Handrail - lockergroup · Manufactured to order. ... Custom drilling available on request. Rails...
Transcript of Handrail - lockergroup · Manufactured to order. ... Custom drilling available on request. Rails...
HandrailMaterials • Mild Steel –Most common, available in 3.2mm (medium duty) or 4.0mm (heavy duty) wall. • Aluminium–for areas were corrosion is a factor, such as water treatment plants and coastal environments
Finishes • Mill finish/Black–no coating. • Galvanised–Hot dipped galvanised to Australian Standard AS/NZS 4680 • Painted–Wet or Dry (powder) coated to your specification and colour
Benefits • Sold in components for installation on site • Suppliedfabricatedintopanels• Economical• Quicktoinstall• Lightweight
Styles • Standard –Two rail (handrailandknee rail) • Multi-Rail –Three to six rails. Manufactured to order. • Balustrade –Top and bottom rail complete with 12mm diameter rod at 100mm centres. Made to order. (refer page 5)
PanelisationLockerGrouphandrailcanbesuppliedinpanels,manufactured to suit your exact requirements.
Benefits • Fastandefficientonsiteinstallation• Reducedsitelabourcosts• Professionalfinish
Weld Options • Fullyweldedandgalvanisedafterfabrication• Tackweldedandgalvanisedafterfabrication• Galvanisedcomponents,tackweldedandcold galved after fabrication Finish options• Galvanised• Galvanisedandpainted**(wetordry)• Untreated(black)• Untreatedandpainted**(wetordry) **Paintedtoyourspecification
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Tubular Ball Handrail System
LockerGroup’stubularballhandrailsystemisasafe,strongsimple barrier solution. The complete system lends itself to be quicklyandeconomicallyerectedineitheraworkshoporonsite.
Manufactured in accordance with AS1657 and used extensively throughout the mining, petro-chemical, mineral processing and heavy industries, the system is equally suited in commercial, local government and general applications.
LockerGrouphandrailisavailableincomponentform.eg.stanchions,bends,pipeandkickplateorcanbesuppliedinfullyfabricatedpanelsforevenquickersiteinstallation.
Installation tips
Stanchion Centres • Steel-2000mmrecommendmaximumcentresforstandard 32 mm medium duty stanchions • Aluminium-1800mmrecommendmaximumcentres
Welding • Steel–one20mmtackweldtoeachsideoftheunderside of ball • Aluminium–fullcircumferentialweldtoeachsideofball Slip Joints • Steel–suppliedgalvanisedcompletewithtaperedpins, (hole size for taper pins should be 5mm) • Aluminium–suppliedstainlesssteellockingscrewor pop rivets
General Tips • Joinrailswheneverpossibleinsideballstohidejoints• Boltthefirststanchionrigidlyinplacefirst• Do not bolt the other stanchions rigidly in position and attempt to feed pipe through stanchions. • Startstairandslopingrunsatthebottomandworkup.• Closurebendsaredesignedsothatthetoprailistojoin inside the top ball and the lower leg of the bend stops on theoutsideofthekneerailballwiththekneerailsliding inside the bend.
Handrail
1 2
754
7101
484
065
7101
55
484 149
251
065
7101
006
7101
871
452 452
SSide
PAPlatformAngled
065
*
One Rail Stanchions
Standard Stanchions
DOSO - Drilled One Side Only
ORWOne Rail Welded
754
AMAngleMounted
SOSide Offset
3901
754
SOAR/SOALSide Offset Angle Right Left
PCPlatformCorner
SCSide Conveyor
605 754
065 754
67
636
AMWAngleMountedWelded
S90Side 90
CCored
7101
76
PPlatform
754
SAR/SALSide AngledRight/Left
WAWelded Angle
IGIn Ground
ORWA DOSOOne Rail WeldedAngle Doso
Chain Hook
50
53
R5
ORWAOne Rail WeldedAngle
ORHOne Rail Handrail
001
100
45°
ORPOne Rail Platform
ORSOne Rail Side
ORS DOSOOne Rail Side DOSO
WWelded
CACored Angle
One Rail Stanchions
Specifications Stanchions
Medium Duty(Standard)• 48.3OD–40mmNB• 3.2mmGauge• 76mmODBallHeavy Duty • 48.3OD–40mmNB• 4.0mmGauge• 76mmODBallAluminium• 50mmOD• 38mmID• 76mmODBall Stanchions are drilled to suit rail (below). Customdrillingavailableonrequest.
Rails
Standard Handrail • 32mmNB• 42.4mmOD• 3.2mmGaugeStandard Kneerail • 25mmNB• 33.7mmOD• 3.2mmGaugeHeavy Duty Handrail• 32mmNB• 42.4mmOD• 4.0mmGaugeHeavy Duty Kneerail • 25mmNB• 33.7mmOD• 4.0mmGaugeAluminium Handrail • 46mmOD• 39mmIDAluminium Kneerail • 46.0mmOD• 39.0mmID Kick Plate Mounting Brackets: 40 mm x 85 mm x 5 mm Base Plates:Standard: 75 mm x 146mm x 10mm AngleMounted:65mm x 172mm x 10mm Corner:150mm x 150mm x 10mm (88mm hole centres)
754
7101
484
065
7101
55
484 149
251
065
7101
006
7101
871
452 452
SSide
PAPlatformAngled
065
*
One Rail Stanchions
Standard Stanchions
DOSO - Drilled One Side Only
ORWOne Rail Welded
754
AMAngleMounted
SOSide Offset
3901
754
SOAR/SOALSide Offset Angle Right Left
PCPlatformCorner
SCSide Conveyor
605 754
065 754
67
636
AMWAngleMountedWelded
S90Side 90
CCored
7101
76
PPlatform
754
SAR/SALSide AngledRight/Left
WAWelded Angle
IGIn Ground
ORWA DOSOOne Rail WeldedAngle Doso
Chain Hook
50
53
R5
ORWAOne Rail WeldedAngle
ORHOne Rail Handrail
001
100
45°
ORPOne Rail Platform
ORSOne Rail Side
ORS DOSOOne Rail Side DOSO
WWelded
CACored Angle
Type Product Description MedDuty HeavyDuty Alum UOM Code MSGalv MSGalv
Stanchions P StanchionTypeP 4.8kg 5.25kg 2.05kg ea
PA StanchionTypePA 4.8kg 5.25kg 2.05kg ea
C StanchionTypeC 4.9kg 5.35kg 2.08kg ea
CA StanchionTypeCA 4.9kg 5.35kg 2.08kg ea
W StanchionTypeW 3.9kg 4.45kg 1.67kg ea
WA StanchionTypeWA 3.9kg 4.45kg 1.67kg ea
AMW StanchionTypeAMW 3.9kg 4.45kg 1.68kg ea
S StanchionTypeS 5.05kg 5.65kg 2.2kg ea
SC StanchionTypeSC 4.9kg 5.45kg 2.1kg ea
SO StanchionTypeSO 5.4kg 5.9kg 2.5kg ea
SAL StanchionTypeSAL 4.9kg 5.45kg 2.1kg ea
SAR StanchionTypeSAR 4.9kg 5.45kg 2.1kg ea
SOAL StanchionTypeSOAL 5.35kg 5.65kg 2.3kg ea
SOAR StanchionTypeSOAR 5.35kg 5.65kg 2.3kg ea
AM StanchionTypeAM 4.5kg 5.05kg 1.68kg ea
ORP StanchionTypeORP 1.7kg 1.95kg 0.7kg ea
ORS StanchionTypeORS 2kg 2.35kg 0.88kg ea
ORH StanchionTypeORH 1.5kg 1.65kg 0.59kg ea
Bends RB32 RailBend32NB 1.73kg 2.28kg ea
RB25 RailBend25NB 1.34kg 1.76kg ea
RB46 RailBend46OD 0.8kg ea
RB38 RailBend38OD 0.6kg ea
CBA ClosureBendsAngled 2.79kg 3.42kg 1.2kg ea
CBH ClosureBendsHorizontal 2.82kg 3.76kg 1.2kg ea
Pipe P32 Pipe32NB 3.1kg 3.8kg mt
P25 Pipe25NB 2.41kg 2.94kg mt
P46 Pipe46OD 1.3kg mt
P38 Pipe38OD 0.97kg mt
Kickplate K1006 Kickplate100x6 5.32kg 1.6kg mt
Product Weights
Handrail
3 4
Standard Stanchions
754
7101
484
065
7101
55
484 149
251
065
7101
006
7101
871
452 452
SSide
PAPlatformAngled
065
*
One Rail Stanchions
Standard Stanchions
DOSO - Drilled One Side Only
ORWOne Rail Welded
754
AMAngleMounted
SOSide Offset
3901
754
SOAR/SOALSide Offset Angle Right Left
PCPlatformCorner
SCSide Conveyor
605 754
065 754
67
636
AMWAngleMountedWelded
S90Side 90
CCored
7101
76
PPlatform
754
SAR/SALSide AngledRight/Left
WAWelded Angle
IGIn Ground
ORWA DOSOOne Rail WeldedAngle Doso
Chain Hook
50
53
R5
ORWAOne Rail WeldedAngle
ORHOne Rail Handrail
001
100
45°
ORPOne Rail Platform
ORSOne Rail Side
ORS DOSOOne Rail Side DOSO
WWelded
CACored Angle
754
7101
484
065
7101
55
484 149
251
065
7101
006
7101
871
452 452
SSide
PAPlatformAngled
065
*
One Rail Stanchions
Standard Stanchions
DOSO - Drilled One Side Only
ORWOne Rail Welded
754
AMAngleMounted
SOSide Offset
3901
754
SOAR/SOALSide Offset Angle Right Left
PCPlatformCorner
SCSide Conveyor
605 754
065 754
67
636
AMWAngleMountedWelded
S90Side 90
CCored
7101
76
PPlatform
754
SAR/SALSide AngledRight/Left
WAWelded Angle
IGIn Ground
ORWA DOSOOne Rail WeldedAngle Doso
Chain Hook
50
53
R5
ORWAOne Rail WeldedAngle
ORHOne Rail Handrail
001
100
45°
ORPOne Rail Platform
ORSOne Rail Side
ORS DOSOOne Rail Side DOSO
WWelded
CACored Angle
754
7101
484
065
7101
55
484 149
251
065
7101
006
7101
871
452 452
SSide
PAPlatformAngled
065
*
One Rail Stanchions
Standard Stanchions
DOSO - Drilled One Side Only
ORWOne Rail Welded
754
AMAngleMounted
SOSide Offset
3901
754
SOAR/SOALSide Offset Angle Right Left
PCPlatformCorner
SCSide Conveyor
605 754
065 754
67
636
AMWAngleMountedWelded
S90Side 90
CCored
7101
76
PPlatform
754
SAR/SALSide AngledRight/Left
WAWelded Angle
IGIn Ground
ORWA DOSOOne Rail WeldedAngle Doso
Chain Hook
50
53
R5
ORWAOne Rail WeldedAngle
ORHOne Rail Handrail
001
100
45°
ORPOne Rail Platform
ORSOne Rail Side
ORS DOSOOne Rail Side DOSO
WWelded
CACored Angle
Handrail
3 4
754
7101
484
065
7101
55
484 149
251
065
7101
006
7101
871
452 452
SSide
PAPlatformAngled
065
*
One Rail Stanchions
Standard Stanchions
DOSO - Drilled One Side Only
ORWOne Rail Welded
754
AMAngleMounted
SOSide Offset
3901
754
SOAR/SOALSide Offset Angle Right Left
PCPlatformCorner
SCSide Conveyor
605 754
065 754
67
636
AMWAngleMountedWelded
S90Side 90
CCored
7101
76
PPlatform
754
SAR/SALSide AngledRight/Left
WAWelded Angle
IGIn Ground
ORWA DOSOOne Rail WeldedAngle Doso
Chain Hook
50
53
R5
ORWAOne Rail WeldedAngle
ORHOne Rail Handrail
001
100
45°
ORPOne Rail Platform
ORSOne Rail Side
ORS DOSOOne Rail Side DOSO
WWelded
CACored Angle
754
7101
484
065
7101
55
484 149
251
065
7101
006
7101
871
452 452
SSide
PAPlatformAngled
065
*
One Rail Stanchions
Standard Stanchions
DOSO - Drilled One Side Only
ORWOne Rail Welded
754
AMAngleMounted
SOSide Offset
3901
754
SOAR/SOALSide Offset Angle Right Left
PCPlatformCorner
SCSide Conveyor
605 754
065 754
67
636
AMWAngleMountedWelded
S90Side 90
CCored
7101
76
PPlatform
754
SAR/SALSide AngledRight/Left
WAWelded Angle
IGIn Ground
ORWA DOSOOne Rail WeldedAngle Doso
Chain Hook
50
53
R5
ORWAOne Rail WeldedAngle
ORHOne Rail Handrail
001
100
45°
ORPOne Rail Platform
ORSOne Rail Side
ORS DOSOOne Rail Side DOSO
WWelded
CACored Angle
754
7101
484
065
7101
55
484 149
251
065
7101
006
7101
871
452 452
SSide
PAPlatformAngled
065
*
One Rail Stanchions
Standard Stanchions
DOSO - Drilled One Side Only
ORWOne Rail Welded
754
AMAngleMounted
SOSide Offset
3901
754
SOAR/SOALSide Offset Angle Right Left
PCPlatformCorner
SCSide Conveyor
605 754
065 754
67
636
AMWAngleMountedWelded
S90Side 90
CCored
7101
76
PPlatform
754
SAR/SALSide AngledRight/Left
WAWelded Angle
IGIn Ground
ORWA DOSOOne Rail WeldedAngle Doso
Chain Hook
50
53
R5
ORWAOne Rail WeldedAngle
ORHOne Rail Handrail
001
100
45°
ORPOne Rail Platform
ORSOne Rail Side
ORS DOSOOne Rail Side DOSO
WWelded
CACored Angle
754
7101
484
065
7101
55
484 149
251
065
7101
006
7101
871
452 452
SSide
PAPlatformAngled
065
*
One Rail Stanchions
Standard Stanchions
DOSO - Drilled One Side Only
ORWOne Rail Welded
754
AMAngleMounted
SOSide Offset
3901
754
SOAR/SOALSide Offset Angle Right Left
PCPlatformCorner
SCSide Conveyor
605 754
065 754
67
636
AMWAngleMountedWelded
S90Side 90
CCored
7101
76
PPlatform
754
SAR/SALSide AngledRight/Left
WAWelded Angle
IGIn Ground
ORWA DOSOOne Rail WeldedAngle Doso
Chain Hook
50
53
R5
ORWAOne Rail WeldedAngle
ORHOne Rail Handrail
001
100
45°
ORPOne Rail Platform
ORSOne Rail Side
ORS DOSOOne Rail Side DOSO
WWelded
CACored Angle
Handrail
5 6
CHANNELS UNIVERSALBEAMSSIZE OFFSET SIZE OFFSET
150x75 110mm 200UB 110mm180x75 110mm 250UB 110mm200x75 110mm 310UB 110mm230x75 110mm 360UB 130mm250x90 130mm 410UB 130mm300x125 130mm 460UB 130mm380x100 130mm 530UB 130mm
Offsetst
olsm
m03 x 41
54 58
40
67
D
29
CORNER MOUNTING PLATE
051
88
150
88
32NB
25NB
75
75
Max 1500mm
All Base Plates 10mm Thick MaterialHole Sizes 17.5mm Typical
STANDARD MOUNTING PLATE
146
57
102
NW swing
ANGLE MOUNTING ONLY
172
56
126
NE swingSW swing
D
54
40
D
40
grating
D
offset
40
SE swing
67
R100
754
7101
484
065
7101
55
484 149
251
065
7101
006
7101
871
452 452
SSide
PAPlatformAngled
065
*
One Rail Stanchions
Standard Stanchions
DOSO - Drilled One Side Only
ORWOne Rail Welded
754
AMAngleMounted
SOSide Offset
3901
754
SOAR/SOALSide Offset Angle Right Left
PCPlatformCorner
SCSide Conveyor
605 754
065 754
67
636
AMWAngleMountedWelded
S90Side 90
CCored
7101
76
PPlatform
754
SAR/SALSide AngledRight/Left
WAWelded Angle
IGIn Ground
ORWA DOSOOne Rail WeldedAngle Doso
Chain Hook
50
53
R5
ORWAOne Rail WeldedAngle
ORHOne Rail Handrail
001
100
45°
ORPOne Rail Platform
ORSOne Rail Side
ORS DOSOOne Rail Side DOSO
WWelded
CACored AngleBalustrades
• Compliantwith the building codes of Australia (BCA2010)&NewZealand.• The12mmverticalbarsat100mmcentresare designed to prevent children from climbing or falling through the panel. • Fabricatedtoexactprojectspecifications.
SideOffset
2000mm approx
900mm
120mm100mm CRS of ø12mm bars
Self Closing Gates • HGATE–singlegatenokickplate• HGATEKP–singlegatewithkickplate• HGATED–doublegate(upto3000mm stanchion centre)
Self Closing Gates When ordering a self closing gate the following information is required. • Swingdirection• Stanchiontype• Stanchioncentres• Planviewofgatein-situshowing rail direction Eg.HGATESEswingTypeP at 1200mm (stanchion centres)
32NB
25NB
75 75
Max 1500mm
32NB
25NB
75 75
Max 1500mm
32NB
25NB
75 75
Max 1500mm With kick plate Max1200mm
Handrail
5 6
Horizontal Closure Bends
• 3.2mmthickpipe• 140mmradius• Bendshave300mm/260mm legs at 457mm centres
Standard & Non Standard 90º Bends
• Standard140mmradius 300mm leg• Non-std140mm radius nominated leg
Angle Closure Bends
• Angleclosurebendshave 140mm radius bends, with 300 /200 mm legs at 457mm centres. Angle closure bends are made to order to the nominated angle, between 1º and 45º.
Standard & Non- Standard Bends
• Specialanglesaremadetosuit customer’srequirements. Always specify angles as shown,eitherAorB. *Pleasenote: LockerGroupproductcodes denotethe‘A’angle.
75STEEL
146102
150
88
150 88172126
STANDARD
ANGLE MOUNTING ONLY CORNER
NB: ALL BASE PLATES HAVE PRE-DRILLED DRAIN HOLES. HOLE SIZE ø17.5 TYPICAL
•Standardlengthandanglebendsinstock•Nonstandardlengthandspecificanglebendsmadetoorder.
Base Plates
Kick Plate
KickplateMountingBracket–2Hole
Dimension‘D’forvariousstanchiontypesGratingHeight(mm) Nil 20,25,32 40,45,50 60,65
P,W,C D=60 D=85 D=100 D=120
S&SO D=135 D=160 D=180 D=195
KickplateMountingBracket–SingleHole
Dimension‘D’forvariousstanchiontypesGratingHeight(mm) Nil 20,25,32 40,45,50 60,65P,W,C D=40 D=65 D=80 D=100
S&SO D=115 D=140 D=160 D=175
R140
300
R140
R140
300
R140
R14
0 300 or nom.
B
300 or nom.
A
120
9
00
100mm Centers of 12mm bars
300 or nom.
300
or n
om.
R140
R140
300
R140
R140
300 R140
R140
300
R140
R14
0
300 or nom.
B
300 or nom.
A
120
9
00
100mm Centers of 12mm bars
300 or nom.
300
or n
om.
R140
R140
300
R140
300 m
300 m
1 0
1 0
B
300 m
300 m
300 m
300 m
1 0
1 0
B
300 m
300 m
65STEEL
80ALUM
80ALUM
Bends