal tagsbearing the number corresponding to the tracer number, as shown on theTabulation of Tracer drawings.
2.2.2 The tags shall be located on or adjacent to both the steam supply block valve andthe trap on the condensate return end.
2.2.3 The Dymo Model 101100 Tapewriter using stainless steel tape fastened with poprivets is an easy and inexpensive method of metal tagging.
3 GENERAL INSTALLATION REQUIREMENTS
3.1 Design of Tracer
3.1.1 Tracers shall be installed in accordance with Appendices I, II, III, VI, VII, VIII andIX. Appendices I thru IX are typical and should be used for guidance only.
3.1.2 Tracers shall follow the contour of valves, pumps, and other equipment havingnonregular surfaces.
3.1.3 Pockets shall be avoided or kept to a minimum.
3.1.4 No special straightening of tubing is necessary.
3.1.5 A slight waviness can serve to accommodate expansion.3.1.6 Tracers on horizontal lines shall be installed in accordance with Appendices I and
II.
3.1.7 Multiple tracers used on vertical lines shall be equally spaced around thecircumference of the pipe. See Appendix II.
3.1.8 For change of direction, all tubing shall be bent and have a minimum bend radiusof six times the outside diameter of the tubing.
3.1.9 Crimped tubes will be rejected.
3.1.10 Each tracer tube shall be individually trapped except at bypasses at control valvesor other similar hookups.
3.1.11 No parallel tracers shall be combined and discharged to a single trap.
3.1.12 All lines are to be routed in a neat and orderly manner using the followingguidelines:
Tracer supply and return lines shall be located on the manifolds so the run ofthe piping will peel off to the item being traced, rather than cross over otherpiping.
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REVISION FECHA
ENGINEERING SPECIFICATION
STEAM TRACING PIPING REQUIREMENT MAY.901
PDVSA HD201R
Pgina 5
.Men Principal Indice manual Indice volumen Indice norma
PDVSA
Any offset of these lines, other than 90, should be made in the horizontal plane
rather than the vertical plane which will tend to conceal these offsets byblending with the vertical and horizontal lines of the plant.
All lines shall be routed and shall be at right angles to the nearest pipe runs andshall be free from any sag so as to maintain a neat appearance.
Supply and return lines shall be set to the same radius in order to present auniform flow.
3.2 Appurtenance Tracing
3.2.1 Sample connections, drains, vents, and closecoupled noncritical instrumentsattached to pipelines or equipment shall be traced with the pipeline or equipmenttracer.
3.2.2 The first shutoff valve on a branch line off a steam traced line shall be traced,although the branch line may not be traced.
3.3 Instruments
3.3.1 All instruments which require steam tracing, except closecoupled noncriticaltypes, shall be provided with individual tracers.
3.4 Relief Valve
3.4.1 Apply tracer at relief valve as close as possible to valve seat to provide complete
protection.
3.5 Drains
3.5.1 Tracers need not have low point drains.
3.6 Size and Length of Tracers
3.6.1 Use single or multiple tracers and lengths as follows:
Line Size Number of Tracers
4 & Smaller 16 to 16 2
18 & Larger 3
Steam Pressurekg/cm2 (gauge)
3,5 7 10,5 14 17,6 21,1 and higher
Tracer Lengthmeters
38 46 53 61 69 76
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7/24
REVISION FECHA
ENGINEERING SPECIFICATION
STEAM TRACING PIPING REQUIREMENT MAY.901
PDVSA HD201R
Pgina 6
.Men Principal Indice manual Indice volumen Indice norma
PDVSA
3.6.2 The above lenths are based on 1/2 inch OD tubing. Multiply these lengths by 0,75
for 3/8 inch OD tubing.3.6.3 Use 3/8 inch OD tubing instead of 1/2 inch OD to facilitate bending at control valve
stations etc.
3.6.4 These lengths apply to open trap discharge and insulation thickness of 1 inch or1 1/2 inches.
3.6.5 For closed condensate return systems, reduce the tracer lengths 0,9 meters foreach Kg of back pressure at the trap.
3.6.6 Where pockets cannot be avoided, such as in tracing of valves, flanges, etc., thesum of tracer pocket heights in meters shall not exceed 0,70 x 10% of inlet steam
pressure.
3.7 Trap Hookup
3.7.1 The basic steam trap shall be thermodynamic type as specified in Paragraph 4.3
3.7.2 These traps shall be used for steam pressures of 0,35 to 42,2 kg/cm2 (gauge)where closed condensate return systems do not cause back pressures at the trapin excess of 80% of the trap inlet pressure.
3.7.3 Steam tracing installation shall be arranged to facilitate convenient removal forreplacement or repair of the trap.
3.7.4 For a closed condensate system, with or without back pressure on the system,locate traps close to and above the condensate manifold or condensate returnline.
3.7.5 For an open condensate system, locate traps close to point of discharge socondensate will drain freely from the discharge side of the trap (see Appendix IV).
3.7.6 Thermodynamic traps shall preferably be installed in the vertical.
3.7.7 Where necessary to install in the horizontal, the trap shall be rotated 90 so thebonnet of the trap is on the side.
3.8 Tracer Condensate Collection
Locate the tracer condensate header, whenever possible, at an elevation lowenough to permit flow of condensate from all connected tracer condensate lines.
3.9 Strainers
3.9.1 Where manifolds are used, a single Y strainer shall be installed in the supply lineto the manifold and no additional strainer will be required ahead of the traps.
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REVISION FECHA
ENGINEERING SPECIFICATION
STEAM TRACING PIPING REQUIREMENT MAY.901
PDVSA HD201R
Pgina 7
.Men Principal Indice manual Indice volumen Indice norma
PDVSA
3.9.2 Where the alternate arrangement of a single tracer taken off a steam main is used,
each trap shall have a strainer built into the trap.
3.10 Attachment of Tracers
3.10.1 Tracers shall be attached to pipe by 12,5 mm wide x 0,38 mm thick, Type 304,stainless steel strapping on approximately 1 meter centers.
3.10.2 Between changes of direction, tracers should be banded snugly but still looseenough so as not to restrain the expansion of the tracer.
3.10.3 Spacers shall be provided between tracers and the piping or equipment when thefollowing fluids are in the line being traced.
Caustic fluids Acid fluids
Fluids where hot spots will accelerate the corrosion rate due to the electrolyticproperties
Heat sensitive fluids.
3.10.4 Spacers can be Transite or Marinite 12,5 mm thick x 12,5 mm wide x 76 mm long.
3.10.5 Where the pipe is austenitic stainless steel, spacers shall be coated with sodiumsilicate before installation.
3.11 Expansion Loops3.11.1 Expansion loops shall be provided at approximately 12 meter intervals.
3.11.2 Loops at tube fittings, changes in direction, valves and flanges shal serve asexpansion loops (see Appendix III).
3.12 Supports
3.12.1 All pipe and tubing including tracer supply and condensate returns installed fortracing purposes shall be adequately supported in the field using channels andclamps similar to Unistrut or equal.
3.12.2 Tracers shall be supported from steel wherever possible.
3.12.3 If there is no steel in the area and tracers are supported from pipe, select lineswhich are cold or uninsulated if possible.
3.12.4 If supported from as insulated line, provision shall be made for thermal expansion.
3.13 Testing
3.13.1 The tracer system shall be pressure tested prior to insulating.
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REVISION FECHA
ENGINEERING SPECIFICATION
STEAM TRACING PIPING REQUIREMENT MAY.901
PDVSA HD201R
Pgina 8
.Men Principal Indice manual Indice volumen Indice norma
PDVSA
3.13.2 Hydrostatic test pressure shall be at least 7 kg/cm2 (gauge) or 1 1/2 times the
design pressure, whichever is greater.
4 MATERIALS
4.1 Copper
4.1.1 Copper Tubing
a. Systems using copper tubing shall be limited to 200 C.
b. Leads and returns to and from the tubing adjacent to the traced item shallbe preinsulated and jacketed tubing as follows:
1/2 inch OD x 0.049 inch wall seamless soft annealed copper tubing ASTMB68 or B75 insulated with inorganic fiberous glass (KTex or equal) and
jacketed with 105 C PVC.
c. Sufficient insulation shall be furnished to provide a maximum surfacetemperature of 60 C at 27 C ambient.
d. Tubing shall be furnished in 76 meter of 152 meter coils on sturdy woodenreels.
e. Bare copper tubing adjacent to traced item should be a choice of seamlesscopper soft annealed ASTM B68 or B75.
4.1.2 Tube Fittings
Tube fittings should be brass flareless type, Swagelok or equal.
4.2 Stainless Steel
4.2.1 Stainless Steel Tubing
a. Stainless Steel Tubing shall be used as tracer tubing and noted on pipingisometric drawings when one or more of the following conditions exist:
a. When the steam used for tracing exceeds 200 C.
b. When the system being traced operates at design temperatures exceeding
200 C.c. When the process in the area preclude the use of copper. (Eg. acetylene)
b. Bare stainless steel tubing adjacent to traced items should be of welded type304 stainless steel per ASTM A269 as follows:
3/8 OD x 0,035 wall thickness
1/2 OD x 0,035 wall thickness
c. Stainless steel tubing shall be furnished in the manufacturer s standardmaximum lenght coils on sturdy wooden reels.
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10/24
REVISION FECHA
ENGINEERING SPECIFICATION
STEAM TRACING PIPING REQUIREMENT MAY.901
PDVSA HD201R
Pgina 9
.Men Principal Indice manual Indice volumen Indice norma
PDVSA
d. Leads to and returns from the stainless steel tracer shall be preinsulated
and jacketed as follows:1/2 in. OD x 0,035 in. wall thickness, welded type 316 stainless steel tubing(ASTM A269) insulated with inorganic fiberous glass (Ktex or equal) and
jacketed with 105 C PVC.
e. The insulation on the preinsulated tubing shall be thick enough to providea maximum surface temperature of 60 C at 27 C ambient air temperature.
4.2.2 Tube fittings should be type 316 stainless steel flareless type, Swagelok or equal.
4.3 Traps
4.3.1 Traps should be 1/2 inch NPT floating disc type Sarco, Yarway or equal.
4.3.2 Traps shall be furnished with an integral strainer when the supply line is taken offa steam main as a single tracer lead. (Refer to Paragraph 3.9).
4.4 Valves
4.4.1 Valves upstream of traps shall be suitable for the supply steam; refer to the LineSpec. for steam in the Engineering Specification Piping Materials,PDVSAH221.
4.4.2 Valves downstream of traps shall be suitable for the condensate return system;
refer to the Line Spec. for steam condensate in the Engineering SpecificationPiping Materials, PDVSAH221.
4.5 Pipe and Miscellaneous Material
4.5.1 Pipe, pipe fittings, and other pipe material not listed above that are upstream ofthe trap shall be the same Class rating and Material as the Steam Supply LineSpec. in the Engineering SpecificationPiping Materials, PDVSAH221.
4.5.2 Pipe, pipe fittings and other pipe material located downstream of the trap shall bethe same Class rating and Material as the Condensate System Line Spec. in the
Engineering SpecificationPiping Materials, PDVSAH221.
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7/29/2019 Hd 201 Rsteam Piping
11/24
REVISION FECHA
ENGINEERING SPECIFICATION
STEAM TRACING PIPING REQUIREMENT MAY.901
PDVSA HD201R
Pgina 10
.Men Principal Indice manual Indice volumen Indice norma
PDVSA
APPENDIX I
DETAILS FOR SINGLE TRACER TUBING
MOULDED BLOCK INSULATION
PIPINGS
SECTION THROUGH ALL HORIZONTALAND VERTICAL LINES
WIRE TIES ON 1.2 M CENTERS
STEAM TRACER(BEND OFF CENTER AT PIPE SHOES)
DETATIL OF WRAP AROUND TRACERFOR VERTICAL LINES
WIRE TIES ON 1.2 M CENTERS
MOULDED BLOCK INSULATION
STEAM TRACER
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12/24
REVISION FECHA
ENGINEERING SPECIFICATION
STEAM TRACING PIPING REQUIREMENT MAY.901
PDVSA HD201R
Pgina 11
.Men Principal Indice manual Indice volumen Indice norma
PDVSA
APPENDIX II
DETAILS FOR MULTIPLE TRACER TUBING
TOP
TOP
INSULATION
WIRE TIES ON1.2 M CENTERS
STEAM TRACERS
(BEND TO STRADDLE PIPE SHOES)
(2 TRACERS)
HORIZONTAL LINE VERTICAL LINE
(3 TRACERS)
HORIZONTAL LINE VERTICAL LINE
30 30
120 120
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7/29/2019 Hd 201 Rsteam Piping
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REVISION FECHA
ENGINEERING SPECIFICATION
STEAM TRACING PIPING REQUIREMENT MAY.901
PDVSA HD201R
Pgina 12
.Men Principal Indice manual Indice volumen Indice norma
PDVSA
APPENDIX II CONTD
DETAILS FOR MULTIPLE TRACER TUBING
TOP
HORIZONTAL LINE VERTICAL LINE
(4 TRACERS)
INSULATION
WIRE TIES ON
1.2 M CENTERS
STEAM TRACERS
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-
7/29/2019 Hd 201 Rsteam Piping
15/24
REVISION FECHA
ENGINEERING SPECIFICATION
STEAM TRACING PIPING REQUIREMENT MAY.901
PDVSA HD201R
Pgina 14
.Men Principal Indice manual Indice volumen Indice norma
PDVSA
APPENDIX III CONTD
TYPICAL STEAM TRACING INSTALLATIONS
NOTE:SUPPLY AND RETURN RISERS
TO BE SIZED FOR NUMBER OFTRACERS REQUIRED ANDLOCATED IN THE STRUCTURETO SUIT THE LOCATION OFITEMS TO BE TRACED.
TO STEAM TRACERS
GATE VALVE
STEAM HEADER
TRAP FOR RISER
TO SEWER OR CONDENSATECOLLECTING SYSTEN
FROMTRAPS
STEAMTRACER
STEAM TRACING FOR LARGE VALVE BODY(3 AND LARGER)
(IF BONNET IS NOT FLAT,TRACING SHOULD INCLUDE IT)
SUPPLY AND RETURN PIPINGAT TOWER STRUCTURE
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REVISION FECHA
ENGINEERING SPECIFICATION
STEAM TRACING PIPING REQUIREMENT MAY.901
PDVSA HD201R
Pgina 15
.Men Principal Indice manual Indice volumen Indice norma
PDVSA
APPENDIX III CONTD
TYPICAL STEAM TRACING INSTALLATIONS
IMPULSE ORTHERMODYNAMIC TRAP
STEAM TRACERS
CONDENSATE RETURN
TRAP
GATE VALVES
STEAMNEADER
STEAM TRACERS FOR HEADER AND BRANCHES
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REVISION FECHA
ENGINEERING SPECIFICATION
STEAM TRACING PIPING REQUIREMENT MAY.901
PDVSA HD201R
Pgina 16
.Men Principal Indice manual Indice volumen Indice norma
PDVSA
APPENDIX IV
TRAP ARRANGEMENTS(OPEN DISCHARGE)
STEAM TRACED ITEM
CONNECTOR 1/2 LINE
1/2 TRAP
6 OR 8 DIAMETER SCRAP PIPEAPPROX. 1.3 METERS LONG FILLEDWITH LOOSE SHELL OR GRAVEL150mm
GRADE
SLOPE1/2 STEAMTRACER
PLAN
TRACER CONDENSATEHEADER
SLOPE
VENT STACK11/2 FOR 2 OR 3 HEADERS2 FOR 4 TO 6 HEADERS3 FOR 7 TO 12 HEADERS
SAME AS FOR ABOVE OR SEWER
VENT STACK
LOCATE TOP OF STACKABOVE HEADROOM BUTNOT UNDER PLATFORMS
OR PIPE RACKS
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REVISION FECHA
ENGINEERING SPECIFICATION
STEAM TRACING PIPING REQUIREMENT MAY.901
PDVSA HD201R
Pgina 17
.Men Principal Indice manual Indice volumen Indice norma
PDVSA
APPENDIX V
TYPICAL MANIFOLD ARRANGEMENT
2 SOCKOLET 3000 A105
(1) REQD
1 SCH 80 NIPPLES A106/B
PLAIN END TYPICAL (7)
REQD
3 WELDED
CAP (2)
REQD3 SCH 40 PIPE A53 GR.B
3/4 SOCKOLET
3000 A105 (1)
REQD
1/2 SCH 80 NIPPLES
A106/B PLAIN END
TYPICAL (4) REQD
No. REQD___TYPE A
No. REQD___TYPE B
SECTION AA TYPICAL
FULL FILLET WELD
2 SOCKOLET
3000 A105 (1)
REQD
3 SCH. 40 PIPEA53 GR. B
3/4 SOCKOLET
3000 A105 (1)
REQD1500 MM
TYPE B
TYPE A
2400 MM
150 MM
300 MM TIP
150 MM
150 MM
A
A
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REVISION FECHA
ENGINEERING SPECIFICATION
STEAM TRACING PIPING REQUIREMENT MAY.901
PDVSA HD201R
Pgina 18
.Men Principal Indice manual Indice volumen Indice norma
PDVSA
APPENDIX VI
MANIFOLD PIPING ARRANGEMENT
1/2 SW NPT
1/2 PIPE
STEAMMAIN
FOR LINE NUMBER &
SPEC. SEE / ISOMETRIC
OR PIPING ONE
2 YSTRAINER
FROM SUPPORT
POINT
455mm
ANCHORSUPPORTBY FIELD
RESTINGSUPPORTBY FIELD
(M) INSULATION
3/4 FIELD TO ROUTE TO
NEAREST COND. TRACER
MANIFOLD OR COND. HEADER
T
NIN1/2 TRAP
STEAM TRACING MANIFOLD(STM3A) see legend
1/2SWN
PT
TR3
A4
1/2 SPARE
3/4
3/4 x 1/2RED TEE
1/2 TRACER SUPPLY
TRACERSUPPLY
PREINSULATED TUBING
MALE CONNECTOR(TYP)
COND. MAIN
FOR LINE SIZE NUMBER& ESPEC. SEE ISOME-TRIC OR PIPING DWG
150mm
2
3/4 VENT.
3/4 VENT.
1/2 TRAP
1/2 SW NPT
150mm
TR3A4
ANCHOR
SUPPORTBY FIELD
RESTINGSUPPORTBY FIELD
455mm
FROM SUPPORT
POINT(M) INSULATION
1/2 SPARE
UNION
NO INSULATION REQDFROM TRAP THRU LOWERNIPPLE (TYPICAL)
1/2 TRACER RETURNPREINSULATED TUBING
MALE CONNECTOR (TYP)MALE CONNECTOR
PREINSULATEDTUBING
ALTERNATE ARRANGE-MENT WHEN SINGLETRACER SUPPLY & RE-TURN IS USED
UNION
1/2 TRAP COND. MAINTRACER (see ISOor PIPING DNG)
CONDENSATE TRACER MANIFOLD
(CTM3A) see legend
LEGEND
DENOTESTRACER
DENOTES MODEL TA-BLE NUMBER OR PI-PING DWG NUMBER
DENOTES TRACERLEAD NUMBER
DENOTES TYPEMANIFOLD
DENOTES MANIFOLD
TR3A1
STM 3A
CTM 3A
STA OF TRACER
FINISH OF TRACER
S
F
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REVISION FECHA
ENGINEERING SPECIFICATION
STEAM TRACING PIPING REQUIREMENT MAY.901
PDVSA HD201R
Pgina 19
.Men Principal Indice manual Indice volumen Indice norma
PDVSA
APPENDIX VII
TYPICAL STEAM TRACING FOR VESSEL
COILS ON 15 CM CENTERS ON BOT-TOM OF VESSEL
NOTE: investigate plate coils as a more economical alternate.
TO TRAP
TO TRAP TO TRAP
TO TRAP
COIL ON 15 CM CEN-TERS
FROM HEADER
PLAN VIEW
TO
TRAP
TO
TRAP
TO
TRAP
STEAM HEADER
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REVISION FECHA
ENGINEERING SPECIFICATION
STEAM TRACING PIPING REQUIREMENT MAY.901
PDVSA HD201R
Pgina 20
.Men Principal Indice manual Indice volumen Indice norma
PDVSA
APPENDIX VII CONTD
TYPICAL STEAM TRACING FOR VESSEL
1 O.D. TUBINGCOILS ON 30.5CM CENTERS
PLAN
ELEVATION
FROMH
EADER
FROMH
EADER
TO TRAPS
NOTE: INVESTIGATE PLATECOILS AS MORE ECONOMICAL ALTERNATE.
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REVISION FECHA
ENGINEERING SPECIFICATION
STEAM TRACING PIPING REQUIREMENT MAY.901
PDVSA HD201R
Pgina 21
.Men Principal Indice manual Indice volumen Indice norma
PDVSA
APPENDIX VIII
STEAM TRACING OF INSTRUMENTS
STEAM TRACER
STEAM TRACER
TO TRAP
STEAM TRACING FOR PRESSUREGAUGE IS STEAM TRACED
STEAM TRACING FOR CONTROL VALVEAND PRESSURE LEAD IN TRACED LINE
TO TRAP
TO TRAP
STEAM TRACING FOR LIQUIDLEVEL INSTRUMENT
STEAM TRACING FOR GAUGE GLASSES
FROM HEADER
1/2 O.D. TUBING
1/2 O.D. TUBING
STEAM TRACER
NOTE: INSULATION FOR GAUGE GLASSES TO BE ONE HALF SECTION OF PIPE IN-SULATION COVERED WITH PLASTIC. STEAM TRACER TO BE ON BACK OF RE-FLEX TYPE GLASSES AND ON ONE SIDE OF THROUGH VISION TYPE.
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REVISION FECHA
ENGINEERING SPECIFICATION
STEAM TRACING PIPING REQUIREMENT MAY.901
PDVSA HD201R
Pgina 22
.Men Principal Indice manual Indice volumen Indice norma
PDVSA
APPENDIX VIII CONTD
STEAM TRACING OF INSTRUMENTS
FROM HEADER
STEAM TRACING FOR PRESSUREINSTRUMENT
ENCLOSURE
CONNECT TRACER TOHEATING ELEMENT
CONNECT TRACER TOHEATING ELEMENT
ENCLOSURE
FIG. AFIG. B
STEAM TRACING FOR LIQUIDFLOWMETER WITHOUT SEAL POTS
FROM HEADER
GROUP AND INSULATE
FROM HEADERFROM HEADER
STEAM TRACING AT SEAL POTSFIG. C
FIG. D
STEAM TRACING FOR STEAMFLOWMETERNOTE: TRACER FOR FACE ORIFICE LEAD TO BE WRAPPEDAROUND POTS FORMING CLOSE COIL FOR UPPER SECTION OF
POTS ENTIRE ASSEMBLY TO BE INSULATED.
TO TRAP
TO METER
STEAM TRACE AND IN-SULATELOWER HALF COLDSPOTS AND LEADS TOENCLOSURE
GROUP AND IN-SULATE
CONT. TO ENCLOSURESAME AS FIG. B
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24/24
REVISION FECHA
ENGINEERING SPECIFICATION
STEAM TRACING PIPING REQUIREMENT MAY.901
PDVSA HD201R
Pgina 23
.Men Principal Indice manual Indice volumen Indice norma
PDVSA
APPENDIX IX
HEATED RACK FOR SMALL LINES
No. 24 GAUGE GALV. SHEETMETAL COVER
1 1/2 BLOCK INSU-LATION
HEATING LINE
HEATED RACK FOR SMALL LINES
NOTE: THE HEATING COIL SHALL BE 3/4 PIPE WHEN LIVE STEAM IS USED AND 1 PIPE WHEN EXHAUSTSTEAM IS USED. IN EACH CASE, THE MAXIMUM LENGTH TO BE USED WITH ONE TRAP SHALL BE 76.2 m.
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