An assessment of “variation conscious” precision fixturing ...
Handle UNITED Handle Bushings for Quick Fixturing
Transcript of Handle UNITED Handle Bushings for Quick Fixturing
A Handle Bushing Used Daily Will Prevent Drill Breakage! 5-11-01
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These Handle Bushings are instant reactions to fixturing. 'Fix-Up' costs and down-time are reduced. UNITED has extensive inventories so call today.
HANDLE BUSHING APPLICATION ILLUSTRATION
DRILL BUSHINGS — HANDLE TYPE
Handle Bushings
UNITED Handle Bushings for Quick Fixturing
C STANDARD LENGTHS
A I.D. RANGE B O.D. +.000 / -.001 ANSI 5/16 3/8 1/2 5/8 3/4 1 W
NOMINAL DECIMAL NOMINAL DECIMAL SYMBOL -05 -06 -08 -10 -12 -16
#55 - 1/16 .0520 - .0625 5/32 .1552 10 UDB-731005 UDB-731006 3/4
#55 - #39 .0635 - .0995 3/16 .1865 12 UDB-731205 UDB-731206 UDB-731208 3/4
#40 - 9/64 .0980 - .1406 1/4 .2490 16 UDB-731605 UDB-731606 UDB-731608 UDB-731610 UDB-731612 UDB-731616 3/4
1/8 - #10 .1250 - .1935 5/16 .3115 20 UDB-732006 UDB-732008 UDB-732010 UDB-732012 UDB-732016 3/4
#10 - #1 .1935 - .2280 3/8 .3740 24 UDB-732406 UDB-732408 UDB-732410 UDB-732412 UDB-732416 3/4
3/16 - F .1875 - .2570 13/32 .4052 26 UDB-732606 UDB-732608 UDB-732610 UDB-732612 UDB-732616 3/4
A - L .2340 - .2900 7/16 .4365 28 UDB-732806 UDB-732808 UDB-732810 UDB-732812 UDB-732816 3/4
3/16 - O .1875 - .3160 1/2 .4990 32 UDB-733206 UDB-733208 UDB-733210 UDB-733212 UDB-733216 1
M - 11/32 .2950 - .3437 9/16 .5615 36 UDB-733608 UDB-733610 UDB-733612 UDB-733616 1
5/16 - 7/16 .3125 - .4375 5/8 .6240 40 UDB-734008 UDB-734010 UDB-734012 UDB-734016 1
5/16 - 17/32 .3125 - .5312 3/4 .7490 48 UDB-734808 UDB-734810 UDB-734812 UDB-734816 1
To order, specify P/N plus I.D. Example: UDB-733208 .2500
12200 WOODRUFF AVE. • DOWNEY, CA 90241-5608 • TELEPHONE (562) 803-1521 / (800) 421-3466 IN CA / (800) 486-3466 • FAX (562) 803-6898 / (800) 486-3465 EMAIL [email protected] WEBSITE www.ucc-udb.com 3-13-06
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UNITED Anchor® Knurled Template
Bushings for Plastic Laminate Templates
United Anchor Template Bushings for Plastic
SER-CAST UABSC
I.D. RANGE O.D. SIZE Symbol by 64ths LENGTH ANSI by 1/16
NOMINAL DECIMAL NOMINAL DECIMAL SYMBOL -4 or 1/4 -5 or 5/16 -6 or 3/8 -8 or 1/2
#55 - 9/64 .0980 - .1406 1/4 .265 UABSC-16
1/8 - #10 .1250 - .1935 5/16 .327 UABSC-20
5/32 - F .1562 - .2570 13/32 .421 UABSC-26
5/32 - O .1562 - .3160 1/2 .515 UABSC-32
5/16 - 7/16 .3125 - .4375 5/8 .640 UABSC-40
Relieved Knurled UNITED Anchor Bushings are quickly installed with simple hole preparation. Five body sizes. Small body allows use in close hole patterns. Drill range: #55 (.0520) thru 7/16 (.4375). Add I.D. size to P/N. Order Example: 1/4" I.D. x 13/32 O.D. x 1/2 Long = UABSC-26-8 1/4
1. Drill a slightly undersize hole into template for a slight press fit.
2. Coat sides of Knurled Anchor Bushing with resin and press into hole.
3. When Template Hole locations are critical, drill hole about 1/16" size larger than diameter of Anchor Bushing.
4. Place Template over plastic shell or matrix. Insert locating pin into hole.
To Use Piloted Anchor Bushing: 1. Drill hole. 2. Locate pin plaster matrix. 3. Place laminate template over plaster matrix and insert pin. 4. Position Anchor Bushing onto locating pin to drill rivet holes and install rivets.
To Laminate Plastic UNITED Anchor Type Bushing Templates:
Locating Pin
Rivet Holes in Straps
Plaster Shell or Matrix
INSTALLED
.406 .406
1/2 .397
6. Allow resin to cure (about 2 hours).
5. Apply resin to hole, slip UNITED Anchor Bushing into place and fill remainder of hole with resin. Bushing may be color-coated.
United Anchor Bushing SER-CAST (UABSC)
A Handle Bushing Used Daily Will Prevent Drill Breakage! B14
UNITED Anchors® are Back! POPULAR DEMAND BRINGS BACK UNITED
TEMPLATE AND LAMINATE BUSHINGS.
UNITED Anchor Bushings
ALOHA...The popular, practical cost- effective Anchor Template and Laminate Bushings are back! “Anchors have been away since 1986 when the UNITED Drill Bushing Corporation of Downey, California purchased tooling, inventories and all rights to the Anchor Bushing Products and Trade Marks from the Hi-Shear Corporation of Torrance, Cali-fornia. Over 800,000 Anchors are available from inventory.” Rosie the Riveter is Back!
NORTH AMERICAN COLUMBUS F-14
TRANSLAND AVIATION TORRANCE GLOBE MASTER
SOLAR NORTHROP
All photos
on the Anchor Bushing
pages were made
in 1942 and 1943
during World War II.
9-5-03
12200 WOODRUFF AVE. • DOWNEY, CA 90241-5608 • TELEPHONE (562) 803-1521 / (800) 421-3466 IN CA / (800) 486-3466 • FAX (562) 803-6898 / (800) 486-3465 EMAIL [email protected] WEBSITE www.ucc-udb.com 5-15-01
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Fab Sheet Metal Thin Templates & Edges to
Laminate with Anchors
Fabricate with Anchors®
Typical Inexpensive Sheet Metal Templates
How to Make Sheet Metal Templates with UNITED Anchor Bushings
Use Riveted Anchors or Spotweld Anchors
A Remove Anchor Strap by break-ing spotwelds or drilling out rivets.
B Spotweld slug (punching) in obsolete hole position.
C Relocate new hole position and proceed with installation of new Anchor Bushing.
To Rework is as Simple as A - B - C!
BOEING
A Handle Bushing Used Daily Will Prevent Drill Breakage! 10-30-03
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Standard Anchor® Bushings
Standard Anchors
STANDARD ANCHOR® BUSHINGS REGULAR CROSS STRAP
CORNER STRAP
Standard UNITED Anchor Bushings on Drill Template . . . . Ryan Aeronautical Co.
Layout Dimensions Minimum Patterns
UAB-2 UAB-4 UAB-6
UAB-1 UAB-3 UAB-5
12200 WOODRUFF AVE. • DOWNEY, CA 90241-5608 • TELEPHONE (562) 803-1521 / (800) 421-3466 IN CA / (800) 486-3466 • FAX (562) 803-6898 / (800) 486-3465 EMAIL [email protected] WEBSITE www.ucc-udb.com 10-30-03
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Minimum Anchor® Layout Dimensions
Standard Anchors
MINIMUM LAYOUT DIMENSIONS—STANDARD ANCHORS
A Handle Bushing Used Daily Will Prevent Drill Breakage! B18
Multi-Groove Pin Anchor® Bushings
11-03-03
Multi-Groove Pins For Sheet Metal
Reduce cost in preparation of complex drill templates.
MULTI-GROOVE PIN ANCHOR® BUSHINGS — For Sheet Metal Drill Templates
UAB81 MEDIUM Multi-Groove Pin
3/8 O.D. For Drill Range:
#39 (.099) thru #10 (.193)
UAB84 Retainer for MEDIUM 3/8 O.D. Multi-Groove Pin
UAB80 SMALL Multi-Groove Pin
1/4 O.D. For Drill Range:
#55 (.052) thru #40 (.098)
UAB83 Retainer for SMALL 1/4 O.D. Multi-Groove Pin
UAB85 Retainer for LARGE 1/2 O.D. Multi-Groove Pin
UAB82 LARGE Multi-Groove Pin
1/2 O.D. For Drill Range:
#9 (.196) thru 9/32 (.2812)
One style drill bushing for metal and laminate plastic drill templates.
SEE NEXT PAGE for driving tools, ordering and usage. REFERENCE UT-7009A
• The compact two-piece UNITED MULTI-GROOVE PIN ANCHOR BUSHING can be installed in close layout patterns.
• A single rivet type UNITED Multi-Groove set, UAB200 Series, inserted in a
standard rivet gun or a hand set used with a hammer, UAB201 Series, installs UNITED Multi-Groove Pins and Retainers at a fraction of the cost and time of conventional drill guide fixtures.
• Eighty drill sizes are accommodated by only three bushing pin diameters. • UNITED Multi-Groove Pin Anchor Bushing's flush head assures a secure
flush fit to the template surface. • Primarily intended for thin template materials, the UNITED Multi-Groove
Pin can be ordered in a variety of grip lengths. UNITED Multi-Groove Pin lengths are graduated in 1/16" increments (maximum grip). Template material can vary 1/16" without changing pin lengths.
• Manufactured from wear-resistant case-hardened steels, UNITED Multi-
Groove Pin Anchor Bushings retain their accuracy during long production runs.
• The pins are also re-usable after being removed from a template. The
Retainer is used only once and replaced when the Pin is re-used.
E Dia. F Dia.
.253
.241
Grip Length in 1/16
E Dia. F Dia.
E Dia. F Dia.
.491
.481
Grip Length in 1/16
.616
.606
Grip Length in 1/16
12200 WOODRUFF AVE. • DOWNEY, CA 90241-5608 • TELEPHONE (562) 803-1521 / (800) 421-3466 IN CA / (800) 486-3466 • FAX (562) 803-6898 / (800) 486-3465 EMAIL [email protected] WEBSITE www.ucc-udb.com 6-29-04
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Multi-Groove Pin Sheet Metal Drill Template
Construction
Multi-Groove Pins For Sheet Metal
TWO EASY STEPS:
1. After layout and center punch, drill and countersink a hole in the tem-plate to match bushing diameters specified. 2. With template firmly supported on a work bench, swage the retainer to the bushing with an air-gun set (style UAB201) or hand tool and hammer (style UAB200). See below.
1. MULTI-GROOVE PIN ANCHOR BUSHINGS Specify Bushing by its P/N, maximum grip in 1/16" and drill size. 2. MULTI-GROOVE RETAINERS Specify companion Retainers by P/N. 3. MULTI-GROOVE DRIVING TOOL Indicate appropriate Driving Tool by UAB number.
EASY ORDERING STEPS: EXAMPLE: UAB80 - 3 - 47
Multi-Groove Pin Anchor Bushing with 1/4" nominal diameter. 3/16" Maximum Plate thickness Drill Size in drill number, fraction or letter UAB83 UAB201 - 4 Pin Retainer with Rivet Gun 1/4" nominal 1/4" nominal diameter type Set diameter Driving Tool
DRIVING TOOLS — HAMMER TYPE
RETAINER PART NO.
PIN NOMINAL DIA.
E DIA
F DIA
UAB83 1/4 .410 / .400 .253 / .249 UAB84 3/8 .535 / .525 .378 / .374 UAB85 1/2 .662 / .652 .505 / .500
UAB-40-14R 5/8 .780 .6275 / .6255
MULTI-GROOVE RETAINERS
MULTI-GROOVE PIN PART NO.
PIN NOM. DIA.
DRILL SIZE A DIA
D DIA
UAB80 1/4 #55 (.052) thru #40 (.098) .366 / .356 .249 / .246
UAB81 3/8 #39 (.099) thru #10 (.193) .491 / .481 .374 / .371
UAB82 1/2 #9 (.196) thru 9/32 (.2812) .616 / .606 .499 / .496
MULTI-GROOVE PINS
Pilot Grip Length in 1/16 Available: 1/16, 1/8, 3/16
Select Dash Number based on Pin Diameter.
Select Dash Number based on Pin Diameter.
DRIVING TOOLS — GUN TYPE
GUN TYPE PIN NOMINAL C
UAB201-4 1/4 3/4 UAB201-6 3/8 7/8 UAB201-8 1/2 1 UAB201-10 5/8 1-1/4
HAMMER TYPE PART NO.
PIN NOMINAL DIA.
C DIA
UAB200-4 1/4 3/4 UAB200-6 3/8 7/8 UAB200-8 1/2 1 UAB200-10 5/8 1-1/4
SEE PAGE B20.
SEE PAGE B20.
A Handle Bushing Used Daily Will Prevent Drill Breakage! B20 3-6-06
Slotted Anchor Pin Type Bushing
UNITED Multi-Grooved Anchor Pin Type Slotted Locator Bushings
UNITED Multi-Grooved Anchor Pin Type Slotted Locators provide part location and maintain ±.050 tooling tolerances. • Use "L" and "T" Pins, Dowel Pins or Locating Pins for master locations. • Install by scribing lines on the fixture and align with the site lines on the UNITED Slotted Anchor Pin Bushing.
UP TO 1/4 +.001 +.003 1/4 TO 3/4 +.001 +.004 3/4 AND UP +.002 +.005
SERRATED PRESS I.D.
SLOTTED HOLE to O.D. = .002 T.I.R. REFERENCE UT-7009B
SERRATED PRESS
RETAINER PROVIDED
WITH BUSHING
SLOTTED ANCHOR PIN BUSHINGS — ALL PURPOSE PART LOCATING BUSHINGS
SERRATED PRESS — ALL PURPOSE NON-CRITICAL BUSHINGS
SLOTTED ANCHOR PIN BUSHING
‘SER’
A I.D. RANGE NOMINAL DECIMAL NOM. DECIMAL ANSI
#55 - #16 .0520 - .0625 13/64 .207 - .211 SER-13 #52 - #39 .0635 - .0995 13/64 .207 - .211 SER-13 #40 - 9/64 .0980 - .1406 1/4 .254 - .258 SER-16 1/8 - #10 .1250 - .1935 5/16 .316 - .320 SER-20 5/32 - F .1562 - .2570 13/32 .410 - .414 SER-26 5/32 - O .1562 - .3160 1/2 .504 - .508 SER-32 5/16 - 7/16 .3125 - .4375 5/8 .629 - .633 SER-40 5/16 - 17/32 .3125 - .5312 3/4 .754 - .758 SER-48 1/2 - 21/32 .5000 - .6532 7/8 .879 - .883 SER-56 1/2 - 49/64 .5000 - .7656 1 1.04 - 1.08 SER-64 1/2 - 1-1/32 .5000 - 1.0312 1-3/8 1.379 - 1.383 SER-88 1" - 1-25/64 1.000 - 1.3906 1-3/4 1.754 - 1.758 SER-112
B O.D. SIZE - ANSI BY 64ths
QTY 1-2 3-5 6-11 12-23 24-49 50-99 100-199 200-499 500-999 1000 & UP DISCOUNT LIST -6% -23% -30% -35% -42% -47% -51% -53% -56%
Specify SER for Serrated Press. Example: 1/4 x 13/32 x 1/2 = SER - 26 - 8 - 1/4
A Serrated hardened Bushing used for non-critical applications such as:
• Drilling holes for conventional rivets • Pilots for high shear rivets
• Templates • Hinge Bushings
• Sash, Door, Window, Trailer, Appliances • Manufacturing and Woodworking fixtures
Used in Aluminum, Magnesium and Wood. Concentricity within .005 T.I.R. maximum.
Conforms to UT-7000 QUANTITY DISCOUNT PRICING BELOW
KNURLED EXTERNAL O.D. • AIDS IN PRESSING • PREVENTS SPIN-OUT • SERRATIONS ARE NOMINAL +.004 +.008.
PART NO. SLOTTED BUSHING
A ID SLOT
WIDTH
B ID SLOT LEN
C O.D.
BUSH
L LEN
BUSH
USE
RETAINER
PRICE
UABSL-40- 1/8 1/8 .1250
1/4 .250
UABSL-40- #30 #30 .1285
1/4 .250
UABSL-40- #20 #20 .1610
1/4 .250
UABSL-40- 3/16 3/16 .1875
3/8 .375
5/8 3/8 UAB-40-14R 17.86
UABSL-40- #10 #10 .1935
3/8 .375
UABSL-40- 1/4 1/4 .2500
3/8 .375
UABSL-40- 5/16 5/16 .3125
7/16 .437
USE UAB200-10 OR UAB201-10 UNITED MULTI-GROOVE DRIVING TOOLS. SEE PAGE B19.
1/4 5/16 3/8 1/2 3/4 1 1-3/8 1-1/2 1-3/4 2-1/8 2-1/2 3 -4 -5 -6 -8 -12 -16 -22 -24 -28 -34 -40 -48
7.92 8.43 8.90 9.12 7.92 8.43 8.90 9.12 5.68 5.98 6.26 6.55 8.13 4.23 4.23 4.41 5.39 6.26 7.52 4.23 4.23 4.41 4.90 5.39 6.26 4.23 4.41 4.90 5.39 6.26 4.23 4.23 4.90 5.20 4.23 4.23 4.90 5.20 7.16 6.57 6.07 6.26 6.55 7.16 6.26 6.26 6.87 7.16 8.43 8.71 9.01 9.42 9.89 9.11 9.69 10.10 10.38 10.88 11.39
C LENGTH (OVERALL) -- ANSI BY 16ths