Hagerman Manufacturing Asset Optimization
3
Optimization and sustainability drive profits in manufacturing, and our team of experts delivers both. Drawing on years of real-world factory experience, we can uncover the potential, design the solution, and implement the changes to improve virtually any aspect of the manufacturing process. Safety and Automation - We specialize in linking various IT systems, software and plant equipment, while enabling them to functionally collaborate in automating manufacturing processes. • Controls system design, upgrades and integrations – Used to operate and/or automate processes, providing centralized monitoring and control for numerous process inputs and outputs. • Control systems backup, restore, and disaster recovery - Ensure a rapid recovery of the controls system from any disaster; whether caused by cyber, natural or human-error incidents. • Industrial network design and security - Develop independent manufacturing networks, enabling the safe flow of data with company enterprise networks. • Safety assessments and solutions - Systematic examination of a process to identify risks of human injury. Once identified, a determination is made of necessary control measures to reduce the risk to an acceptable level. • Control panel design, PLC & HMI programming and the production of control panels. » UL 508A Certified Hagerman Manufacturing Asset Optimization Maintenance Management • Asset management – Increase uptime, extend equipment life and lower inventory costs. Utilize work order tracking, scheduling features to improve workflow and management of all preventative maintenance work and service requests. • IOT Asset Management - Real-time visibility through remote monitoring and analysis leads to a more proactive maintenance approach. Perform maintenance only when required by utilizing real time feedback from the equipment itself. Proactively schedule and track work orders, see increased uptime and create more reliable equipment with greatly reduced costs. • Document Management - Asset management and maintenance integration including linking maintenance/ equipment records to associated drawings and documents. Easy 24/7 search-view- print access to drawings and critical documents for operations and maintenance staffs. 800.422.0313 | www.hagerman.com | [email protected]
Transcript of Hagerman Manufacturing Asset Optimization
Optimization and sustainability drive profits in manufacturing, and our team of experts delivers both. Drawing on years of real-world factory experience, we can uncover the potential, design the solution, and implement the changes to improve virtually any aspect of the manufacturing process.
Safety and Automation - We specialize in linking various IT systems, software and plant equipment, while enabling them to functionally collaborate in automating manufacturing processes.
• Controls system design, upgrades and integrations – Used to operate and/or automate processes, providing centralized monitoring and control for numerous process inputs and outputs.
• Control systems backup, restore, and disaster recovery - Ensure a rapid recovery of the controls system from any disaster; whether caused by cyber, natural or human-error incidents.
• Industrial network design and security - Develop independent manufacturing networks, enabling the safe flow of data with company enterprise networks.
• Safety assessments and solutions - Systematic examination of a process to identify risks of human injury. Once identified, a determination is made of necessary control measures to reduce the risk to an acceptable level.
• Control panel design, PLC & HMI programming and the production of control panels. » UL 508A Certified
Hagerman Manufacturing Asset Optimization
Maintenance Management
• Asset management – Increase uptime, extend equipment life and lower inventory costs. Utilize work order tracking, scheduling features to improve workflow and management of all preventative maintenance work and service requests.
• IOT Asset Management - Real-time visibility through remote monitoring and analysis leads to a more proactive maintenance approach. Perform maintenance only when required by utilizing real time feedback from the equipment itself. Proactively schedule and track work orders, see increased uptime and create more reliable equipment with greatly reduced costs.
• Document Management - Asset management and maintenance integration including linking maintenance/ equipment records to associated drawings and documents. Easy 24/7 search-view-print access to drawings and critical documents for operations and maintenance staffs.
800.422.0313 | www.hagerman.com | [email protected]
800.422.0313 | www.hagerman.com | [email protected]
An agriculture grain elevator to enhance the transfer and storage of farm crops.
CHALLENGES: • Update control system to better facilitate ease of operations.• Eliminate human errors to prevent cross contamination and under/over dispensed product.• Wanted remote monitoring.
SOLUTIONS:• Designed an automated system to automate the transfer of product through the drying process to the
correct silo storage.• Develop machine interlocks to remove human error of cross contamination for different ag commodities. • Streamlines the loading/unloading of trucks to prevent over/under fulfilling through automation. • Installed remote access to control, monitor and report system status via mobile devices or PCs.• Integrated Precia Molen bulk weigher control into PLC.
A large agriculture industry manufacturer needed an advanced, positive pressure ventilation system to protect livestock from airborne pathogens. The system forces filtered air out of the building, preventingunfiltered outdoor air from entering the animal living areas. The inside air might be otherwise compromised from air leaks or open-air inlets in a negative pressure environment. This reduces the chance of exposure to airborne pathogens providing an effective solution for maintaining healthy air quality for animals.
CHALLENGES:• Reduce overall system cost to end customer through energy conservation.• Design user friendly system for monitoring and maintaining building temperature and pressure.• Develop system maintaining balance between static and variable speed fans.• Capability needed to remotely diagnose and troubleshoot systems.
SOLUTIONS:• Developed program to operate static and variable speed fans according to user parameters.• Developed user interfaces and secure remote access control.• Designed and manufacture system UL control panels.• Maintain program version control remotely as a disaster recovery safeguard.
Manufacturing asset optimization services have allowed:
An industrial manufacturer to safeguard multiple work stations.
CHALLENGES:• Identify potential safety hazards and areas for improvement.
SOLUTIONS:• Performed risk/safety audit on several metal fabrication processes, • Provided recommendations for reducing potential risk of injury to an acceptable level.
800.422.0313 | www.hagerman.com | [email protected]
A manufacturer of rehabilitation equipment to upgrade controls and replace obsolete components to replicate the machinery to run more effectively, optimizing the life of machine while reducing the overall manufacturing costs.
CHALLENGES: • Current components becoming obsolete and increasingly more expensive.• Redevelop control system to new safety and reliability standards.
SOLUTIONS:• Redesigned control panel.• Updated PLC & HMI programming.• Test and debug for final delivery.• Manufacture control panel to UL508 standards upon customer’s demand.• Installed remote access to control, monitor and report system status via mobile devices or PCs.• Integrated Precia Molen bulk weigher control into PLC.
A city’s water treatment plant with regards to an immediate need due to not being able to produce clean water.CHALLENGES:
• Their system was down and could not produce clean water.SOLUTIONS:
• Troubleshoot and modify PLC programming to get system up and running.• Repair communication to remote wells.• Repair well level controls.
Manufacturing asset optimization services have allowed:
A large agriculture industry manufacturer to enhance/support bio-security risk management for the livestock transportation industry. The system provides thorough heating and drying of trailers after wash-down, making it an effective virus protection tool.
CHALLENGES:• Provide long term system support.• Need remote access.
SOLUTIONS:• Machine safety evaluations.• Ensure proper control systems operation.• Remote access and email/text verifications and notifications.
