HARSCO_commercial and residential sector.pdf
Transcript of HARSCO_commercial and residential sector.pdf
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OUR COMMERCIAL AND RESIDENTIAL
SECTOR CAPABILITY
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Harsco in gures
Harsco Corporation (Pennsylvania, USA) and Harsco Infrastructure facts & gures
Annual revenues 2010 Harsco Corporation: $3 billion
Harsco Infrastructure: $1.2 billion
Employees Harsco Corporation: Approx. 20,000 worldwide
Harsco Infrastructure: Approx. 6,500 worldwide
Locations Harsco Corporation: Present in 50 countries
Harsco Infrastructure: Present in 39 countries
Portfolio Harsco Corporation: Products and services for
the key industries of infrastructure, metals and rail
Harsco Infrastructure: Formwork, scaffolds and access solutions
for the construction industry, technical services, industrial services
Revenues by region Revenues by segment
Western Europe: 39 %
North America: 36 %
Latin America: 9 %
Middle East and Africa: 7 %
Asia-Pacific: 5 %
Eastern Europe: 4 %
Metals & Minerals: 45 %
Infrastructure: 34 %
Rail: 10 %
Industrial: 8 %
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Harsco Infrastructure
Harsco Infrastructure is one of the worlds largest suppliers of formwork, scaffolds, mobile
work platforms and industrial services, operating in Europe, the Middle East and Asia, and
North, Central and South America. For clients, developers and contractors, we are a reliable
partner in projects of all sizes with our expert engineering and support services. Along with
our services to the construction industry, we also provide a wide range of industrial mainte-
nance services. In construction, our expertise focuses on five sectors: transportation, utilities,
petrochemicals, health and education, and commercial, residential and leisure.
Harsco Infrastructure is the combination of three long-established Harsco companies: Hnne-
beck, SGB and Patent. Together we offer almost 300 years of combined specialist experience
in our fields. We have gained vast reservoirs of expertise on construction sites and industrial
facilities around the world, allowing us to develop a range of services tailored to the require-
ments of today's international construction and industrial clients.
Our local presence enables us to efficiently serve our customers in the realization of projects
large and small. In addition to developing solutions and supplying materials, we are able to
handle complete project management: from the definition of the task, detailed technical plan-
ning, costing, scheduling and deadline planning through to coordination on site.
Harsco Infrastructure is a division of Harsco Corporation headquartered in Harrisburg, Pennsyl-
vania (USA). The company quoted on the US stock exchange supports the key industries in
infrastructure, metals and rail all over the world with innovative services and products, gene-
rating annual revenues of $3 billion. Harsco Infrastructure is committed to the Harsco core
values defining interaction and cooperation with customers, suppliers and colleagues: integrity,
our people, continuous improvement and value creation discipline.
A powerful partner, globally and locally
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The challenge of commercial and residential construction
Competition on the property
market has intensified dramatically
in the last few years. Increasingly
complex buildings have to be
erected at ever lower cost. At the
same time, the demand for affor-
dable residential space is growing
in many cities of the world. The
economic pressure on clients andbuilding contractors in commercial
and residential construction has
thus increased immensely. It is
essential that construction projects
are quickly and efficiently handled
so that the usually tight framework
of deadlines and costs can be com-
plied with. Everyone involved on
the site, from architects and trades-
men through to service providers
and suppliers, has to work hand inglove to keep operations running
smoothly and safely.
Landmark projectsfor urban designOften, large buildings in the com-
mercial and residential sector not
only serve a functional purpose,
but are also iconic in character.
As well as advertising the compa-
ny in question, extravagant busi-
ness complexes also stand out aslandmarks in the urban setting. The
same applies to attractive residential
Commercial and residential construction
the intelligent combination of function and design
Increasingly extravagant architecture with growing pressure on costs this balancing act can
only be mastered if everyone concerned works closely together and knows what really matters.
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developments and lavishly desig-
ned leisure centres offering citizens
added value and enhanced quality
of life. This is also accompanied by
high expectations of the architectu-
ral design, which far transcends the
mere organization of building func-
tions. It has become an art form in
its own right, finding expression in
unusual building geometries andintricate faade structures.
Extreme roof pitches, angled slab
structures, elliptical building corpu-
ses, curves and projections these
are just some examples of the
unusual architectural features enjoy-
ing growing popularity. However,
the buildings appearance must not
impose constraints on function: the
buildings function and design must
form a coherent unit. This places
severe demands on the standardof execution particularly, for
example, if the surfaces are to have
fair face quality. As these surfaces
remain visible on the finished struc-
ture, the formwork and linings have
to satisfy special criteria to achieve
the desired results.
Standardized elementssave time and moneyBecause of their special architec-
tural features, large commercialand residential projects cannot be
executed with conventional proce-
dures. Instead, it is important to
assess each construction situation
on its own terms and develop spe-
cial solutions this applies as much
to the formwork solutions as to
access. It is therefore advisable to
resort as far as possible to system
solutions and standard elements
and only to use time- and cost-
intensive custom solutions where
there is no alternative. This is oneway of significantly relieving the
strain on the construction budget.
Since custom solutions cannot
always be avoided for the complex
architecture of modern large-scale
construction projects, designers,
architects and clients should make
sure when selecting the various
service providers that the cus-
tom and system elements can
be readily combined. Ideally, the
choice of access and formworksolutions should go to a supplier
that has compatible systems for
differing requirements that permit
the combination of as many stan-
dard elements as possible. Such
system solutions make it possible,
for instance, to move large areas
of formwork in a single crane lift,
which not only reduces the number
of uses but also yields conside-
rable cost savings. It also makes
practical and economic sense forformwork elements used at the
edges of buildings to be equipped
in advance with sockets for safety
elements such as railings. This
saves time-consuming installation
on site. However, this is only
possible if the service provider is
involved in construction planning
early on so that he can design the
formwork plan and prepare the
various elements.
Firm platform forworking in safetyThe productivity of the working
environment depends to a large
extent on its safety. So that bud-
gets and deadlines can be met,
it is therefore indispensable to
accord high priority to safety on the
building site. For large construction
projects in the residential, com-
mercial and leisure sectors, where
different trades and possibly diffe-
rent nationalities come together,
ongoing safety management isessential, extending from instruc-
tion on product choice through to
regular safety checks.
The access and scaffold solutions
must ensure that workers can
access all areas of the building safely
and directly. Only then can trades-
men concentrate fully on their work
and make rapid progress. In the
case of irregular building geome-
tries, uneven floors, projectingelements and narrow surfaces,
work platforms mast-climbing
platforms, suspended platforms
Q
uelle:StphaneLevy
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or elevating work platforms are
capable of saving an enormous
amount of labour and are in some
cases indispensable. Thanks to
their rapid erection, they permit
efficient operations: men, materials
and tools reach their destinations
quickly via these platforms, without
those working above and belowthe platform being seriously im-
peded in their activities. Different
trades can thus work simultaneous-
ly without difficulty. If the ground
has limited load-bearing capacity,
this is not a problem, as platforms
can be anchored to walls and in
this way ensure safety and high
productivity. To make this possible,
clients should again consult service
providers early on in the planning
process so that suitable solutionscan be found for the specific pro-
ject situation.
Sites with limited spacecall for space-saving storageDuring the construction of com-
mercial and residential buildings
in inner-city locations, adjacent
buildings may hamper operations.
The construction site is often very
cramped, with little space available
for storing materials. This is where
system solutions that save spacewhen stored score well. Ideally, the
right items are supplied precisely
when they are needed. Essential
for this is a clear overall picture of
progress on site and continuous
controlling. And this pays off in
several respects. Tightly organized
project management prevents
delays and helps to exploit cost-
saving potential.
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Our reputation and decades of
experience as one of the leading
construction service providers
in the world combined with our
knowledge of formwork, scaffolds
and Mechanical Access places us
in a unique position. We are able
to offer our customers targeted,
safe and cost-effective solutionsfor construction projects of all sizes
and kinds. Customers benefit from
our international network, experti-
se, resources and our financial sta-
bility, which gives your investment
the security you need.
Focus on the customerAt Harsco, the focus is on the
customer. And thats why we ask
ourselves at the beginning of each
project: How can we help you to
realise your construction project ontime, efficiently and on budget? Be
it a new structure, highly presti-
gious or small-scale, we know the
way to success. With our expertise
and our conception of service, we
can relieve you of the strain during
planning and execution. Thanks to
our high productivity, engineering
skills and inexpensive applications,
we can always find the solution
that best meets your needs.
Playing safeWe choose from a huge range
of products that comply with the
toughest safety standards be
they scaffolds, elevators or form-
work. Because OSH has top priori-
ty at Harsco. This is also demonst-
rated by our outstanding health and
safety record.
We help you in the selection
and efficient combination of oursystems to meet the challenges
of your project. With competent
engineering and ancillary services,
we support you by lightening your
workload with planning, erection
and dismantling, logistics and pro-
ject management all from a single
source.
At home all over the worldOur global network of locations en-
sures optimal infrastructure and an
extensive transfer of knowledge.Experience from projects from all
over the world is constantly en-
abling us continually to build on
our wealth of knowledge.
Why Harsco? Because weve got the experience.
At Harsco, its the customer and their needs that count.
This is why only the best solution for you is good enough for us.
Capable and close to the customer
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Health and safety
Our number one priority.
Throughout Harsco Infrastructure the safety of our staff, our customers and the public is our
highest priority. It takes precedence over all other aspects of our business.
Setting health and safety
standards for the industryIn health and safety, our record(AFR) currently sets a standard for
the industry. This requires con-
stant effort in all aspects of risk
management, process control,
training and communication. Our
responsibility is to exercise safety
leadership and maintain a safety
conscious working environment
at every level of our operation.
We are dedicated to making this
attitude part of our culture and
everyday activities.
Working in partnership with you
We work closely with our custo-mers to ensure that clear standards
of safety competence, cooperation
and communication are strictly
observed throughout a project. We
conduct regular safety reviews,
checks and inspections and work
proactively with customers and
other contractors to ensure we
create a safe working environment
for everyone working on or around
our equipment. Working safely is
the best way of keeping to budgets
and deadlines.
The industrys most compre-hensive safety programme
We run the access industrys most
comprehensive programme of safety
training. It is ongoing at all levels
from site toolbox talks and safety
workshops to advanced safety ma-
nagement and leadership courses.
Our safety communication plans
include a comprehensive safety ma-
nual for managers and supervisors
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backed up with product user guides
and safety notes, technical datasheets, a regular in-house safety ma-
gazine, web-based safety updates
and a range of award winning films
including The cost of accidents
and In the real world which have
been widely used throughout the
construction industry.
Our core principles
of health and safety All injuries and occupationalillnesses are preventable
All construction and operating
exposures can be reasonably
safeguarded
Safety is a line management
responsibility
Working safely is an
essential element ofemployee performance
Line management has a
responsibility to train all
employees to work safely
Safety adds value to Harsco
customers, stockholders and
employees
Ongoing development
Controlling
Training
Communication
Clearly denedprocesses
Smooth-running safety management can only succeedin a coordinated and mutually supportive procedure.
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Case study: Manchester Civil Justice Centre, UK
When the Civil Justice Building
in Manchester opened its doors
in 2007, it was the biggest court
building to be built in England
in over 120 years. In the year of
its opening, it received severalawards for its architecture and
environmental profile. 47 court-
rooms and hearing rooms as well
as numerous offices are accom-
modated here. The characteristic
feature of the 16-storey building
is its fingers projecting up to
15 metres outwards from the
sides of the central atrium and
housing the courtrooms.
A big challenge during its con-struction was to create safe work
platforms for work on the atrium
faade and other parts of the buil-
ding. The glass panes weighing up
to 650 kg had to be installed from
a safe position.
Harsco Infrastructure accepted
the challenge and supplied and
installed 3 kilometres of masts for
the 21 mast-climbing platforms
with heights of up to 100 metres.
To fit the large glass surfaces tothe faade, electric winches were
used, secured on rails between
the tops of the masts. In this way,
working from the platforms, the
glaziers were able to fit the glass
panes safely and swiftly. Due
to the complex faade structure,
some of the masts could only
be anchored from a height of
30 metres. The solution here was
to erect two double-masted work
platforms back-to-back to achieve
stability.
Zahlen und Fakten
Customer: Bovis Lend Lease
Challenge: Creation of an access solution
for a building with a complex
faade structure and elevatedanchor points
Project completion: 2007
Materials used: Mast-climbing platforms
Good ideas for safe access
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Case study: Rhein-Galerie Ludwigshafen, Germany
The Rhein-Galerie, a new shopping
centre with about 120 shops and
food & drink outlets occupying
about 30,000 square metres of
retail space, opened in September
2010. The 400 metre long and
80 metre wide building complex
consists of two retail levels above
which parking space is provided on
two further levels. Particularly con-
spicuous is the roof structure with
its unusual landmark function.
The project involved shuttering
over 82,000 square metres of
surface, with the walls of almost
47,000 square metres accounting
for the lions share. The in most
cases curved, up to 9 metre high
walls of the new shopping gallery
form a total of ten elliptical building
elements with radii ranging from
11.2 to 17.55 metres. The other
formwork challenges included the
dual-lane helical access ramps to
the multi-storey car park and the
14 rectangular building cores of for
staircases and lift shafts.
In close consultation with the cli-
ent, Harsco Infrastructure produced
about 300 A0 plans in preparation
for shuttering the geometrically
extremely complex building ele-
ments of the Rhein-Galerie. The
key element here was RONDA
circular formwork, of which almost
1,200 square metres were kept
on site. In those areas where the
radii of the ellipse were too small
to be shuttered with RONDA, the
custom formwork carpenters went
into action.
Compared to these complicated
curves, the shuttering of the rectan-
gular building cores and slabs was
relatively straightforward. They were
poured with MANTO large-frame
formwork and TOPFLEX timber
beam formwork on ID 15 towers.
Facts & gures
Customer: Zblin AG
Challenge: Preparation of a formwork
strategy for a shopping centre
with 30,000 m of retail space
Project completion: 2010
Materials used: MANTO, RONDA, TOPFLEX,
ID 15, custom formwork
Shopping centre of the superlatives
Rhein-Galerie
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Case study: Bratislava Castle, Slovakia
Bratislava Castle is situated on a
rock 85 metres above the shores of
the Danube in the southern part of
the Little Carpathians at the inter-
section of European trading routes.
Records of the castle go back to
the year 805. After a turbulent his-
tory, it was gutted by a fire at the
beginning of the 19th century. Fol-
lowing the Second World War, the
castle was rebuilt and in 2008, with
the support of Harsco Infrastructure,
extensively restored. Today, the
castle is used as a museum and for
stately purposes.
Restoration work on historic buil-
dings always imposes restrictions
on access at height. So as not todamage the walls, the tying points
for the scaffolds have to be sen-
sibly planned. In addition, archaeo-
logical excavations often make it
impossible to stand the scaffolds
on the ground as was the case
in Bratislava on the western and
northern sides of the castle.
Harsco Infrastructure was the
exclusive supplier of scaffolds for
the restoration of Bratislava Castle
and devised the scaffold strategy.
About 25,000 square metres of
frame scaffolds and 23,000 cubic
metres of modular scaffolds were
in use during the project, giving
access to tradesmen working on
the interior and exterior of the
building. In those areas where
it wasnt possible to stand the
scaffolds on the ground, they were
fastened with brackets to the walls.
The brackets were anchored with
special composite anchors thatminimize damage to the historic
building fabric and carry high loads.
In the interior, scaffolding the Royal
Staircase was a special challenge,
as the domes on different levels
had to be taken into account.
Professional support for a face-lift
Facts & gures
Customer: Vhostav-SK a.s.
Challenge: Devising a scaffold strategy for
restoring the interior and exterior
of a historic building with the
anchors having to meet special
requirements
Project completion: 2008
Materials used: SPRINT, CUPLOK
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Case study: Mokotowska Square, Warsaw, Poland
On behalf of the Polish property
company Yareal Polska, the office
building of the former headquar-
ters of the metals trading com-
pany in Warsaw has undergone
renovation. In this prime location
at Mokotowska Square, 8,500
square metres of highly modern
office space and 1,100 square me-
tres of retail space are being crea-
ted, inclusive of an underground
car park. To make this possible,
the interior has been fully stripped
and the faade lovingly restored.
Because of the buildings inner-
city location, space on the con-
struction site and vehicle access
are restricted. The buildingsarchitecture consists of square
and round columns with a rein-
forced concrete slab laid on top.
Like the slabs, the walls, columns
and shafts are cast in place. A
cost-effective formwork solution
was therefore sought for this that
would also be compatible with the
tight deadlines.
Harsco Infrastructure was selec-
ted as the formwork supplier on
the strength of its flexibility and
speed. The columns and walls
were shuttered with MANTO
large-frame formwork. Ten diffe-
rent panel sizes were employed,
some of them height-extended.
MANTO was also used for reinfor-
cing the columns on the faades
with a new layer of concrete.
The slabs were shuttered with
TOPEC modular formwork with
dropheads attached. This techno-
logy was used on a grand scale in
Poland for the first time. Harsco
took charge of a large part of the
technical planning for this project
and carried out training on site.
Turning old into new
Facts & gures
Customer: RD BUD
Challenge: Developing a formwork strategy
for the construction of the interior
of a stripped office building
Project completion: 2010
Materials used: MANTO, MANTO shaft corner,
TOPEC
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Out-of-the-box solution
Viennas St. Marx district is
currently in the throes of change.
With old industries departing,
forward-looking sectors are sett-
ling here. This also finds expressi-
on in an architectural design thatcombines the old with the new.
The central element is the Marx-
box, which is being built right next
to an old abattoir.
Work has been underway since
autumn 2008, and the first phase
of the project, comprising 6,400
square metres of floor space, was
completed at the end of 2010. The
project involved shuttering about
7,500 square metres of slabs withuniform geometry. The headroom
ranged from 2.8 to 2.9 metres. On
the northeast side, the building
projects outwards and leans over
the listed entrance of the old abat-
toir, the so-called Stiertor. This
projecting structure was the centre-
piece of the project. The formwork
solution had to be feasible within
the envisaged tight time-scale.
On the basis of the buildings
geometry, the project developers
of Harsco Infrastructure found a
solution that made almost exclu-
sive use of standard elements
from the TOPMAX and RASTO
systems. Time-consuming ad-
justments using timber were only
necessary in exceptional cases.
Another advantage is that the
Case study: Marxbox Wien, Austria
TOPMAX table form system is
highly space-saving and capable
of carrying high loads. Space-
saving also means that the
logistical costs were low, slashed
in this case by up to 70 per cent.
Facts & gures
Customer: Swietelsky Baugesellschaft mbH
Challenge: Designing a formwork strategy
for the rapid shuttering of slab
surfaces of a structure extending
well over the neighbouring building
Project completion: 2010
Materials used: TOPMAX, RASTO
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Case study: Tour Granite, Paris, France
In the last few years, Frances
Socit Gnrale, one of the
biggest commercial and invest-
ment banks in the eurozone, has
been extending its headquarters
in the Paris La Dfense office
quarter. A third office tower
with an impressive height of
184 metres has now been erected.
The fabric of the high-rise building
called for extra-wide self-climbing
platforms with fully enclosed work
levels capable of adapting flexibly
to the challenging building geome-
try. The equipment used was to be
safe and strong above all.
Crane-independent, hydraulically
powered self-climbing formwork
from Harsco Infrastructure was
employed. Overall, roughly
200 metres of platforms wereused in order to build the partly
inclined and partly tapering or
widening external structure of the
45-storey high-rise building. These
formed a continuous platform
system with 2.1 metre high edge
protection. Not only the work
platforms but also the trailing
platforms were fully enclosed
with wire mesh. The assembly
areas were clad with boxes during
rebuilding work to prevent any
objects from falling.
At 3.25 metres, the SCF platforms
used in Paris had unusually wide
work decks. In operation with
retracted formwork, they were
capable of withstanding a dynamic
load of 0.85 kN/m at wind speeds
of up to 120 km/h. The brackets
high load-bearing capacity meant
that it was possible to create large
individual platforms that adapted
perfectly to the towers grid of
columns.
Self-climbing formwork for a prismatoid building
Facts & gures
Customer: Socit Gnrale
Challenge: Use of crane-independent
SCF platforms despite the
faades 8 degree angle; use
of a 14.5 m long platform with
only two brackets
Project completion: 2008
Materials used: SCF
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Case study: E.ON Ruhrgas headquarters Essen, Germany
Two 15-storey elliptical towers are
the eye-catching features of the
new headquarters of E.ON Ruhr-
gas, erected on the site of the old
Gruga Stadium in Essen. Together
with several 5-storey buildings,
they have been built over an under-
ground car park providing 18,000
square metres of parking space on
each of the three sublevels.
This project was marked by tough
logistical challenges. The site was
situated in a residential and com-
mercial area with narrow access
roads. On the site, little storage
space was available. Demanding
from the formwork point of view
were the various wall surfaces,
which were single-face, round or
with multiple curves the tasks
were manifold. Over 160,000
square metres of walls and slabs
had to be shuttered.
Harsco Infrastructure was selected
as the sole formwork supplier and
handled both the technical form-
work planning as well as on-site
supervision by formwork foremenduring construction. To shutter the
walls, custom elements based on
H 20 large-area formwork were
employed. For the slabs, TOPEC
modular formwork injected extra
pace into construction progress.
For the construction of this huge
complex, Harsco Infrastructure
also supplied the edge protection:
the flights of stairs, edges of the
formwork and slabs, and exposed
peripheries of certain concrete
sections were reliably secured
with the PROTECTO edge protec-
tion system. In conformity withthe safety strategy, the formwork
panels and table forms used at the
edges were supplied with ready-
fitted sockets and posts.
Facts & gures
Customer: Zechbau GmbH
Challenge: Exclusive supply and planning
of the initial use of formwork
and edge protection for a large
construction project with tough
logistical challenges
Project completion: 2009Materials used: TOPEC, PROTECTO,
custom solutions
Speed and economy achieved with safety
E.ON Ruhrgas AG
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Case study: Golden Terrace, Warsaw, Poland
With floor space of about 200,000
square metres, the Golden Terrace
in Warsaw is one of Europes
biggest shopping centres. Along
with numerous pubs and restau-
rants, visitors can also patronize
discotheques, a theatre and a
sports studio. Owing to its striking
architecture, the centre has
become a landmark of the Polish
capital.
Facts & gures
Customer: NG Real Estate
Challenge: Development of an efficientformwork strategy using standard
and custom forms for a shopping
centre with 200,000 square
metres of floor space
Project completion: 2007
Materials used: MANTO, RASTO, TOPEC,
TOPFLEX and CS 240 L
Perfect blend of standard and custom solutions
However, because of the central
location of the shopping centre
in the inner city and close to
the railway station, deliveries
of materials during construction
proved to be a major challenge.
This task was exacerbated further
by the monumental size of the
surfaces requiring shuttering:
60,000 square metres of walls
and 110,000 square metres of
slabs had to be poured. It was
therefore all the more important
to find efficient solutions for the
construction of the wall and slab
surfaces.
Harsco Infrastructure developed
an efficient formwork strategy ofstandard and custom solutions for
the project. Formwork systems
worth almost 10 million were in
use. Safety, precision and punc-
tual completion were assured by
MANTO large-frame formwork
for the walls and TOPEC modular
formwork for the slabs. Custom
forms were used for the construc-
tion of the angled, arching columns.
A combination of MANTO system
formwork and individually shapedtimber elements were used for
this. Quite unusual was also the
parallel use of 74 brackets of
CS 240 L climbing scaffold that
carried the wall forms for the four
shafts of the personnel lifts.
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Case study: The Wave, Velje, Denmark
On the coast of the Velje Fjord,
an architecturally remarkable apart-
ment complex, now a landmark in
the region, was built from 2006
to 2009. In 2010, the building was
awarded the title of Residential
Building of the Year. The complex
blends in an unusual way into the
landscape, the form of which is
mirrored in the architecture.
A special difficulty in the construc-
tion of the Wave was the undu-
lating shape of the building ex-
pressed in its name. This gave rise
to roof pitches of up to 37 degrees
which were beyond the scope of
conventional access equipment.
Harsco Infrastructure therefore
developed an access solution
consisting of 8 double-mast and
4 single-mast climbing platforms,
which gave roofers and glaziers
safe access to the roof and faa-
de. For the extreme pitches, the
project planners came up with a
custom solution in which except-
ionally load-bearing HEK PROMAX
work platforms were employed.
For the gables, mast-climbing plat-forms with adjustable booms were
also used.
Facts & gures
Customer: Bertel Nielsen
Challenge: Development of an access
solution for a building with
a pitch of 37 degrees
Project completion: 2009
Materials used: Mast-climbing platforms
Making waves
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