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Transcript of Haapanen_120905-MWH Wood.pdf
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Biofuel Handling Technologiesby
BMH Wood Technology Oy, Rauma, Finland
Kari Haapanen
Seminar on Biomass Technologiesand Total Chain SolutionsSeptember 12, 2005
Company
BMH Wood Technology OyKaivopuistontie 31Rauma, Finland
Founded: 1929Employees: 115 persons
Turnover: abt. 30 MEURSales Office: Enköping, Sweden
Located in the west coast of Finland at 250 km from Helsinkiand 95 km from Turku
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History in short
RAUMA
HELSINKI
23.1.1929 OY SYTYTIN
The first conveyor was made in 1947.Conveyors became the main product line in 1956.
23.1.1929 OY SYTYTIN
The first conveyor was made in 1947.Conveyors became the main product line in 1956.
10.12.1959 AMMUS-SYTYTIN OY Employees 77310.12.1959 AMMUS-SYTYTIN OY Employees 773
15.12.1971 LÖNNSTRÖM OY Employees 114715.12.1971 LÖNNSTRÖM OY Employees 1147
17.12.1987 CONSILIUM-LÖNNSTRÖM OY Employees 14417.12.1987 CONSILIUM-LÖNNSTRÖM OY Employees 144
1.6.1988 CONSILIUM BULK OY Employees 1371.6.1988 CONSILIUM BULK OY Employees 137
1.6.1992 CONSILIUM BULK BABCOCK OY Employees 1291.6.1992 CONSILIUM BULK BABCOCK OY Employees 129
1.10.1994 BMH WOOD TECHNOLOGY OY Employees 1001.10.1994 BMH WOOD TECHNOLOGY OY Employees 100
31.8.2001 BMH WOOD TECHNOLOGY OY Employees 115Management Buyout
16.10.2001 Special Issue to Employees
31.8.2001 BMH WOOD TECHNOLOGY OY Employees 115Management Buyout
16.10.2001 Special Issue to Employees
Company Activities
•Product Development
•Sales
•Project Management
•Equipment & System Design
•Workshop Manufacture
•Erection & Installation
•Test-runs
•Commissioning
•Customer Service
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Business Divisions
• Fuel and ash handling for power plants
• Solid waste processing plants
• Wood, chip and bark handling
Customer Service
• After-sales & spare parts services, small projects,equipment deliveries
Bio Fuel and Ash Handling
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Bio Fuels
Most common renewable resources used to generateenergy:
•Forest bio-mass – Whole-tree chips (green chips),forest residues like limbs, tree tops, stumps
•Bark, sawdust
•Wood/bark/straw pellets
•Biobased sludges
•Recovered (biobased) fuels (REF) from industry and
municipalities
•Peat (slowly renewable)
Handling Process Know-how
Various biofuels make different demands on handlingequipment:
•Forest residues – Fresh, humidity, bundle ties – wear
due to stones and sand, special demands on screening•Bark – Wearing propertiesÆ use of stainless steel
•Biobased sludges – corrosive properties
•REF – Low and fluctuating densityÆ voluminous
systems
•Dusting – Critical especially in screening
•Peat – Dust explosion risk – heavy wear
•ATEX requirements
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Fuel and Ash Handling
Fuel Receiving Stations
RECEIVING POCKET, SCREENING AND INTERMEDIATESTORAGE SILO
Kymin Voima OyKuusankoski,Finnland
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Fuel Receiving Stations
Gävle Kraftvärme AB
Sweden
RECEIVING POCKET, SCREENING AND INTERMEDIATESTORAGE SILO
Reclaimers
Receiving Pocket Reclaimers
•double-screw reclaimer •stoker discharger •chain discharger
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Low-speed Heavy-duty Crusher
ECO-Crusher™
Crushing - ECO-Crusher™
Crushing of forest residue bundles, loggingresidues & stumps, wood waste, waste paper
ECO-Crusher™ with itsauxiliary equipment can beeasily incorporated intoexisting materials handlingsystems of power plants.
In connection wi th a BMH StepFeeder the crushing systemoperates automatically withou tcontinuous surveillance.
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Fuel Screening
Materials for screening after crushing
•Fuel chips
•Bark•Waste
•REF
The screening method isbased on the thickness of particles to be screened.
Fuel Screening
Compact and simple design
Dust-free and vibration-freeconstruction
Self-cleaning action Æ non-clogging
Ideal for screening difficult stringy
materialMinimum wear, long l ifetime
Screening plant under construc tionat Kuusankoski
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Fuel Storage Systems A-frame Fuel Storage
Fuel Storage Systems
Storage Silos for b io fuels
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Reclaiming from Storage
Circular Screw Reclaimers Type LPE & LPD•silo storages•open-air conical piles
Screw Reclaimers
Screw Reclaimers Type LPA & LPD
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Feeding to Boiler Plant
Internal Fuel & Ash Handling
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Bio Fuel Handling
Kymin Voima OyKuusankoski,Finland
COMPLETE BIO FUEL HANDLING SYSTEM(bark, sludge, milled peat, green chips)
START-UP: J ULY 2002
X X
X X X X
X
X
~5000 m3
~3000 m3
PURCHASED PEATSCREENING
PURCHASED PEAT
PURCHASED BARK
PURCHASED BARK SCREENING
200-600 m l/h3
25-350 m l/h3
2 0 0 - 6 0 0 m
l / h 3
2 0 0 - 6 0 0 m l / h 3
3 0 0 m/ h
3
5 0 m/ h
3600 m /h
3
600 m /h3
500 m /h3
30 m /h3
30 m /h3
2000 m
3
4 0 0 m
/ h 3
4 0 0 m
/ h 3100-300 m /h
3
35-350 m /h3
35-350 m /h3
SLUDGE
BARK
Kymin Voima Oy, Kuusankoski
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Kymin Voima Oy, Kuusankoski
START-UP: AUGUST 2002
250m3
140 m3
BOILER
2ND PASS ASH
SAND SILO
50m3
ASH CONTAINER ASH CONTAINER
5-120 m /h3
5-120 m /h3
5-120 m /h3
Max10 m /h3
0,6 m /h3
(max 5 m /h)3
0,6 m /h3
(max 5 m /h)3
0,6 m /h3
(max 5 m /h)3
5-120 m /h3
5-120 m /h3
4 m /h3
2 m /h3
2 m /h3
5-120 m /h3
20-200 m /h3
20-200 m /h3
35-350 m /h3
2 m /h3
35-350 m /h3
26-260 m /h3
35-350 m /h3
35-350 m /h3
X X X X X X
X X
X X X XX X
X X
X X
X X X X
X X X X X X
X X X X
75 m /h3
75 m /h3
Humidif. water
FILLING PIPE
Co mpressed air
Washing wa ter
To pneumatic
transmitter
FLY ASH SILO
800 m3
X X
X
X
X
X
X X
X
X
FLUIDIZATION
X X X X X X X X X X X X X X X X X X X X X X
X X
250m3
CUSTOMER: KVAERNER P ULPING POWER DIVISION
Bio Fuel Handling
Kotkan Energia Oy
Kotka, Finland
COMPLETE BIO FUEL HANDLING SYSTEM(wood-based fuels, peat)
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Kotkan Energia Oy
Bio Fuel Handling
COMPLETE WOOD PELLET HANDLING
Göteborg Energi AB
Ryaverket, Sweden
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Bio Fuel Handling
FOREST RESIDUE CHIP, BARK & RECYCLED FUELS OF CONSTRUCTION,INDUSTRIAL AND COMMERCIAL WASTES
Göteborg Energi ABSävenäsverket,Sweden
Göteborg Energi AB, Sävenäsverket
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Handling Equipment
•Belt conveyors
•Conveyor bridges
•Tubular conveyors
•Bucket elevators
•Chain conveyors
•Screw conveyors
•Distributing & piling conveyors
•Travelling screw reclaimers
•Special equipment
Handling Equipment
Belt Conveyors & Conveyor Bridges
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Tubular conveyors
Bucket Belt Elevators
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Chain Conveyors
Chain Conveyors
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Screw Conveyors
Screw Reclaimers
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Why BMH Wood Technology Oy
• Flexibility
• Established reputation
• Co-operation
• Continuous Development
• Expanding Market
• Environmental Consciousness
• Heavy-duty Designs
• Reliable Customer Service
• Very Satisfied Clients
BMH Workshop
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BMH Erection & Installation
BMH Energy can offer you for energy generation:
• Complete Materials Handling Systems from a well-established turn-key supplier with ready solutions for heavy industrial applications inpower generation.
• Complete Materials Handling Systems, designed and manufacturedfor continuous automatic operation.
• Long-time experience and extensive knowledge of burningprocesses in various types of power boilers.
• Customer oriented approach and comprehensive product range tomeet your specific needs.
• Reliability in operation and high availability.
• Fast and reliable after-sales-service and spare parts suppl ies,
modernisation and maintenance services worldwide.
BMH Energy Systems
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Recent Main Contracts
2005Complete solid fuel handlingsystem, incl. TYRANNOSAURUS®waste crusher to makeREF fromcombustible waste online, andfeeding of fuel into boiler
Stora Enso OyjAnjalankoski, Finland
2005Complete REF production plant, incl. TYRANNOSAURUS®waste crusherLassila & Tikanoja Oy Turku, Finland
2005Sludge handlingVonRoll/ Trondheim, Norway
2006Complete external and internal fuel handlingsystems, ash handling
Kvaerner Power AB/FaluEnergi & VattenABFalun, Sweden
2006Internal fuel, ash and sandhandlingsystemKvaerner Power Oy/Piteå, Sweden
2007External fuel handlingOÜ Digismart Tallinn, Estonia
2007Complete external and internal fuel handlingsystems, ash handling
Foster Wheeler Energia Oy/Wilton, U.K.
YEAREQUIPMENT DELIVERYCUSTOMER
Recent Main Contracts
2005Fuel receiving, crushing, screening, storingand handling to boiler, including buildings,electrification and automation
Kuopion EnergiaKuopio, Finland
2005Internal fuel handling& ash handlingsystems
Foster Wheeler Energia Oy/ Thai Cane PaperLtd. Thailand
2005Fuel handling systemVapo OyIlomantsi, Finland
2005Fuel handling systemVapo OyHaapavesi, Finland
2005Fuel pellets feeding systemVattenfall AB, VärmeUppsala, Sweden
2005Internal fuel handling& ash handling
systems
Kvaerner Power Oy/
CMPC Pacifico, Chile
2005Fuel handlingBillerudSkärblacka ABSweden
YEAREQUIPMENT DELIVERYCUSTOMER
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Stora Enso, Anjalankoski, Finland
Environmental & Recycling DivisionBMH Wood Technology Oy
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TYRANNOSAURUS® 9900
• municipal & industrial waste• household waste• textiles & waste paper
• plastic films, hard plastics• tyres• bales, paper rol ls• railway s leepers, pallets• electrical & electronics waste• bigbags• archives• pipes, furniture, wreck parts• all combustib le waste
into high-quality fuel and other products of desired particle size!
Î Uniform particle sizeÎ Easily adjusted knife systemÎ MIPS™ Security systemÎ
Superior capacityÎ Heavy-duty designÎWide range of models
Waste Crushing Plants
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Waste Crushing Plants
WASTE TO FUEL (REF) BY TYRANNOSAURUS® 9900
Waste Crushing Plants
PROCESSING OF HOUSEHOLD WASTE, COMMERCIAL ANDINDUSTRIAL WASTE INTO REPLACEMENT FUEL
Installation:Jönköping, Sweden
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TYRANNOSAURUS® LEAVING FOR ITALY
Waste Crushing Plants
PROCESSING OF LOW-LEVEL RADIOACTIVE WASTE FOR REDUCINGTHE FINAL DISPOSAL VOLUME
Waste Crushing Plants
Installation:
Nuclear Power Plant
Olkiluoto, Finland
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MUNICIPAL, INDUSTRIAL & DEMOLITION WASTE PROCESSING
Waste Crushing Plants
Waste Crushing Plants
MUNICIPAL & INDUSTRIAL WASTE PROCESSING LINE
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Wood, Chip and Bark Handling
Wood Handling
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Wood Receiving & De-icing
Stora Enso Oyj
Kaukopää, Finland
Chip and Bark Handling
Open-air Storage Systems
Norske Skog
Tofte, Norway
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Kymi Paper Oy, Kuusankoski
BMH Wood Technology OyP.O. Box 32FI-26101 RaumaFinlandPhone +358 2 83151
Telefax+358 2 8221327www.bmh.fi
Fuel & ash handling systemsfor power plants
Waste crushing plantsWaste-to-Fuel & RecyclingSystems
Wood, chip & barkhandling systems for thePulp & Paper Industry