HARMGB

HARMONIE

GAS

Ref. 47G74E..

INSTALLATION AND USE

MAINTENANCE

INSTRUCTIONS

10/99

07DHHARA

03

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Dear Client,

Thank you and congratulations on purchasing one of our products.

We and your supplier will not cease giving you full satisfaction.

Your safety and comfort particularly depend upon the sensible use of this appliance.

To help you, we recommend that you read these instructions immediately and thenkeep them.

We hope you have many hours of pleasure at the fireside.

Customer Service.

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CONTENTS

1 GUARANTEE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 TECHNICAL FORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 OVERALL DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

A Harmonie prisma . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . 7

B Harmonie plat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . 8 4 DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 PLAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

INSTALLATION

6 IMPORTANT RECOMMENDATIONS . . . . . . . . . . . . . . . . . . . . . . 117 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

USE AND MAINTENANCE INSTRUCTIONS

8 IMPORTANT RECOMMENDATIONS . . . . . . . . . . . . . . . . . . . . . . 189 USING THE APPLIANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1910 OPERATION OF SAFETY DEVICES . . . . . . . . . . . . . . . . . . . . . . . 2011 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2112 OPERATING PROBLEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

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1 GUARANTEE

A DURATION AND LIMITATION

- no guarantee on: glass, joints, ceramic logs.

- 1 year guarantee on: fan, speed adjuster, thermal contact, thermal switch,thermostat valve,

- 2 years guarantee on: removable and disposable internal parts other thanthose listed above.

- 6 years guarantee on: general structure.

A AGREEMENT

Bodart & Gonay guarantee its appliances with regard to:- conformity with its catalogues and user instructions- functional safety

A RESERVATIONS

Bodart & Gonay reserve the right to make changes to their appliances,catalogues, user instructions, independently, at any time and without notice.

The guarantee is void if the requirements and recommendations in the userinstructions are not observed.

Work performed under guarantee is exclusively through the distributor onpresentation of the purchase invoice.

Parts will only be issued to replace defective parts.

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A EXCLUSION

Loss, damage and malfunction relating to:

- incorrect selection of nominal power;- incorrect installation or connection;- insufficient or excessive draught;- unsuitable chimneys or ducts;- misuse;- insufficient maintenance;- use of electric and electronic components which are not approved by

Bodart & Gonay;- any modification or internal conversion of the fire- transport and installation

Transport and packaging expenses.Costs which are not approved by Bodart & Gonay beforehand.Costs resulting from non-use of the appliance.

A VALIDITY

The guarantee is valid from the date written on the purchase invoice. Thepurchase invoice is the unique document that provides evidence for theguarantee.

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2 TECHNICAL FORM

Type HARMONIE Gas

No. 47G74E.. No. 47P74E..Natural gas Cat.I Propane Cat. I2H 3P

- Category of gas G20 -20mbar G31 - 37 mbar

- Type B B

- Cat. efficiency CE 1 1

- Cat. Nox emmission 3 5

- Nominal rate of heat input (PCI) 10,9 kW (G20) 10 kW

- Injector marked 250 170

- Gas flow rate 1,12 m³/h (G20) 0,41 m³/h 0,82 Kg/h

- Voltage 230 VAC 230 VAC

- Power 100 VA 100 VA

- Electrical protection 2 A/1,25 A fuse 2 A/1,25 A fuse

- Ventilation flow rate (MAX) 450 m³/h 450 m³/h

- Weight 84 Kg 84 Kg

11BS

10,1 kW (G25)

50 Hz 50 Hz

11BS

The appliance agrees with the electric standard EN 60 335-1

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3 OVERALL DIMENSIONSA: 3-sided frameB: 4-sided frame

A : VIEW OF THE HARMONIE PRISMA

808.0

39.0

20.5

238.5 260.0 238.5

83

370.0

740.0

328.3338.4

451.5

10.0

67.9

SORTIE 125

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B : VIEW OF THE HARMONIE PLATA: 3-sided frameB: 4-sided frame

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4 DESCRIPTION

1 Gate2 Electronic checking box3 Lighting box4 Door5 Doors’ fixing screw6 Fan7 Draught diverter

8 Adjuster: 1 Speed regulation2 Fuse (remove the button, unscrew the

plate, pull toreplace; replace with an identical fuse).

3Regulation screw of the minimal speed underthe button (calibrated in the factory).

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5 PLAN

1 Heating element2 draught diverter3 External cover4 Door5 Gate6 Decoration frame7 Chicane8 Ventilation cover9 Fan10 Burner tub11 Control box12 Firedog13 Lighting box14 Electrode

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INSTALLATION

6 IMPORTANT RECOMMENDATIONS

- Check if your appliance is mounted for the type of gas you use (the appliance can be mounted for natural gas or for propane).

- Your supplier is the SPECIALIST chosen by BODART & GONAY torepresent them in your region. For your SAFETY and SATISFACTIONwe advise you to entrust him with the installation of your appliance.

- Before installation of your fireplace, check that the local distributionconditions (gas category and pressure identification) and the appliance typeare compatible.

- Install this appliance in accordance with the regulation in effect. Useonly in a sufficiency ventilated room.

- The law demands that all gas appliances are installed by a qualified installerin accordance with the current GAS SAFETY (INSTALLATION ANDUSE) REGULATIONS. The installation must comply with these installationinstructions and all relevant parts of Local and National Building Standards(Scotland) (Consolidation) Regulations and those relevantrecommendations of the following British Standards:

- BS 5871 : Specification for installation of gas fires, convectorheaters, fire/back boilers and decorative fuel effect gasappliances.

Part 1 : Gas fires, convector heaters and fire/back boilers.Part 2 : Inset live fuel effect gas fires of heat input not exceeding 15

KW.

- BS 5440 :

Part 1 : Specification for installation of ...Part 2 : Specification for installation of ventilation for gas appliance.

- BS 6891 : Specification for installation of low pressure gaspipework of up to 28 mm (R1) in domestic premises

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(2nd family gas).

- BS 1251 : Specification for open fireplace components.

- If your chimney has previously been used for another heating or kitchenappliance, we advise that you have it swept before connecting your newappliance. The flue and the linking to the hearth must be clean andairtight. The chimney must at least have the same section as the fireplaceexit (Ø 125).

- Adjusting the appliance - Your appliance has been set correctly in thefactory where it was sealed. If due to local conditions an adjustment has tobe made, this should only be performed by an approved installer. Anywork performed by the user would result, ipso facto, in cancellation of theguarantee.

- If an installer wants to transform the appliance from a gas category toanother, he MUST contact the manufacturer.

- The appliance is fitted with a thermal return safety device (TTB system):* never short circuit it!* if ever the TTB system is changed, only use the original model.

- Do not use any flammable materials to fit your appliance. Your installercan supply you with or advise you on suitable materials for you to protectthe surroundings of your fire and improve the performance of yourinstallation. Good insulation contributes to good operation and goodperformance from your fire.

- Keep all flammable materials away from the appliance.

A TO FORESEE:

- You have to provide a place in the chimney for the ventilation and alsoair entry holes. The ventilation volume and the top of the appliance has tobe airtight (chimney linking). In fact, this avoids any fortuitous fumesucking through the ventilation.

- It is necessary provide a way of minimum 6 dm² without filter or minimum 9dm² with dust filter in the masonry for the entry of ventilation air.

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- The minimal dimensions of the niche for the Harmonie gas installationare L 780 - H 685 - D 360. You have to foresee a minimum space underthe niche of 400 x 200 x 260 for the ventilation.

- Provide a gas inlet piping on the left of the appliance (precise position,see chap. 3. Dimensions).

- Provide a power socket. If this is made through the masonry, sheath andfeed through the electrical wire.

- Provide, if possible, the connecting of the warm air exit on the top of theappliance.

7 INSTALLATION

A STRIPPING OF THE FIREPLACE

- Remove the door (unscrew the fixing screw, pull the bottom of the glass toyourself and take off the top of the glass from the 2 fixing shanks).WARNING!!! Never turn upside down the door when it is removed, theglass could fall!

- Remove carefully the ceramic logs and the firedog.

- Remove the burner and take care to disconnect the high-voltage cable (1) ,the lighting box (2) (unscrew the fixing screw (3)) and the solenoidconnection(4)

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- Take down the face of the electronic control box (4 screws), disconnect andunscrew the TTB from its support.

- Unscrew the ventilation cover.

- Remove the chicane and unscrew the 4 fixing nuts from the combustionchamber. Remove the combustion chamber and take care to free the TTB.

- Unscrew the 4 nuts from the draught diverter and remove it.

A CONNECTIONS

- Fix the nozzle onto the hose. Provide a sufficient length to install the fireplace.

- Fit the electrical inlet cables for the ventilation and for the electronic controlbox.

- Connect the connecting bend to the gas pipe (on the left of the appliance).

S The thermostatic plummet must be placed in an area sensible to the roomtemperature and which can’t directly be influenced by the burner’s radiation.

A INSTALLATION OF THE FIREPLACE

- Place the Harmonie casing and its isolation into the niche.

- Enclose the nozzle connected to the chimney pipe assembly in the 125 Ø ring(access via the draught diverter). Bend the flaps to fix the ring.

- Reassemble the draught diverter (4 nuts)

- Introduce the heating element assembly into the casing paying attention to thecapillary of the thermal switch (TTB).

- Fasten the heating element assembly using the 4 screws.

- Fit the baffle.

- Fit the ventilation assembly and connect to the speed adjuster and thenreassemble the ventilation cover.

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Harmonie ventilation placing

1.You have to withdraw the door (1).2.Withdraw the logs and the andiron (2).3.Disconnect and remove the burner (3).4.Unscrew the ventilation dividing sheet iron (4).5.Place the ventilator by inside the seating foreseen (5).B e careful to the placing direction

ventilator

- Reassemble the electronic control box paying attention to reconnect the TTBand to screw it back on its support. Realize the connection for the electricfeeding.

- Fit the burner assembly and the firedog.

Note: You can place a stop valve on the inlet burner copper tube. In this case,

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you must firstly dismantle the tube, fit the tap and fit the burner.

- Connect the lighting box to the valve. Connect the MOLEX pin (1), the cablecoil (2) and the lighting cable to the lighting checker.

- Fit the ceramic logs paying attention to respect carefully their respectivepositions. The “inter turning on “ between the front and the back part from theburner happens via the log B. The “tunnel” shell always be clean and clear

- Fit the door. Screw the door’s locking screw.

- Fit the frame (slide it behind the lateral springs).

A CONNECTION TO AN EXTERNAL THERMOSTAT

You can connect the electric feeding of the electronic control box to an externalthermostat which will light and turn off the appliance according its own order.In that case, it will have right over the internal thermostat of the appliance.

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USE-During day, set the external thermostat on a higher temperature (eg.30°C) than the internal one.Indeed, the internal one give a better comfort of temperature fluctuation (due to its continuousregulation between min. and max.).-During the night, you can set external thermostat on the desired temperature, comfort not beingimportant (ON/OFF functioning without continuous regulation).-To obtain a ambience flame, you need to set the external thermostat to a higher temperature.

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USE AND MAINTENANCE INSTRUCTIONS

8 IMPORTANT RECOMMENDATIONS

- Keep all objects which are easily flammable away from the appliance (nylon,flammable liquids, etc...).Furniture must be kept at a reasonable distance (1 m) from the appliance.

- WARNING: children and people who are not familiar with the operationmustn’t attempt to perform any operation on the Hamonie gas. If necessary,you can provide a supplementary protection to avoid children to touch theappliance, for example.

- All the parts above the door are considered as active heating and so don’ttouch them when the fire is lighted. You could burn yourself.

- No using the fireplace with a broken or without door.

A FIRST LIGHTING OF THE APPLIANCE

- Set the fan on the maximum speed to run it in (during more or less 12hours).

- The first heating bakes the paint and this causes fumes.

! VENTILATE THE ROOM

DON’T TOUCH THE PAINT UNTIL THE FIREPLACE HAS BEENCOOLED BECAUSE DURING THE FIRST HEATING THE PAINTSOFTENS.

- After heating for two hours, stop the appliance, allow it to cool, take out theglass to remove any whitish deposits using a damp cloth and then refit.

A AT EACH USING IMPERATIVELY

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* USE THE VENTILATION

9 USING THE APPLIANCE

SKETCH OF THE DIFFERENT CONTROLS

(1) Lighting switch: switch used to light (1) or turn off the appliance (0)Note: If an external thermostat is used, keep it always at 1.

(2) Temperature regulation: You can choose the temperature according to theposition of this knob. The electronic regulation will adapt the gas flow rateaccording to the temperature of the detection soundings (3). When thesoundings’ temperature approach the wished temperature, the gas flow ratewill decrease and then the appliance will go out, if necessary.

(4) Atmosphere’s switch: This switch allows to keep a permanent flame. Theregulation operates always from the maximum flow rate to the minimum flowrate but the appliance will never go out, even if the room’s temperature ishigher than the regulation of the temperature.

(5) Defectiveness witness and reset knob (6): The defectiveness witness goeson in any case of problems. To restart the appliance, push on the resetknob (see chap. 10. Operation of safety services).

VENTILATION

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The ventilation must always be lighted.

The speed of the fans can be adjusted so that you can adapt the ventilation toyour requirements.

It is recommended that the minimum speed is not used for the first few hours(running-in).

The ventilation system is fitted with a thermal contact. This device starts or stopsventilation automatically according to the temperature of the heating element.When it reaches a temperature of approximately 40 EC, the thermal contact cutsthe ventilation.

10 OPERATION OF SAFETY DEVICES

The cartridge is fitted with spark generator and an electronic flame detector. Thissystem assures a maximum security and warns of all the working problems (gasinlet cut, fortuitous flame extinction, TTB starting...) and the appliance goes onthe security position (lighted defectiveness witness). When you want to restartit, push on the reset knob.

THE FIRST TIME THAT YOU LIGHTEN THE FIRE (BEGIN OF THESEASON OR NEW INSTALLATION), IT IS POSSIBLE THAT APRESENCE OF AIR IN THE TUBE DISTURBS THE FLAME DETECTION.IN THIS CASE, PUSH ANY TIMES ON THE RESET KNOB.

The appliance is also fitted with a TTB system (thermal return safety device).This system cuts off the arrival of gas if the combustion gases are diffusing in thepart. In case of starting, the defectiveness witness lights.

This thermal switch cuts off the burner in the following circumstances:

- superheating of the appliance due to a bad (too low or dirty) or not workingventilation;

- insufficient negative pressure in the pipe;- negative pressure in the room due to a mechanical suction system;- defective connection between the appliance and the exhaust duct;- the exhaust duct is partially or totally obstructed;- not enough air in the room or insufficient introduction of external air;- wind in the exhaust duct (reversing).

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If the appliance regularly goes out, quickly contact your installer.

NEVER SHORT CIRCUIT THE SAFETY SYSTEM.If ever the TTB safety system has to be changed, only use the original model.

WARNING ! - If for any unknown reason, orbecause of an incorrect movement of the controls

the TTB starts, WAIT TEN MINUTESBEFORE RELIGHTING.

PUSH ON THE RESET KNOB TORELIGHT THE APPLIANCE (THE

DEFECTIVENESS WITNESS MUST GOOUT).

11 MAINTENANCE

- Never clean the appliance when it is hot! Wait for it to cool.

- Do not use any corrosive products or any liquid; a dry cloth is recommended.

- Any slightly rusty areas can be repaired using SPECIAL HIGHTEMPERATURE paint available from your supplier.

- To clean the glass use BG CLEAN, available from your supplier.

- The fan must also be cleaned once or twice a year according to its fouling:

* DISCONNECT the power supply.* GENTLY clean the blades and turbines using a brush (DO NOT USE

COMPRESSED AIR!).

ANNUAL MAINTENANCE

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- The appliance and the exhaust duct must be inspected and cleaned every yearby your approved installer!

* Close the stop tap of the gas supply.* Remove the glass (take this opportunity to clean it).* Remove the logs and remove any dust from them with a brush.* Remove any deposits of dust inside the heating element and on the burner

using a vacuum cleaner or a brush.* Inspect the leaktightness of connections and that the different controls are

operating correctly.

Note: if the ceramic logs are replaced, it is essential that their respectiveposition is observed (locating pins).

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Warning, if the fuse goes, or the electronic circuit of the speed adjuster, this usually means thatthere is a fault in the fan or in the electric system. Have it checked by your supplier.

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12 OPERATING PROBLEMS

PROBLEM REMEDY

- Ventilation is not working - Check starting.1

- Check (and replace) the fuse.- Check (and replace) the thermo contact.- Check (and replace) the adjuster.

- Ventilation is operating but - Clean or replace the filters/aspirationthe flow rate is low grating.

- Clean the turbine blades.

- No spark at the lighting - Check that the feeding is on, the switchelectrode is on 1, the thermostat regulation is high

enough and the defectiveness witness isnot lightened (in that case, push on thereset knob).

- Check the connections of the high-tension wire.

- Check (and replace) the wire.- Check (and replace) the electrode.- Check (and replace) the connections of

the lighting box.

- Intervention of the TTB - Inadequate ventilation ( fouling or notsafety system (lightened lightened).defectiveness witness) - Check the correct position of the

lighting electrode.- Check the TTB security system.- Check the flue.

- The appliance doesn’t work - Check the electrical feeding.any more and the - Replace the fuse on the electronicdefectiveness witness is not checking card.lightened (switch on 1 andthermostat at maximum rate)

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