Hazardous Area Connectors for Global Connection … including cable preparation, marking, gland and...
Transcript of Hazardous Area Connectors for Global Connection … including cable preparation, marking, gland and...
HWK51 August '08
International
To the best of our knowledge the information contained in this leaflet, is accurate at the time of going to print and the company reserves the right to improve or modify any product illustrated without notification. The company is unable to accept liability for any inaccuracies, errors or omissions that may exist. It is the customer's responsibility to ensure that the product is suitable for their application.
All copyright reserved-Hubbell Ltd 2008. This document and all copyrighttherein is the property of: Hawke International a trading name of Hubbell Ltd(A member of the Hubbell Inc Group of Companies). Copyright Condition: This document shall be used only for the purpose for which it is provided and no reproduction or publication of the document may be made and no article may be manufactured or assembled in accordance with information contained in the document without prior written consent of the owner.
Connection Solutionswww.ehawke.com
Introduction
A Quality Company
For those who demand quality, reliability and above all, safety,Hawke International is the obvious choice.
FOR CUSTOMERS WHO DEMAND THE BEST
Smarter products
Worldwide
Product development
First choice
A quality company
Termination service
Hawke International has provided peace of mind to contractors, installers and end users forover 50 years. Our innovative range of cable connection and termination products,specifically designed with the customer in mind, have gained worldwide approval andcredibility for the testing conditions of hazardous (classified) locations and hostileenvironments.The customers requirements for sustained safety and reliability under extreme conditionsare therefore Hawke's primary objectives. Furthermore, our superior designs allow ease ofinstallation, use long life materials and are manufactured to rigorous quality standards. Allthis provides the customer with unparalleled benefits of the lowest lifetime cost of purchase.
Located in Manchester, UK, Hawke International has subsidiary locations in Houston, USA and Singapore, along with direct representation in Brazil, the Middle East, Canada and China. Hawke International is supported worldwide by the Hubbell Group along with a global network of agents and distributors.
Hawke International recognises that the demands of the customer base never stand still and we are therefore committed tothe ongoing development of our products and features to provide improved safety, versatility, reliability and ease of use.
Hawke International's products are designed and manufactured under a quality system not only complying with ISO 9001 but also with the latest international standards. Rigorous and regular in-house testing ensures that every product manufactured meets the highest quality standards expected by the market.
Predominantly used on Offshore and Onshore oil and gas exploration, production and processing facilities. Hawke's productsare the 'First Choice' for the world's major oil, gas and petrochemical companies.
Hawke International has over 50 years of experience in hazardous area connection systems and have a wealth of experiencedstaff able to provide assistance in the planning and selection of Ex connectors and related products.
Termination work can be arranged by Hawke International as part of their connection solution, both at our premises inManchester or on-site as required. The company have dedicated installation engineers able to offer complete terminationservices including cable preparation, marking, gland and connector termination and complete unit testing. This simplifies evenfurther the use of Hawke connectors as part of your connection requirements.
International
Hazardous Area Connectorsfor Global ConnectionSolutions
To the best of our knowledge the information contained in this leaflet, is accurate at the time of going to print and the company reserves the right to improve or modify any product illustrated without notification. The company is unable to accept liability for any inaccuracies, errors or omissions that may exist. It is the customer's responsibility to ensure that the product is suitable for their application.
All copyright reserved-Hubbell Ltd 2008. This document and all copyrighttherein is the property of: Hawke International a trading name of Hubbell Ltd(A member of the Hubbell Inc Group of Companies). Copyright Condition: This document shall be used only for the purpose for which it is provided and no reproduction or publication of the document may be made and no article may be manufactured or assembled in accordance with information contained in the document without prior written consent of the owner. HWK51 August '08
International
New connector range contents table
1Connection Solutionswww.ehawke.com
Hazardous Area Connector Range
Contents
Colour Code/Page Description
2 Hazardous area connector range - Common features
3
6
Hazardous area connector range - Selection overview
22 Accessories - Short circuit testing, Crimp tool and adaptors/reducers
23
Hazardous area cable glands - 501/421, 501/453/Universal, 501/453/RAC, ICG 653/Universal24
New stainless steel enclosures - EZE box range25
Website technology - Connector selection application, electronic data on CD Rom
4 - 5 Features
16 - 17 Features
10 - 11 Features
7 - 8 - 9 Inserts and Dual crimp - Order code - Dimensions(Technical)
12 -13 - 14 -15 Inserts - Order code - Dimensions - Calculations(Technical)
18 -19 - 20 - 21 Inserts - Order code - Dimensions - Calculations(Technical)
How it works
InstrumInstrum
PowerPower
ControlControl
InstrumInstrum
ControlControl
PowerPower
InstrumInstrum
CONTENTS TABLE
Burullus
BP
Statoil
Egypt
Norway
Norway
Azerbaijan
UK
UK
Power and communication for BUICS and IWOCS controls containers
Connectors used on WOCS Topside electrical surface jumpers
Topside module hook-up
Sub-sea workover station
Used on platform drill head for mobility
Supply electrical signal to a secondary module beside original platform
Statoil
AIOC
Chevron Texaco
Simian/Sienna/Saphire
BP Clair
ACG
Project Name Owner Location Application
Snohvit
Kristin
Captain
UK
Australia
Installed to actuators which control and monitor gas being induced into the turbines
Used on Turret mooring system
Conoco Global Power
Woodside Energy
Conoco Immingham CHP
Enfield RTM
SAMPLE OF MAJOR PROJECT SUCCESSES
All Hawke ATEX connectors meet the requirements of IP66 and IP67 to IEC60529. They are also deluge protected to DTS01 offering long term protection in onerous environments.
The unique mechanical keying system prevents contact damage and ensures safe use by eliminating the possibility of misconnection of circuits. Machined key and keyway also ensures connector alignment.
Each pin and socket is fitted with multilam technology to ensure reliable lowresistance connection oneach coupling.
Designed and constructed for the most demanding environments, Hawke connectors are durable in almost any environment, requiring no routine maintenance to ensure continued performance.
Each connector plug and receptacle can be fitted with an optional mounting flange,either at point of order or retro fitted as required, allowing easy mounting of theconnectors without the need to disassemble the units.
There are several innovative features common across the range of Hawke connectors. Despite their highly advanced design and technical features, the range is extremely simple to use and quick to terminate.
HWK51 August '08
International
To the best of our knowledge the information contained in this leaflet, is accurate at the time of going to print and the company reserves the right to improve or modify any product illustrated without notification. The company is unable to accept liability for any inaccuracies, errors or omissions that may exist. It is the customer's responsibility to ensure that the product is suitable for their application.
All copyright reserved-Hubbell Ltd 2008. This document and all copyrighttherein is the property of: Hawke International a trading name of Hubbell Ltd(A member of the Hubbell Inc Group of Companies). Copyright Condition: This document shall be used only for the purpose for which it is provided and no reproduction or publication of the document may be made and no article may be manufactured or assembled in accordance with information contained in the document without prior written consent of the owner.
2 Connection Solutionswww.ehawke.com
Hazardous Area Connector Range
Common Features
Impossible tocross mate
Ingress and delugeprotected
High reliabilitycontacts
Robust design
Retro fit flange option
ATEX
HWK51 August '08
International
To the best of our knowledge the information contained in this leaflet, is accurate at the time of going to print and the company reserves the right to improve or modify any product illustrated without notification. The company is unable to accept liability for any inaccuracies, errors or omissions that may exist. It is the customer's responsibility to ensure that the product is suitable for their application.
All copyright reserved-Hubbell Ltd 2008. This document and all copyrighttherein is the property of: Hawke International a trading name of Hubbell Ltd(A member of the Hubbell Inc Group of Companies). Copyright Condition: This document shall be used only for the purpose for which it is provided and no reproduction or publication of the document may be made and no article may be manufactured or assembled in accordance with information contained in the document without prior written consent of the owner.
3
Hazardous Area Connector Range
Selection Overview
Connection Solutionswww.ehawke.com
Connector Type Minimum Numberof Pins
Maximum Numberof Pins
Minimum cross sectionalarea of Conductor mm²
MaximumConductor mm²
MaximumVoltage
MaximumCurrent (amps)
Live Demate
131
8604
0.140.550
2.535630
10125780
250V660V Control
Power
Instrum
750V*
SELECTION OVERVIEW
Instrum
Power
Control
This revolutionary design allows the live mate and de-mating of signal and low power in hazardous areas safely and quickly. The Instrum Instrum connector is available with two insert options: the 4-way option will accept cores ranging between 0.5mm² and 2.5mm² and can operate up to a maximum current of 10A (AC1) at 250V AC & 2.5A (DC1) 60V DC. The 8-way option, designed predominantly for Ethernet applications, will accept cores ranging between 0.14mm² and 0.37mm² and can carry 1A (AC1) at 60V AC & 0.5A (DC1)60V DC. Instrum Instrum connectors include an integral Hawke cable gland for easy termination of both armoured and un-armoured cables.
The Power Power range of connectors have been designed specifically for the extremely demanding requirements of higher power applications. Inserts are available with 1 to 4 contacts with a conductor acceptance range of between 50mm² and 630mm² operating up to 780A and 750V as standard. Othervoltages available on special request. Information on recommended cable glands for use with the Power Power connectors can be found on page 24 of this catalogue.
The 3rd generation of Control Control connectors include many features and refinements as a result of consumer feedback, which makes them particularly suitable for control and low/medium power applications. The robust stainless steel body can hold up to 60 contacts and will accept conductor sizes ranging between 0.5mm² and 35mm², operating up to 125A and 660V. Information on recommended cable glands for use with the Control Control connectors can befound on page 24 of this catalogue.
Hawke International connectors are ideal for use in gas hazardous areas commonly found in Oil and Gas exploration, production and process plants. Their features, however, also offer numerous benefits in explosive dust environments as well as harsh and hostile non-explosive applications where temporary but safe disconnection of power is critical.Hawke International's Ex range of connectors permit the safe and rapid service, repair and replacement of key plant, provide quick connection to temporary and permament equipment and greatly reduce hook-up time in capital-intensive processes.The Ex range of connectors cover three main application areas: Instrumentation, control and power.For a guide as to which Ex connector may be best suited to an individual application the table below outlines the main variables.
* Other voltages available on special request.
ATEX
HWK51 August '08
International
To the best of our knowledge the information contained in this leaflet, is accurate at the time of going to print and the company reserves the right to improve or modify any product illustrated without notification. The company is unable to accept liability for any inaccuracies, errors or omissions that may exist. It is the customer's responsibility to ensure that the product is suitable for their application.
All copyright reserved-Hubbell Ltd 2008. This document and all copyrighttherein is the property of: Hawke International a trading name of Hubbell Ltd(A member of the Hubbell Inc Group of Companies). Copyright Condition: This document shall be used only for the purpose for which it is provided and no reproduction or publication of the document may be made and no article may be manufactured or assembled in accordance with information contained in the document without prior written consent of the owner.
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Instrum
Features ATEXInstrum Instrum
Integral keying
Quick connect thread
Electrical insert
Bulkheadreceptacle (BR)
Anti-rotation
Versatile LSFZH rear seal
Reversiblearmour clamp
Connectorplug (CP)
Pre-terminated(Bulkhead) receptacle only
5 Position keyed inserts
Earth continuity clip
Note:Inline connector - connector plug (CP) andconnector receptacle (CR) also available
ATEX
To the best of our knowledge the information contained in this leaflet, is accurate at the time of going to print and the company reserves the right to improve or modify any product illustrated without notification. The company is unable to accept liability for any inaccuracies, errors or omissions that may exist. It is the customer's responsibility to ensure that the product is suitable for their application.
All copyright reserved-Hubbell Ltd 2008. This document and all copyrighttherein is the property of: Hawke International a trading name of Hubbell Ltd(A member of the Hubbell Inc Group of Companies). Copyright Condition: This document shall be used only for the purpose for which it is provided and no reproduction or publication of the document may be made and no article may be manufactured or assembled in accordance with information contained in the document without prior written consent of the owner. HWK51 August '08
International
Profiled Spigot andconnector body preventcable rotation, eliminatingcable damage.
Accommodates a widerange of cable sizes andprovides highly effectivecable grip and ingress protection.
All BR connectors aresupplied withpre-terminated tails tosuit your requirements.
Machined key and keywayensures connectoralignment.Unique 5 position insertkeying system preventscross-mating.
Secondary keying on theactual insert bodiesguarantees contactalignment, preventing pindamage.
Unique 4 start ACMEthread offers a smooth andquick fully mating action inless than two turns.Earth continuity is achievedvia a 360°contact clip.
Easy to assemble electricalinsert allows crimped orsoldered connections.
The Instrum Instrum incorporatesHawke's proven and patentedarmour termination method.Two clamping devices aresupplied to accommodatedifferent types of armour orbraid.
5Connection Solutionswww.ehawke.com
Features
Instrum
Anti-rotation
Versatile LSFZHrear seal Pre-terminated
Reversible armourclamp
Electrical insertwith key
Integral keying Quick connect
Keyed positions
HWK51 August '08
International
To the best of our knowledge the information contained in this leaflet, is accurate at the time of going to print and the company reserves the right to improve or modify any product illustrated without notification. The company is unable to accept liability for any inaccuracies, errors or omissions that may exist. It is the customer's responsibility to ensure that the product is suitable for their application.
All copyright reserved-Hubbell Ltd 2008. This document and all copyrighttherein is the property of: Hawke International a trading name of Hubbell Ltd(A member of the Hubbell Inc Group of Companies). Copyright Condition: This document shall be used only for the purpose for which it is provided and no reproduction or publication of the document may be made and no article may be manufactured or assembled in accordance with information contained in the document without prior written consent of the owner.
6 Connection Solutionswww.ehawke.com
How it Works
Instrum
Arc 'quenching' gap.
Exe clearancesbetween contacts.
Should an ignition occur duringde-mating, it is contained by
the Exd Flamepath.
Once passed the arc quenching gap, the primary protection
method becomes Exe.Threads still engaged
at this point.
Exe clearancesbetween contacts.
These diameters are Exd Flamepaths.
Once de-mated, the protectionmethod is Exe on the
socket insert IP30 (IP66 - IP67 with cap fitted).
Pin insert cannot remain energised.Pin and socket inserts are interchangeable
between the CP and BR/CR.
Stage 1
Stage 3
Stage 2
ATEX
The Instrum Instrum connectors are designed to provide ease of installation and speed of use whilst providing a flexible, safe and reliable method for mating and disconnection of circuits which are energised.
flameproof protection concept. The outer shell of the connector combined with the integral Hawke cable gland seal ensure that the internal connections are protected to the Exe increased safety protection concept.
When the connector halves are disengaged, the socket section is protected to IP30 and must have the protective cap fitted immediately to restore the full Exe increased safety requirements and IP rating.The pins and socket inserts are interchangeable between all three connector components: i.e. Bulkhead receptacle, in-line receptacle and connector plug.In all installations, the "live" side of the connector must always contain the socket insert.
The two mating halves are easily engaged and disengaged by two full turns of the ACME custom engaging thread, during which time the pins and socket are protected by the Exd
During connector engagement anddisengagement any sparking of the contactsis contained within an arc ‘quenching section’which is housed within the Exd flamepathareas.
The Instrum
Two crimping locations on the 4 way contacts allow for only two contact sizes to cover a far greater range than conventional contacts. This allows termination of cores ranging between 0.5 and 2.5mm².
Contacts must be crimped using the Hawke supplied crimping tool part No. HCT1.
Front view ofpin insert
4 x 0.5 - 1mm²4 x 1.5 - 2.5mm²
4 x 0.5 - 1mm²4 x 1.5 - 2.5mm²
4 x 0.5 - 1mm²4 x 1.5 - 2.5mm²
4 x 0.5 - 1mm²4 x 1.5 - 2.5mm²
Back view ofsocket insert
Back view ofpin insert
Front view ofsocket insert
Front view ofpin insert
8 x 0.14 - 0.37mm² 8 x 0.14 - 0.37mm² 8 x 0.14 - 0.37mm² 8 x 0.14 - 0.37mm²
Back view ofsocket insert
Back view ofpin insert
Front view ofsocket insert
HWK51 August '08
International
To the best of our knowledge the information contained in this leaflet, is accurate at the time of going to print and the company reserves the right to improve or modify any product illustrated without notification. The company is unable to accept liability for any inaccuracies, errors or omissions that may exist. It is the customer's responsibility to ensure that the product is suitable for their application.
All copyright reserved-Hubbell Ltd 2008. This document and all copyrighttherein is the property of: Hawke International a trading name of Hubbell Ltd(A member of the Hubbell Inc Group of Companies). Copyright Condition: This document shall be used only for the purpose for which it is provided and no reproduction or publication of the document may be made and no article may be manufactured or assembled in accordance with information contained in the document without prior written consent of the owner.
7
Inserts
Connection Solutionswww.ehawke.com
Instrum
Dual crimp
ATEX
HWK51 August '08
International
To the best of our knowledge the information contained in this leaflet, is accurate at the time of going to print and the company reserves the right to improve or modify any product illustrated without notification. The company is unable to accept liability for any inaccuracies, errors or omissions that may exist. It is the customer's responsibility to ensure that the product is suitable for their application.
All copyright reserved-Hubbell Ltd 2008. This document and all copyrighttherein is the property of: Hawke International a trading name of Hubbell Ltd(A member of the Hubbell Inc Group of Companies). Copyright Condition: This document shall be used only for the purpose for which it is provided and no reproduction or publication of the document may be made and no article may be manufactured or assembled in accordance with information contained in the document without prior written consent of the owner.
8 Connection Solutionswww.ehawke.com
Order Code
Instrum
ATEX
N BR1 B M P 0 4 X X AInstrum /
* 4 way Bulkhead Receptacle will always be pre-terminated with 1.5mm² conductors, irrespective of cross sectional area.# Bulkheads also include an additional earth lead.
MATERIAL CODE
CROSS SECTIONAL AREA CODE
BULKHEAD ENTRY THREAD CODE
INSERT TYPE CODE
CONNECTOR STYLE CODE
BULKHEAD RECEPTACLECABLE LENGTHCODE
BULKHEAD RECEPTACLEPIN QUANTITIES #CODE
ARMOUR CLAMP SIZECODE
OUTER SHEATH DIAMETERCODE
CERTIFICATIONCODE
Nickel Plated Brass N
Stainless Steel S
4 x 0.5 - 1mm² * A
4 x 1.5 - 2.5mm² *
8 x 0.14 - 0.37mm²
B
C
Metric M20 (Standard)
N/A (for CP or CR)
M
NPT ½" N
X
Pin Insert **
Socket Insert **
P
S
Connector Plug CP
Flanged Connector Plug
Connector Receptacle
Flanged Connector Receptacle
Bulkhead Receptacle (Fixed Pos 1 Std.)
Bulkhead Receptacle (Fixed Pos 2)
Bulkhead Receptacle (Fixed Pos 3)
Bulkhead Receptacle (Fixed Pos 4)
Bulkhead Receptacle (Fixed Pos 5)
FP
CR
FR
BR1
BR2
BR3
BR4
BR5
0.5m (standard)0
1m
2m
3m
4m
Customer specified
N/A (for Connector Plug andReceptacle)
1
2
3
4
C
Customer specifiedC
X
4 (pins 1 - 4 terminated) Std. 4 way*
3 (pins 1, 2 and 3 terminated) 4 way*
8 (pins 1 - 8 terminated) Std. 8 way
4
N/A (for Connector Plug andReceptacle)
3
2 (pins 1 and 3 terminated) 4 way*2
8
X
N/A (Bulkhead Receptacle)
Unarmoured/Copper Braid(will add outer sheath clamp)U
X
Clamping Ring (2 Rings) 0 - 1.25mm S
N/A (Bulkhead Receptacle)X
Cable Seal (2 Seals) 5.5 - 16mm S
ATEX/IECExA
** Note:- In all installations the "live" side of the connector must always contain the socket insert.
75.510
20
Ø 2
9.5
4 Holes Ø 6.5Equispaced on a
Ø 43
M20 = 15½" NPT = 20¾" NPT = 20
M20
½"
NPT
¾"
NPT
Ø 2
9.5
Ø 2
9.5
Ø 2
9.5
28-36
27 A/F
8 30
Ø 5
5
Optionalmounting flange
for CP & CR
Optionalcable clampfor CP & CR
102-110 112-1281011.5
27 A/F
Connector receptacle
Bulkhead receptacleMounting flange
Connector plug
II 2 G Exde IIC ExtD T85°C A21 ATEX
Exde IIC ExtD T85°C A21 IECEx
- 40°C to + 60°CBaseefa 06 ATEX 0061XIECEx BAS06. 0018XVoltage AC 250VCurrent AC EN 60947-4-3 10A (AC21) Current AC EN 60947-4-1 10A (AC1) Current AC EN 60947-4-1 1A (AC3)
Voltage DC 60VCurrent DC EN 60947-4-3 2.5A (DC21) Current DC EN 60947-4-1 2.5A (DC1) Current DC EN 60947-4-1 0.5A (DC3) 10 amp without thermal protection
IP66, IP67 and DTS01 deluge protected.
On load 150
-50°C to +70°C
Off load 500
20A gL with thermal protection
Frequency 50/60 Hz Power Factor 0.9
Note: Caps to be fitted to maintain IP ratings when theconnector halves are separated.
II 2 G Exde IIC ExtD T85°C A21 ATEX
Exde IIC ExtD T85°C A21 IECEx
- 40°C to + 60°CBaseefa 06 ATEX 0061XIECEx BAS06. 0018XVoltage AC 60VCurrent AC EN 60947-4-3 1A (AC21) Current AC EN 60947-4-1 1A (AC1) Current AC EN 60947-4-1 0.1A (AC3)
Voltage DC 60VCurrent DC EN 60947-4-3 0.5A (DC21) Current DC EN 60947-4-1 0.5A (DC1) Current DC EN 60947-4-1 0.1A (DC3) 2 amp without thermal protection
IP66, IP67 and DTS01 deluge protected.
On load 150
-50°C to +70°C
Off load 500
5A gL with thermal protection
Frequency 50/60 Hz Power Factor 0.9
Note: Caps to be fitted to maintain IP ratings when theconnector halves are separated.
Explosion Protection
Ambient Temperature
Ratings 4 Way
Maximum No. of make &break operations (EN61984)
Fuse Rating 4 Way
IP Rating
Storage Temperature
Certification
Explosion Protection
Ambient Temperature
Ratings 8 Way
Maximum No. of make &break operations (EN61984)
Fuse Rating 8 Way
IP Rating
Storage Temperature
Certification
HWK51 August '08
International
To the best of our knowledge the information contained in this leaflet, is accurate at the time of going to print and the company reserves the right to improve or modify any product illustrated without notification. The company is unable to accept liability for any inaccuracies, errors or omissions that may exist. It is the customer's responsibility to ensure that the product is suitable for their application.
All copyright reserved-Hubbell Ltd 2008. This document and all copyrighttherein is the property of: Hawke International a trading name of Hubbell Ltd(A member of the Hubbell Inc Group of Companies). Copyright Condition: This document shall be used only for the purpose for which it is provided and no reproduction or publication of the document may be made and no article may be manufactured or assembled in accordance with information contained in the document without prior written consent of the owner.
9
Dimensions
Technical Data
Connection Solutionswww.ehawke.com
Instrum
ATEX
HWK51 August '08
International
To the best of our knowledge the information contained in this leaflet, is accurate at the time of going to print and the company reserves the right to improve or modify any product illustrated without notification. The company is unable to accept liability for any inaccuracies, errors or omissions that may exist. It is the customer's responsibility to ensure that the product is suitable for their application.
All copyright reserved-Hubbell Ltd 2008. This document and all copyrighttherein is the property of: Hawke International a trading name of Hubbell Ltd(A member of the Hubbell Inc Group of Companies). Copyright Condition: This document shall be used only for the purpose for which it is provided and no reproduction or publication of the document may be made and no article may be manufactured or assembled in accordance with information contained in the document without prior written consent of the owner.
10 Connection Solutionswww.ehawke.com
Control
Features ATEXControl Control
Easy fieldwireable
Insert keying position
Threaded bulkhead entry
Fully inspectableflameproof barrier
External earth point
Running coupler
Slotted spacer tube
Keyway tube
Internal earth
Key fixing position
Acme thread atmating interface
Bulkhead-BR
Connector plug-CP
Note:Inline connector - connector plug (CP) andconnector receptacle (CR) also available
ATEX
To the best of our knowledge the information contained in this leaflet, is accurate at the time of going to print and the company reserves the right to improve or modify any product illustrated without notification. The company is unable to accept liability for any inaccuracies, errors or omissions that may exist. It is the customer's responsibility to ensure that the product is suitable for their application.
All copyright reserved-Hubbell Ltd 2008. This document and all copyrighttherein is the property of: Hawke International a trading name of Hubbell Ltd(A member of the Hubbell Inc Group of Companies). Copyright Condition: This document shall be used only for the purpose for which it is provided and no reproduction or publication of the document may be made and no article may be manufactured or assembled in accordance with information contained in the document without prior written consent of the owner. HWK51 August '08
International
Provides an extendedinstallation keyway, whichassists connector assemblyby making pin/socketinsertion quick and easy.
Improves accessibility forsoldering/crimpingconductors, as the spacertube is retrofitted onceelectrical termination iscomplete.
Provides direct inspectionof the flameproof seal andoffers users the peace ofmind that the connectoris safe for installation.
The threaded bulkheadconnector utilises industrystandard threads and alsoincorporates an integral'o' ring seal.
Pin and socket inserts arenumbered front and backto assist wiring and avoidtermination errors.Crimp and solder insertsavailable.
Unique ACME thread offersa smooth and quick fullymating action.
Allows the connector tobe installed onto apre-assembled cablegland.
The unique visual 5 positioninsert keying system(3 on Ex16) along with theintegral machined keywaysprevent contact damage andensures safe use byeliminating the possibilityof misconnection of adjacentcircuits.
11Connection Solutionswww.ehawke.com
Control
Features
Easy fieldwireable Keyway tube
Keying positionKeying position
Running couplerAcme thread atmating interface
Spacer tubeSpacer tube
Fully inspectable flameproof barrier Threaded bulkhead
HWK51 August '08
International
To the best of our knowledge the information contained in this leaflet, is accurate at the time of going to print and the company reserves the right to improve or modify any product illustrated without notification. The company is unable to accept liability for any inaccuracies, errors or omissions that may exist. It is the customer's responsibility to ensure that the product is suitable for their application.
All copyright reserved-Hubbell Ltd 2008. This document and all copyrighttherein is the property of: Hawke International a trading name of Hubbell Ltd(A member of the Hubbell Inc Group of Companies). Copyright Condition: This document shall be used only for the purpose for which it is provided and no reproduction or publication of the document may be made and no article may be manufactured or assembled in accordance with information contained in the document without prior written consent of the owner.
12 Connection Solutionswww.ehawke.com
Control
Inserts ATEX
All Hawke ContrControl connectors have a maximum working voltage of 660V DC (660V AC) as standard.Other voltages avilable on special request.
INSERT SELECTION TABLE
TABLE
Note: Inserts for use in bulkhead receptacles are solder termination only for contact sizes of 6mm² and above.
Shell Size 16 Shell Size 25 Shell Size 32 Shell Size 40 Shell Size 50 Shell Size 63
Configuration
10 x 2.5mm² + Earth 19 x 2.5mm² + Earth 37 x 2.5mm + Earth²12 x 2.5mm² + Earth 4 x 25mm² + Earth
4 x 35mm² + Earth
4 x 1.5mm² + Earth 12 x 1.5mm² + Earth9 x 1.5mm² + Earth
12 x 1.5mm² + Earth4 x 2.5mm² + Earth
7 x 2.5mm² + Earth
4 x 6mm² + Earth
4 x 6mm² + Earth
6 x 6mm² + Earth
3 x 10mm² + Earth4 x 10mm² + Earth
3 x 16mm² + Earth
4 x 16mm + Earth²
19 x 1.5mm² + Earth3 x 1.5mm² + Earth4 x 1.5mm² + Earth
24 x 1.5mm² + Earth 37 x 1.5mm + Earth² 49 x 1.5mm² + Earth30 x 1.5mm² + Earth 27 x 2.5mm + Earth ² 60 x 1.5mm² + Earth
-
- -
-
-
- -
-
-
- -
-
-
-
- -
-
-
-
-
- -
-
-
- -
-
-
- -
-
-
InsertSize
Internal Diameter of cup (mm)Nominal
Soldered Crimped
1.5mm²2.5mm²6mm²
10mm²16mm²
25mm²35mm²
32
3.5
77
88
32
3.2
45
6.58.3
Ex16-3 x 1.5 Ex25-4 x 1.5Ex16-4 x 1.5
Ex32-12 x 1.5 Ex32-19 x 1.5 Ex32-10 x 2.5
Ex32-6 x 6 Ex32-3 x 10 Ex32-4 x 10 Ex32-3 x 16 Ex32-4 x 16
Ex40-24 x 1.5 Ex40-30 x 1.5 Ex40-19 x 2.5 Ex40-4 x 25 Ex40-4 x 35
Ex50-37 x 1.5 Ex50-27 x 2.5 Ex50-37 x 2.5 Ex63-49 x 1.5 Ex63-60 x 1.5
Ex25-9 x 1.5 Ex25-12 x 1.5 Ex25-4 x 2.5
Ex32-12 x 2.5 Ex32-4 x 6
Ex25-7 x 2.5 Ex25-4 x 6
ATEX
To the best of our knowledge the information contained in this leaflet, is accurate at the time of going to print and the company reserves the right to improve or modify any product illustrated without notification. The company is unable to accept liability for any inaccuracies, errors or omissions that may exist. It is the customer's responsibility to ensure that the product is suitable for their application.
All copyright reserved-Hubbell Ltd 2008. This document and all copyrighttherein is the property of: Hawke International a trading name of Hubbell Ltd(A member of the Hubbell Inc Group of Companies). Copyright Condition: This document shall be used only for the purpose for which it is provided and no reproduction or publication of the document may be made and no article may be manufactured or assembled in accordance with information contained in the document without prior written consent of the owner. HWK51 August '08
International
* Note:Inserts for use in bulkhead receptacles are soldertermination only for contact sizes of 6mm² and above.
Hawke International does not recommend the use oftheir ControlEx Connectors in applications where rigidPVC/SWA/PVC power cabling (typically to BS 6346standards) is used in portable/semi-portable applications.
13Connection Solutionswww.ehawke.com
Control
Order Code
S CP 19 V 1.5 S SExd 32 x FLFPC AControl /
PROTECTION CODE
KEYING SYSTEM CODE
CONNECTOR STYLE CODE
CODE
TERMINATION STYLECODE
MATERIAL CODE
CONTACT TYPE
CONTACT TYPE
CODE
ACCESSORIESCODE
CERTIFICATIONCODE
NUMBER OF CONTACTS
CODE
SHELL SIZE CODE
Flameproof Exd
16
25
32
40
50
63
16
25
32
40
50
63
Fixed Keying F
Variable Keying V
Connector Plug CP
Connector Receptacle
Bulkhead Receptacle
CR
BR
ATEX/IECEx
GOST
A
G
Brass B
Stainless Steel (as standard) S
Solder *
Crimp *
No Insert
S
C
X
1.5 1.5 mm²
2.5 mm²
4 mm²
6 mm²
10 mm²
16 mm²
25 mm²
35 mm²
2.5
4
6
10
16
25
35
Pin
Socket
No Insert
P
S
X
No InsertX
FL Mounting Flange
Flameproof Plug Cap
Flameproof Receptacle Cap
Environmental Plug Cap
Environmental Receptacle Cap
FPC
FRC
PPC
PRC
See Insert Selection Chart
No InsertX
HWK51 August '08
International
To the best of our knowledge the information contained in this leaflet, is accurate at the time of going to print and the company reserves the right to improve or modify any product illustrated without notification. The company is unable to accept liability for any inaccuracies, errors or omissions that may exist. It is the customer's responsibility to ensure that the product is suitable for their application.
All copyright reserved-Hubbell Ltd 2008. This document and all copyrighttherein is the property of: Hawke International a trading name of Hubbell Ltd(A member of the Hubbell Inc Group of Companies). Copyright Condition: This document shall be used only for the purpose for which it is provided and no reproduction or publication of the document may be made and no article may be manufactured or assembled in accordance with information contained in the document without prior written consent of the owner.
14 Connection Solutionswww.ehawke.com
Control
Dimensions ATEX
Connector plug Connector receptacle
Flameproof receptacle cap
The receptacle cap andplug cap are available inacetal and provide an IP rating of IP66/67. Theymay only be used when the socket or plug is notre-energised followingdisconnection.
The flameproof cap must befitted to the connector beforethe power is restored to thedisconnected circuit.
For connector plugs and connector receptacles cable glands arerequired to terminate incoming cables. These can be selected from our cable gland catalogue or our website.These glands include but are not restricted to 501/453/Universaland the ICG 653/Universal. See page 24. For portable application
ICG 653/Universal Cable Gland
Bulkhead receptacle
Flameproof plug cap
Hawke recommend the ICG 653/Universal cable gland.
*Bulkhead entry thread L can be adapted to other sizes. This may affect the overall length of unit. Contact Hawke International for details.**Thread entry V can be adapted to suit smaller sizes on request. Contact Hawke International for details.
Dimension Ex16 Ex25 Ex32 Ex40 Ex50 Ex63
A
B
G
U
H
M
RS
N A/F
(1.5mm Pitch)
E
115
92
33
35
37
119
32
M25
M16
54
55
36
24
3659
29
15
143
120
41
35
49
146
45
M32
M25
54
65
46
38
3659
41
15
145
122
46
35
57
149
51
M40
M32
56
72
55
42
3659
47
15
145
122
59
35
65
149
59
M50
M40
56
82
65
52
3659
55
15
143
120
66
35
76
146
70
M63
M50
56
92
80
64
3659
67
15
143120
83
35
90
146
83
M75
M63
56
108
95
76
3659
79
15
11 11 11 11 11 11
ØC
ØD
ØF
ØW
45 60 62 62 60 60 X
ØP
ØT
*Thread L
(1.5mm Pitch)**Thread V
HAWKE Ex SERIES DIMENSIONS (MM)
ØC ØD
ØW
BA
mating face
Gland entrythread V
Optionalmountingflange. Details onrequest
External earth
X 12
ØF
ØC
E
X12
External earth
ØW
Gland entrythread V
ØF
N A
/F
M G H
Thr
ead
L
ØF
ØT
U
ØP
ØD
S
Rmating face
ATEX
To the best of our knowledge the information contained in this leaflet, is accurate at the time of going to print and the company reserves the right to improve or modify any product illustrated without notification. The company is unable to accept liability for any inaccuracies, errors or omissions that may exist. It is the customer's responsibility to ensure that the product is suitable for their application.
All copyright reserved-Hubbell Ltd 2008. This document and all copyrighttherein is the property of: Hawke International a trading name of Hubbell Ltd(A member of the Hubbell Inc Group of Companies). Copyright Condition: This document shall be used only for the purpose for which it is provided and no reproduction or publication of the document may be made and no article may be manufactured or assembled in accordance with information contained in the document without prior written consent of the owner. HWK51 August '08
International
W = Dissipated wattage factor of the connector
N = The number of conductors to be terminated/number of contacts required. (Note: A contact comprises of a pin and socket).
I = The current requirement per contact. (Note: This must be equal to or less than the maximum current rating of the contact, as shown in table 2).
R = The combined cable and contact resistance (see table 2).
Values pertinent to these definitions must then be input into the following equation to calculate the dissipated wattage (W) of your chosen arrangement:W = N x I² x R(Note: The results must be lower than the maximum figure shown in table 1 for the appropriate temperature class and ambient temperature).e.g. T6 40°C ambient application with 9 x 1.5mm² conductors, running at 7 amps.
N = 9 contacts I = 7 amps R = 0.0166Ω (1.5mm² soldered combined cable and contact resistance)
Therefore an Ex25 Connector should be specified for this application as the shell size can accommodate the required 9 x 1.5mm² pin/socket inserts (see page 12 - Inser t Selection Table) and the r esultant dissipated wattage (7.32 watts) is below the maximum permitted 8 watts (see table 1).
This equation can also be transposed to facilitate the calculation of the maximum number of conductors permitted in your selected connector 1 and the maximum allowable current within the upper ambient temperature of your location 2
(Note: The result of equation must not exceed the maximum current rating of the contacts (see table 2).
1 N = WR x I²
WN x R
2
2 I =
Note: Unless otherwise requested, connectors will be marked as T5 with an upper ambient temperature of +40°C.
Other ambient temperature options can be extrapolated from table 1 above, or contact Hawke International for more information.
To select the shell size of the connector, it is essential that you calculate the dissipated wattage of thearrangement. This ensures that the arrangement does not exceed the maximum permitted temperatureclassification with regard to the upper ambient temperature for the area of installation. (please refer totable 1 for the maximum allowable dissipated wattage per connector size).
15Connection Solutionswww.ehawke.com
Control
Calculations
Dissipated wattage calculation
Therefore W = 9 x 49 x 0.0166 = 7.32 watts.
Equation definitions
Ω
TABLE 1 TABLE 2
Connector SizeTemperature Class
T6 T5 T6 T5
Upper Ambient Temperature of +40°C
Temperature Class
Upper Ambient Temperature of +50°C
T6 T5Temperature Class
Upper Ambient Temperature of +60°C
5W
8W
10.5W
12W
13W
17W
7W
11W
17W
20W
29W
4W
6W
8W
9W
10W
13W
6W
10W
12W
14W
17W
24W
2.6W
4W
5.4W
5.9W
6.5W
8.5W
4.6W
7W
9W
10.5W
12.5W
17W
Ex16
Ex25
Ex32
Ex40
Ex50
Ex63Maximum allowable dissipated wattage
ContactSize
Combined Cable and Contact Resistance (Ohms)
Soldered Crimped
ContactCurrentRating
1.5mm²2.5mm²
6mm²
10mm²16mm²
25mm²35mm²
10 amps17 amps
30 amps
78 amps78 amps
125 amps125 amps
0.0166 ΩΩΩΩΩΩΩ
0.0173 ΩΩΩΩΩΩΩ
0.0109
0.0054
0.0033 0.0024
0.0018 0.0015
0.0102
0.0027
0.0047
0.0018
0.0012 0.0009
14.5W
HWK51 August '08
International
To the best of our knowledge the information contained in this leaflet, is accurate at the time of going to print and the company reserves the right to improve or modify any product illustrated without notification. The company is unable to accept liability for any inaccuracies, errors or omissions that may exist. It is the customer's responsibility to ensure that the product is suitable for their application.
All copyright reserved-Hubbell Ltd 2008. This document and all copyrighttherein is the property of: Hawke International a trading name of Hubbell Ltd(A member of the Hubbell Inc Group of Companies). Copyright Condition: This document shall be used only for the purpose for which it is provided and no reproduction or publication of the document may be made and no article may be manufactured or assembled in accordance with information contained in the document without prior written consent of the owner.
16 Connection Solutionswww.ehawke.com
Power
Features ATEXPower Power
Metal keyway
Variable keying position
Multilam contact technology
Internal earth
External Earth
Running coupler
Acme thread atmating interface
Crimp/soldercable connection
Connectorreceptacle-CR
Connector plug-CP
ATEX
To the best of our knowledge the information contained in this leaflet, is accurate at the time of going to print and the company reserves the right to improve or modify any product illustrated without notification. The company is unable to accept liability for any inaccuracies, errors or omissions that may exist. It is the customer's responsibility to ensure that the product is suitable for their application.
All copyright reserved-Hubbell Ltd 2008. This document and all copyrighttherein is the property of: Hawke International a trading name of Hubbell Ltd(A member of the Hubbell Inc Group of Companies). Copyright Condition: This document shall be used only for the purpose for which it is provided and no reproduction or publication of the document may be made and no article may be manufactured or assembled in accordance with information contained in the document without prior written consent of the owner. HWK51 August '08
International
Allows the connector tobe installed onto apre-assembled cablegland.
The unique visual 5 position insert keying system along with the integral machinedkeyway prevents contact damage and ensures safe use by eliminating the possibility ofmisconnection of adjacent circuits.
Unique ACME thread offersa smooth and quick fullymating action.
Internal earth fitted asstandard. Sized to suitcables earthing facility.
Tried and tested multiple high contact force, low resistance multilams used in all movingcontacts.
Insert assembled outsideconnector shell to assistwiring and allow greaterflexibility.
17Connection Solutionswww.ehawke.com
Power
Features
Acme thread atmating interface
Running coupler Easy fieldwireable
Keying position
Internal earth
Multilam technology
HWK51 August '08
International
To the best of our knowledge the information contained in this leaflet, is accurate at the time of going to print and the company reserves the right to improve or modify any product illustrated without notification. The company is unable to accept liability for any inaccuracies, errors or omissions that may exist. It is the customer's responsibility to ensure that the product is suitable for their application.
All copyright reserved-Hubbell Ltd 2008. This document and all copyrighttherein is the property of: Hawke International a trading name of Hubbell Ltd(A member of the Hubbell Inc Group of Companies). Copyright Condition: This document shall be used only for the purpose for which it is provided and no reproduction or publication of the document may be made and no article may be manufactured or assembled in accordance with information contained in the document without prior written consent of the owner.
18 Connection Solutionswww.ehawke.com
Power
Inserts ATEX
All Hawke connectors have a maximum working voltage of (750V AC).Other voltages and contact configurations also available.
Power
INSERT SELECTION TABLE
Shell Size 32 Shell Size 40 Shell Size 50 Shell Size 63 Shell Size 75
Configuration
4 x 50mm² + Earth 3 x 150mm² + Earth
4 x 70mm² + Earth
1 x 185mm² + Earth 3 x 50mm² + Earth1 x 240mm² + Earth
1 x 185mm² + Earth
1 x 240mm² + Earth
3 x 70mm² + Earth1 x 50mm² + Earth1 x 70mm² + Earth
1 x 95mm² + Earth
1 x 120mm² + Earth
1 x 150mm² + Earth
3 x 95mm² + Earth 3 x 185mm² + Earth3 x 120mm² + Earth
4 x 120mm² + Earth
4 x 95mm² + Earth
1 x 300mm² + Earth
1 x 400mm² + Earth
4 x 150mm² + Earth
3 x 240mm² + Earth
4 x 185mm² + Earth
4 x 240mm² + Earth
1 x 500mm² + Earth
1 x 630mm² + Earth - -
-
-
-
-
- -
-
-
-
-
-
Ex32-1 x 50 Ex32-1 x 70 Ex32-1 x 95 Ex32-1 x 120
Ex50-3 x 50 Ex50-3 x 70 Ex50-4 x 50 Ex50-4 x 70 Ex50-1 x 185 Ex50-1 x 240
Ex63-3 x 95 Ex63-3 x 120 Ex63-3 x 150
Ex75-4 x 185
Ex63-4 x 95
Ex63-4 x 120 Ex63-4 x 150 Ex63-1 x 400Ex63-1 x 300 Ex75-3 x 185
Ex75-3 x 240 Ex75-4 x 240 Ex75-1 x 500 Ex75-1 x 630
Ex32-1 x 150 Ex40-1 x 185 Ex40-1 x 240
ATEX
To the best of our knowledge the information contained in this leaflet, is accurate at the time of going to print and the company reserves the right to improve or modify any product illustrated without notification. The company is unable to accept liability for any inaccuracies, errors or omissions that may exist. It is the customer's responsibility to ensure that the product is suitable for their application.
All copyright reserved-Hubbell Ltd 2008. This document and all copyrighttherein is the property of: Hawke International a trading name of Hubbell Ltd(A member of the Hubbell Inc Group of Companies). Copyright Condition: This document shall be used only for the purpose for which it is provided and no reproduction or publication of the document may be made and no article may be manufactured or assembled in accordance with information contained in the document without prior written consent of the owner. HWK51 August '08
International
** Contact Hawke International if conductor is larger than that stated. * Note:Only the connector receptacle (CR) can beflange mounted.
19Connection Solutionswww.ehawke.com
Power
Order Code
Exd 32 CP B 4 50 A S AFLFPCPower /
PROTECTION CODE
CONNECTOR STYLE CODECONTACT TYPE MAXIMUM CONDUCTOR
ACCEPTANCE DIAMETER (mm)**CODE
MATERIAL CODE
CONTACT TYPECODE
ACCESSORIESCODE
CERTIFICATIONCODE
NUMBER OF CONTACTSCODE
SHELL SIZE CODE
INTERNAL EARTH SIZE CODE
Flameproof Exd
32
40
50
63
75
32
40
50
63
75
Connector Plug CP
Connector Receptacle CR
ATEX/IECExA
BrassB
Stainless Steel (as standard)
Nickel Plated Brass
Note: (for single core cables,Brass must be used)
Note: (should be at least 50%of phase conductor size)
S
N
50 50mm²
70mm²
95mm²
120mm²
150mm²
185mm²
240mm²
300mm²
400mm²
500mm²
630mm²
70
95
120
150
185
240
A50mm²
70mm²
95mm²
120mm²
150mm²
185mm²
240mm²
B
C
D
E
F
G
300
Pin
Socket
P
S
9.5
11.5
13.0
14.5
16.5
18.5
20.5
25.0
29.0
32.0
38.0
400
500
630
FL Mounting Flange *
Flameproof Plug Cap
Flameproof Receptacle Cap
Environmental Plug Cap
Environmental Receptacle Cap
FPC
FRC
PPC
PRC
See Insert Selection Chart
No InsertX
HWK51 August '08
International
To the best of our knowledge the information contained in this leaflet, is accurate at the time of going to print and the company reserves the right to improve or modify any product illustrated without notification. The company is unable to accept liability for any inaccuracies, errors or omissions that may exist. It is the customer's responsibility to ensure that the product is suitable for their application.
All copyright reserved-Hubbell Ltd 2008. This document and all copyrighttherein is the property of: Hawke International a trading name of Hubbell Ltd(A member of the Hubbell Inc Group of Companies). Copyright Condition: This document shall be used only for the purpose for which it is provided and no reproduction or publication of the document may be made and no article may be manufactured or assembled in accordance with information contained in the document without prior written consent of the owner.
20 Connection Solutionswww.ehawke.com
Power
Dimensions ATEX
Connector plug Connector receptacle
Flameproof receptacle cap
The receptacle cap andplug cap are available inAcetal and provide an IP rating of IP66/67. Theymay only be used when the socket or plug is notre-energised followingdisconnection.
Flameproof plug cap
The flameproof cap must befitted to the connector beforethe power is restored to thedisconnected circuit.
For connector plugs and connector receptacles cable glands arerequired to terminate incoming cables. These can be selected from our cable gland catalogue or our website.These glands include but are not restricted to 501/453/Universaland the ICG 653/Universal. See page 24. For portable applicationHawke recommend the ICG 653/Universal cable gland.
ICG 653/Universal Cable Gland
Dimension Ex32P Ex40P Ex50P Ex75P
A
B
U
R
S
Thread V (1.5mm Pitch)
E
228
168
60
68.5
73
251
67
M32*
100
48
60
75.5
61
228
168
66
68.5
79
251
73
M40*
106
55
60
75.5
68
228
168
76
68.5
89
251
82.5
M50*
116
65
60
75.5
77
238178
101
68.5
114
261
108
M75*
141
90
60
76
102
ØC
ØD
ØF
ØW
184 184 184 194
Ex63P
228168
89
68.5
102
251
95
M63*
129
78
60
75.5
90
184 X
ØP
ØT
*Other entry threads also available.
HAWKE Ex SERIES DIMENSIONS (MM)
ØC ØD
B
A
mating face
Gland entrythread V
Optionalmountingflange. Details onrequest
External earth
ØF
ØC
E
16X
External earth
ØW
Gland entrythread V
ØF
ØT
U
ØP
ØD
S
R mating face
ATEX
To the best of our knowledge the information contained in this leaflet, is accurate at the time of going to print and the company reserves the right to improve or modify any product illustrated without notification. The company is unable to accept liability for any inaccuracies, errors or omissions that may exist. It is the customer's responsibility to ensure that the product is suitable for their application.
All copyright reserved-Hubbell Ltd 2008. This document and all copyrighttherein is the property of: Hawke International a trading name of Hubbell Ltd(A member of the Hubbell Inc Group of Companies). Copyright Condition: This document shall be used only for the purpose for which it is provided and no reproduction or publication of the document may be made and no article may be manufactured or assembled in accordance with information contained in the document without prior written consent of the owner. HWK51 August '08
International
W = Dissipated wattage factor of the connector
N = The number of conductors to be terminated/number of contacts required. (Note: A contact comprises of a pin and socket).
I = The current requirement per contact. (Note: This must be equal to or less than the maximum current rating of the contact, as shown in table 2).
R = The combined cable and contact resistance (see table 2).
Values pertinent to these definitions must then be input into the following equation to calculate the dissipated wattage (W) of your chosen arrangement:W = N x I² x R(Note: The results must be lower than the maximum figure shown in table 1 for the appropriate temperature class and ambient temperature).e.g. T6 40°C ambient application with 4 x 95mm² conductors, each running at 160 amps.
N = 4 contacts I = 160 amps R = 0.000283Ω (95mm² combined cable and contact resistance)
Therefore an Ex63P Connector should be specified for this application as the shell size can accommodate the required 4 x 95mm² pin/socket inserts (see page 3 - Insert Selection Table) and the resultant dissipated wattage (28.9 watts) is below the maximum permitted 30.2 watts (see table 1).
This equation can also be transposed to facilitate the calculation of the maximum number of conductors permitted in your selected connector 1 and the maximum allowable current within the upper ambient temperature of your location 2
(Note: The result of equation must not exceed the maximum current rating of the contacts (see table 2).
1 N = WR x I²
WN x R
2
2 I =
Note: Unless otherwise requested, connectors will be marked as T5 with an upper ambient temperature of +40°C.
Other ambient temperature options canbe extrapolated from table 1 above, or contactHawke International for more information.
To select the shell size of the connector, it is essential that you calculate the dissipated wattage of the arrangement. This ensures that the arrangement does not exceed the maximum permitted temperature classification with regard to the upper ambient temperature for the area of installation. (please refer totable 1 for the maximum allowable dissipated wattage per connector size).
21Connection Solutionswww.ehawke.com
Power
Calculations
Dissipated wattage calculation
Therefore W = 4 x 25600 x 0.000283 = 28.9 watts.
Equation definitions
Ω
TABLE 1 TABLE 2
Connector SizeTemperature ClassT6 T5 T6 T5
Upper Ambient Temperature of +40°C
Temperature Class
Upper Ambient Temperature of +50°C
T6 T5Temperature Class
Upper Ambient Temperature of +65°C
20.5W
22.5W
25.8W
30.2W
36.3W
27.5W
35.3W
41.5W
49.5W
15.75W
17.5W
20W
23.5W
28.25W
26W
28W
32.25W
37.7W
45.25W
7.5W
8.7W
10W
11.7W
14W
15.75W
17.5W
20W
23.5W
28.25W
Ex32P
Ex40P
Ex50P
Ex63P
Ex75P
Maximum allowable dissipated wattage
ContactSize
ContactCurrentRating
50mm²70mm²
95mm²120mm²
150mm²
185mm²240mm²300mm²400mm²
500mm²630mm²
190amps240amps
290amps340amps
385amps
440amps520amps590amps670amps
720amps780amps
514387
283 239
202
170 1448267
5445
30.5W
CombinedCable andContact
Resistance (Ohms) μ
HWK51 August '08
International
To the best of our knowledge the information contained in this leaflet, is accurate at the time of going to print and the company reserves the right to improve or modify any product illustrated without notification. The company is unable to accept liability for any inaccuracies, errors or omissions that may exist. It is the customer's responsibility to ensure that the product is suitable for their application.
All copyright reserved-Hubbell Ltd 2008. This document and all copyrighttherein is the property of: Hawke International a trading name of Hubbell Ltd(A member of the Hubbell Inc Group of Companies). Copyright Condition: This document shall be used only for the purpose for which it is provided and no reproduction or publication of the document may be made and no article may be manufactured or assembled in accordance with information contained in the document without prior written consent of the owner.
22 Connection Solutionswww.ehawke.com
Accessories
Short Circuit Testing
Crimp Tool
Adaptors/Reducers
Adaptor
Reducer
ATEX
ADAPTOR AND REDUCER SELECTION TABLE
MetricMale Thread
Fem
ale
Thr
ead
M16 M20 M25 M32 M50 M63 M75M40 ½" 1" 1¼" 2" 2½" 3"1½"¾"
M16
M20
M25
M32
M40
M50
M63
M75
½"
1"
1¼"
2"
2½"
3"
1½"
¾"
NPT
Met
ric
NPT
Adaptor
Reducer
InstrumInstrum inserts and ControlControl inserts up to 2.5mm² must be terminated using the Hawke HCT Crimping Tool.
All contact sizes in the Hawke connector range have been short circuit tested. For further information please contactHawke International’s Technical department.
International
Hazardous Area Connectorsfor Global ConnectionSolutions
ATEX
To the best of our knowledge the information contained in this leaflet, is accurate at the time of going to print and the company reserves the right to improve or modify any product illustrated without notification. The company is unable to accept liability for any inaccuracies, errors or omissions that may exist. It is the customer's responsibility to ensure that the product is suitable for their application.
All copyright reserved-Hubbell Ltd 2008. This document and all copyrighttherein is the property of: Hawke International a trading name of Hubbell Ltd(A member of the Hubbell Inc Group of Companies). Copyright Condition: This document shall be used only for the purpose for which it is provided and no reproduction or publication of the document may be made and no article may be manufactured or assembled in accordance with information contained in the document without prior written consent of the owner. HWK51 August '08
International
Our website has now been updated to include the NEW Members Area. This area is all about solving problems and getting quick access to relevant Hawke product information.This has been designed to provide on line assistance when selecting and installing our products, utilising our new state of the art selection software.
Within our members area you will have access to: Frequently asked questions section (FAQ's). Cable gland selection application. Cable gland installation training videos. Connector selection application. Hawke catalogue downloads (PDF format).
State of the art, rich internet application for rapid and easy selection of connectors. All wattage calculations etc. areworked out for you. All that is required is for the user to input the cable details.Projects can be saved and edited. Completed projects can be sent to Hawke International for quoting purposes.
Shell and insert sizeselection.
Accessories and keyingsystem selection.
Cable gland plus adaptorand reducer selection.
This screen displays theconnector, gland and anyadaptors/reducersrequired.
CD Rom Hazardous Area Connectors for Global Connection Solutions catalogue in PDF format. The Instrum , ControlInstrum , Control and PowerPower connector presentation.
Paper catalogue Information on the NEW Instrum , Control Instrum , Control and Power Power connectors. Connector accessories - adaptors, reducers, crimp tool and insert tool. Brief description of connector selection application. Cable glands. Eze stainless steel enclosures.
23Connection Solutionswww.ehawke.com
State of the Art - Website Technology
www.ehawke.com
Connector selection application
Electronic data on CD Rom
Step 1 Step 2 Step 3 Step 4
HWK51 August '08
International
To the best of our knowledge the information contained in this leaflet, is accurate at the time of going to print and the company reserves the right to improve or modify any product illustrated without notification. The company is unable to accept liability for any inaccuracies, errors or omissions that may exist. It is the customer's responsibility to ensure that the product is suitable for their application.
All copyright reserved-Hubbell Ltd 2008. This document and all copyrighttherein is the property of: Hawke International a trading name of Hubbell Ltd(A member of the Hubbell Inc Group of Companies). Copyright Condition: This document shall be used only for the purpose for which it is provided and no reproduction or publication of the document may be made and no article may be manufactured or assembled in accordance with information contained in the document without prior written consent of the owner.
24 Connection Solutionswww.ehawke.com
Hazardous Area Cable Glands
Cable Glands
501/421
501/453/Universal
501/453/RAC
ICG 653/Universal
ATEX
The 501/453/Universal cable gland provides a flameproof seal on the inner cable sheath and an IP seal on the outer sheath. It utilises reversible armour clamp (RAC) technology and can therefore accommodate all types of armoured or braided cables (W, X and Z). The cable gland is particularly suitable for use on 'soft' inner cable sheaths that exhibit "Cold Flow" characteristics as the inner diaphragm seal will not damage the cable bedding. The cable gland is dual certified Exd and Exe and is suitable for installation in Zone 1 (21) and Zone 2 (22) hazardous areas.
The 501/453/RAC cable gland provides a flameproof seal on the inner cable sheath and an IP seal on the outer sheath. It utilises reversible armour clamp (RAC) technology and can therefore accommodate all types of armoured or braided cables (W, X and Z). The cable gland is dual certified Exd and Exe and is suitable for installation in Zone 1 (21) and Zone 2 (22) hazardous areas.
The ICG 653/Universal cable gland provides a flameproof barrier seal on the individual insulated cable cores and prevents entry of the products of an explosion into the cable's surrounding environment. It also provides an IP seal on the cable outer sheath. The cable gland is suitable for cables that are not effectively filled and for cables with a 'soft' inner sheath that exhibit "Cold Flow" characteristics. The cable gland is dual certified Exd and Exe and is suitable for installations in Zone 1 (21) and Zone 2 (22) hazardous areas, where the enclosure is greater than 2 litres in volume and contains an ignition source and requires IIC apparatus.
The 501/421 cable gland provides a seal on the outer cable sheath and is intended for use on non-armoured elastomer and plastic insulated cables. The cable gland is dual certified Exd and Exe and is suitable for installation in Zone 1 (21) and Zone 2 (22) hazardous areas.
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'G' Approx (Compressed Length)'H'
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DelugeBoot
DiaphragmSeal
Armour/Braid'C'
Armour/Braid'C'
Ø 'A
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'G' Approx (Compressed Length)
MetricEntry
Ø 'B
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'H'
'G' Approx (Compressed Length)'H'
MetricEntry
DelugeBoot
Ø 'B
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Armour/Braid'C'
Ø 'D
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Ø 'E
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InspectableCompound
'G' Approx(Compressed Length)'H'
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ATEX
To the best of our knowledge the information contained in this leaflet, is accurate at the time of going to print and the company reserves the right to improve or modify any product illustrated without notification. The company is unable to accept liability for any inaccuracies, errors or omissions that may exist. It is the customer's responsibility to ensure that the product is suitable for their application.
All copyright reserved-Hubbell Ltd 2008. This document and all copyrighttherein is the property of: Hawke International a trading name of Hubbell Ltd(A member of the Hubbell Inc Group of Companies). Copyright Condition: This document shall be used only for the purpose for which it is provided and no reproduction or publication of the document may be made and no article may be manufactured or assembled in accordance with information contained in the document without prior written consent of the owner. HWK51 August '08
International
Hawke International is renowned for the development of easy to install and inspect, innovative hazardous area products. To add to it's existing product portfolio, Hawke has introduced the unique EZE range of stainless steel Exe ATEX certified terminal boxes. This product is available in three sizes, the EZE 22, EZE 42 and the EZE 62.
Reliability and qualityThese products are manufactured to the highest quality levels from the most suitable materials to provide the same long term reliability normally associated with Hawke International products in safety critical harsh and hazardous, oil, gas and petrochemical environments.
This new range is a result of consultations with customers to determine whatthey require from electrical equipment to reduce the installation and inspectiontimes and to make the installation work easier to perform. This consultationproved to be of particular importance as our customers terminal box installationpractices have changed over the years with revised emphasis on base entry cablingfor terminal boxes. This detail has been considered carefully and implemented intothe new EZE range of enclosures.
Three enclosure sizes.Exe II T5 or T6/ II 2 GD BASEEFA ATEX certified.-40°C to +80°C ambient temperature range.Electro-polished grade 316 stainless steel.High and low temperature silicone gaskets.IP66 and BASEEFA witnessed DTS01 deluge tested.Unique flip top lid.Lid prop holds lid up during installation.Lid can be used as a weather shield during installation or removed toassist wiring.Unequalled front and side access for wiring and inspection.50% reduction in installation time.Designed specifically for base cable entries.Easily removable, raised terminal rails.One size modular gland plate fits all boxes.Quick release gland plate has two easily accessible fixing screws.Padlockable lid feature.Captive lid and gland plate fixing screws.Available as a component approved empty enclosure.
25Connection Solutionswww.ehawke.com
New Stainless Steel Enclosures
EZE Box Range
Commitment to customers
Installation made easy
HWK51 August '08
Singapore OfficeHawke International130 Joo Seng Road#03-02Olivine BuildingSingapore 368357Tel: +65 6282 2242Fax: +65 6284 4244E-mail: [email protected]
USA OfficeHawke International4140 World Houston ParkwaySuite 130Houston, TX 77032Tel: +1 (281) 445 7400Wats: (800) 354 9189Fax: +1 (281) 445 7404E-mail: [email protected]
UK OfficeHawke InternationalOxford Street West,Ashton-Under-Lyne,Lancashire OL7 0NA. UK.Tel: +44 (0) 161 830 6695Sales: +44 (0) 161 830 6698Fax: +44 (0) 161 830 6648E-mail: [email protected]
To the best of our knowledge the information contained in this brochure, is accurate at the time of going to print and the company reserves the right to improve or modify any product illustrated without notification. The company is unable to accept liability for any inaccuracies, errors or omissions that may exist. It is the customer's responsibility to ensure that the product is suitable for their application.
All copyright reserved-Hubbell Ltd 2008. This document and all copyrighttherein is the property of: Hawke International a trading name of Hubbell Ltd(A member of the Hubbell Inc Group of Companies). Copyright Condition: This document shall be used only for the purpose for which it is provided and no reproduction or publication of the document may be made and no article may be manufactured or assembled in accordance with information contained in the document without prior written consent of the owner.
Agent/Distributor
International
Hawke International is a division of Hubbell Ltd.A member of the Hubbell Group of Companies.Registered No. 669157 in England. Registered Office: Mitre House, 160 Aldersgate Street, London EC1A 4DD.
www.ehawke.com
Connection Solutionswww.ehawke.com