GYST, S. de R.L. de C.V. - Serial Number refereNcegystmiller.com/2012 Parts Guide.pdf ·...

Serial Number refereNce

Welcome to the 2012 Welding components & Parts Guide! Once again there are many additions that have been made to Miller’s product line as a direct response to your customers’ needs. Be sure to check out the Arc Armor® Welding Protection section as there are a multitude of new and exciting products available. For all the latest product and promotional information, stay tuned to MillerWelds.com.

Once you’ve had a chance to look through this year’s edition, take advantage of the total convenience of one-stop shopping from Miller Service parts by utilizing our “Call Teams” listed below. Your order will then be processed by the most responsive parts delivery system

in the business: Signature Service: Warranty and replacement parts support so good… it’s guaranteed!

Miller Service Parts — Phone 1.866.931.9731, then depending on your needs:

Press “1” for our “Quick Call Team” for: Entering/expediting orders, pricing, availability

Press “2” for our “Technical Team” for: Locating part numbers, technical lookups

Press “3” for our “Helmet Team” for: Technical assistance specific to helmets

The letters of the serial numbers are very significant. Please supply the letters along with the numbers.

Yr/Month Serial # Style #

1967/Jan. S-405265 S11967/July S-420046 S61968/Jan. T-436102 T11968/July T-452888 T61969/Jan. U-472600 U11969/July U-493984 U61970/Jan. W-517910 W11970/July 70-539663 70-61971/Jan. 71-559155 71-11971/July 71-581468 71-61972/Jan. 72-604096 72-11972/July 72-626994 72-61973/Jan. HD655498 HD11973/July HD689465 HD61974/Jan. HE730188 HE11974/July HE778187 HE61975/Jan. HF821067 HF11975/July HF860240 HF6


1976/Jan. HG000500 HG11976/July HG044257 HG61977/Jan. HH000500 HH11977/July HH050101 HH61978/Jan. HJ106001 HJ11978/July HJ169391 HJ61979/Jan. HK220001 HK11979/July HK286000 HK271980/Jan. JA356001 JA11980/July JA410000 JA281981/Jan. JB465001 JB11981/July JB522459 JB261982/Jan. JC585001 JC11982/July JC626075 JC261983/Jan. JD660001 JD11983/July JD688500 JD261984/Jan. JE732465 JE11984/July JE783729 JE27


1985/Jan. JF835606 JF11985/July JF905000 JF261986/Jan. JG000500 JG11986/July JG071437 JG261987/Jan. JH146311 JH161987/July JH229162 JH411988/Jan. JJ319663 JJ151988/July JJ413787 JJ411989/Jan. JK529151 JK151989/July JK636569 JK411990/Jan. KA737051 KA151990/July KA824820 KA411991/Jan. KB000500 KB151991/July KB089898 KB411992/Jan. KC170500 KC151992/July KC262180 KC411993/Jan. KD341750 KD151993/July KD449472 KD41


1994/Jan. KE550001 KE011994/July KE668695 KE261995/Jan. KF780420 KF011995/July KF923923 KF261996/Jan. KG041900 KG011996/July KG173969 KG261997/Jan. KH300251 KH011997/July KH438994 KH261998/Jan. KJ000100 KJ011998/July KJ165696 KH261999/Jan. KK000100 KK011999/July KK173909 KK262000/Jan. LA000200 LA012000/July LA210095 LA272001/Jan. LB000200 LB012001/July LB195125 LB262002/Jan. LC000201 LC012002/July LC230270 LC26

2 fax orders 1-800-637-2314

Signature Service 24-Hour Performance Pledge for In-Stock Items For participating distributors, we promise to ship all in-stock items within 24 hours, or we’ll upgrade to Next Day UPS at no charge.1 This saves time for you and your customer, and reduces your expediting costs, too.

Warranty Parts Shipped Second Day UPS We ship all available items the same day your order is received. And where applicable, we upgrade all shipments up to 35 lb to Second Day UPS, free of charge.1

Signature Service Parts Orders Shipped Second Day UPS Where applicable, we upgrade all requested shipments up to 35 lb to Second Day UPS, free of charge.1 As an added enhancement, all Signature Service back orders are now shipped Second Day UPS!

90% Fill Rates Save You Time and Money 90% first pass factory fill rates reduce back orders, and saves you a lot of receiving and accounts payable activity.

Miller’s Rapid Response Helps You Control Your Bottom Line With our 24-hour response and fast shipping of in-stock parts, you don’t have to stock large quantities of items to meet demand — just order as you need them! Your cash spends more time in your pocket and less time “on the shelf” , reducing your overall inventory costs, or use the same dollars to stock a much greater variety of parts.

45-Day Return Policy Eliminates Excess Inventory Our liberal 45-day return policy on standard items lets you return overages and items that are ordered in error at no charge.

1Based on UPS standard ground delivery schedules, Second Day & Next Day upgrades aren’t applicable in these states: IA, IL, IN, KY, MI, MN, MO, OH, TN, WI and WV.

2Maxstar 150 models used the LD serial number prefix in 2003. Note: Style number replaces serial numbers on some models.

Some serial numbers STARTING in 2003 have a letter at the end of the serial number. See chart below for business unit letter designations. Serial number example: LG360937PLG = 2006, 36 = Week 36, 0937 = Item 937 manufactured in week 36, P = manufactured by Plasma Products

Yr/Month Serial # Style #2003/Jan. LC361720 LD012003/July LC5280002 LD262004/Jan. LE020006 LE022004/July LE260001 LE262005/Jan. LF010001 LF012005/July LF260001 LF262006/Jan. LG010001 LG012006/July LG260001 LG262007/Jan. LH010001 LH012007/July LH260001 LH262008/Jan. LJ010001 LJ012008/July LJ260001 LJ262009/Jan. LK010001 LK012009/July LK260001 LK262010/Jan. MA010001 MA012010/July MA260001 MA262011/Jan. MB010001 MB012011/July MB260001 MB262012/Jan. MC010001 MC012012/July MC0270001 MC27

Letter BusinessA Advanced Technologies Prod.B Light Industrial ProductsC 3-Phase Industrial ProductsE Industrial Engine Driven Prod.F ITW Cooling SystemsG Pipe Welding ProductsH Portable Power ProductsK Component ProductsL TIG Industrial ProductsM Fast Switch ProductsN Small Integrated MIG SystemsP Plasma ProductsQ Performance Engine DriveR Commercial Power ProductsS WCC/Parts BusinessT TregakissU Advanced Manufacturing Sys.W Wire Feed SystemsY Troy EquipmentZ Other

4 Arc Armor® Welding ProtectionHead and Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4Hand and Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10Respiratory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15Heat Stress . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

18 MIG GunsMiller MIG Gun/Machine Reference . . . . . . . . . . . . . . . . . . .18M-Series MIG Gun Parts/Consumables . . . . . . . . . . . . . . . .18MIG Bulk Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . .22Roughneck MIG Gun Parts/Consumables . . . . . . . . . . . . . .23Bernard MIG Gun Parts/Consumables . . . . . . . . . . . . . . . . .26Ironmate Flux-Cored Gun Parts/Consumables . . . . . . . . . . .28Bernard Flux-Cored MIG Gun Parts/Consumables . . . . . . . .31Hobart MIG Gun/Machine Reference . . . . . . . . . . . . . . . . . .32Hobart MIG Gun Parts/Consumables . . . . . . . . . . . . . . . . . .32

36 Spool GunsMiller Spool Gun Parts/Consumables . . . . . . . . . . . . . . . . . .36

46 Drive RollsMiller Drive Rolls, Guides and Kits . . . . . . . . . . . . . . . . . . .46Hobart Drive Rolls, Guides and Kits . . . . . . . . . . . . . . . . . .49

51 Plasma TorchesPlasma Torches/Machine Reference . . . . . . . . . . . . . . . . . .51XT Torch Parts/Consumables . . . . . . . . . . . . . . . . . . . . . . . .52ICE Torch Parts/Consumables . . . . . . . . . . . . . . . . . . . . . . .53HP Torch Parts/Consumables . . . . . . . . . . . . . . . . . . . . . . .65

66 Engine DrivesPortable Engine Drive Tune-Up Components . . . . . . . . . . . .66Industrial Engine Drive Tune-Up Components . . . . . . . . . . .68

70 Welding Related ProductsPaint Markers/Paint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70Scrubs/Welpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70Smith Regulators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71

72 Spot WeldersTongs and Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72

74 TIG TorchesWeldcraft TIG Torch Parts/Consumables . . . . . . . . . . . . . . . 74

78 Service PartsEngine Drive Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . .78Millermatic Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . .80Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81Connector/Plugs/Receptacles . . . . . . . . . . . . . . . . . . . . . . .84Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86Rectifiers/Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87Resistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88Rheostats/Pointer Knobs . . . . . . . . . . . . . . . . . . . . . . . . . . .89Contactors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90Capacitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91Circuit Breakers/Diodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93Meter Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95Cable Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96Electrode Holders/Work Clamps . . . . . . . . . . . . . . . . . . . . . .98Power Terminal Parts/Receptacles and Plugs . . . . . . . . . . .99

2012 Welding Components and Parts Guide

3phone orders 1-866-931-9731

Contents

Fury™

#256 158Camouflage#256 173

The Joker™ #257 218

See pg. 6 for Digital Elite upgrade kit

Head and Face

FREE $25.00 ACCESSORY PACKAGEIncludes Helmet Bag and Replacement Cover Lenses.


Sinister™ #256 157

Inferno™ #257 217

Stars and Stripes II™ #257 216

Vintage USA™ #257 215

Lucky’s Speed Shop™ #257 214

Black #257 213

™Titanium

digital elite™

with InfoTrack™

NEW!

TITAnIUm 1600™ #245 799

TITAnIUm 7300™ #256 175

TITAnIUm 9400™ #256 176

TITAnIUm 9400i™ #256 177

TITAnIUm 1600™

Integrated Grinding Shield

Industrial Helmets for the Most Extreme Welding and Grinding Applications• Features4ArcSensorsand4Modes:Weld(Shade8-13),Cut(Shade5-8),Grind(Shade3)andX-Mode(Shades8-13)

• X-Modeeliminates:sunlightinterference,low-amperagelensopeningfromobstructedsensors–hidden/cavitywelds

• Innovativealuminumheatshieldprotectstheanaloglensinhighamperageapplications

• Silvershellreflectsheattokeephelmetandusercool

• Durableshock-absorbinggasketprotectslensfromdropimpact

• Convenientquickreleaseprovideseasyaccessforchangingcommonfrontcoverlenses

• NEW headgear for maximum comfort

Ultimate Helmets PLUS Four Modes of Digital Versatility for Most Welding and Cutting Applications• Features4ArcSensorsand4Modes:Weld(Shade8-13),Cut(Shades5-8),Grind(Shade3)andX-Mode(Shades8-13)

• X-Modeeliminates:sunlightinterference,low-amperagelensopeningfromobstructedsensors–hidden/cavitywelds


• NEWeasy-to-readcontrols

InfoTrack™ Features• Arctimetracker

• AutoSense™ for easy lens set up

• Clock,timerandalarmforconvenience

™ TITAnIUm 7300™

headgear for maximum comfort headgear for maximum comfort

7300 TITAnIUmm 9400™

#256 176#256 176 7300™

ARC ARMOR® WELDING PROTECTION

4 fax orders 1-800-637-2314

Head and Face digital Performance™


Mid-Range Helmets for Most Welding Applications• Features3ArcSensorsand3Modes:Weld(Shades8-13),Cut(Shades5-8), andGrind(Shade3)


• NEWeasy-to-usedigitalcontrols

Blue Rage™ #256 164

Illusion™ #256 165

NEW!

Camouflage #256 163

Fireball™ #256 162

America’s Eagle™ #256 161

’64 Custom™ #256 160

Black #256 159

Illusion™

#256 165

NEW!

Blue Rage™

#256 164CamouflageCamouflage#256 163#256 163

Fireball#256 162Fireball™#256 162

(Shade(Shade 3)

America’s Eagle#256 161America’s Eagle™

(Shade


• NEW easy-to-use

Black#256 159

(Shade 3)

headgear for maximum comfort

easy-to-use digital controls

’64 Custom#256 160#256 159


’64 Custom™

#256 160

digital Pro-Hobby™

classic

Ideal Helmets for Light Duty Applications• Features2ArcSensorsand2Modes:Weld(Shades8-12)andGrind(Shade3)


• NEWeasy-to-usedigitalcontrols

3)8-12) and Grind (Shade

Black #256 166

American Eagle™II #256 167

Camouflage #256 169

Blue Heat™ #256 170

Red Flame #256 168

• Features 2 Arc Sensors


• NEW easy-to-use

Sensors and 2 Modes:


easy-to-use digital controls

Modes: Weld (Shades 8-12)


BlackBlack#256 166#256 166

American EagleAmerican Eagle™II#256 167#256 167

Ideal for Farm, Home and Hobby•FeaturesFixedShade10 ORVariableShade8-12 and Light State 3

•Ratchet-styleheadgear withprecisecontrol

not recommended for industrial applications or repetitive tack weldingapplications

Miller Quality in a Non-Auto-Darkening Helmet• PassiveShade10Lens (IndustryStd.4.5x5.25in.)

• Upgradabletoan Auto-DarkeningLens

• 30DayLimitedWarranty (LimitedtoDefectsonly)

FS#10 helmet is only sold in quantities of 4.

Black FS#10: #231 703Black Variable Shade: #251 292 Black

#235 626 (6 pack) #238 497 (Each)

Inferno™ #235 627 (6 pack) #238 496 (Each)

5phone orders 1-866-931-9731


New and Improved Headgear#256 174• Improvedcomfortwithdualtopstraps andpivotingbackstrap

• Neweasy-turnratchetforbetterfit

• Simplesqueezeandslidedepth adjustment

NEW!

TITAnIUm 9400i™ VariableShade8-13(5-8forcutmode)

3.85x2.38in. (97x60mm)

4 Yes Auto-On Auto-Off

ReplaceableLithiumBatteries,(2)2,500hrs

1/20,000 Yes .10-1.0sec 5amps Yes 24oz(680g)

TITAnIUm 9400™ VariableShade8-13(5-8forcutmode)

3.85x2.38in. (97x60mm)




TITAnIUm 7300™ VariableShade8-13(5-8forcutmode)

3.85x1.85in. (97x47mm)




TITAnIUm 1600™ #10 Filter Plate

4 x 4 in. (102x102mm)

0 — — — — — — — Yes 17oz(482g)

Model

Shade Type (all lenses have light state 3) Viewing Field

Arc Sensors

Grind Mode

Power Control Power Supply

Lens Speed (Seconds)

Sensitivity Control

Delay Control TIG Rating

Magnifying Lens Holder Weight

Digital Elite VariableShade8-13(5-8forcutmode)

3.85x2.38in. (97x60mm)




DigitalPerformance VariableShade8-13(5-8forcutmode)

3.85x1.85in. (97x47mm)




DigitalPro-Hobby VariableShade8-13

3.85x1.57in. (97x40mm)




ClassicVariable 8-12Shades 3.70 x 1.37 in. (94x35mm)

2 — Auto-On Auto-Off

ReplaceableAlkalineBattery

1/10,000 Yes Slow/FastDelay Control

20amps Yes 16oz(454g)

Classic FS#10 Fixed Shade 10

3.70 x 1.37 in. (94x35mm)

2 — Auto-On Auto-Off

Rechargeablesolarcell 1/3,600 — — 20amps Yes 16oz(454g)

MP-10 #10 Filter Plate

4 x 4 in. (102x102mm)

0 — — — — — — — Yes 18oz(510g)

Helmet Selection Guide

Industrial

Auto-Darkening Helmet AccessoriesMagnifying Lenses for All Miller Helmets#212 235 0.75magnification #212 239 1.75magnification#212 236 1.00 magnification #212 240 2.00magnification#212 237 1.25magnification #212 241 2.25magnification#212 238 1.50magnification #212 242 2.50magnification

Magnifyinglenssizeis41/2"x2"x5/23"

Helmet Hook#251 018• Holdsweldinghelmets,grindingshields orotherhelmetswithaheadgear

• Siliconestrapsecuresthehelmetinplace

Helmet Bib#253 882• WeldX™helmetbibprovides added protection

• Velcro® attachment

Head and Face

Digital Elite Upgrade Kit #236 052 ConsistingofaDigitallens,lensgasket,andlensholder,thiskitgivesstandardEliteandMP-10helmetownerstheoptiontoupgradetheirhelmettothenewdigitaltechnologyata savings.

Hard Hat Adapter#213 110 (XLandXLi) #222 003 (Titanium,XLix,Elite,Performance,ProHobby,ClassicandMP-10Series)Adapters are compatible with Fibre Metal and MSA hards. Other brands may or may not fit depending on overall size and shape.

* Helmet and Hat not Included

Helmet Bag with Miller Logo#770 250Featuresdrawstringclosure,ultra-softinsideliner and convenient exterior storage pouch forgloves,glasses,etc. Helmet bag is included with the purchase of Performance, Elite, Digital Elite and Titanium Series helmets.


6 fax orders 1-800-637-2314

2x4 Auto-Darkening Lenses• 2ArcSensors

• Auto-On/Auto-Offcircuitry

• SolarPowered-nobatteriesrequired

• 3.70x1.37”ViewingField

• SwitchingSpeedof1/3,600sec.

• LightstateShade#3

• 2YearWarranty

• MeetsANSIZ87andCSAZ94.3Standards

#770 660 (Shade8)#770 659 (Shade9)#770 226 (Shade10)

Head and Face

Safety Glasses• Formfittingorbitaleyecoverage

• Shatterproofpolycarbonatelenses

• Rubberearpads

• Softfoamprotectionguardsdustandperspirationfromtheeye

• Shade3.0and5.0Glassesfeaturereflectiveoutercoatingprovidingultraviolet protectionandenhancedcontrastwithminimalglare

• MeetsANSIZ87.1Standards

Clear Lens#238 979 (Blackframe)

Smoked Lens#235 656 (Blackframe)#235 655 (Blueframe)

Shade 3.0 Lens#235 662 (Blackframe)#235 661 (Blueframe)#235 663 (Orangeframe)

Shade 5.0 Lens #235 658 (Blackframe)#235 657 (Blueframe)#235 659 (Orangeframe

Bandannas have a terry cloth insertsewnintothesweatband

made from 100% cotton

1 Blue Flame Welding Cap #230 535 Size7 #230 536 Size7-1/8 #230 537 Size7-1/4 #230 538 Size7-3/8 #230 539 Size7-1/2 #230 540 Size7-3/4

2 Ghost Skulls Welding Cap #230 541 Size7 #230 542 Size7-1/8 #230 543 Size7-1/4 #230 544 Size7-3/8 #230 545 Size7-1/2 #230 546 Size7-3/4

3 Dragon Welding Cap #230 547 Size7 #230 548 Size7-1/8 #230 549 Size7-1/4 #230 550 Size7-3/8 #230 551 Size7-1/2 #230 552 Size7-3/4

4 American Pride Welding Cap #230 553 Size7 #230 554 Size7-1/8 #230 555 Size7-1/4 #230 556 Size7-3/8 #230 557 Size7-1/2 #230 558 Size7-3/4

5 Skull & Barbed Wire Welding Bandanna #230 559

6 Dragon Welding Bandanna #230 560

Black Welding Bandanna #250 904

Maple Leaf Welding Bandanna #250 905

Bandannas have a terry cloth insert sewn into the sweatband

ade from100% cotton

Capshavelow, 6-1/2incrown withsoftbill

Capsavailable in6differentsizes andarereversible to a solid color

Head Threads

1

34

2

5

6


7phone orders 1-866-931-9731

Auto-Darkening Helmet Replacement PartsItem # Description

MP-10 Series

Hobart FS#10

Xli Series Xlix Series Classic Series Pro-Hobby Series Performance Series Elite Series TITANIUM 1600™

TITANIUM 7300™

TITANIUM 9400™

TITANIUM 9400i™

FS#10 VS ANALOG DIGITAL ANALOG DIGITAL ANALOG DIGITAL1 Helmetshell,Black 216331 - 217606(N/A) 770236(N/A) 231415 231415 231415 231415 232020 232020 216331 216331 - - - -

Helmetshell,Black(QR) - - - - - - - - - - 241976 241976 - - - -Helmetshell,AmericanEagle - - 223645(N/A) - - - 231416 231416 232021 232021 - - - - - -

Helmetshell,RedFlame - - - - - - 231419 231419 - - 216332 - - - - -

Helmetshell,Millermatic - - 770233(N/A) - - - 231417 - 232023 - - - - - - -

Helmetshell,BlueFlame - - - - - - - - 237160 - - - - - - -

Helmetshell,FireBall - - - - - - - - 234513 234513 - - - - - -

Helmetshell,Motorsports - - - - - - - - 232024 - - - - - - -

Helmetshell,Camouflage - - 227423(N/A) - - - 231418 231418 241461 241461 227190 227190 - - - -

Helmetshell,OCCPaulJr. - - - 223459(N/A) - - - - - - 223456 - - - - -

Helmetshell,StarsandStripesII - - - - - - - - - - 234066 234066 - - - -

Helmetshell,Inferno 223454 - - - - - - - - - 223454 223454 - - - -

Helmetshell,'29Roadster - - - - - - - - - - 225864 - - - - -

Helmetshell,Lucky'sSpeedShop - - - - - - - - - - 237872 237872 - - - -

Helmetshell,UASeries1 - - - - - - - - - - 229366 - - - - -

Helmetshell,BlueRage - - - - - - - - 241459 241459 - - - - - -

Helmetshell,HockeyCanada - - - - - - - - - - 245136 - - - - -

Helmetshell,Joker(Black) - - - - - - - - - - 247058 247058 - - - -

Helmetshell,Vintage(Orange) - - - - - - - - - - 247059 247059 - - - -

Helmetshell,Titanium(QR) - - - - - - - - - - - - 243530 243530 243530 245820

Helmetshell,DigCamo - - - - - - - - - - - 248261 - - - -

Helmetshell,Sinister - - - - - - - - - - 250089 250089 - - - -

Helmetshell,Illusion - - - - - - - - - 256171

Helmetshell,Wicked - - - - - - - - - - 241465 - - - - -

Helmetshell,Fury - - - - - - - - - - - 256172 - - - -

Helmetshell,'64Custom - - - - - - - - 250533 250533 - - - - - -

Helmetshell,BlueHeat - - - - - - 250367 250367 - - - - - - - -

2 Insidelenscover(51/4x41/2in)(5-pkg) 235628 - - - - - - - - - - - 235628 - - -

Insidelenscover(41/4x2in)(5-pkg) - 770237 770237 770237 - - - - 770237 770237 - - - 770237 - -

Insidelenscover(41/4x21/2in)(5-pkg) - - - - - - - - - - 216327 216327 - - 216327 216327

Insidelenscover(41/4x13/4in)(5-pkg) - - - - 231410 231410 231410 231410 - - - - - - - -

3 Auto-darkeninglensassembly - 770226 216822 216823 231571 251293 231409 256467 232026 256468 216328 256469 - 256358 256359 256360

Filter plate 235630 - - - - - - - - - - - 235630 - - -

3a Gasket,auto-darkeninglensassy - - - - - - - - - - 234758 234758 - - - -

3b Gasket,Lensassembly(QR) - - - - - - - - - - 241977 241977 245813 241977 241977 241977

4 Gasket,frontlens 216337 - - - 231412 231412 231412 231412 232028 232028 216337 216337 - - - -

5 Frontlenscover(41/2x33/4in)(5-pkg) - - - - 231411 231411 231411 231411 - - - - - - - -

Frontlenscover(43/8x5in)(5-pkg) - - - - - - - - 231921 231921 - - - - - -

Frontlenscover(411/16x55/8in)(5-pkg) 216326 - - - - - - - - - 216326 216326 216326 216326 216326 216326

Frontlenscover(45/8x33/4in)(5-pkg) - - - 770241 - - - - - - - - - - - -

Frontlenscover(41/2x33/8in)(5-pkg) - - 770240 - - - - - - - - - - - - -

Frontlenscover(41/4x2in)(5-pkg) - 770237 - - - - - - - - - - - - - -

6 Frontlensholder,Black,flat - - 770156 770245 231572 231572 231572 231572 232030 232030 241978 241978 - - - -

Frontlensholder,Gray - - 770242 - - - 231573 231573 232031 - - - - - - -

Frontlensholder,Red - - 770243(N/A) - - - 231574 231574 203586 203586 - - - - - -

Frontlensholder,GlossBlack - - - - - - - - 232032 232032 - - - - - -

Frontlensholder,Blue - - 223460 770244 - - 231575 231575 232033 232033 - - - - - -

Frontlensholder,Yellow - - - - - - - - 232034 257041 - - - - - -

Frontlensholder,Camouflage - - 227424(N/A) - - - 231576 231576 243395 243395 - - - - - -

Frontlensholder,LightBlue - - - - - - - - 251278 251278 - - - - - -

Frontlensholder,Titanium - - - - - - - - - - - - 243396 243396 243396 245815

7 Frame,lensholding 216335 - - - - - - - - - 216335 234758 - - - -

7a Spacer,lensholding(MP-10) 235629 - - - - - - - - - - - - - - -

8 Ratchetheadgearassembly(includes#9&#10) 770246 770246 770120 770246 770246 770246 770246 256174 770246 256174 770246 256174 770246 256174 256174 256174

9 Adjustmentangle/stophardwarekit 770248 770248 770247 770248 770248 770248 770248 256178 770248 256178 770248 256178 770248 256178 256178 256178

10 Fabricheadband 770249 770249 770249 770249 770249 770249 770249 770249 770249 770249 770249 770249 770249 770249 770249 770249

Replacemento-ringsforkit#770248(5perpkg) 079975 079975 079975 079975 079975 079975 079975 079975 079975 079975 079975 079975 079975 079975 079975 079975

11 Comfort cushion 216336 216336 216336 216336 216336 216336 216336 - 216336 - 216336 - 216336 - - -

12 Batterytray,kit(left/right) - - - - - - - 256729 232027 256730 216339 216339 - 216339 216339 216339

Battery,lithiumCR2450(notshown) - Solar Cell 217043 217043 - AAA 217043 217043 217043 217043 217043 - 217043 217043 217043

Batterycover(notshown) - - 217044 217044 - 231413 231413 - - - - - - - - -

13 Lens,GrindingShield(Clear) - - - - - - - - - - - - - - - 245818

14 Clips,RetainingGrindingShield - - - - - - - - - - - - - - - 245819

15 Button,ReplacementGrind - - - - - - - - - - - - - 256179 256179 -


8 fax orders 1-800-637-2314

9

118

10

3

21

56

4

8

9

10

Digital Pro-Hobby™ Series

3

21

56

4

9

118

10

8

9

10

Digital Performance™ Series

6

1110

8

9

123

5

Xli Series

23

5

6

10

11

9

8

1

Xlix Series

1

2

33b56

12

9

118

10

8

9

10

3a

3

27a

12

7

5

4

1

9

118

10

8

9

10

Digital Elite™, Elite and MP-10™ Series

TITANIUM 9400i™ Series

Comes with #245 820

TITANIUM 1600™, 7300, 9400™ and Elite (QR) Series

11413

23

3b

5

612

9

118

10

8

9

10

Item # DescriptionMP-10 Series

Hobart FS#10

Xli Series Xlix Series Classic Series Pro-Hobby Series Performance Series Elite Series TITANIUM 1600™

TITANIUM 7300™

TITANIUM 9400™

TITANIUM 9400i™

FS#10 VS ANALOG DIGITAL ANALOG DIGITAL ANALOG DIGITAL1 Helmetshell,Black 216331 - 217606(N/A) 770236(N/A) 231415 231415 231415 231415 232020 232020 216331 216331 - - - -

Helmetshell,Black(QR) - - - - - - - - - - 241976 241976 - - - -Helmetshell,AmericanEagle - - 223645(N/A) - - - 231416 231416 232021 232021 - - - - - -

Helmetshell,RedFlame - - - - - - 231419 231419 - - 216332 - - - - -

Helmetshell,Millermatic - - 770233(N/A) - - - 231417 - 232023 - - - - - - -

Helmetshell,BlueFlame - - - - - - - - 237160 - - - - - - -

Helmetshell,FireBall - - - - - - - - 234513 234513 - - - - - -

Helmetshell,Motorsports - - - - - - - - 232024 - - - - - - -

Helmetshell,Camouflage - - 227423(N/A) - - - 231418 231418 241461 241461 227190 227190 - - - -

Helmetshell,OCCPaulJr. - - - 223459(N/A) - - - - - - 223456 - - - - -

Helmetshell,StarsandStripesII - - - - - - - - - - 234066 234066 - - - -

Helmetshell,Inferno 223454 - - - - - - - - - 223454 223454 - - - -

Helmetshell,'29Roadster - - - - - - - - - - 225864 - - - - -

Helmetshell,Lucky'sSpeedShop - - - - - - - - - - 237872 237872 - - - -

Helmetshell,UASeries1 - - - - - - - - - - 229366 - - - - -

Helmetshell,BlueRage - - - - - - - - 241459 241459 - - - - - -

Helmetshell,HockeyCanada - - - - - - - - - - 245136 - - - - -

Helmetshell,Joker(Black) - - - - - - - - - - 247058 247058 - - - -

Helmetshell,Vintage(Orange) - - - - - - - - - - 247059 247059 - - - -

Helmetshell,Titanium(QR) - - - - - - - - - - - - 243530 243530 243530 245820

Helmetshell,DigCamo - - - - - - - - - - - 248261 - - - -

Helmetshell,Sinister - - - - - - - - - - 250089 250089 - - - -

Helmetshell,Illusion - - - - - - - - - 256171

Helmetshell,Wicked - - - - - - - - - - 241465 - - - - -

Helmetshell,Fury - - - - - - - - - - - 256172 - - - -

Helmetshell,'64Custom - - - - - - - - 250533 250533 - - - - - -

Helmetshell,BlueHeat - - - - - - 250367 250367 - - - - - - - -

2 Insidelenscover(51/4x41/2in)(5-pkg) 235628 - - - - - - - - - - - 235628 - - -

Insidelenscover(41/4x2in)(5-pkg) - 770237 770237 770237 - - - - 770237 770237 - - - 770237 - -

Insidelenscover(41/4x21/2in)(5-pkg) - - - - - - - - - - 216327 216327 - - 216327 216327

Insidelenscover(41/4x13/4in)(5-pkg) - - - - 231410 231410 231410 231410 - - - - - - - -

3 Auto-darkeninglensassembly - 770226 216822 216823 231571 251293 231409 256467 232026 256468 216328 256469 - 256358 256359 256360

Filter plate 235630 - - - - - - - - - - - 235630 - - -

3a Gasket,auto-darkeninglensassy - - - - - - - - - - 234758 234758 - - - -

3b Gasket,Lensassembly(QR) - - - - - - - - - - 241977 241977 245813 241977 241977 241977

4 Gasket,frontlens 216337 - - - 231412 231412 231412 231412 232028 232028 216337 216337 - - - -

5 Frontlenscover(41/2x33/4in)(5-pkg) - - - - 231411 231411 231411 231411 - - - - - - - -

Frontlenscover(43/8x5in)(5-pkg) - - - - - - - - 231921 231921 - - - - - -

Frontlenscover(411/16x55/8in)(5-pkg) 216326 - - - - - - - - - 216326 216326 216326 216326 216326 216326

Frontlenscover(45/8x33/4in)(5-pkg) - - - 770241 - - - - - - - - - - - -

Frontlenscover(41/2x33/8in)(5-pkg) - - 770240 - - - - - - - - - - - - -

Frontlenscover(41/4x2in)(5-pkg) - 770237 - - - - - - - - - - - - - -

6 Frontlensholder,Black,flat - - 770156 770245 231572 231572 231572 231572 232030 232030 241978 241978 - - - -

Frontlensholder,Gray - - 770242 - - - 231573 231573 232031 - - - - - - -

Frontlensholder,Red - - 770243(N/A) - - - 231574 231574 203586 203586 - - - - - -

Frontlensholder,GlossBlack - - - - - - - - 232032 232032 - - - - - -

Frontlensholder,Blue - - 223460 770244 - - 231575 231575 232033 232033 - - - - - -

Frontlensholder,Yellow - - - - - - - - 232034 257041 - - - - - -

Frontlensholder,Camouflage - - 227424(N/A) - - - 231576 231576 243395 243395 - - - - - -

Frontlensholder,LightBlue - - - - - - - - 251278 251278 - - - - - -

Frontlensholder,Titanium - - - - - - - - - - - - 243396 243396 243396 245815

7 Frame,lensholding 216335 - - - - - - - - - 216335 234758 - - - -

7a Spacer,lensholding(MP-10) 235629 - - - - - - - - - - - - - - -

8 Ratchetheadgearassembly(includes#9&#10) 770246 770246 770120 770246 770246 770246 770246 256174 770246 256174 770246 256174 770246 256174 256174 256174

9 Adjustmentangle/stophardwarekit 770248 770248 770247 770248 770248 770248 770248 256178 770248 256178 770248 256178 770248 256178 256178 256178

10 Fabricheadband 770249 770249 770249 770249 770249 770249 770249 770249 770249 770249 770249 770249 770249 770249 770249 770249

Replacemento-ringsforkit#770248(5perpkg) 079975 079975 079975 079975 079975 079975 079975 079975 079975 079975 079975 079975 079975 079975 079975 079975

11 Comfort cushion 216336 216336 216336 216336 216336 216336 216336 - 216336 - 216336 - 216336 - - -

12 Batterytray,kit(left/right) - - - - - - - 256729 232027 256730 216339 216339 - 216339 216339 216339

Battery,lithiumCR2450(notshown) - Solar Cell 217043 217043 - AAA 217043 217043 217043 217043 217043 - 217043 217043 217043

Batterycover(notshown) - - 217044 217044 - 231413 231413 - - - - - - - - -

13 Lens,GrindingShield(Clear) - - - - - - - - - - - - - - - 245818

14 Clips,RetainingGrindingShield - - - - - - - - - - - - - - - 245819

15 Button,ReplacementGrind - - - - - - - - - - - - - 256179 256179 -


9phone orders 1-866-931-9731

Hand and BOdYARC ARMOR® WELDING PROTECTION

MIG (Long Cuff) Designed to Endure Daily Abuse Prevalent within Industrial MIG Welding Applications

#249 197 Large#249 198 X-Large

Heavy Duty MIG/Stick Designed to Endure Daily Abuse Prevalent within Industrial Heavy-Duty MIG/Stick Welding Applications

#249 193 Large #249 194 X-Large

Reinforced palm heightens supportanddurability

Aluminizedinsulationreflectsradiantheatwithextremeheatprotection

Exclusivenaturalthumbdesign increases overall fit

Fullyweltedseamssewnwith100%Kevlar®

thread for maximum seam strength

Durableside-splitcowhidedeliversexcellentprotectionandextendedwear

Pre-curvedpatternresultsinexcellent dexterity and comfort

GlovesHeavy Duty MIG/Stick Designed for Professional Heavy-Duty MIG/Stick Welding Applications

#249 172 Medium#249 173 Large#249 174 X-Large

Cowhidepaddedpalm enhances comfort and safety

Trigger-patchonindexfingerforextendedwear

Flame-resistantcottonfleecelining withexclusivechanneledfoam

Breathablepigsplitbackoffersexcellentpuncture,cutandheatprotection

Sewnwith100%Kevlar® thread for maximum seam strength

Exclusive3-dimensionalpre-curvedpattern results in excellent dexterity and comfort

MIG Designed to Endure Daily Abuse Prevalent within Industrial Medium-Duty MIG Welding Applications

#249 195 Large#249 196 X-Large



Thumbreinforcementstrapsincreasesupportanddurability


Moisture-wickingcottonfleecelining for additional comfort and protection

Pre-curvedpatternresultsin excellent dexterity and comfort

MIG Designed for Medium-Duty MIG Welding and Metalworking Tasks




Breathablepigsplitbackoffersexcellentpuncture,cutandheatprotection

Deersplit leather palm provides optimal comfort and dexterity

Padded,reinforcedpalmpatchheightenssupportanddurability

Moisture-wickingfleeceinsulationresultsin additional comfort and protection

Exclusive3-dimensionalpre-curvedpatternresults in excellent dexterity and comfort




Moisture-wickingcottonfleeceliningresults in additional comfort and protection

Extra-long9" cuff provides increased forearm protection

Thumbreinforcementstraps increasesupportanddurability

Pre-curvedpatternresults in excellent dexterity and comfort

10 fax orders 1-800-637-2314

Hand and BOdYARC ARMOR® WELDING PROTECTION

TIG (Short Cuff) Designed for the Demands of TIG Welding to Provide Excellent Dexterity, Comfort and Durability


Multi-Purpose Designed for General Cutting, Grinding and Metalworking Applications


HD Metalworker#251 069 Medium#251 070 Large#251 071 X-Large

Metalworker and Heavy Duty Metalworker Designed for the Daily Demands of the Metalworker and Material Handler

Metalworker#251 066 Medium#251 067 Large#251 068 X-Large



Moisture-wickingmeshliningresults in additional comfort and protection

Breathablepigsplitbackprovidesexcellentpuncture,cutandheatprotection

Premiumtop-graincowhidepalmenhances comfort and safety

Reinforced palm patch heightens supportanddurability


Breathablepigsplitbackoffersexcellent puncture,cutandheatprotection

Flame-resistantcottonfleecelining offers additional heat protection and increases comfort

Shorter3”cuffenhances overallmobility

Unlinedpalmwithkeystonethumb designincreasesmobilityandcomfort

PremiumGoatskinpalmprovides unmatcheddexterityandwear

TIG Designed to Meet the Specific Requirements High Quality TIG Welding Demands



PremiumGoatskinprovidesunmatcheddexterityandwear

Unlined padded and reinforced palm for increased protection and comfort

Reinforced palm patch heightens supportanddurability

Flame-resistantcottonfleecelining offers additional heat protection

Durabletopgrainleatherand spandexbackprovidesenhanced

durabilityanddexterity

Knucklepatch

Exclusivepre-curvedform-fittingpatternconforms to the natural shape of the

hand resulting in an unmatched fitPadded,reinforcedpalmand thumbsaddleenhancescomfort andextendswear

NeoprenewristwithVelcro closure increases fit and support

TIG Designed for Everyday Use within Industrial TIG Welding Applications

#249 199 Large#249 200 X-Large

Pre-curvedpatternresultsin excellent dexterity and comfort

Unlined pigskin palm offers superior dexterityandwear

Reinforced palm patch for added comfort

Durableside-splitcowhidebackdelivers excellent protection and extendedwear


ThisgloveisNOTintendedforusewhilewelding.


11phone orders 1-866-931-9731

JacketsLeather Jacket Crafted to Provide Maximum Protection, Shielding You from the Most Extreme Elements

• Premiumgrainpigskinleatherwithstandssparksandspatter forlong-termuse• Expandableleatherstrategicallyplacedforaddedmobility• Flame-resistantinsidecuff• SewnentirelywithKevlar®threadaddingstructuraldurability at each seam• Tapered,athleticcutforimprovedfit

#231 088 Small#231 089 Medium#231 090 Large#231 091 X-Large

#231 092 2X-Large#231 093 3X-Large#231 094 4X-Large#231 095 5X-Large

Hand and BOdY

WeldX™ Jacket A Miller Exclusive Combining the Protection and Performance of Leather with the Weight and Breathability of Cloth

• 7oz.WeldXfrontandsleevescombinedwith9oz.Flame-resistant Navycottonbackprovideoptimalprotection• Linedsleevesforaddedprotection• Ventedbackforimprovedairflow• Barracudastylestand-upcollarforextraneckprotection• ChromiumFreealternativeforeasydisposablemethods

#247 115 Medium#247 116 Large#247 117 X-Large#247 118 2X-Large

Combo Jacket Combines the Protection of Leather with the Lightweight Breathability of Cloth

• INDURA®100%Cotton,flame-resistantguaranteedforthelifeofthegarment• Premiumgrainleatherplacedonsleevesandshouldersincreaseoverallprotection• AllowsfortheattachmentofMiller’spatentedBib/Apronaccessoryalongthechest asabiboratthebottomasanapron• SewnentirelywithKevlar®threadaddingstructuraldurabilityateachseam• Barracudastylestand-upcollarforextraneckprotection



#247 119 3X-Large#247 120 4X-Large#247 121 5X-Large

12 fax orders 1-800-637-2314


Hand and BOdY

2. WeldX Bib •19-inlength,attaches

to cape sleeves

•Uniqueadjustablebeltclosure

#247 133

1. WeldX Apron •35-inlengthwith

accessiblefrontpocket

•Adjustabledrawstring ensures a good fit #247 134

2. WeldX Sleeves •18-inlength

•Fold-insnapsleeves

•One-handedcinchclosure

#247 137

INDURA®

Cloth Jacket Our 30" INDURA® Cloth Jacket Takes Welding Jackets to the Next Level

• INDURA®100%Cotton,flame-resistantguaranteedforthelifeofthegarment• Pre-shrunkfabriceliminatessleevelengthshrinkageforoptimalfit• AllowsfortheattachmentofMiller’spatentedBib/Apronaccessoryalong thechestasabiboratthebottomofasanapron• SewnwithNomex®flame-resistantthread• Barracudastylestand-upcollarforextraneckprotection



Classic Cloth Jacket Apparel Designed to Endure Everyday Industrial Use

• 9oz.Flame-resistantNavycotton• Barracudastylestand-upcollarforextraneckprotection• Pre-shrunkfabriceliminatingshrinkage• “Fold-in”sleevesnapsforabetterfitaroundthewrist• Finishedhemsandreinforcedstitchingenhancedurability



1. WeldX Cape Sleeves •7oz.WeldXfrontandsleeves

with9oz.flame-resistant navycottonback

•Barracuda-stylecollar


•Allowsforthebibattachment (soldseparately)

#247 122 Small#247 123 Medium#247 124 Large#247 126 X-Large#247 127 2X-Large#247 128 3X-Large#247 130 4X-Large#247 131 5X-Large

1

2

3. Classic Cloth Cape Sleeves •Barracuda-stylecollarprovides

neck protection

•Allowsforthebibattachment (soldseparately)

#247 138 Small#247 139 Medium#247 140 Large#247 142 X-Large#247 143 2X-Large#247 144 3X-Large#247 145 4X-Large#247 146 5X-Large

4. Classic Cloth Bib •19-inlength,attaches

to cape sleeves

•Uniqueadjustablebeltclosure

#247 147

3

4

1 Bib/Apron Crafted to Provide Maximum Protection, Shielding You from the Most Extreme Elements

•Providesaddedprotection whereyouneeditandextends jacket life•Patentedhiddensnapdesign

#231 125

2

3

4

3. Classic Cloth Apron •35-inlengthwith

accessiblefront pocket

•Adjustabledrawstring ensures a good fit

•Accessiblefrontpocket #247 149

4. Classic Cloth Sleeves •18-inlength


•One-handedcinch closure

#247 148

Welding Sleeves #231 096

40" Lab/Shop Coat#252 000 Large#252 001 X-Large#252 002 2X-Large

13phone orders 1-866-931-9731


Comfortableand well-padded

shoulder strap

Job-Site Tool BagOur Tool Bag is Perfect for Transporting Your Welding Protection Products to and from the Jobsite#228 028

Unzipped,thebaghasan openingof12x18-1/2in

Over20separatepockets to store a variety of items

Starter Pak Pak Includes:• BlackClassicVSAuto-DarkeningHelmet

• ClassicClothWeldingJacketthatfeatures9oz. navyflame-resistant,pre-shrunkcotton

• MIGWeldingGloveswithergonomicallycurvedfingers for ultimate dexterity and comfort

• MetalworkerGlovesfeaturingareinforcedthumb andpaddedpalmforextendedwear

• Job-SiteToolBagcomprisedofover20separatepockets to store a variety of items

• SafetyGlassesmadeofadurablenylonframe andflexibleendsforenhancedcomfort

#255 848 Large#255 850X-Large#255 851 2X-Large

Performance Pak Pak Includes:• BlackPerformance™Auto-DarkeningHelmet

• 100%INDURAflame-resistantcottonweldingjacket (flame-resistanceguaranteedforlifeofjacket)

• MIGWeldingGloveswithergonomicallycurvedfingers for ultimate dexterity and comfort

• MetalworkerGlovesfeaturingareinforcedthumb andpaddedpalmforextendedwear

• Job-SiteToolBagcomprisedofover20separatepockets to store a variety of items

• SafetyGlassesmadeofadurablenylonframe andflexibleendsforenhancedcomfort

#240 886 Large#240 887 X-Large#240 888 2X-Large


14 fax orders 1-800-637-2314

WELDING PROTECTION

PAPR w/ Titanium 9400i Helmet

PAPR w/ Titanium 9400 Helmet

PAPR w/ Standard Elite Helmet

1

4

16

15

12

18 26

24

25 14

2

2

3

3

2

3

1920

21

7

7

7

98

8

8

9

9

11

6

6

10

5

65

22

13

23

Item # Description PAPR w/Elite PAPR w/ Titanium 9400 PAPR w/ Titanium 9400iPAPR(CompleteSystemw/Helmet) 235671(N/A) 247533 247531PAPR(SystemWithoutAuto-DarkLensAssy.) 237811(N/A) 247534 247532

1 HelmetAssy.(Shell,Headgear,&Headseal) 237708 245217 2474712 Headgear(Includes) 235685 223430 247472

FabricHeadband 770249 770249 7702493 Adjustmentangle/stopharwarekit(w/O-rings) 770248 770248 770248

ReplacementO-ringsforkit770248(5-pkg) 079975 079975 0799754 Headseal(hood) 235684 247470 2474735 Lensholder,Front - 243396 2458156 Outsidelenscover(4-11/16x5-5/8)(5-pkg) 216326 216326 2163267 Frame/Gasket,ADFlensholding 216335 241977 241977

Gasket,ADFlensholding(BottomcontrolElite) 234758Frame,ADFlensholding(BottomcontrolElite 234759

8 Auto-darkeninglensassembly(ADF) 216328 245817 245817Auto-darkeninglensassembly(BottomcontrolElite) 248728 - -Batterytraykit(left/right) 216339 216339 216339Battery,Lens(LithiumCR2450) 217043(2) 217043(2) 217043(2)

9 Insidelenscover(4-1/4x2-1/2)(5-pkg) 216327 216327 21632710 Gasket,Frontcoverlens 216337 - -11 Lens,Grindingshield - - 245818

Tearaway,Grindingshield(5-pkg) - - 254278

Clip,Retaininggrindingshield(left/right) - - 24581912 Shoulder Straps 235680 235680 23568013 Belt 235679 235679 23567914 Flowmeter 235683 245219 24521915 Hoseassembly 235681 245218 24747416 Cover,hose 239571 245367 23957117 O-ring,breathingtube 237452 237452 23745218 Blowerassembly 235672 235672 23567219 Filter,particulate(HEPA)(2-pkg) 235673-2 235673-2 235673-2

Filter,particulate(HEPA)(6-pkg) 235673-6 235673-6 235673-6Filter,particulate(HEPA)(36-pkg) 235673-36 235673-36 235673-36

20 Filter,prefilter(foam) 235674 235674 23567421 Spark guard 235676 235676 23567622 Filter cover 235677 235677 23567723 Bag 228028 228028 22802824 Battery,blower 244131 244131 24413125 Charger 244312 244312 24431226 Belt extension 244151 244151 244151

PAPR

Service Parts/Consumables

1 2 3

PAPR Your Solution to a Cleaner Breathing Zone• Lightweightblowerdesign(3.25lbs.)andcomfortable shoulderstrapsreducefatigueanddistributeweighttoprovide acomfortablefitforawidevarietyofusers

• Dualairspeedsallowuserstoadjustthevolumeofair tomaximizecomfortinvariedworkconditions

• Audibleandvibratingalarmsnotifyusersinnoisyenvironments

• Pre-filterextendsthelifeofthemainHEPAfilter

• Lightweightlithiumionbatteryprovideslongbatterylife

• NIOSH42CFRPart84Certified/AssignedProtectionFactor(APF):25


15phone orders 1-866-931-9731

ReSPIRaTORY

Item # Part # Description Quantity245 230 CoolBelt unit

1 245 235 Headgear(includes) 1079 975 ReplacementO-rings 1 (5perpkg)770 249 Fabricheadband 1

2 245 236 Headshroud(hood) 13 245 232 Belt 14 245 231 Hoseassembly 15 245 233 Filter 1 (6perpkg)6 247 921 Spark Arrestor 17 245 234 Filter cover 18 245 237 Battery,blower 19 245 238 Charger 1

CoolBelt™


ONFO/FHIGHBATTOW

1

2

3

4

5

6

7

98

CoolBelt™ Belt Mounted Cooling System Provides All-day Comfort through Maximized Airflow Power• Upto17°Fcoolerunderthehood

• Constantairmovementeliminatesstagnantair and reduces fogging

• LightweightLithiumIonrechargeablebatterydelivers maximumbatterylife

• DualAirSpeedsprovideairflowadjustability

• SwivelQuickConnectenhancesusermobility

• Lightweightdesignextendswearability

• CompatiblewithmostMillerhelmets*

• * MP-10™, Pro-Hobby™, Performance, Elite, Digital Elite™ and Titanium 1600/7300/9400 Series

HeaT STReSSARC ARMOR® WELDING PROTECTION

16 fax orders 1-800-637-2314

Item # Part # Description Quantity1 244 094 CoolBand unit

(entiresystem-helmetnotincluded)1

2 243 931 Shroud,head 13 243 930 Deflector,air 14 243 923 manifold 15 243 924 Bracket,manifold 16 770 249 Headband,fabric 17 243 926 Headgearset(includesknobs,springs,

headbands,mountinggears,screws)1

8 243 927 Battery,rechargeablelithiumpolymer 19 243 932 Filter 1 (10perpkg)10 243 925 Tubing,stretch 111 216 336 Cushion,comfort 1

243 928 Charger,battery 1243 929 Adapter,ACpower 1

CoolBand™


CoolBand™ Integrated Headgear Cooling System Provides All-day Comfort through Optimized Airflow Distribution• Upto8°Fcoolerunderthehood

• Strategicallyplacedairventsreduceglassesfogging and remove stagnant air

• LightweightLithiumPolymerrechargeablebatterydelivers maximumbatterylife

• Oversized,convenientlylocatedPowerButton

• Removableairdeflectorprovidesairdirectionadjustability

• Slim,balanceddesign

• CompatiblewithmostMillerhelmets*

• * MP-10™, Pro-Hobby™, Performance, Elite, Digital Elite™ and Titanium 1600/7300/9400 Series.

1

2 34

56

7

11

10

9

8

HeaT STReSSARC ARMOR® WELDING PROTECTION

17phone orders 1-866-931-9731

Miller MIG Gun History

Model NameSerial Number Effective

Original Gun Breakdown

Recommended Replacement Gun (S) Amperage of Gun Wire Size

Replacement Gun Breakdown

Sidekick™ XL/ Cricket® AllSerialNumbers GA-16CN/A M-100partnumber24828210ft 100A at 100 % Duty Cycle .030-.035(0.8-0.9mm) page20

Cricket® AllSerialNumbers GA-16C1N/A M-100W/Frictionterminals partnumber22060610ft

100A at 100 % Duty Cycle .030-.035(0.8-0.9mm) page20

Sidekick™ XL/ Cricket®/Millermatic® 90

AllSerialNumbers GA-17CN/A M-100partnumber24828210ft 100A at 100 % Duty Cycle .030-.035(0.8-0.9mm) page20

M-15010ft.partnumber249039 150Aat100%DutyCycle .030-.035(0.8-0.9mm) page20

M-15012ft.partnumber249040


Millermatic®35 PriortoJA448186 058260GunN/A no replacement 150Aat100%DutyCycle .030-.035(0.8-0.9mm) page20

EffectivewithJA448186 GA-20CN/A M-15010ft.partnumber249039



Millermatic®120/150 PriortoKF849783 GA-17CN/A M-15010ft.partnumber249039 150Aat100%DutyCycle .030-.035(0.8-0.9mm) page20

EffectivewithKF849783 M-15N/A M-15012ft.partnumber249040

P.19 M-15015ft.partnumber249041

Millermatic®130 XP PriortoKK110539 10-AN/A M-100partnumber24828210ft 100A at 100 % Duty Cycle .030-.035(0.8-0.9mm) page20

EffectivewithKK110539 M-15010ft.partnumber249039 150Aat100%DutyCycle .030-.035(0.8-0.9mm) page20



Millermatic®135/ 140s/175/180/DVI™s/211

AllSerialNumbers M-10N/A M-100partnumber24828210ft 100A at 100 % Duty Cycle .030-.035(0.8-0.9mm) page20

P.19 M-15010ft.partnumber249039 150Aat100%DutyCycle .030-.035(0.8-0.9mm) page20



Millermatic®Challanger™ AllSerialNumbers M-15N/A M-100partnumber24828210ft 100A at 100 % Duty Cycle .030-.035(0.8-0.9mm) page20

P-19 M-15010ft.partnumber249039 150Aat100%DutyCycle



Millermatic® Challenger™ 172

PriortoKK118238 10-AN/A M-100partnumber24828210ft 100A at 100 % Duty Cycle .030-.035(0.8-0.9mm) page20

EffectivewithKK118238 M-10N/A M-15010ft.partnumber249039 150Aat100%DutyCycle .030-.035(0.8-0.9mm) page20



Millermatic®185 AllSerialNumbers M-15N/A M-15010ft.partnumber249039 150Aat100%DutyCycle .030-.035(0.8-0.9mm) page20

P-19 M-15012ft.partnumber249040


Millermatic®200 GA-20C M-25 M-2510ft.partnumber169594 250Aat100%DutyCycle .030-.035(0.8-0.9mm) page21



Millermatic®210/212/250X/251/252

AllSerialNumbers M-25 M-2510ft.partnumber169594 250Aat100%DutyCycle .030-.035(0.8-0.9mm) page21



Millermatic® 250 PriortoKF851980 GA-21CN/A M-2510ft.partnumber169594 250Aat100%DutyCycle .030-.035(0.8-0.9mm) page21

EffectivewithKF851980 M-25P.21 M-2512ft.partnumber169596


Millermatic®Vintage AllSerialNumbers GA-20C;N/A M-2510ft.partnumber169594 250Aat100%DutyCycle .030-.035(0.8-0.9mm) page21

GA-21C;N/A M-2512ft.partnumber169596

M-25P.21 M-2515ft.partnumber169598

Millermatic®300 AllSerialNumbers M-40N/A RoughneckC-401010ftpartnumber194754

400A at 100% Duty Cycle .035-.045(0.9-1.2mm) page23

RoughneckC-401012ftpartnumber194755

RoughneckC-401015ftpartnumber194756

Millermatic® 300 without gun

no Gun RoughneckC-401212ftpartnumber194755


Millermatic® 350 PriortoLE443589 RoughneckC-4012 RoughneckC-401212ftpartnumber194755


EffectivewithLE443589 Q3015AE8XM Q3015AE8XM .045 page26

Millermatic® Passport™/ Passport™ Plus

AllSerialNumbers M-10N/A M-100partnumber24828210ft 150Aat100%DutyCycle .030-.035(0.8-0.9mm) page20

P.19 M-15010ft.partnumber249039 150Aat100%DutyCycle page20



Millermatic®Pulser AllSerialNumbers M-15N/A M-15010ft.partnumber249039 150Aat100%DutyCycle .035-.045(0.9-1.2mm) page20

P-.19 M-15012ft.partnumber249040


OptionalGun:M-25Gun,PartNumber169599,15ft.250Aat100%DutyCycle,WireSize(.035-.045in)

MIG GUNS

18 fax orders 1-800-637-2314

M-Series Consumable Kits (#234 607, #234 608, #234 609) Tobetterserveyou,Millerhasintroducedsiximproved,affordableMIGconsumablekitsthatarecompatiblewiththeM-Seriesguns.Eachkitcontainsconsumablesthatarespecifictoyourweldingapplication,includingguntypeandwiresize.

■ 234607–M-10/15,M-100/150Gun,.023”Wire

■ 234608–M-10/15,M-100/150Gun,.030”Wire

■ 234609–M-10/15,M-100/150Gun,.035”WireConsumablekits234607,234608and234609contain 10contacttips,1nozzleand1contacttipadapter.

■ 234610–M-25Gun,.030”Wire

■ 234611–M-25Gun,.035”Wire

■ 234612–M-25Gun,.045”WireConsumablekits234610,234611and234612contain 10contacttips,1nozzle,1contacttipadapterand1nozzleadapter.

AccessoriesForacompletelistingofgunconsumablesinformation,pleaserefertopages19–22.

MIGmatic™ M-Series100–250Amp,Semi-Automatic, Air-CooledMIGWeldingGuns

Item # Part # DescriptionQuantityM‑10 / M‑15

195 605 (N/A) M-10 Gun, 10ft (3m), 100A, .030-.035 (0.8-0.9mm)169 589 (N/A) M-15 Gun, 10ft (3m), 150A, .030-.035 (0.8-0.9mm)169 591 (N/A) M-15 Gun, 12ft (3.7m), 150A, .030-.035 (0.8-0.9mm)169 593 (N/A) M-15 Gun, 15ft (4.6m), 150A, .030-.035 (0.8-0.9mm)

1 169 715 (B) Nozzle, slip type, .500 (12.7 mm) orf flush 1 1 (2 per pkg)226 190 Nozzle, slip type, flux cored 1 1

2 087 299 (B) Tip, contact scr, .023 (0.6 mm) wire x 1.125 1 1 (10 per pkg)000 067(B) Tip, contact scr, .030 (0.8 mm) wire x 1.125 1 1 (10 per pkg)000 068 (B) Tip, contact scr, .035 (0.9 mm) wire x 1.125 1 1 (10 per pkg)000 069 (B) Tip, contact scr, .045 (1.2 mm) wire x 1.125 1 1 (10 per pkg)

3 169 716 Adapter, contact tip 1 1 (2 per pkg)4 170 470 Ring, retaining 1 15 169 718 Tube, head 1 16 169 738 Nut, locking handle 1 27 169 719 Nut, jam (gun end) 1 18 169 737 Handle 1 29 169 741 Strain Relief, cable — 210 227 800 Cord Assembly 1 111 209 495 Connector, feeder—M-10 (includes) 1 —11 209 486 Connector, feeder—M-15 (includes) — 112 079 974 O-Ring, .500 ID x .103CS rbr 2 213 194 010 Kit, liner monocoil 1 1

.023/.025 (0.6 mm) wire x 15 ft (includes)13 194 011 Kit, liner monocoil 1 1

.030 – .035 (0.8 – 0.9 mm) wire x 15 ft (includes)14 079 975 O-Ring, .187 ID x .103CS rbr 1 115 227 798 Switch, trigger 1 116 079 878 Housing Plug and Pins 1 —

079 531 Connector, circ cpc clamp str rlf 1 —

17 169 736 Terminal Block — 1(B)Available in bulk quantities — see page 22 for more information.

*For a detailed listing, please reference page 18.

M‑10/M‑15


M‑Series MIG GunsModel Stock # Length Rating and Duty Cycle (CO2)1 Wire SizeM‑100 248 282 10 ft (3 m) 100 A at 100% Duty Cycle .030 – .035 in

220 6062 (0.8 – 0.9 mm)M‑150 249 039 10 ft (3 m) 150 A at 100% Duty Cycle .030 – .035 in

249 040 12 ft (3.7 m) (0.8 – 0.9 mm)249 041 15 ft (4.6 m)

M‑25 169 594 10 ft (3 m) 250 A at 100% Duty Cycle .030 – .035 in 169 596 12 ft (3.7 m) (0.8 – 0.9 mm)194 8053 12 ft (3.7 m)169 598 15 ft (4.6 m)169 599 15 ft (4.6 m) 250 A at 100% Duty Cycle .035 – .045 in

(0.9 – 1.2 mm)160% with mixed gases 2#220 606 is an M‑10 gun with friction terminals for the Miller Cricket.®3#194 805 is an M‑25 gun with friction lugs for the Hobart Beta‑MIG 2510.

M-10 Gun M-15 Gun

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MIG GUNS

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Item # Part # Description Quantity169 594 M-25 Gun, 10ft (3m), 250A, .030-.035 (0.8-0.9mm)169 596 M-25 Gun, 12ft (3.7m), 250A, .030-.035 (0.8-0.9mm)169 598 M-25 Gun, 15ft (4.6m), 250A, .030-.035 (0.8-0.9mm)169 599 M-25 Gun, 15ft (4.6m), 250A, .035-.045 (0.9-1.2mm)

1 169 724 (B) Nozzle, slip type, .500 (12.7 mm) orf .125 recess 1169 7251 (B) Nozzle, slip type, .625 (15.9 mm) orf .125 recess 1200 258 Nozzle, slip type, .500 (12.7 mm) orf flush 1169 726 (B) Nozzle, slip type, .625 (15.9 mm) orf flush 1169 727 Nozzle, slip type, .625 (15.9 mm) orf .125 stickout 1

2 087 299 (B) Tip, contact scr, .023 (0.6 mm) wire x 1.125 1 (10 per pkg)000 067(B) Tip, contact scr, .030 (0.8 mm) wire x 1.125 1 (10 per pkg)000 068 (B) Tip, contact scr, .035 (0.9 mm) wire x 1.125 1 (10 per pkg)000 069 (B) Tip, contact scr, .045 (1.2 mm) wire x 1.125 1 (10 per pkg)172 0341 Tip, contact scr 3/64 (1.19 mm) wire x 1.125 1 (10 per pkg)

3 169 728 (B) Adapter, contact tip 1 (2 per pkg)4 169 729 Adapter, nozzle 1 (2 per pkg)5 170 468 O-Ring 1 (10 per pkg)6 169 730 Washer, shock 17 169 731 Tube, head 18 169 738 Nut, locking handle 29 169 732 Nut, jam 110 169 737 Handle, front 111 227 799 Handle, rear 112 227 800 Cord, trigger assembly 113 209 495 Connector, feeder (includes) 114 079 974 O-Ring, .500 ID x .103CS rbr 215 194 010 Kit, liner monocoil 1

.023/.025 (0.6 mm) wire x 15 ft (includes)15 194 011 Kit, liner monocoil 1

.030 – .035 (0.8 – 0.9 mm) wire x 15 ft (includes)15 194 012 Kit, liner monocoil 1


3/64 (1.19 mm) aluminum wire x 15 ft (includes)16 079 975 O-Ring, .187 ID x .103CS rbr 117 227 798 Switch, trigger 118 2520033 Cable strain relief 2 & 3 119 2280056 Screw 11Included with #172 136 Kit, Aluminum Conversion .047 in (1.2 mm)(B)Available in bulk quantities — see page 22 for more information.


M‑100 can be used on:* M‑150 can be used on:*

■ SideKick™ ■ SideKick™ XL/Cricket® XL/Millermatic® 90

■ SideKick™ XL/Cricket® XL/Millermatic® 90 ■ Millermatic® 35

■ Millermatic® 130 ■ Millermatic® 120/150

■ Millermatic® 130 XP ■ Millermatic® 130

■ Millermatic® 135/140s/175/180s/DVIs™/211 ■ Millermatic® 130 XP

■ Millermatic® Challenger™ ■ Millermatic® 135/140s/175/180s/DVIs™/211

■ Millermatic® Challenger™ 172 ■ Millermatic® Challenger™

■ Millermatic® Passport™/Passport™ Plus ■ Millermatic® Challenger™ 172

■ Millermatic® 185

■ Millermatic® Pulser

Item # Part # DescriptionQuantityM‑100 / M‑150

248 282 M-100 Gun, 10ft (3m), 100A, .030-.035 (0.8-0.9mm)249 039 M-150 Gun, 10ft (3m), 150A, .030-.035 (0.8-0.9mm)249 040 M-150 Gun, 12ft (3.7m), 150A, .030-.035 (0.8-0.9mm)249 041 M-150 Gun, 15ft (4.6m), 150A, .030-.035 (0.8-0.9mm)

1 246 372 Nozzle, slip type, .500 (12.7 mm) orf flush 1 1 (2 per pkg)226 190 Nozzle, slip type, flux cored 1 1

2 087 299 (B) Tip, contact scr, .023 (0.6 mm) wire x 1.125 1 1 (10 per pkg)000 067(B) Tip, contact scr, .030 (0.8 mm) wire x 1.125 1 1 (10 per pkg)000 068 (B) Tip, contact scr, .035 (0.9 mm) wire x 1.125 1 1 (10 per pkg)000 069 (B) Tip, contact scr, .045 (1.2 mm) wire x 1.125 1 1 (10 per pkg)

3 170 470 Ring, retaining 1 14 169 716 Adapter, contact tip 1 1 (2 per pkg)5 246 373 Tube, head 1 16 243 865 Nut, jam 2 27 246 082 Handle 1 18 246 376 Switch, trigger 1 19 079 878 Housing Plug and Pins 1 110 242 833 Connector, feeder 1 111 079 974 O-Ring, .500 ID x .103CS rbr 2 212 194 010 Kit, liner monocoil 1 1

.023/.025 (0.6 mm) wire x 15 ft (includes)194 011 Kit, liner monocoil 1 1

.030 – .035 (0.8 – 0.9 mm) wire x 15 ft (includes)194 012 Kit, liner monocoil 1 1

.035 – .045 (0.9 –1.2 mm) wire x 15 ft (includes)13 079 975 O-Ring, .187 ID x .103CS rbr 1 114 246 380 Housing, power pin 1 1(B)Available in bulk quantities — see page 22 for more information.

M‑100/M‑150

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20 fax orders 1‑800‑637‑2314

MIG GUNS

M‑25 can be used on:*


■ Millermatic® 210/212/250x/251/252


■ Millermatic® Vintage

■ Millermatic® Reach Wire Feeder


Item # Part # Description Quantity169 594 M-25 Gun, 10ft (3m), 250A, .030-.035 (0.8-0.9mm)169 596 M-25 Gun, 12ft (3.7m), 250A, .030-.035 (0.8-0.9mm)169 598 M-25 Gun, 15ft (4.6m), 250A, .030-.035 (0.8-0.9mm)169 599 M-25 Gun, 15ft (4.6m), 250A, .035-.045 (0.9-1.2mm)

1 169 724 (B) Nozzle, slip type, .500 (12.7 mm) orf .125 recess 1169 7251 (B) Nozzle, slip type, .625 (15.9 mm) orf .125 recess 1200 258 Nozzle, slip type, .500 (12.7 mm) orf flush 1169 726 (B) Nozzle, slip type, .625 (15.9 mm) orf flush 1169 727 Nozzle, slip type, .625 (15.9 mm) orf .125 stickout 1

2 087 299 (B) Tip, contact scr, .023 (0.6 mm) wire x 1.125 1 (10 per pkg)000 067(B) Tip, contact scr, .030 (0.8 mm) wire x 1.125 1 (10 per pkg)000 068 (B) Tip, contact scr, .035 (0.9 mm) wire x 1.125 1 (10 per pkg)000 069 (B) Tip, contact scr, .045 (1.2 mm) wire x 1.125 1 (10 per pkg)172 0341 Tip, contact scr 3/64 (1.19 mm) wire x 1.125 1 (10 per pkg)

3 169 728 (B) Adapter, contact tip 1 (2 per pkg)4 169 729 Adapter, nozzle 1 (2 per pkg)5 170 468 O-Ring 1 (10 per pkg)6 169 730 Washer, shock 17 169 731 Tube, head 18 169 738 Nut, locking handle 29 169 732 Nut, jam 110 169 737 Handle, front 111 227 799 Handle, rear 112 227 800 Cord, trigger assembly 113 209 495 Connector, feeder (includes) 114 079 974 O-Ring, .500 ID x .103CS rbr 215 194 010 Kit, liner monocoil 1

.023/.025 (0.6 mm) wire x 15 ft (includes)15 194 011 Kit, liner monocoil 1



3/64 (1.19 mm) aluminum wire x 15 ft (includes)16 079 975 O-Ring, .187 ID x .103CS rbr 117 227 798 Switch, trigger 118 2520033 Cable strain relief 2 & 3 119 2280056 Screw 11Included with #172 136 Kit, Aluminum Conversion .047 in (1.2 mm)(B)Available in bulk quantities — see page 22 for more information.

M‑25


M-25 Gun

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MIG GUNS

21phone orders 1‑866‑931‑9731

Optional M‑Series Gun Nozzles and Tips

Part # Description Quantity050 622B Nozzle, .625 (15.9 mm) x 1-5/8 lg 25169 715B Nozzle, slip .500 (12.7 mm) flush 10169 724B Nozzle, slip .500 (12.7 mm) .125 recess 10169 725B Nozzle, slip .625 (15.9 mm) .125 recess 10169 726B Nozzle, slip .625 (15.9 mm) flush 10199 618B Nozzle, scr .625 (15.9 mm) heavy-duty 10000 067B Tip, contact scr .030 (0.8 mm) wire x 1.125 100000 068B Tip, contact scr .035 (0.9 mm) wire x 1.125 100000 069B Tip, contact scr .045 (1.2 mm) wire x 1.125 100087 299B Tip, contact scr .023 (0.6 mm) wire x 1.125 100094 260B Tip, contact slip .047 (1.2 mm) wire x 4.000 100135 424B Tip, contact .047/61 (1.2/1.5 mm) 100135 425B Tip, contact .062/81 (1.5/2.1 mm) 100135 428B Tip, contact .030/41 (0.8/1.0 mm) 100135 430B Tip, contact .035/52 (0.9/1.3 mm) 100206 189B Tip, contact FasTip .052 (1.3 mm) or 3/64 (1.2 mm) alum wire 100169 728B Adapter, contact tip 25

Part # Description QuantityM‑25 and M‑40 Tapered Nozzles

176 243 Nozzle, Tapered 3/8 in (9.5 mm) 1178 386 Nozzle, Tapered 11/32 in (8.7 mm) 1

M‑25 and M‑40 Tapered Contact Tips (1/4 in OD x 1.312 in)176 797 Contact Tip, Tapered .030 in (0.8 mm) 10176 793 Contact Tip, Tapered .035 in (0.9 mm) 10176 794 Contact Tip, Tapered .045 in (1.2 mm) 10

M‑25 and M‑40 Heavy‑Duty Spray Contact Tips (5/16 in OD x 1.125 in)

187 117 Contact Tip, Heavy Duty .035 in (0.9 mm) 25187 118 Contact Tip, Heavy Duty .045 in (1.2 mm) 25

MIG Bulk(B)

Bulk Packaged Consumables Savings CenterBulk packaged high-volume MIG consumables represent a 3% savings over our standard point-of-purchase packaging. It’s a great way to pass along savings to your larger use accounts and reduce handling and space requirements. Save on consumables for the following high-volume products: GA-20C, M-Series, Roughneck®, Spoolmatic®, XR™-A & XR™-W; XR-Edge™, and XRM-15 & XRM-30.

Order Note: You must use the standard 6‑digit part number followed by the letter‑B to receive the bulk packaging. Example: #000 067B

#000 067B #000 068B

#000 069B #087 299B

#169 715B #169 726B

#169 728B

22 fax orders 1‑800‑637‑2314

MIG GUNS

Roughneck® MIG Guns

Roughneck Contact Tips(10 p/pkg) (25 p/pkg) Description (10 p/pkg) (25 p/pkg) Description

Heavy‑Duty FasTip™ Tapered FasTip™

— #206 184 .023 in (0.6 mm) — #209 024 .023 in (0.6 mm) — #206 185 .030 in (0.8 mm) — #209 025 .030 in (0.8 mm) #223 016 #206 186 .035 in (0.9 mm) — #209 026 .035 in (0.9 mm) #223 017 #206 187 .040 in (1.0 mm) — #209 027 .045 in (1.2 mm) #223 0181 #206 1881 .045 in (1.2 mm) — #209 028 3/64 in (1.2 mm)#223 019 #206 189 (B) .052 in (1.3 mm) or

3/64 in (1.2 mm) alum wire — #209 029 .052 in (1.3 mm)

#223 2002 #206 1902 1/16 in (1.6 mm) — #209 030 1/16 in (1.6 mm) — #206 191 .068 in (1.7 mm) Value Multi‑Turn — #206 192 5/64 in (2.0 mm) — #087 300 .023 in (0.6 mm) — #206 193 3/32 in (2.4 mm) — #071 825 .030 in (0.8 mm) Extra Heavy‑Duty FasTip™ — #054 202 .035 in (0.9 mm)

— #199 605 .035 in (0.9 mm) — #054 201 .045 in (1.2 mm) — #199 606 .040 in (1.0 mm) — #199 593 3/64 in (1.2 mm) alum wire — #198 851 .045 in (1.2 mm) — #044 006 .052 in (1.3 mm) — #198 852 .052 in (1.3 mm) or

3/64 in (1.2 mm) alum wire — #047 566 1/16 in (1.6 mm)

— #198 853 1/16 in (1.6 mm) — #199 594 .068 in (1.8 mm) — #198 854 .068 in (1.7 mm) — #047 565 5/64 in (2.0 mm) — #199 607 5/64 in (2.0 mm) — #199 608 3/32 in (2.4 mm) — #199 609 7/64 – 1/8 in (2.8 mm)1Optional2For all gun lengths(B)Available in bulk quantities — see page 22 for more information.

Model Stock # Length Rating and Duty Cycle (CO2)1 Standard Wire SizeC‑3010 194 751 10 ft (3 m) 300 A at 100% Duty Cycle .035 – .045 in (0.9 – 1.2 mm)

C‑3012 194 752 12 ft (3.7 m)

C‑3015 194 753 15 ft (4.6 m)

C‑4010 194 754 10 ft (3 m) 400 A at 100% Duty Cycle .035 – .045 in (0.9 – 1.2 mm)

C‑4012 194 755 12 ft (3.7 m)

C‑4015 194 756 15 ft (4.6 m)

C‑5010 194 757 10 ft (3 m) 500 A at 100% Duty Cycle .052 – 1/16 in (1.3 – 1.6 mm)

C‑5012 194 758 12 ft (3.7 m)

C‑5015 194 759 15 ft (4.6 m)

1Ratings with mixed gas are reduced by 10 – 50% depending on gas mixture and welding parameters.

Locking Trigger Switch #199 661 Allows trigger to be locked for long welds.

Gun Hook #199 662 Enables gun to be stored between welds.

Machine Adapter Kit #199 663 Allows Roughneck welding guns to adapt to Lincoln products (Power MIG 255; Wirematic 250, 255 and SP-T Series) and ESAB products (Migmaster 180); Hobart and Thermal Arc products (BETA-MIG II, 200, 250, 251; Hefty; 2000 Series; Dual/Digital 2000; Porta-Feed and Ultra-Feed); Tweco style 5/8 in direct plug.

Machine Adapter Kit #199 664 Allows Roughneck welding guns to adapt to Lincoln products (LN-7, LN-8, LN-9, LN-22, LN-25 and LN-742). Requires ordering a new replacement liner.

Aluminum Adapter Kit #202 895 Steel wrapped nylon liner allows 10 ft Roughneck welding guns to feed 3/64 – 1/16 in (1.2 – 1.6 mm) aluminum wire.

Tweco No. 3, 4 & 5 Upgrade Kit #214 8933 Upgrades Tweco No. 3, No. 4, and No. 5 guns to use Roughneck consumables. Includes insulator and diffuser. 3Nozzle (SCR type) and contact tip not included.

Options & Accessories

Consumable Kit #206 073 for Roughneck guns contains: ■ 5 – .281 OD, .035 (0.9 mm) contact tips ■ 5 – .281 OD, .045 (1.2 mm) contact tips ■ 5 – .312 OD, .035 (0.9 mm) contact tips ■ 5 – .312 OD, .045 (1.2 mm) contact tips ■ 1 – .625 orf tapered copper nozzle ■ 1 – FasTip diffuser, flush ■ 1 – Nozzle insulator ■ 1 – Gun hook

Roughneck® C‑Series 300 – 500 Amp, Semi-Automatic,

Air-Cooled MIG Welding Guns

MIG GUNS

23phone orders 1‑866‑931‑9731

VALUE MULTI-TURNFASTIP CONTACT TIPS

.023–5/64" WIRE

VALUE MULTI-TURNDIFFUSERS

1/8" RECESS(#199 621)

FLUSH(#199 622)

EXTRA HEAVY DUTYDIFFUSERSEXTRA HEAVY DUTY

FASTIP CONTACT TIPS.035–1/8" WIRE

1/8" RECESS(#198 857)

FLUSH(#199 623)

COPPER 5/8" ORIFICE15/16" O.D.(#207 313)

*STD. ON 500/600A

HEAVY DUTY 5/8" ORIFICEBRASS (#199 614) ORCOPPER (#199 618)*

HEAVY DUTY 3/4" ORIFICEBRASS (#199 612) ORCOPPER (#199 617)

STANDARD 1/2" ORIFICEBRASS (#199 610) ORCOPPER (#199 615)

*STD. ON 300/400A

STANDARD 5/8" ORIFICEBRASS (#199 613) ORCOPPER (#198 855)*

STANDARD 3/4" ORIFICEBRASS (#199 611) ORCOPPER (#199 616)

SCREW ON NOZZLES

HEAVY DUTYFASTIP CONTACT TIPS

.023–3/32" WIRE

.045" (#206 188)STD. ON 300/400A

1/16" (#206 190)STD. ON 500/600A

FLUSH(#206 196)

1/8" RECESS STD. ON ALL GUNS

(#206 195)

1/4" RECESS(#210 664)

STANDARD DIFFUSERS

STANDARD INSULATOR

(#198 856)

1/2" ORIFICE(#209 036)

3/8" ORIFICE(#209 035)

SCREW ON COPPERTAPERED NOZZLES

TAPEREDFASTIP CONTACT TIPS

.023–1/16" WIRE

1/2" ORIFICE(#209 033)

3/8" ORIFICE(#209 034)

SLIP ON COPPERTAPERED NOZZLES TAPERED

FASTIP CONTACT TIPS.023–1/16" WIRE

SLIP ONTAPERED

DIFFUSERS

(#209 047)

TAPERED INSULATOR

6.0" – STRAIGHT (#213 450)

4.5" – 48˚ BEND360˚ SWIVEL

STD. ON 300/400A(#199 625)

6" – 48˚ BEND360˚ SWIVELSTD. ON 500A

(#199 626)

8" – 48˚ BEND360˚ SWIVELSTD. ON 600A

(#199 627)

GOOSENECKS

1/8" RECESS(#D218)

Roughneck ® ConsumablesNote: Standard gun components are in blue type.

24 fax orders 1‑800‑637‑2314

MIG GUNS

Item # Part # Description Quantity1* 198 8551 Nozzle, scr type copper 5/8 in orifice 1

199 6182 (B) Nozzle, scr type copper 5/8 in orifice heavy-duty 12* 223 0181 Tip, contact, .045 in (1.2 mm) heavy-duty FasTip™ 1 (10 per pkg)

206 1881 Tip, contact, .045 in (1.2 mm) heavy-duty FasTip™ 1 (25 per pkg)223 2002 Tip, contact, 1/16 in (1.6 mm) heavy-duty FasTip™ 1 (10 per pkg)206 1902 Tip, contact, 1/16 in (1.6 mm) heavy-duty FasTip™ 1 (25 per pkg)

3* 206 1953 (B) Diffuser, gas 1/8 in tip recess – 1for standard and heavy-duty FasTip™

4 202 889 Liner, monocoil .023 – .030 wire x 15 ft round wound 1202 8901 Liner, monocoil .035 – .045 wire x 15 ft round wound 1202 8912 Liner, monocoil .052 – 1/16 wire x 15 ft round wound 1202 892 Liner, monocoil 1/16 – .078 wire x 15 ft flat wound 1202 893 Liner, monocoil 5/64 – 3/32 wire x 15 ft flat wound 1202 894 Liner, monocoil 7/64 – 1/8 wire x 15 ft flat wound 1202 895 Liner, monocoil 3/64 – 1/16 wire x 15 ft aluminum wires 1

5 199 625 Gooseneck, jacketed 4.5 in/50˚ wrench swivel 1(C-30 / C-40) (includes)

199 626 Gooseneck, jacketed 6 in/50˚ wrench swivel 1(C-50) (includes)

199 627 Gooseneck, jacketed 8 in/50˚ wrench swivel 1(C-60) (includes)

213 450 Gooseneck, jacketed 6 in/straight 1(optional for C-30 / C-40 /C-50 / C-60) (includes)

6 198 8563 Insulator, rubber 17 202 292 Cover, nut 18 199 630 Handle, small pair flared P style (C-30 / C-40 includes) 18 199 631 Handle, large pair (C-50 / C-60 includes) 1

199 634 Screw, M3 x 11 (for #199 630 C-30 / C-40 Handle only) 1199 635 Nut, M3 Hex (for #199 630 C-30 / C-40 Handle only) 1199 632 Screw, M4 x 18 4199 633 Nut, M4 square 4199 647 (N/A) Label, gun handle Miller Roughneck 2

9 199 628 Switch, blue trigger 1199 661 Switch, locking trigger (optional) 1

10 199 629 Switch, contact pin 211 079 531 Conn, circ cpc clamp str rlf size 11.453 OD 112 079 878 Housing plug + pins (service kit) 113 199 637 Screw, machine binding head 114 199 640 Adapter, Miller power pin (includes) 115 079 974 O-ring, Miller power pin 216 2520033 Cable Strain Relief 2 & 3 (300 Amp) 1

2520041 (N/A) Strain Relief Assy – Contact Bernard (400, 500, 600 Amp)17 GN2021 Electrical Plug – Non D/S (Includes items 11 & 12) 118 227 650 Strain Relief, Rear (works on all Amp guns) 11Standard on 300 and 400 amp guns2Standard on 500 and 600 amp guns3Standard on all guns(B)Available in bulk quantities — see page 22 for more information.*Items 1,2 & 3 will work on Bernard as a set.Note: For a complete listing of Roughneck consumables see page 24.

Roughneck® C‑Series

Service Parts/ Consumables

8

13

15

1211

Roughneck C-Series Gun

1

2

3

64

5

7

Part of Cable Assembly

9

10

16

18

8

14

17

MIG GUNS

25phone orders 1‑866‑931‑9731

Item #Part # Part #

Description QuantityQ3015AE8XM Q3015AE8HM Q4015AE8EM1* N‑5800C NS‑5818C N‑5818C Centerfire Nozzle 1 (10 per pkg)2* T‑045 T‑052 T‑045 Centerfire Contact Tip 1 (10 per pkg)3* D‑1 DS‑1 D‑1 Centerfire Gas Diffuser 14 10012 4323R 10012 Insulator Cap 15 QT3‑45 QT3‑45 Neck Assembly, 45˚,

3.2 in radius1

6 QJL‑3545 QJL‑116 QJL‑3545 Jump Liner 1 (10 per pkg)7 4213B 3 4313B3 Stay-Tite™ End Fitting 18 4305 1540003 3 Stay-Tite™ Cone Nut 1

49913 1520017 Conduit Clamp 2 4939 3 4939 3 Jacket Clamp 29 5662 5662 Trigger, standard 1 (5 per pkg)10 1880155 1880198 Handle Kit (includes) 1 11 42072 42072 Post Fastener 1 or 5

2030004 3 — Post Fastener, short 412 4209 4209 Screw 513 2660001 2660001 Quick Disconnect Terminal 114 2520074 3 2520042 3 Handle Spring 115 — 1060115 3 Cable with Fittings, 10 ft (3 m) 1

10601113 10601173 Cable with Fittings, 15 ft (4.5 m) 116 2520033 25200413 Strain Relief 117 4932 3 4932 3 Butt Connector 218 2520066 2520066 Rigid Strain Relief 119 1010027 1010027 Adapter Block 120 2280056 2280056 Screw, cap 121 GN2021 GN2021 Electrical Plug 122 2200101 2200101 Miller Power Pin Assembly 123 1920344 1920344 Liner, 15 ft (4.5 m), 3/64 (1.2 mm) wire

(on Q400, Q4015AE8RM model)1

1920345 1920345 Liner, 15 ft (4.5 m), 1/16 (1.6 mm) wire(on Q400, Q4015AE8SM model)

1

44115 44115 Liner, 15 ft (4.5 m), .035 – .045 (0.9 – 1.2 mm) wire (on Q400, Q4015AE8EM model)

1

44215 44215 Liner, 15 ft (4.5 m), .045 – .062 (1.2 – 1.57 mm) wire (on Q400, Q4015AE8EM model)

24 2200106 2200106 Power Pin Tip (.040 – 3/64 AL)(on Q400, Q4015AE8RM model)

1 (10 per pkg)

2200107 2200107 Power Pin Tip (.052 – 1/16 AL)(on Q400, Q4015AE8SM model)

1 (10 per pkg)

4477 4477 Power Pin Tip (.023 – .045)(on Q400, Q4015AE8EM model)

1 (10 per pkg)

25 1984Q1 1984Q1 Stay-Tite™ Repair Kit 126 1790002 1790002 Hang Up Hook Kit 1

1 Rear Cone Nut Repair Kits include jacket clamp, conduit clamp, cone nut, end fitting, nipple, spacer, and butt connectors.

2Q300 series requires 1 post fastener. Q400 series requires 5 post fasteners.3Part is only available though Bernard 1‑800‑946‑2281*Items 1,2 & 3 will work on Roughneck as a set.Note: These guns are compatible with Centerfire consumables.

Q300/Q400 Service Parts/Consumables

For other products not listed in this catalog, please call Bernard at 1‑800‑946‑2281.

1

2

3

4

5 #1840031

#1840057

7 86

9

16 (Q400 gun)

17

21

14

15

16

18

20

22

23

24

18

19

(O-ring, Part #4478 available through Bernard)

AMP

10

11

10

13

12

25

26

26 fax orders 1‑800‑637‑2314

MIG GUNS

Bernard® Centerfire™ Series MIG Gun ConsumablesNozzles Description Quantity Contact Tips#NS‑1200B 1/2 in ID, flush tip, brass 10 #T‑023 0.023 in (0.6 mm) 10#NS‑1218B 1/2 in ID, 1/8 in tip recess, brass 10 #T‑030 0.030 in (0.8 mm) 10#NS‑5818B 5/8 in ID, 1/8 in tip recess, brass 10 #T‑035 0.035 in (0.9 mm) 10#N‑5814C 5/8 in ID, 1/4 in tip recess, copper 10 #T‑039 0.039 in (1.0 mm) 10#N‑5818B 5/8 in ID, 1/8 in tip recess, brass 10 #T‑045 0.045 in (1.2 mm) 10#N‑3414C 3/4 in ID, 1/4 in tip recess, copper 10 #T‑052 0.052 in (1.4 mm) 10#N‑3418B 3/4 in ID, 1/8 in tip recess, brass 10 #T‑062 1/16 in (1.6 mm) 10#N‑5800C 5/8 in ID, flush tip, copper 10 #T‑072 0.072 in (1.8 mm) 10#NST‑3818B 3/8 in ID, 1/8 in tip recess, brass 10 #T‑078 5/64 in (2.0 mm) 10#N‑3400C 3/4 in ID, flush tip, copper 10 #T‑094 3/32 in (2.4 mm) 10#N‑3414B2 3/4 in ID, 1/4 in tip recess, brass 10 #T‑109 7/64 in (2.8 mm) 10#N‑3418C 3/4 in ID, 1/8 in tip recess, copper 10 #T‑125 1/8 in (3.2 mm) 10#N‑5814B 5/8 in ID, 1/4 in tip recess, brass 10 #TT‑023 0.023 in (0.6 mm) 10#N‑5818C 5/8 in ID, 1/8 in tip recess, copper 10 #TT‑035 0.035 in (0.9 mm) 10#NS‑1218C 1/2 in ID, 1/8 in tip recess, copper, slim 10 #TT‑045 0.045 in (1.2 mm) 10#NS‑5800B 5/8 in ID, flush tip, brass, slim 10 Gas Diffusers#NS‑5818C 5/8 in ID, 1/8 in tip recess, copper, slim 10 #DS‑1 Small diffuser 1

#D‑1 Large diffuser 1#D‑1T1 Large conversion diffuser 1Insulator Caps#4323R For use with DS-1 diffuser 1#10012 For use with D-1 diffuser 1#4423R For use with D-1T diffuser 1

1 Converts the following guns: Lincoln® Magnum 300 and 400; Tregaskiss® Toughgun; Tweco® No. 3 and 4, Tuff‑N‑Lite, Supra XT (HD Consumables) and Spraymaster 450

2 Part is only available through Bernard 1‑800‑946‑2281.

Nozzles

3/4" ID(#N-3414C) or

(#N-3418B)

5/8" ID(#N-5814C) or

(#N-5818B)

5/8" ID(#NS-5818B)

3/8" ID(#NST-3818B)

1/2" ID(#NS-1200B) or

(#NS-1218B)

Contact Tips.030–1/8" Wire

Contact Tips.030–1/8" Wire

Tapered Contact Tips.035" (#TT-035).045" (#TT-045)

InsulatorCap

InsulatorCap

(#10012)

(#4323R)

GasDiffusers

GasDiffusers

(#D-1)

(#DS-1)


MIG GUNS

27phone orders 1‑866‑931‑9731

Ironmate™ Flux Cored GunsModel Part # Length Weight Rating and Duty Cycle Wire SizeFC‑1260 195 732 10 ft (3 m) 8.5 lb (3 kg) 350 A at

60% Duty Cycle1/16 – 3/32 in (1.6 – 2.4 mm)1195 729 15 ft (4.6 m) 11 lb (5 kg)

FC‑1260 90˚ 237 410 10 ft (3 m) 8.5 lb (3 kg) 350 A at 60% Duty Cycle

1/16 – 3/32 in (1.6 – 2.4 mm)1213 439 15 ft (4.6 m) 11 lb (5 kg)

FC‑1260LM 194 912 10 ft (3 m) 8.5 lb (3 kg) 350 A at60% Duty Cycle

1/16 – 3/32 in (1.6 – 2.4 mm)1194 911 15 ft (4.6 m) 11 lb (5 kg)

FC‑1150 194 864 10 ft (3 m) 9.5 lb (4.3 kg) 450 A at60% Duty Cycle

3/32 – 1/8 in (2.4 – 3.2 mm)194 863 15 ft (4.6 m) 12 lb (5.4 kg)

1.035 and .045 in (0.9 and 1.2 mm) are available via optional Conversion Kit #199 178

Ironmate™ FC‑1260 350-Amp, Self-Shielded Flux Cored Welding Gun

Ironmate™ FC‑1150 450-Amp, Self-Shielded Flux Cored Welding Gun

ConsumablesContact Tips (25 per package) FC‑1260 FC‑1150.035 in (0.9 mm) #209 2482 —.045 in (1.2 mm) #198 7842 —1/16 in (1.6 mm) #198 785 —.068 – .072 in (1.7 – 1.8 mm) #198 786 —5/64 in (2.0 mm) #198 788 —3/32 in (2.4 mm) #198 790 #201 2567/64 in (2.8 mm) — #201 257.120 in (3.0 mm) — #201 2581/8 in (3.2 mm) — #201 259Insulated Thread Protector (5 per package) #198 8003 —NozzlesInsulated Flush #198 801 #201 261 Insulated 2 in (51 mm) Stickout #198 802 —Insulated 2-3/4 in (70 mm) Stickout #198 803 #201 2623

Replacement Liners1/16 – 3/32 in (1.6 – 2.4 mm) #195 731 —for Cable1/16 – 3/32 in (1.6 – 2.4 mm) #198 791 —for Gooseneck (Short) 1/16 – 3/32 in (1.6 – 2.4 mm) #198 792 —for Gooseneck (Medium)1/16 – 3/32 in (1.6 – 2.4 mm) #198 793 —for Gooseneck (Long).045 in (1.2 mm) Conversion #199 178 —for Cable and Gooseneck3/32 – 1/8 in (2.4 – 3.2 mm) — #201 246for Cable3/32 – 1/8 in (2.4 – 3.2 mm) — #201 260for Gooseneck 2Use .045 in Conversion Kit #199 1783StandardNote: See page 29 for optional gooseknecks and a complete parts listing.

MIG GUNS

28 fax orders 1‑800‑637‑2314

Ironmate™ FC‑1150 Service Parts/Consumables

Item # Part # Description Quantity1 201 262 Nozzle, insulated 2-3/4 in stickout 12 201 261 Nozzle, insulated 2 in stickout 13 201 256 Tip, contact 3/32 in 1 (25 per pkg)

201 257 Tip, contact 7/64 in 1 (25 per pkg)201 258 Tip, contact .120 in 1 (25 per pkg)201 259 Tip, contact 1/8 in 1 (25 per pkg)

4 201 2501 Gooseneck, 82˚ bend (includes) 14 201 2511 Gooseneck, 82˚ bend, aluminum jacketed (includes) 15 201 247 Gooseneck, 25˚ bend (includes) 15 201 2481 Gooseneck, 45˚ bend, (includes) 15 201 2491 Gooseneck, 45˚ bend, aluminum jacketed (includes) 16 201 2521 Gooseneck, straight 5˚ bend, (includes) 17 201 253 Liner, locking screw 3/8 in – 16 18 201 254 Insert, steel 19 201 255 Insert, ceramic 110 201 260 Liner, gooseneck replacement (short, for 6 in goose) 111 201 245 Shield Kit, heat (consists of) 112 — Shield, heat (not available separately) 113 198 681 Nut, 008-32 .34 hex .23h stl pld elastic stop nut 214 135 646 Screw, 008-32 x 1.50 rnd hd-phl stl pld 215 224 083 Housing Kit with Hardware — less switch 116 224 083 Housing assembly, trigger 117 194 714 (N/A) Handle Kit, assembly (consists of) 118 198 821 Shield, spatter 119 081 664 Ring, rtng ext .625 shaft grv x .042 thk e style 120 198 820 Clamp 121 133 774 Screw, cap stl sch .250-20 x .625 pld 122 198 819 Handle 1

000 369 Switch, limit 10 amp, 125/250 VAC 123 198 743 Clamp, switch housing 124 602 202 Washer, tooth .168 id x .340 od x .023 t stl pld 425 070 001 Screw, 008-32 x .25 hexwhd-pln stl pld 426 194 713 Switch Kit, assembly 15 ft (consists of) 126 195 735 Switch Kit, assembly 10 ft (consists of) 127 079 878 Housing Plug and Pins (service kit) 128 198 894 (N/A) Screw, set #8-32 x .312 — liner locking 129 201 246 Kit, replacement standard liner 15 ft (includes) 130 201 276 (N/A) Label, FC-1150 gun, 10 ft 130 201 277 (N/A) Label, FC-1150 gun, 15 ft 131 195 733 Kit, insulator sleeve with spring and screws 11Optional

13

12

14

1

2

98

73

2521

2423

4*

5*

6*

10

15

1819

22

26

11

27

3031

28

29

20

Ironmate FC-1150 Gun

17

*Includes items 7/8/9/10

MIG GUNS

29phone orders 1‑866‑931‑9731

Ironmate™ FC‑1260 and FC‑1260LM Service Parts/Consumables

Item # Part # Description Quantity1 198 803 Nozzle, insulated 2-3/4 in stickout 12 198 802 Nozzle, insulated 2 in stickout 13 198 801 Nozzle, insulated 14 198 8001 Protector, thread 1 (5 per pkg)5 209 2482 Tip, contact .035 (0.9 mm) 1 (25 per pkg)

198 7842 Tip, contact .045 (1.2 mm) 1 (25 per pkg)198 785 Tip, contact 1/16 (1.6 mm) 1 (25 per pkg)198 786 Tip, contact .068 – .072 (1.7 – 1.8 mm) 1 (25 per pkg)198 788 Tip, contact 5/64 (2.0 mm) 1 (25 per pkg)198 790 Tip, contact 3/32 (2.4 mm) 1 (25 per pkg)

6 198 7941 Gooseneck, 6 in, 50˚ bend (includes) 16 199 332 Gooseneck, 6 in, 50˚ bend, aluminum jacketed (includes) 16 198 795 Gooseneck, 12 in, 50˚ bend (includes) 16 199 333 Gooseneck, 12 in, 50˚ bend, aluminum jacketed (includes) 16 198 798 Gooseneck, 6 in, 90˚ bend (includes) 16 199 334 Gooseneck, 6 in, 90˚ bend, aluminum jacketed (includes) 17 198 796 Gooseneck, 6 in, 30˚ bend (includes) 17 199 335 Gooseneck, 6 in, 30˚ bend, aluminum jacketed (includes) 17 198 797 Gooseneck, 12 in, 30˚ bend (includes) 17 199 336 Gooseneck, 12 in, 30˚ bend, aluminum jacketed (includes) 18 198 799 Gooseneck, 8 in straight with 5˚ bend (includes) 19 198 7523 Liner, locking screw 5/16 in – 18 110 198 7583 Insert, steel 111 198 8063 Insert, ceramic 112 198 791 Liner, gooseneck replacement (short, for 6 in goose) 112 198 792 Liner, gooseneck replacement (med, for 8 in goose) 112 198 793 Liner, gooseneck replacement (long, for 12 in goose) 113 194 712 Shield Kit, heat (consists of) 114 — Shield, heat (not available separately) 115 198 681 Nut, 008-32 .34 hex .23h stl pld elastic stop nut 216 135 646 Screw, 008-32 x 1.50 rnd hd-phl stl pld 217 194 714 (N/A) Handle Kit, assembly (consists of) 118 198 821 Shield, spatter 119 081 664 Ring, rtng ext .625 shaft grv x .042 thk e style 120 198 820 Clamp 121 133 774 Screw, cap stl sch .250-20 x .625 pld 122 198 819 Handle 123 194 713 Switch Kit, assembly 15 ft (consists of) 123 195 735 Switch Kit, assembly 10 ft (consists of) 124 198 743 Clamp, switch housing 125 602 202 Washer, tooth .168 id x .340 od x .023 t stl pld 426 070 001 Screw, 008-32 x .25 hexwhd-pln stl pld 427 224 083 Aluminum Housing Kit with Hardware — less switch 128 079 531 Conn, circ cpc clamp str rlf size 11 .453 od 129 079 878 Housing Plug and Pins (service kit) 1

000 369 Switch, limit 10 amp, 125/250 VAC 130 198 894 (N/A) Screw, set #8-32 x .312 — liner locking 131 195 731 Kit, replacement standard liner 15 ft (includes) 131 199 178 Kit, .045 conversion monocoil liner 15 ft (includes) 1

166 575 Wrench, hex .078 across flat 132 198 759 (N/A) Label, FC-1260 gun, 10 ft 1

198 767 (N/A) Label, FC-1260 gun, 15 ft 133 195 733 Kit, insulator sleeve with spring 1

202 295 Insulator, phenolic (FC-1260LM only) 1202 294 Adapter, Miller feeder (FC-1260LM only) 1202 692 Adapter, Miller to Lincoln trigger leads (FC-1260LM only) 1

1Standard2Use .045 in Conversion Kit3Items recessed in GooseneckNote: Each Gooseneck includes locking screw liner, inserts, and appropriate gooseneck liner.

1

4

15

14

16

3

2

1110

95

2621

2524

6*

7*

8*

12

1819

22

27

13

2829

3233

30

31

20

Ironmate FC-1260 Gun

1723

(Includes items27, 28, 29 &

part #000 369)

*Includes items 9/10/11/12

30 fax orders 1‑800‑637‑2314

MIG GUNS

Dura‑Flux™ Service Parts/Consumables

Item # Part # Description QuantityFLX3515AM Gun Assembly

1 1880229 Tip Holder Kit (includes) 12 7010024 2 Insulator, Tip 13 7010026 Tip Holder, Slip-On 14 T‑062 Centerfire Contact Tip, 1/16" (1.6 mm) 1

T‑072 Centerfire Contact Tip, .072" (1.8 mm) (Included w/Gun) 1T‑078 Centerfire Contact Tip, 5/64" (2.0 mm) (Included w/Gun) 1T‑094 Centerfire Contact Tip, 3/32" (2.4 mm) (Included w/Gun) 1

5 Neck Replacement Kit (includes)1 11880232 Sleeved, 6" (15.2 cm) x 30° 1 1880222 Sleeved, 6" (15.2 cm) x 60° (Pictured) 118802302 Sleeved, 8" (20.3 cm) x 90° 11880223 Sleeved, 12" (30.5 cm) x 30° 11880231 Sleeved, 12" (30.5 cm) x 60° 11880236 Aluminum Armored, 6" (15.2 cm) x 30° 11880233 Aluminum Armored, 6" (15.2 cm) x 60° 11880235 Aluminum Armored, 8" (20.3 cm) x 90° 11880234 Aluminum Armored, 12" (30.5 cm) x 30° 1 18802372 Aluminum Armored, 12" (30.5 cm) x 60° 1

6 7010031 Neck Liner, 6" (15.2 cm) 17010032 Neck Liner, 12" (30.5 cm) 1

7 1880224 2 Trigger Guard Kit (includes)8 7010034 Trigger Guard 1 9 22800472 Screw, #8-32 x 1-1/2 (2 Req’d) 210 20300302 Nut, #8-32 (2 Req’d) 211 1760002 Heat Shield (Optional) 112 2250017 Snap Ring 113 198820 Clamp 114 2280046 Screw, 1/4-20, Hex Socket 115 1880225 Handle Kit (includes) 115 Handle Halves16 4209 Handle Screw 317 20300042 Post Fastener 318 5662 Switch Assy, Trigger 119 2660001 Terminal, Quick Disconnect 220 7010018 Cord Assembly, 10’ (3.05 m) 1

7010015 Cord Assembly, 15’ (4.57 m) 121 2280056 Screw, Cap 122 2520056 Spring, Strain Relief 123 2520047 Rigid Strain Relief 124 1880227 Lincoln Power Pin Kit (includes) 1

Power Pin25 SCL1N2 Trigger Cord Adapter (Lincoln Only) 126 7010036 Liner, Power Pin, Lincoln 127 2040017 O-Ring 128 1880226 Miller Power Pin Kit (includes) 1

Power Pin29 7010035 Liner, Power Pin, Miller 130 2040017 O-Ring 11Each kit contains 1 neck and 1 neck liner.2Part is only available through Bernard 1‑800‑946‑2281.

1

24 5

6

810

7

12 1413

1615

18

15

19

20

21

22

2523

2926

27 30

24 28

3

9

17

11

Dura-Flux 350 AMP


MIG GUNS

31phone orders 1‑866‑931‑9731

Item #Part # H‑9A*

Part # H‑9B Description Quantity

195 157R — H‑9A Gun 8 ft (2.4 m), 100 A, .030–.035 (0.8–0.9 mm)

— 195 157R H‑9B Gun 8 ft (2.4 m), 100 A, .030–.035 (0.8–0.9 mm)

1 169 715 (B) 169 715 (B) Nozzle, slip type .500 (12.7 mm) orf flush 1 (2 per pkg)226 190 226 190 Nozzle, slip type flux cored 1 (1 per pkg)

2 087 2991 (B) 087 2991 (B) Tip, contact scr .023 (0.6 mm) wire x 1.125 1 (10 per pkg)000 067(B) 000 067(B) Tip, contact scr .030 (0.8 mm) wire x 1.125 1 (10 per pkg)000 068 (B) 000 0681 (B) Tip, contact scr .035 (0.9 mm) wire x 1.125 1 (10 per pkg)

3 169 716 169 716 Adapter, contact tip 1 (2 per pkg)4 170 470 — Ring, retaining 15 210 969 (N/A) 226 079 Tube, head 16 210 970 210 970 Kit, liner, monocoil 1

.023 – .035 (0.6 – 0.9 mm) wire x 15 ft7 211 450 (N/A) 226 080 Handle Assembly 18 — 226 010 Nut, liner retainer 29 — 225 410 Switch, trigger 11Optional(B)Available in bulk quantities — see page 22 for more information.*H9B replaces H9A

Machine Spec # / Stock # Original Gun Recommended Replacement GunHandler® 6969-1 GAL-90 Contact TWECO

All Other 6969 Series GAL-100 Contact TWECOHandler® 120 7144-1 and 71441A-1 GAL-100 Contact TWECO

All Other Piecemaker® 14-A Contact TWECOHandler® 125 All H-9A, pg 32; H-9, pg 32 H-9 #195 157R, pg 32Handler® 125EZ All H-9A, pg 32 H-9 #195 157R, pg 32

Handler® 130XL All GA-16CAM-100 #248 282, pg 20 (Purchase #193861, Power Pin)

Handler® 135/140 All H-10, pg 33 H100S2-10 #245 924, pg 34Handler® 150 All Piecemaker® 14-A Contact TWECOHandler® 175/180 All H-10, pg 33 H100S2-10 #245 924, pg 34Handler® 187 All H-10, pg 33 H100S2-10 #245 924, pg 34Handler® 190 All H100S4-10, pg 34 H100S4-10 #245 926, pg 34Handler® 210 All H-14, pg 33 H100S4-10 #245 926, pg 34Handler® 210MVP All H100S4-10, pg 34 H100S4-10 #245 926, pg 34IronMan™ 210 All M-10, pg 19 M-100/M-150, pg 20IronMan™ 230 All H200L4-15, pg 35 H200L4-15 #239 173, pg 35IronMan™ 250/270 All M-25, pg 21 M-25, pg 21Trek 180 All H100L4-10, pg 35 H100L4-10 #243 864, pg 35

Hobart MIG Gun History

H‑9A/9B

For other products not listed in this catalog, please call Hobart at 1‑800‑626‑9420.


H-9B Gun

3

8

21

6

5

7

7

9 9

12

3

7

6

9

5

8

6

H-9A Gun

MIG GUNS

32 fax orders 1‑800‑637‑2314

Item # Part # Description Quantity231 204 H‑14 Gun 10 ft (3 m),

100 A, .030–.035 (0.8–0.9 mm)1 169 715 (B) Nozzle, slip type .500 (12.7 mm) orf flush 1 (2 per pkg)

226 190 Nozzle, slip type flux cored 1 (1 per pkg)2 087 2991 (B) Tip, contact scr .023 (0.6 mm) wire x 1.125 1 (10 per pkg)

000 067(B) Tip, contact scr .030 (0.8 mm) wire x 1.125 1 (10 per pkg)000 0681 (B) Tip, contact scr .035 (0.9 mm) wire x 1.125 1 (10 per pkg)

3 169 716 Adapter, contact tip 1 (2 per pkg)4 170 470 Ring, retaining 15 169 718 Tube, head 16 169 738 Nut, locking handle 1 7 169 719 Nut, jam 18 079 975 O-ring, .187 ID x .103CS rbr 19 194 011 Kit, liner, monocoil 1

.030 – .035 (0.8 – 0.9 mm) wire x 15 ft (includes)194 0101 Kit, liner, monocoil 1

.023 – .025 (0.6 mm ) wire x 15 ft194 0121 Kit, liner, monocoil 1

.030 – .035 (0.8 – 0.9 mm) wire x 15 ft194 0141 Kit, liner, monocoil 1

.023 – .035 (0.6 – 0.9 mm) wire x 15 ft (includes)10 079 975 O-ring, .312 ID x .062 70 Dura BUNA-N 111 227 798 Switch, trigger 112 227 800 Cord, trigger assembly 113 079 878 Housing Plug & Pins 1

209 494 Power Pin 11Optional(B)Available in bulk quantities — see page 22 for more information.

Item # Part # Description Quantity195 957 H‑10 Gun

10 ft (3 m), 100 A, .030–.035 (0.8–0.9 mm)1 169 715 (B) Nozzle, slip type .500 (12.7 mm) orf flush 1 (2 per pkg)


000 067(B) Tip, contact scr .030 (0.8 mm) wire x 1.125 1 (10 per pkg)000 068 (B) Tip, contact scr .035 (0.9 mm) wire x 1.125 1 (10 per pkg)000 0691 (B) Tip, contact scr .045 (1.2 mm) wire x 1.125 1 (10 per pkg)

3 169 716 Adapter, contact tip 1 (2 per pkg)4 170 470 Ring, retaining 15 169 718 Tube, head 16 169 738 Nut, locking handle 17 194 524 Nut, jam 18 197 123 O-Ring, .312 ID x .062 70 Duro BUNA-N 29 194 0101 Kit, liner, monocoil 1

.023/.025 (0.6 mm) wire x 15 ft (includes)194 011 Kit, liner, monocoil 1

.030 – .035 (0.8 – 0.9 mm) wire x 15 ft (includes)194 0121 Kit, liner, monocoil 1

.035 – .045 (0.9 – 1.2 mm) wire x 15 ft (includes)10 079 975 O-Ring, .187 ID x .103CS rbr 111 227 798 Switch, trigger 112 604 464 Terminals, friction 213 169 737 Handle 1

209 494 Power Pin 11Optional(B)Available in bulk quantities — see page 22 for more information.

H‑10 Service Parts/Consumables

11

12

6

7

13

10

8

9

12345

H‑14 Service Parts/Consumables

1 2 3 4 5

67

98

10

11

1213

MIG GUNS

33phone orders 1‑866‑931‑9731

Item # Part # Description Quantity239 173 H200L4‑10 Gun 15 ft (4.6 m),

200 A, .030–.035 (0.8–0.9 mm)1

1 200 258 Nozzle, slip type, .500 orf flush 1169 7241 Nozzle, slip type, .500 orf .125 recess 1169 7251 Nozzle, slip type, .625 orf .125 recess 1169 7261 Nozzle, slip type, .625 orf flush 1169 7271 Nozzle, slip type, .625 orf .125 stitch out 1

2 087 2991 Tip, contact scr .023 wire x 1.125 1000 0671 Tip, contact scr .030 wire x 1.125 1000 0681 Tip, contact scr .035 wire x 1.125 1000 0691 Tip, contact scr .045 wire x 1.125 1

3 169 728 Adapter, contact tip 14 169 729 Adapter, nozzle w/retaining ring 15 170 468 O-Ring 16 169 730 Washer, shock 17 242 585 Tube head assembly 18 242 635 Handle, front H-20 welding gun 19 225 410 Switch, trigger 110 242 597 Handle, rear H-20 welding gun 111 242 598 Collar, adapter feeder connector 112 242 604 Connector, feeder H-20 welding gun 113 079 974 O-ring, .500 ID x .103 cs rbr 1 (2 per pkg)14 194 010 Liner, monocoil .023/.025 wire x 15ft (consisting of) 1

194 011 Liner, monocoil .030/.035 wire x 15ft (consisting of) 1194 012 Liner, monocoil .035/.045 wire x 15ft (consisting of) 1

15 079 975 O-ring, .312 ID x .062 70 Dura Buna-N 116 227 800 Cord, trigger assembly 11Optional

Item # Part # Description Quantity243 864 H100L4‑10 Gun 10 ft (3 m),

100 A, .030–.035 (0.8–0.9 mm)1

1 169 715 Nozzle, slip type, .500 orf flush 1226 1901 Nozzle, flux cored slip type 1


3 170 470 Ring, retaining 14 169 716 Adapter, contact tip 15 242 831 Tube, head 16 243 865 Nut, jam 17 242 832 Handle 18 225 410 Switch, trigger 19 079 878 Housing plug & pins 110 242 833 Connector, feeder 111 079 974 O-ring, .500 ID x .103CS rbr 212 194 0101 Liner, monocoil .023/.025 wire x 15ft (consisting of) 1


13 079 975 O-ring, .187 ID x .103CS rbr 11Optional

Item # Part # Description Quantity

245 926 H100S4‑101 169 715 Nozzle, slip type .500 (12.7 mm) orf flush 1 (2 per pkg)


000 067(B) Tip, contact scr .030 (0.8 mm) wire x 1.125 1 (10 per pkg)000 0681 (B) Tip, contact scr .035 (0.9 mm) wire x 1.125 1 (10 per pkg)000 0691 (B) Tip, contact scr .045 (1.2 mm) wire x 1.125 1 (10 per pkg)

3 170 470 Ring, retaining 14 169 716 Adapter, contact tip 1 (2 per pkg)5 246 373 Tube, head 16 243 865 Nut, jam 17 242 832 Handle 18 225 410 Switch, trigger 19 079 878 Housing plug and pins 110 246 380 Housing, power pin 111 245 927 Connector, feeder 112 197 123 O-ring, .312 ID x .062 duro buna-n 213 194 0101 Kit, liner, monocoil 1

.023 – .025 (0.6 mm ) wire x 15 ft194 011 Kit, liner, monocoil 1

.030 – .035 (0.8 – 0.9 mm) wire x 15 ft194 0121 Kit, liner, monocoil 1

.023 – .035 (0.6 – 0.9 mm) wire x 15 ft14 079 975 O-ring, .187 ID x .103CS rbr 11Optional(B)Available in bulk quantities — see page 22 for more information.*H9B replaces H9A

H100S4‑10 Service Parts/Consumables

Item # Part # Description Quantity1 169 715 Nozzle, slip type .500 orf flush 1

226 190 Nozzle, flux cored slip type 12 087 2991(B) Tip, contact scr .023 (0.6 mm) wire x 1.125 1

000 0671(B) Tip, contact scr .030 (0.8 mm) wire x 1.125 1000 0681(B) Tip, contact scr .035 (0.9 mm) wire x 1.125 1000 0691(B) Tip, contact scr .045 (1.2 mm) wire x 1.125 1

3 170 470 Ring, retaining 14 169 716 Adapter, contact tip 15 246 373 Tube, head 16 234 865 Nut, jam 17 242 832 Handle 18 225 410 Switch, trigger 19 246 380 Housing, power pin 110 227 800 Connnector, feeder 111 197 123 O-Ring, .312 ID x .062 70 duro buna-n 212 194 0101 Liner, monocoil .023/.025 wire x 15ft (consisting of) 1


13 079 975 O-Ring, .500 ID x .103CS rbr 11Optional(B)Available in bulk quantities — see page 22 for more information.

H100S2‑10 Service Parts/Consumables

1314

12 3 4

5

6

7

9

10

11

12

7

8

13

10

9

8

7

7

6

5

4321

12

11

34 fax orders 1‑800‑637‑2314

MIG GUNS

Item # Part # Description Quantity239 173 H200L4‑10 Gun 15 ft (4.6 m),

200 A, .030–.035 (0.8–0.9 mm)1

1 200 258 Nozzle, slip type, .500 orf flush 1169 7241 Nozzle, slip type, .500 orf .125 recess 1169 7251 Nozzle, slip type, .625 orf .125 recess 1169 7261 Nozzle, slip type, .625 orf flush 1169 7271 Nozzle, slip type, .625 orf .125 stitch out 1


3 169 728 Adapter, contact tip 14 169 729 Adapter, nozzle w/retaining ring 15 170 468 O-Ring 16 169 730 Washer, shock 17 242 585 Tube head assembly 18 242 635 Handle, front H-20 welding gun 19 225 410 Switch, trigger 110 242 597 Handle, rear H-20 welding gun 111 242 598 Collar, adapter feeder connector 112 242 604 Connector, feeder H-20 welding gun 113 079 974 O-ring, .500 ID x .103 cs rbr 1 (2 per pkg)14 194 010 Liner, monocoil .023/.025 wire x 15ft (consisting of) 1


15 079 975 O-ring, .312 ID x .062 70 Dura Buna-N 116 227 800 Cord, trigger assembly 11Optional

H200L4‑15


H100L4‑10


Item # Part # Description Quantity243 864 H100L4‑10 Gun 10 ft (3 m),

100 A, .030–.035 (0.8–0.9 mm)1

1 169 715 Nozzle, slip type, .500 orf flush 1226 1901 Nozzle, flux cored slip type 1


3 170 470 Ring, retaining 14 169 716 Adapter, contact tip 15 242 831 Tube, head 16 243 865 Nut, jam 17 242 832 Handle 18 225 410 Switch, trigger 19 079 878 Housing plug & pins 110 242 833 Connector, feeder 111 079 974 O-ring, .500 ID x .103CS rbr 212 194 0101 Liner, monocoil .023/.025 wire x 15ft (consisting of) 1


13 079 975 O-ring, .187 ID x .103CS rbr 11Optional

1 23

45

6

7

8

9

10

1213

1415

16

11

Figure 8-6. H200L4−15 Gun

1 2 3 45

6

7

8

7

11

9

12

13

10

Figure 5-1. H100L4-10 Gun

MIG GUNS

35phone orders 1‑866‑931‑9731

Item # Part # Description Quantity1 186 416 Trigger Switch 12 186 418 Plastic Handle (includes) 1

226 615 Nut 13 196 966 Spool Cover Assembly (consists of) 14 194 622 Spool Defense Shell 15 194 623 Spool Shaft 16 132 529 Bushing Resistance Rubber 17 194 625 Location Bushing 18 194 626 Adjusting Nut 19 — Ring, rtng C-clip .140 shaft x .015 thick 110 194 627 Locking Screw 111 187 239 Cover, drive roll 112 234 237 Cable/Gas Hose Assembly (includes) 113 193 999 Spring, cmprssn .310 OD x .040 wire x 1.380 1

231 107 Strain Relief 114 186 415 Press Arm with Shaft, c-clip washer 1

231 108 Cable Spring 115 187 238 Bearing 116 199 732 Push Roll (.023 in) 1

186 414 Push Roll (.030/.035 in) 1— Push Roll (.047 in) 1

17 199 731 Drive Roll (.023 in) 1186 413 Drive Roll (.030/.035 in) 1— Drive Roll (.047 in) 1

18 186 488 Key 119 186 410 Inlet Guide 120 048 834 Connector, cir clamp str rif 121 079 878 Connector & Sockets 122 194 631 Nut, brass 123 234 233 Gearbox Assembly 124 234 234 Motor 125 196 398 Buss Bar, interconnecting 126 — Pin, antirotation 127 — Contact Tip Adapter 128 186 404 Gun Tube Assembly (consists of) 129 234 348 Head Tube Assembly 130 206 363 Liner (guide spiral) 131 — Locking Nut 132 194 633 Barrel (radiator tube) 133 209 080 Screw, M4 x .07 x 5 mm 134 186 408 Gas Nipple 135 186 409 Gas Diffuser 136 199 730 Contact Tip, .023 1 (5 p/pkg)36 186 419 Contact Tip, .030 1 (5 p/pkg)37 186 406 Contact Tip, .035 (0.9 mm) 1

186 405 Nozzle38 246 380 Power Pin 139 079 974 O-ring 140 234 236 Connector Plug 141 111 400 Hose, SAE 1

233 701 Switch, with leads 1

Spoolmate™ 100 with Spool Cover Service Parts/Consumables

2

1

12

14

13

Spoolmate 100 Spool Gun (with Spool Cover)

11

3938

45

67

89

4

3

10

2

2

21

40

20

232526

27

3433

3029

19

31

32

2835

3637

2841

18

17

15

16

14

24

13

22

Spoolmate Contact Tips

Part # Part #

Size100/185 200/3035 250/3545 Quantity

.023 (0.6 mm) 199 730 — 5 p/pkg

.030 (0.8 mm) 186 419 199 387 5 p/pkg

.035 (0.9 mm) 186 406 199 388 5 p/pkg

.047 (1.2 mm) — 199 389 5 p/pkg

SPOOL GUNS

36 fax orders 1-800-637-2314

without Spool Cover Service Parts/ConsumablesSpoolmate™ 185

Item # Part # Description Quantity1 186 416 Trigger Switch 12 186 418 Plastic Case 13 186 710 Knob, spool 14 186 415 Press Arm 15 187 238 Bearing 16 186 414 Push Roll 17 187 239 Cover 18 186 488 Key 19 186 413 Drive Roll 110 240 149 Cable/Gas Hose Assembly 111 048 834 Connector, cir clamp str rif 112 079 878 Connector & Sockets 113 172 171 (N/A) Fitting, hose brs barbed coupler 114 186 417 Motor 115 186 407 Head Tube 116 206 363 Liner 117 186 404 Barrel Assembly (consists of) 1

234 348 Head tube assembly 1206 363 Liner kit 1194 633 Radiator tube barrel 1209 080 Screw 1186 408 Gas nipple 1186 409 Gas diffuser 1186 419 Contact tip, .030 (0.8 mm) 1 (5 per package)

18 186 409 Gas Diffuser 119 199 730 Contact Tip, .023 (0.6 mm) 1 (5 per package)

186 419 Contact Tip, .030 (0.8 mm) 1 (5 per package)186 406 Contact Tip, .035 (0.9 mm) 1 (5 per package)

20 186 405 Nozzle 121 186 408 Gas Nipple 122 186 411 Insulator Ring 123 186 412 Gearbox Assembly 1

186 420 Switch Assembly with Connector 1

1

32

4

5 6 7

10

8

9

11

13

12

1415

16

17

1819

20

2221 23

Spoolmate 185 Spool Gun(without Spool Cover)


Part # Part #

Size100/185 200/3035 250/3545 Quantity

.023 (0.6 mm) 199 730 — 5 p/pkg

.030 (0.8 mm) 186 419 199 387 5 p/pkg

.035 (0.9 mm) 186 406 199 388 5 p/pkg

.047 (1.2 mm) — 199 389 5 p/pkg

SPOOL GUNS

37phone orders 1-866-931-9731

Item # Part # Description Quantity1 186 406 Contact tip, .035 1 (5 p/pkg)

186 419 Contact tip, .030 1 (5 p/pkg)199 7301 Contact tip, .023 1 (5 p/pkg)

2 186 405 Nozzle 13 186 409 Gas diffuser 14 243 294 Barrel 15 243 383 Locking nut 16 244 880 Head tube assembly 17 247 351 Liner with Guide Kit 18 243 385 Gun tube assembly 19 247 351 Liner with Guide Kit 110 243 390 Contact adapter 111 243 391 Seal, gas valve 112 243 392 Bus bar 113 243 393 Pot, C std sft 1/T .5 w 10k ohm 114 243 451 Knob, pressure adjust 115 243 452 Drive roll .030/.035 (0.8mm/0.9mm) 1

136 1351 Drive roll VK groove .030-1/16 wire 116 243 464 Bushing, brs 117 243 458 Bearing, ball rdl sgl row 118 243 465 Press arm 119 243 466 Guide, inlet 120 243 467 Spring, press arm 121 243 470 Housing, wire drive 122 243 760 Drive motor/gear box 123 243 491 Strain relief, cable 124 243 716 Hose, gas internal 125 243 493 Ftg, gas barbed 126 243 492 (N/A) Spring, cable 127 243 490 Knob, wire speed 128 243 489 Cable assembly, 20ft w/connector 129 217 292 Housing plug + pins (service kit) 130 056 851 Ftg, hose brs barbed nipple 3/16 tbg 1

010 606 Ftg, hose brs nut .625-18 RH 1056 108 Ftg, hose brs ferrule .450 ID x .718 L .262 DIA 1

31 194 626 Adjusting nut 132 132 529 Pad, brake 133 194 625 Location bushing 134 243 481 Shaft, spool 135 243 488 Locking screw, cover 136 243 487 Cover 137 243 486 Case, gun handles RH/LH 138 243 483 Trigger 139 243 482 Circuit card assembly, trigger switch 140 243 484 Spring, trigger 141 243 485 Pin, trigger 1

244 657 Hardware kit 11Optional

Spoolmate™ 200 with Spool Cover Service Parts/Consumables

Spoolmate 200 Spool Gun (with Spool Cover)

12

3

4

56

78 910

11

12

13 1415

161716

18

1920

21

22

232425

26

27

28

29

30

3132

3334

35

36

37

37

38 39

4041


Part # Part #

Size100/185 200/3035 250/3545 Quantity

.023 (0.6 mm) 199 730 — 5 p/pkg

.030 (0.8 mm) 186 419 199 387 5 p/pkg

.035 (0.9 mm) 186 406 199 388 5 p/pkg

.047 (1.2 mm) — 199 389 5 p/pkg

SPOOL GUNS

38 fax orders 1-800-637-2314

Item # Part #185/3035

Part #250/3545 Description Quantity

1 186 416 186 416 Trigger Switch 12 186 418 186 418 Plastic Case (includes) 1

226 615 226 615 Nut 13 196 966 196 966 Spool Cover Assembly (consists of) 14 194 622 194 622 Spool Defense Shell 15 194 623 194 623 Spool Shaft 16 132 529 132 529 Bushing Resistance Rubber/Brake pad 17 194 625 194 625 Location Bushing 18 194 626 194 626 Adjusting Nut 19 — — Ring, rtng C-clip .140 shaft x .015 thick 110 194 627 194 627 Locking Screw 111 187 239 187 239 Cover, drive roll 112 240 149 240 149 Cable/Gas Hose Assembly (includes) 113 193 999 193 999 Spring, cmprssn .310 OD x .040 wire x 1.380 114 186 415 186 415 Press Arm with Shaft, c-clip washer 115 187 238 187 238 Bearing 116 199 732 — Push Roll (.023 in) 1

186 414 186 414 Push Roll (.030/.035 in) 1— 199 397 Push Roll (.047 in) 1

17 199 731 — Drive Roll (.023 in) 1186 413 186 413 Drive Roll (.030/.035 in) 1— 199 396 Drive Roll (.047 in) 1

18 186 488 186 488 Key 119 186 410 186 410 Inlet Guide 120 048 834 048 834 Connector, cir clamp str rif 121 079 878 079 878 Connector & Sockets 122 172 171 172 171 Fitting, hose brs barbed coupler 123 194 631 194 631 Nut, brass 124 186 412 199 395 Gearbox Assembly 125 186 417 186 417 Motor 126 196 398 196 398 Buss Bar, interconnecting 127 197 570 197 570 Pin, antirotation 128 196 848 196 848 Contact Tip Adapter 129 196 827 199 385 Gun Tube Assembly (consists of) 130 196 849 199 394 Head Tube Assembly 131 206 363 206 363 Liner (guide spiral) 132 196 847 196 847 Locking Nut 133 194 633 199 393 Barrel (radiator tube) 134 — — Screw, M4 x .07 x 5 mm 135 186 408 199 391 Gas Nipple 136 186 409 199 390 Gas Diffuser 137 199 730 — Contact Tip, .023 1 (5 p/pkg)37 186 419 199 387 Contact Tip, .030 1 (5 p/pkg)37 186 406 199 388 Contact Tip, .035 (0.9 mm) 1 (5 p/pkg)37 — 199 389 Contact Tip, .047 (1.2 mm) 138 186 405 050 622 Nozzle 1

195 539 — Gas Diverter Valve 1225 559 225 559 Cable Sheath 1

39 225 560 225 560 Cable Spring 140 226 614 226 614 Strain Relief 1

Spoolmate™ 185/3035 & 250/3545 with Spool Cover Service Parts/Consumables

39(inside)

1

12

14

40

Spoolmate 185/3035 and 250/3545Spool Gun (with Spool Cover)

11

45

67

89

4

3

10

2

2

21

22

20

242627

28

3534

31

30

19

32

33

29

3637

38

29

18

17

15

16

14

25

13

23

SPOOL GUNS

39phone orders 1-866-931-9731

Item # Part # Description Kit Quantity222 735 Kit, Flex Head 10 in for XRA

1 199 613 Nozzle, Brass 5/8 in Orifice Tapered 12 See Page 45 Contact Tip 13 206 195 Diffuser, .281/.312 Od Fastip 1/8 Tip Recess 14 198 856 Insulator, Nozzle 15 222 839 (N/A) Torch, Flex 16 134 800 O-Ring, .614 ld x .070 CS 70 Duro Buna-N 27 222 855 Kit, Liner (Includes) 1

222 853 Liner, Nylon .030-.045 Wire x 11.625 1222 854 Liner, Nylon .047-.062 Wire x 11.625 1

XR™/XR-M, Spoolmatic® 15/30A FasTip™ Air-cooled parts breakdown and gun shown. Consult owner’s manual for water-cooled parts and consumables.

Wire Diameter Steel / Aluminum FasTip Contact Tip I.D.

XR-Pistol Drive Rolls

XR-Pistol All-WireDual Groove Drive Rolls

XR-ControlDrive Rolls Cable Liners

.035 in (0.9 mm) / .030 in (0.8 mm) .041 in (1.0 mm) #206 186 #183 357 #136 135 #194 118 #191 065 15 ft (4.6 m) or

.040 in (1.0 mm) / .035 in (0.9 mm) .047 in (1.2 mm) #206 187 #183 357 #136 135 #194 118 30 ft (9.1 m)

.045 in (1.2 mm) / – .053 in (1.3 mm) #206 188 #183 357 #136 135 #196 301 (.040) #191 066 50 ft (15.2 m)

.052 in (1.3 mm) / .047 in (1.2 mm) .061 in (1.5 mm) #206 189 (B) #183 358 #136 135 #194 119 (.047) #197 440 500 ft (152 m)

.062 in (1.6 mm) / – .071 in (1.8 mm) #206 190 #183 358 #136 135 #195 591

Air-cooled parts breakdown and gun shown. Consult owner’s manual for water-cooled parts and consumables.XR™/XR-M, Spoolmatic® 15/30A

Consumables

1. Head Tube Liner #212 156 2. O-Ring .614 ID #134 800 3. Barrel Assembly (Air-cooled) #221 087 4. Barrel Pistol Insulator #219 795 5. Outer Insulating Jacket #219 794 6. Nozzle Insulator #232 284

7. Diffuser #227 749(B)

8. Contact Tip (See chart below) 9. Nozzle (Standard) #199 613(B)Available in bulk quantities — see page 22. Note: For optional consumables see page 45.

1 2 4 5 6 7 8 9 10 11 12 13 143 3

#193 142 Barrel Assembly

1. Head Tube Liner (See chart below) 2. O-Ring .614 ID #134 800 3. O-Ring .176 ID #164 485 4. Barrel Adapter (Air-cooled) #164 423 5. Set Screw #602 172 6. Jam Nut (Air-cooled) #058 685 7. Head Tube (Air-cooled) #164 422 8. Set Screw (Air-cooled) #604 612 9. Contact Tip Adapter #164 421 10. Collet Nut #136 748

11. Contact Tip (See chart below) 12. Barrel Extension (Air-cooled) #156 821 13. Nozzle Extension (Air-cooled) #144 862 14. Nozzle (Standard) #050 622(B)

Wrench (Not shown) #136 821(B)Available in bulk quantities — see page 22. Note: To use new FasTip tips, use Gas Diffuser #209 875, Head Tube Liner #212 523, and Insulator Contact Tip Adapter #185 097. Note: For optional nozzles see page 45.

1 2 4 6 83

#231 523 Air-Cooled Assembly Kit (Illustrated above)#231 524 Water-Cooled Assembly Kit (Not shown, consult owner’s manual)

7 95

Spoolmatic effective with serial number LE239243

XR effective with serial number LE033395

For guns between LC259177 and LE239243, call Miller parts for information.

Wire Diameter Standard Contact Tip I.D. Optional (Smaller) Contact Tip I.D.Gun HeadTube Liner

.030 in (0.8 mm) .041 in (1.0 mm) #135 428 (B) .036 in (1.0 mm) #135 427 #136 682

.035 in (0.9 mm) .052 in (1.3 mm) #135 430 (B) .041 in (1.0 mm) #147 314 (B) #136 682

.047 in (1.2 mm) .061 in (1.5 mm) #135 424 (B) .052 in (1.0 mm) #135 429 #136 683

.062 in (1.6 mm) .081 in (2.1 mm) #135 425 (B) .073 in (1.0 mm) #135 426 #136 683

Spoolmatic serial numbers KD376404 - LC259177

XR prior to serial number LC373469

SPOOL GUNS

40 fax orders 1-800-637-2314

XR™-A/Spoolmatic® 30A Options

Item # Part # (Old Style) Part # (New Style) Description Kit Quantity147 174 300 161 Kit, SXA Curved Nozzle 50 Degree, Machine Sales Item

1 005 417 005 417 Nut, retaining ring 12 005 432 005 432 Nozzle, curve with collar 23 148 158 148 158 Insulator, nozzle 24 148 155 148 155 Tip, cont sl .030 – .035 (0.8 – 0.9 mm) wire curved 2

148 154 (N/A) 148 154 Tip, cont sl 3/64 (1.19 mm) wire curved 2148 156 148 156 Tip, cont sl 1/16 (1.6 mm) wire curved 2

5 — 136 748 Nut, compression 16 — 185 110 Adapter, quick-change contact tip 17 — 193 794 Kit, nozzle adapter 18 148 151 148 151 Wrench (short length), nut retaining tip contact 1

— 222 462 Kit, 50 degree head tube (air-cooled), Machine Sales Item 1— 222 464 Kit, 50 degree head tube (water-cooled), Machine Sales Item 1

Item # Part # Description Kit Quantity222 735 Kit, Flex Head 10 in for XRA

1 199 613 Nozzle, Brass 5/8 in Orifice Tapered 12 See Page 45 Contact Tip 13 206 195 Diffuser, .281/.312 Od Fastip 1/8 Tip Recess 14 198 856 Insulator, Nozzle 15 222 839 (N/A) Torch, Flex 16 134 800 O-Ring, .614 ld x .070 CS 70 Duro Buna-N 27 222 855 Kit, Liner (Includes) 1

222 853 Liner, Nylon .030-.045 Wire x 11.625 1222 854 Liner, Nylon .047-.062 Wire x 11.625 1

Item # Part # (Old Style) Part # (New Style) Description Kit Quantity8 136 821 — Wrench (standard length), nut tip contact 19 See page 45 See page 45 Nozzle 110 144 862 144 862 Extension Nozzle 111 130 632 130 632 Insulator, ring 112 See page 45 See page 45 Contact Tip 113 136 748 — Nut, compression 114 136 431 — Adapter, contact tube 1

— 209 875 Diffuser, FasTip slotted 115 153 667 153 667 Clamp, Sst bundle dia 2.00 x .18 wide x 7.90 lg 1 (Old Style) / 2 (New Style)16 140 665 212 679 (N/A) Tube, head flexible (includes) 117 134 800 134 800 O-Ring, .614 ID x .070CS 218 131 171 131 171 Tubing, npm convoluted 7.100 lg x .740 ID cuffs 119 138 255 222 853 Liner, teflon .030 – .035 (0.8 – 0.9 mm) wire x 11.625 lg, black 1

132 682 222 854 Liner, teflon .047 – .062 (1.2 – 1.6 mm) wire x 11.625 lg, yellow 1— 212 401 Liner, phos bronze .030 – 1/16 (0.8 – 1.6 mm) wire x 11.249 1

20 — 134 799 O-Ring, .176 ID x .070CS 121 — 212 680 (N/A) Flex torch (inside tubing) 1

(New Style)432

15 6 7

(Old Style)

SXA Curved Nozzle Kit

16 (Includes item 18)

SX Flex Head Kit

17

12 13 14 15

19 18

(Old Style)

(New Style)

9 10 11

15

2017

12 14

18 1921

8

New style Spoolmatic effective with serial number LE239243.

New style XR effective with serial number LE033395.

1 2 3 764 5

SPOOL GUNS

41phone orders 1-866-931-9731


XR-Edge Drive Rolls

Optional IsolatedXR-Edge Drive Rolls

XR-ControlDrive Rolls Cable Liners

.035 in (0.9 mm) / .030 in (0.8 mm) .041 in (1.0 mm) #206 186 #194 114 #198 434 N/A) #194 118 #191 065 15 ft (4.6 m) or

.040 in (1.0 mm) / .035 in (0.9 mm) .047 in (1.2 mm) #206 187 #194 115 #198 435 #194 118 30 ft (9.1 m)

.045 in (1.2 mm) / – .053 in (1.3 mm) #206 188 #196 302 #198 436 (N/A) #196 301 (.040) #191 066 50 ft (15.2 m)

.052 in (1.3 mm) / .047 in (1.2 mm) .061 in (1.5 mm) #206 189 (B) #194 116 #198 437 #194 119 (.047) #197 440 500 ft (152 m)

.062 in (1.6 mm) / – .071 in (1.8 mm) #206 190 #194 117 #198 438 (N/A) #195 591

Wire Diameter Standard Contact Tip I.D. Optional (Smaller) Contact Tip I.D.Gun HeadTube Liners

Aluminum FeedCable Liners

.030 in (0.8 mm) .041 in (1.0 mm) #135 428 (B) .036 in (0.9 mm) #135 427 #193 793 #191 065 30 ft (9 m)

.035 in (0.9 mm) .052 in (1.3 mm) #135 430 (B) .041 in (1.0 mm) #147 314 (B) #193 793 #191 066 50 ft (15.2 m)

.040 in (1.0 mm) .052 in (1.3 mm) #135 430 (B) — #193 793 #197 440 500 ft (152 m)

.047 in (1.2 mm) .061 in (1.5 mm) #135 424 (B) .052 in (1.3 mm) #135 429 #193 792

(B)Available in bulk quantities — see page 22.Air-cooled parts breakdown and gun shown. Consult owner’s manual for water-cooled parts and consumables.XR™-Edge

Consumables

(B)Available in bulk quantities — see page 22.Air-cooled parts breakdown and gun shown. Consult owner’s manual for water-cooled parts and consumables.XR™-Edge FasTip™

Consumables

1

32

4 5 6 7 8 9 10 11 12

876 9 10

1

32

4 5

#231 525 Air-Cooled Assembly Kit (Illustrated above)#231 526 Water-Cooled Assembly Kit (Not shown, consult owner’s manual)

1

2

3

654 7 8 9

XR from serial number KK082113 to LC373468

XR from serial number LC373394 to LE033394

6. Insulator #185 097 7. Gas Diffuser #209 875 7. Heavy-Duty Gas Diffuser (Optional) #202 283 8. Contact Tip (See chart below) 9. Adapter Jam Nut #185 102 10. Nozzle (Standard) #197 728

Note: For optional nozzles see page 45.

1. Head Tube Liner (See chart below) 2. Liner O-Ring #164 485 3. Head Tube O-Ring #191 191 4. Head Tube (Air-cooled) (Not available — must update to new style with Assembly Kit #231 525 shown below.) 5. Lock Nut #185 111 6. Insulator #185 097

7. Gas Diffuser #185 110 8. Collet Nut #136 748 9. Contact Tip (See chart below) 10. Adapter Jam Nut #185 102 11. Nozzle Adapter #185 105 12. Nozzle (Standard) #185 100 Wrench (Not shown) #136 821

Note: For optional nozzles see page 45.

1. Head Tube Liner #212 523 2. Head Tube O-Ring #191 191 3. Lock Nut #185 111 4. Head Tube (Air-cooled) #221 514 5. Outer Insulating Jacket #220 103

6. Nozzle Insulator #232 284 7. Gas Diffuser #227 749 8. FasTip™ Contact Tip (See chart below) 9. Nozzle (Standard) #199 613

Note: For optional consumables see page 45.

XR effective with serial number LE033395

1. Head Tube Liner #212 523 2. Liner O-Ring #164 485 3. Head Tube O-Ring #191 191 4. Head Tube (Air-cooled) (Not available — must update to new style with Assembly Kit #231 525 shown below.) 5. Lock Nut #185 111

SPOOL GUNS

42 fax orders 1-800-637-2314

Item #Part #XR-15/30

Part #Spoolmatic 1,2,3 Description Quantity

1 112 704 058 678 Adapter, contact tube 12 112 885 009 541 Adapter, barrel 13 602 172 — Screw, set stl sch 10-32 x .187 cup point 1

— 604 771 Screw, set stl sch 10-32 x .125 cup point 44 112 708 — Liner, teflon .030 – .035 (0.8 – 0.9 mm) wire x 4.125 1

112 707 — Liner, teflon .047 – 1/16 (1.2 – 1.6 mm) wire x 4.125 1— 058 681 Liner, teflon .030 – .035 (0.8 – 0.9 mm) wire x 5.187 1— 058 682 Liner, teflon .047 – 1/16 (1.2 – 1.6 mm) wire x 5.187 1

5 058 685 058 685 Nut, jam nozzle extension 16 058 676 058 676 Nut, brs cprsn .438-20 17 050 638 050 638 Tube, cont sl .030 (0.8 mm) wire x 4.000 1 (5 per pkg)

094 259 094 259 Tube, cont sl .035 (0.9 mm) wire x 4.000 1 (5 per pkg)094 260 (B) 094 260 (B) Tube, cont sl .047 (1.2 mm) wire x 4.000 1 (5 per pkg)050 637 050 637 Tube, cont sl 1/16 (1.6 mm) wire x 4.000 1 (5 per pkg)

8 156 821 156 821 Extension, barrel 2.875 lg 19 144 862 144 862 Extension, nozzle 110 050 622 (B) 050 622 (B) Nozzle, 5/8 orf (15.9 mm) x 1-5/8 lg 1 (2 per pkg)11 050 115 050 115 Nozzle, 1/2 orf (12.7 mm) x 1-5/8 lg 1 (2 per pkg)12 050 116 050 116 Nozzle, 13/16 (20.6 mm) orf x 1-5/8 lg 1 (2 per pkg)13 009 925 009 925 Nozzle, spot outside corner .937 ID x 2.375 114 000 443 000 443 Nozzle, spot inside corner 115 004 466 004 466 Nozzle, spot flat, 1-3/8 orf (35 mm) 116 000 442 000 442 Nozzle, spot flat, 15/16 orf (24 mm) 1

050 960 050 960 Wrench 1053 131 053 131 Drive Roll, V-knurl .030–1/16 (0.8–1.6 mm) 1194 4051 — Complete Conduit Assemblies with Liner and Fittings (replaces #112 715) 15 ft194 4101 — Complete Conduit Assemblies with Liner and Fittings (replaces #112 716) 30 ft191 065 — Replacement Liner, gun feed cable .187 OD x .110 ID 32 ft191 066 — Replacement Liner, gun feed cable .187 OD x .110 ID 50 ft197 440 — Replacement Liner, bulk gun feed cable .187 OD x .110 ID 500 ft191 061 — Replacement Tubing, gun liner carrier 15 ft191 062 — Replacement Tubing, gun liner carrier 30 ft191 063 — Replacement Tubing, gun liner carrier 50 ft156 486 (N/A) — Conversion Kit, converts XRs with 4" contact tubes to 1-7/16" tubes 1

1Updates XRs from one-piece conduit (#112 715 or #112 716) to new style configuration that features replaceable feed cable liners and improved feedability.(B)Available in bulk quantities — see page 22 for more information.

XR™-15/XR™-30 and Spoolmatic® 1,2,3 Service Parts/Consumables

15

2 34

67

89

14

15

16

10

11

12

13

XR-15/XR-30

23

1

SpoolmaticSpool Gun

4

XR-15/30: Effective with serial number JH-247300 though KC-171636.

SPOOL GUNS

43phone orders 1-866-931-9731


Drive Rolls

Idler Rolls

Inlet Guides

Air-Cooled Head Tube Liner Short Barrel,4 in (102 mm)

Air/Water Cooled Head Tube Liner Long Barrel,6 in (152 mm) Cable Liners

.035 in (0.9 mm) / .030 in (0.8 mm) .041 in (1.0 mm) #206 186 #227 434 #227 439 #227 408 #227 161 #229 674 #229 887 15 ft (4.6 m)

.040 in (1.0 mm) / .035 in (0.9 mm) .047 in (1.2 mm) #206 187 #227 434 #227 439 #227 408 #227 161 #229 674 #229 891 25 ft (7.6 m)

.045 in (1.2 mm) / – .053 in (1.3 mm) #206 188 #227 434 #227 439 #227 408 #230 239 #229 431 #232 321 35 ft (10.6 m)

.052 in (1.3 mm) / .047 in (1.2 mm) .061 in (1.5 mm) #206 189 (B) #227 434 #227 439 #227 408 #230 239 #229 431 #233 999 Long*

.062 in (1.6 mm) / – .071 in (1.8 mm) #206 190 #227 434 #230 710 #230 711 #230 239 #229 431 #233 998 Short*(B) Available in bulk quantities — see page 22 for more information.*Optional phos bronze liners.

Wire Diameter Steel / Aluminum

Contact Tips (10 pack) Steel / Aluminum Drive Rolls Idler Rolls

Air/Water Cooled Head Tube Liner Long Barrel, 6 in (152 mm) Cable Liners

.035 in (0.9 mm) / .030 in (0.8 mm) T-035 / – #227 434 #230 708 #229 674 #229 887 15 ft (4.6 m)

.040 in (1.0 mm) / .035 in (0.9 mm) – / T-035AL #227 434 #230 708 #229 674 #229 891 25 ft (7.6 m)

.045 in (1.2 mm) / – T-045 / T-047AL #227 434 #230 708 #229 431 #232 321 35 ft (10.6 m)

.052 in (1.3 mm) / .047 in (1.2 mm) – / – #227 434 #230 708 #229 431 #233 999 Long*

.062 in (1.6 mm) / – T-062 / T-062AL #227 434 #230 708 #229 431 #233 998 Short*Air-cooled parts breakdown and gun shown. Consult owner's manual for water-cooled parts and consumables. *Optional phos bronze liners.

XR™-Aluma-Pro™ Consumables

Air-cooled parts breakdown and gun shown. Consult owner’s manual for water-cooled parts and consumables.

Air-cooled parts breakdown and gun shown. Consult owner’s manual for water-cooled parts and consumables.XR™-Aluma-Pro Plus™

Consumables

OM-245 892 Page 24

Figure 8-3. (Air) Head Tube Assembly Of AlumaPro Plus Gun

1

2

3 4 5 6 7 8

1. Head Tube Liner #230 242 2. Head Tube O-Ring #191 191 3. Insulator #227 416 4. Lock Nut #227 168 5. Insulating Jacket, Long #229 673

6. Diffuser D-1AP 7. Contact Tip (See chart below) 8. Nozzle (Standard) N-5818C

1. Head Tube Liner (See chart below) 2. Head Tube O-Rings #230 969 3. Lock Nut #227 168 4. Insulator Ring Rear #227 416 5. Head Tube Short #227 158 Head Tube Long #229 672

6. Insulating Jacket, short #227 159 Insulating Jacket, long #229 673 7. Gas Diffuser #229 670 8. FasTip™ Contact Tip (See chart below) 9. Nozzle (Standard) #198 855

Note: For optional consumables see page 45.

1

34

5 6 7 8 9

2

#231 519 Air-Cooled Assembly KitShort Barrel, 4 in (102 mm)

#231 518* Air-Cooled Assembly KitLong Barrel, 6 in (152 mm)

XR-Aluma-Pro Plus

XR-Aluma-Pro

XR Python call MK at 949-863-1234

#246 301 Air-Cooled Assembly Kit, Long Barrel

SPOOL GUNS

44 fax orders 1-800-637-2314

XR™-Edge Nozzles (Serial Numbers KK082113 - LE033394)

#197 728 5/8 in (16 mm) orifice (Standard w/water-cooled gun)

#185 1001 5/8 in (16 mm) orifice (Standard with air-cooled gun)

#193 790 1/2 in (13 mm) orifice (Standard w/water-cooled gun)

#050 1161 13/16 in (21 mm) orifice

#000 4431 Spot inside corner

#009 9251 Spot outside corner

#000 4421 Spot flat 15/16 in (24 mm) orifice

#004 4661 Spot flat 1-3/8 in (35 mm) orifice

1Can use with water-cooled guns, Nozzle Adapter Kit #193 794 required.

#050 116 13/16 in (21 mm) orifice (2 per pkg)

#050 622(B) 5/8 in (16 mm) orifice (Standard) (2 per pkg)

#050 115 1/2 in (13 mm) orifice (2 per pkg)

#000 443 Spot inside corner

#009 925 Spot outside corner

#000 442 Spot flat 15/16 in (24 mm) orifice

#004 466 Spot flat 1-3/8 in (35 mm) orifice

XR™/Spoolmatic® 30A Nozzles (Serial Numbers KD376404-LC259177) Contact Tips

(10 p/pkg) (25 p/pkg) Description

Heavy-Duty FasTip™ #223 016 #206 186 .030/.035 in

(0.8/0.9 mm) aluminum wire

#223 017 #206 187 .035/.040 in (0.9/1.0 mm) aluminum wire

#223 018 #206 188 .040/.045 in (1.0/1.2 mm) aluminum wire

#223 019 #206 189 (B) .052 in (1.3 mm) or 3/64 in (1.2 mm) aluminum wire

#223 200 #206 190 1/16 in (1.6 mm)

— #206 191 .068 in (1.7 mm) or1/16 in (1.6 mm) aluminum wire

Tapered FasTip™

— #209 026 .030/.035 in (0.8/0.9 mm) aluminum wire

— #209 027 .035/.045 in (0.9/1.2 mm) aluminum wire

— #209 028 3/64 in (1.2 mm) — #209 029 .052 in (1.3 mm) — #209 030 1/16 in (1.6 mm) (B) Available in bulk quantities — see page 22

for more information.

Spot NozzlesInside Corner(#176 240)

Flat(#176 238 N/A)

Outside Corner(#176 242N/A)

Heavy-DutyFasTip™ Contact Tips

.030 – .068 Wire

Spot Diffuser(#209 099)

Copper 5/8" Orifice15/16" O.D. (#207 313)

Heavy-Duty 5/8" OrificeBrass (#199 614)

Copper (#199 618)

Heavy-Duty 3/4" OrificeBrass (#199 612)

Copper (#199 617)

1/2" OrificeBrass (#199 610)

Copper (#199 615)

Standard NozzleScrew-On 5/8" Orifice

Brass (#199 613)Copper (#198 855)

3/4" OrificeBrass (#199 611)

Copper (#199 616)

Screw-On Nozzles

Heavy-DutyFasTip™ Contact Tips

.030 – .068 Wire

Flush(#206 196)

1/4" Recess(#210 664)

Flush(#231 512)

1/4" Recess(#231 511)

Standard Diffuser1/8" Recess (#206 195)

FasTip™

Extended Collar Diffuser

1/8" Recess(#227 749)

Standard Insulator(#198 856)

Collared Insulator(#232 284)

Optional Head Tubes

XR-A Spoolmatic6.0" Straight Head Tube

(#221 087)

XR-W6.0" Straight Head Tube

(#221 519)

XR-A Edge6.0" Curve Head Tube

(#221 514)

XR-W Edge6.0" Curve Head Tube

(#221 513)1/2" Orifice(#209 036)

3/8" Orifice(#209 035)

Screw-On CopperTapered Nozzles

TaperedFasTip™ Contact Tips

.030 – 1/16" Wire

Note: Standard gun components are in blue type.

For a complete parts listing:

see pages 40– 42

New Style XR™-EDGE and XR™ /Spoolmatic® FasTip™ Consumables

SPOOL GUNS

45phone orders 1-866-931-9731

Millermatic® 200/210/212/250/251/252/DVI™

s /Pulser/Vintage (2 Drive Roll) 22/32/52 Series, SuitCase™ 8/12RC & 8/12VS, Reach Feeders (2 Drive Roll) Drive Rolls

Note: Each drive roll kit contains 2 Drive Rolls and an Inlet Guide.

Note: U-Groove drive rolls are recommended when feeding aluminum wire.Wire Diameter Inlet Guide #.047 in (1.2 mm) 151 2031/16 in (1.6 mm) 151 2053/32 in (2.4 mm) 194 264

Wire Diameter Drive RollsFraction Decimal Metric Type Kit # Individual Drive Roll Part # Inlet Wire Guide #.023 – .025 in .023 – .025 in 0.6 mm V-Grooved 087 131 087 130 056 192.030 in .030 in 0.8 mm V-Grooved 079 594 053 695 056 192.030 and .035 in .030 and .035 in 0.8 and 0.9 mm V-Grooved 204 5791 203 5261 056 192.035 and .045 in .035 and .045 in 0.9 and 1.22 mm V-Grooved 239 8951 189 2851 056 193.035 in .035 in 0.9 mm V-Grooved 079 595 053 700 056 192.045 in .045 in 1.2 mm V-Grooved 079 596 053 697 056 193.052 in .052 in 1.3 mm V-Grooved 079 597 053 698 056 1931/16 in .062 in 1.6 mm V-Grooved 079 598 053 699 056 195.035 in .035 in 0.9 mm U-Grooved 044 749 072 000 221 9123/64 in .047 in 1.2 mm U-Grooved 079 599 053 701 221 912.052 in .052 in 1.3 mm U-Grooved 079 6002 (N/A) 053 702 221 9121/16 in .062 in 1.6 mm U-Grooved 079 601 053 706 056 1955/64 in .079 in 2.0 mm U-Grooved 079 6022 (N/A) 053 704 056 1953/32 in .094 in 2.4 mm U-Grooved 079 6032 (N/A) 053 703 056 1967/64 in .110 in 2.8 mm U-Grooved 079 6042 (N/A) 053 705 056 1961/8 in .126 in 3.2 mm U-Grooved 079 6052 (N/A) 053 707 056 197.035 in .035 in 0.9 mm V-Knurled 079 606 132 958 056 192.045 in .045 in 1.2 mm V-Knurled 079 607 132 957 056 193.045 and 1/16 in .045 and 1/16 in 1.22 and 1.6 mm VK-Grooved 238 6871 238 6881 221 030.052 in .052 in 1.3 mm V-Knurled 079 608 132 956 056 1931/16 in .062 in 1.6 mm V-Knurled 079 609 132 955 056 195.068 – .072 in .068 – .072 in 1.8 mm V-Knurled 089 984 132 959 056 1955/64 in .079 in 2.0 mm V-Knurled 079 610 132 960 056 1953/32 in .094 in 2.4 mm V-Knurled 079 611 132 961 056 1967/64 in .110 in 2.8 mm V-Knurled 079 6122 (N/A) 132 962 056 1961/8 in .126 in 3.2 mm V-Knurled 079 6132 (N/A) 132 963 056 197.045 in .045 in 1.2 mm U-Cogged 083 318 083 489 056 193.052 in .052 in 1.3 mm U-Cogged 083 3172 (N/A) 083 490 056 1931/16 in .062 in 1.6 mm U-Cogged 079 614 053 708 056 1955/64 in .079 in 2.0 mm U-Cogged 079 615 053 710 056 1953/32 in .094 in 2.4 mm U-Cogged 079 6162 (N/A) 053 709 056 1967/64 in .110 in 2.8 mm U-Cogged 079 6172 (N/A) 053 711 056 1961/8 in .126 in 3.2 mm U-Cogged 079 618 (N/A) 053 712 056 1971Dual-size reversible drive roll2Kit is no longer available - order individual parts

22/24 Series & SuitCase Feeders Nylon Wire Guides (For Feeding Aluminum Wire)

Inlet Guide

2 Roll Kit

Base selection of drive rolls upon the following recommended usages:1. V-Grooved rolls for hard wire.2. U-Grooved rolls for soft and soft shelled cored wires.3. U-Cogged rolls for extremely soft shelled wires.4. V-Knurled rolls for hard shelled cored wires.5. Drive roll types may be mixed to suit particular requirement

(example: V-Knurled roll in combination with U-Grooved).

For a listing of special optional drive rolls: see page 50

DRIVE ROLLS

46 fax orders 1-800-637-2314

Millermatic® 300/350/350P with Meters (4 Drive Roll) 54 Series, 24A & R-115 Feeders (4 Drive Roll)Drive Rolls

Wire Diameter Drive Rolls Wire GuideFraction Decimal Metric Type Kit # Individual Drive Roll Part # Inlet # Intermediate #.023 – .025 in .023 – .025 in 0.6 mm V-Grooved 087 132 087 130 056 192 056 206.030 in .030 in 0.8 mm V-Grooved 046 780 053 695 056 192 056 206.035 in .035 in 0.9 mm V-Grooved 046 781 053 700 056 192 056 206.035 and 3/64 in .035/.045 in 0.9/1.2 mm V-Grooved 227 0611 189 2851 056 193 056 2073/64 in .045 in 1.2 mm V-Grooved 046 782 053 697 056 193 056 207.052 in .052 in 1.3 mm V-Grooved 046 783 053 698 056 193 056 2071/16 in .062 in 1.6 mm V-Grooved 046 784 053 699 056 195 056 209.035 in .035 in 0.9 mm U-Grooved 044 750 072 000 221 912 058 8533/64 in .047 in 1.2 mm U-Grooved 046 785 053 701 221 912 058 853.035 and 3/64 in .035 and .045 in 1.9 and 1.2 mm U-Grooved 234 6812 (N/A) 232 826 221 912 233 843.052 in .052 in 1.3 mm U-Grooved 046 7862 (N/A) 053 702 221 912 058 8371/16 in .062 in 1.6 mm U-Grooved 046 787 053 706 058 836 058 8375/64 in .079 in 2.0 mm U-Grooved 046 7882 (N/A) 053 704 056 195 056 2093/32 in .094 in 2.4 mm U-Grooved 046 7892 (N/A) 053 703 056 196 056 2107/64 in .110 in 2.8 mm U-Grooved 046 7902 (N/A) 053 705 056 196 056 2101/8 in .126 in 3.2 mm U-Grooved 046 7912 (N/A) 053 707 056 197 056 211.035 in .035 in 0.9 mm V-Knurled 046 792 132 958 056 192 056 2063/64 in .045 in 1.2 mm V-Knurled 046 793 132 957 056 193 056 207.052 in .052 in 1.3 mm V-Knurled 046 794 132 956 056 193 056 2071/16 in .062 in 1.6 mm V-Knurled 046 795 132 955 056 195 056 2095/64 in .079 in 2.0 mm V-Knurled 046 796 132 960 056 195 056 2093/32 in .094 in 2.4 mm V-Knurled 046 797 132 961 056 196 056 2107/64 in .110 in 2.8 mm V-Knurled 046 7982 (N/A) 132 962 056 196 056 2101/8 in .126 in 3.2 mm V-Knurled 046 7992 (N/A) 132 963 056 197 056 2113/64 in .045 in 1.2 mm U-Cogged 083 3192 (N/A) 083 489 056 193 056 207.052 in .052 in 1.3 mm U-Cogged 083 320 (N/A) 083 490 056 193 056 2071/16 in .062 in 1.6 mm U-Cogged 046 8002 (N/A) 053 708 056 195 056 2095/64 in .079 in 2.0 mm U-Cogged 046 8012 (N/A) 053 710 056 195 056 2093/32 in .094 in 2.4 mm U-Cogged 046 8022 (N/A) 053 709 056 196 056 2107/64 in .110 in 2.8 mm U-Cogged 046 8032 (N/A) 053 711 056 196 056 2101/8 in .126 in 3.2 mm U-Cogged 046 8042 (N/A) 053 712 056 197 056 2111Dual-size reversible V-groove drive roll (one .035 and one .045 in groove)2Kit is no longer available - order individual parts

Note: Each drive roll kit contains 4 Drive Rolls, an Inlet Guide, and an Intermediate Guide.

Note: U-Groove drive rolls are recommended when feeding aluminum wire.

Wire Diameter Inlet Guide # Intermediate Guide #.035 – .047 in (0.9–1.2 mm) 058 854 058 8531/16 in (1.6 mm) 058 836 058 837.023 – .052 in (0.6–1.3 mm) 221 912 233 843

Millermatic® 300/350/350P with Meters (4 Drive Roll)Drive Rolls

Inlet Guide

Intermediate Guide4 Roll Kit

DRIVE ROLLS

47phone orders 1-866-931-9731

60 & 70 Series Nylon Wire Guides (For Feeding Aluminum Wire)

Drive Rolls 60 Series (2 & 4 Roll Kits) and 74 Series Feeders (4 Roll Kits)Wire Diameter Drive Rolls Wire Guide

Fraction Decimal Metric Type 2 Roll Kit # 4 Roll Kit # Individual Part # Inlet # Intermediate # Antiwear #.023 – .025 in .023 – .025 in 0.6 mm V-Grooved 151 030 151 024 087 130 150 993 149 518 045 233.030 in .030 in 0.8 mm V-Grooved 151 0312 (N/A) 151 025 053 695 150 993 149 518 045 233.035 in .035 in 0.9 mm V-Grooved 151 032 151 026 053 700 150 993 149 518 045 233.035 and 3/64 in .035/.045 in 0.9/1.2 mm V-Grooved 190 3001 209 5331 189 2851 150 994 149 519 045 233.040 in .040 in 1.0 mm V-Grooved 161 1892 (N/A) 161 190 — 150 993 149 518 045 2333/64 in .045 in 1.2 mm V-Grooved 151 033 151 027 053 697 150 994 149 519 045 233.052 in .052 in 1.3 mm V-Grooved 151 034 151 028 053 698 150 994 149 519 045 2331/16 in .062 in 1.6 mm V-Grooved 151 0352 (N/A) 151 029 053 699 150 995 149 520 045 233.035 in .035 in 0.9 mm U-Grooved 151 044 151 036 072 000 150 993 149 518 045 233.035 and 3/64 in .035/.045 in 1.9/1.2 mm U-Grooved — 244 293 232 826 221 912 242 417 (.035)

205 936 (3/64)3/64 in .045 in 1.2 mm U-Grooved 151 045 151 037 053 701 150 994 149 519 045 233.047 in .047 in 1.2 mm U-Grooved — 243 234 053 701 221 912 205 936.052 in .052 in 1.3 mm U-Grooved 151 0462 (N/A) 151 038 053 702 150 994 149 519 045 2331/16 in .062 in 1.6 mm U-Grooved 151 047 151 039 053 706 150 995 149 520 045 2335/64 in .079 in 2.0 mm U-Grooved 151 0482 (N/A) 151 040 053 704 150 995 149 520 045 2333/32 in .094 in 2.4 mm U-Grooved 151 0492 (N/A) 151 041 053 703 150 996 149 521 045 2337/64 in .110 in 2.8 mm U-Grooved 151 050 (N/A) 151 042 053 705 150 996 149 521 045 2331/8 in .126 in 3.2 mm U-Grooved 151 0512 (N/A) 151 043 053 707 150 997 149 522 045 233.035 in .035 in 0.9 mm V-Knurled 151 061 151 052 132 958 150 993 149 518 045 2333/64 in .045 in 1.2 mm V-Knurled 151 062 151 053 132 957 150 994 149 519 045 233.052 in .052 in 1.3 mm V-Knurled 151 0632 (N/A) 151 054 132 956 150 994 149 519 045 2331/16 in .062 in 1.6 mm V-Knurled 151 064 151 055 132 955 150 995 149 520 045 233.068 – .072 in .068 – .072 in 1.8 mm V-Knurled 151 065 151 056 132 959 150 995 149 520 045 2335/64 in .079 in 2.0 mm V-Knurled 151 066 151 057 132 960 150 995 149 520 045 2333/32 in .094 in 2.4 mm V-Knurled 151 067 151 058 132 961 150 996 149 521 045 2337/64 in .110 in 2.8 mm V-Knurled 151 0682 (N/A) 151 059 132 962 150 996 149 521 045 2331/8 in .126 in 3.2 mm V-Knurled 151 0692 (N/A) 151 060 132 963 150 997 149 522 045 2333/64 in .045 in 1.2 mm U-Cogged 151 0772 (N/A) 151 070 083 489 150 994 149 519 045 233.052 in .052 in 1.3 mm U-Cogged 151 0782 (N/A) 151 071 083 490 150 994 149 519 045 2331/16 in .062 in 1.6 mm U-Cogged 151 0792 (N/A) 151 072 053 708 150 995 149 520 045 2335/64 in .079 in 2.0 mm U-Cogged — 151 073 053 710 150 995 149 520 045 2333/32 in .094 in 2.4 mm U-Cogged 151 0812 (N/A) 151 074 053 709 150 996 149 521 045 2337/64 in .110 in 2.8 mm U-Cogged 151 082 (N/A) 151 075 053 711 150 996 149 521 045 2331/8 in .126 in 3.2 mm U-Cogged 151 083 (N/A) 151 076 053 712 150 997 149 522 045 2331Dual-size reversible V-groove drive roll (one .035 and one .045 in groove) 2Kit is no longer available - order individual parts

Note: Each drive roll kit contains 2 or 4 Drive Rolls, an Inlet Guide, an Intermediate Guide, and #045 233 Antiwear Guide with #604 612 Setscrew 8-32 x .125.

Note: U-Groove drive rolls are recommended when feeding aluminum wire.

Wire Diameter Inlet Guide # Intermediate Guide #.047 in (1.2 mm) 151 203 151 2041/16 in (1.6 mm) 151 205 151 2063/32 in (2.4 mm) 151 207 151 208

2 Roll Kit 4 Roll Kit

Inlet Guide Inlet Guide

Intermediate Guide Intermediate Guide

Antiwear Guide

Antiwear Guide

Base selection of drive rolls upon the following recommended usages:1. V-Grooved rolls for hard wire.2. U-Grooved rolls for soft and soft shelled cored wires.3. U-Cogged rolls for extremely soft shelled wires.4. V-Knurled rolls for hard shelled cored wires.5. Drive roll types may be mixed to suit particular requirement

(example: V-Knurled roll in combination with U-Grooved).

For a listing of special optional drive rolls: see page 50

DRIVE ROLLS

48 fax orders 1-800-637-2314

Miller Drive Rolls

Hobart Drive RollsHard Wire (Steel)

Soft Wire (Aluminum) HT Wire (Hard Tubular)

Machine

V-Groove.024 (0.6 mm)

V-Groove.030 – .035 (0.8 – 0.9 mm)

V-Groove.045 (1.2 mm)

Urethane.035 (0.9 mm)

V-Knurl.030 – .035 & .045 (0.8 – 0.9 & 1.2 mm)

Rev. Knurl.030 & .035 (0.8 & 0.9 mm)

Rev. Knurl.039 – .045 (0.8 – 1.2 mm) Inlet Wire Guide

Handler® 120/130XL/ 135/140/150/170/175/180/187/210

202 925 or407230-004

202 925 407230-004 203 568 (N/A) 202 926 193 330 193 331 197 30910

IronMan™ 210/250 — 202 925 407230-004 203 568 (N/A) 202 926 193 330 193 331 197 30910

IronMan™ 275 All Sizes — See drive rolls for 52 Series Feeders on page 46

Handler® 125, 125EZ #212 379 — 2-sided combination roll (.024 V-groove) (.030/.035 VK-groove) 212 368

Note: For all Beta-MIG drive rolls, contact Miller Service Parts10Available for Handler 120 and IronMan 210

1Dual V-Groove .030 & .035 (0.8 & 0.9 mm) drive roll kit also available #204 579 6Prior to serial number JJ497360 - #056 0812Prior to serial number KC171637 7Prior to serial number JJ389988 - #056 0813Dual-groove drive roll, large and small covering all wire sizes 8#227 408 compatable with .030, .035 & .045 in wire4Dual-groove drive roll covering two sizes 9#230 711 compatable with 1/16 in wire5Optional — see pages 43-44 for additional drive rolls and information

Machine

V-Groove .023/.024 (0.6 mm)

V-Groove .030 (0.8 mm)



V-Knurl .030 (0.8 mm)

V-Knurl .035 (0.9 mm)

V-Knurl .045 (1.2 mm)

V-Knurl .062 (1.6 mm)

Inlet Wire Guide

SideKick™/SideKick™ XL 090 423 090 423 090 423 — 165 603 165 603 127 229 — 058 5496

Cricket®/Cricket® XL 119 028 119 028 — — 119 028 119 028 119 028 — 058 549

Millermatic® 35 058 553 & 057 590

057 590 (2) 057 590 (2) — — — — — 058 5497

Millermatic® 90/130/Challenger™

119 028 119 028 — — 119 028 119 028 119 028 — 058 549

Millermatic® 130 XP/150/185/ Challenger™ 172

090 423 090 423 090 423 — 165 603 165 603 127 229 — 058 549

Millermatic® 135/175/180s/140s/211/Passport™/Passport™ Plus

202 925 202 925 202 925 — 202 926 202 926 202 926 — 058 549

Millermatic® 1 200/210/212s /250/250X/251/ 252/300 without Meters/DVIs™/Pulser/Vintage/Reach

087 131 (kit) 079 594 (kit) 079 595 (kit) 079 596 (kit) — 079 606 079 607 — Page 46

Millermatic® 300 with Meters/350P

087 132 046 780 046 781 046 782 — 046 792 046 793 — Page 47

Spoolmate™ 100/185/3035 — — — — 186 414 186 413

186 414 186 413

— — 186 410

Spoolmate™ 250/3545 — — — — 186 414 186 413

186 414 186 413

199 397 199 396

— 186 410

Spoolmatic® 15A/30A — — — — 136 1353 183 3574

136 1353 183 3574

136 1353 183 3584

136 1353 183 3584

132 521

Spoolmatic® 1, 2, 3 — — — — 053 131 053 131 053 131 053 131 058 549

XR™-15/XR™-302 — — — — 053 131 053 131 053 131 053 131 On Conduit

XR™-A/XR™-W Pistol — — — — 136 1353 183 3574

136 1353 183 3574

136 1353 183 3584

136 1353 183 3584

On Conduit

XR™-Edge — — — — 194 114 198 4345 (N/A)

194 115 198 4355

194 116 198 4375

194 117 198 4385 (N/A)

On Conduit

XR™-Python/XR™ — — — — 215 672 (N/A) 215 6775 (N/A)

215 672 (N/A) 215 6785 (N/A)

215 672 (N/A) 215 6815 (N/A)

215 672 (N/A) 215 6845 (N/A)

On Conduit

XR™-Auma-Pro™ — — — — 227 434 227 434 227 434 224 434 (N/A) 227 4088

230 7119

DRIVE ROLLS

49phone orders 1-866-931-9731

Conversion Kits

For 22/32/52/54/60/70 Series FeedersSpecial Optional Drive Rolls

Quick-Change Drive Roll Carrier Kits… Save Time… Save Money!Changing drive rolls on the older series Miller wire feeders is a snap with the quick-change drive roll carrier kits listed below. Once converted, the old routine of removing the drive rolls screw-by-screw (3-per drive roll) is history! Now, all that’s required to change a drive roll is a turn of the wrist and off comes the old drive roll and on with the new! Customers will save time, money and frustration. Also, installations with both the old series feeders and our 60 and 70 Series feeders will appreciate being able to update their older equipment and standardize procedures. Kits are available for feeders manufactured prior to serial number KF876252 outlined below.

For 2 Drive Roll Feedersn S-22A, S-22P8, S-22P12 n S-32S, S-32SL n S-32P8, S-32P12 n S-32SC8, S-32SC12 n S-52A, S-52D, S-52E, S-52M n D-52A, D-52D, D-52M

(Two kits required on these models) n 50 Series style Swingarc™ n Porta-MIG n Millermatic® 200 n Millermatic® 250 and 250MP (Prior to serial number KF785867)

For 4 Drive Roll Feedersn S-54A, S-54D, S-54E, S-54M n D-54A, D-54D, D-54M (Two kits required for Dual Feeders)

For Automatic Wire Drive Assembliesn A1-2, A1D-2 n A2-2L, A2-2H n A1-4, A1D-4 n A2-4L, A2-4H

Part # Description#203 526 Dual V-Groove (one .030 and one .035 in groove)#189 285 Dual V-Groove (one .035 and one .045 in groove)#239 895 Dual V-Groove (2 drive rolls each with one .035 and one .045 in groove

plus inlet guide)#209 533 Dual V-Groove 4 Roll Kit (4 drive rolls each with

one .035 and one .045 in groove plus guides and setscrew)#198 078 No-Groove, Universal Quick-Change (Steel)#088 402 No-Groove, Non-Quick-Change (Hard Urethane — Green)#0537160010890 No-Groove (Soft Urethane — Blue)

Part # Description Part # Description155 454 2 Roll Conversion Kit 155 455 4 Roll Conversion Kit

4 Roll Conversion Kit #155 455

2 Roll Conversion Kit #155 454

50 fax orders 1-800-637-2314

DRIVE ROLLS

Model Machine Stock # Original Torch Recommended Replacement

Spectrum® Thunder 903 741, 903 742 ICE-12C, pg 53 ICE-12C, 20 ft (6.1 m) Hand-Held (Kit) #216 407, pg 53

Spectrum® 125C 907 149, 907 169 ICE-12C, pg 53 ICE-12C, 20 ft (6.1 m) Hand-Held #195 172, pg 53

Spectrum® 187 903 142, 903 177 APT-1000 —

Spectrum® 187D 903 139 APT-1000 —

Spectrum® 250D 903 140 APT-3000 —

Spectrum® 300 903 479, 903 787 ICE-25C, pg 53 ICE-25CX, 20 ft (6.1 m) Hand-Held #195 007, pg 53

Spectrum® 375 903 891, 903 871 CE ICE-27C, pg 53 XT-30C, 20 ft (6.1m) Hand-Held #255 685, pg 52

907 532 XT-30C, pg 52 XT-30C, 20 ft (6.1m) Hand-Held #255 685, pg 52

Spectrum® 375 X-TREME™ 907 339, 907 303 ICE-27T, pg 53 XT-30, 12 ft (3.7 m) Hand-Held #249 949, pg 52

907 529 XT-30, pg 52 XT-30, 12 ft (3.7 m) Hand-Held #249 949, pg 52

Spectrum® 500 903 143, 903 144, APT-5000 ICE-50, 30 ft (9 m) Hand-Held #169 1991, pg 57

903 145, 903 146, ICE-50, 50 ft (15.2 m) Hand-Held #169 2441, pg 57 (N/A)

903 187, 903 201

Spectrum® 625 907 058, ICE-40C, pg 54 ICE-40C, 25 ft (7.6 m) Hand-Held #195 110, pg 54

907 058 01 1 ICE-40C, 50 ft (15.2 m) Hand-Held #195 111, pg 54

Spectrum® 625 X-TREME 907 404, 907 404 01 1 ICE-40T, pg 54 XT-40, 12ft (3.7m) Hand-Held #249 951, pg 52

907 404 1012 XT-40, 20ft (6.1m) Hand-Held #249 952, pg 52

907 531, 907 531 00 1 XT-40, pg 52 XT-40, 12ft (3.7m) Hand-Held #249 951, pg 52

XT-40, 20ft (6.1m) Hand-Held #249 952, pg 52

Spectrum® 650 903 788, 903 790 ICE-50C, pg 55 ICE-50C, 25 ft (7.6 m) Hand-Held #176 824, pg 55

ICE-50C, 50 ft (15.2 m) Hand-Held #176 826, pg 55

ICE-50CM, 50 ft (15.2 m) Machine-Held #176 828, pg 55

Note: ICE-55C Not Recommended.

Spectrum® 700 903 444, 903 445, ICE-50, pg 57 ICE-50, 30 ft (9 m) Hand-Held #169 199, pg 57

903 446, 903 447 ICE-50, 50 ft (15.2 m) Hand-Held #169 244, pg 57 (N/A)

ICE-70 with 50 Amp Tip, 30 ft (9 m) Hand-Held #169 203, pg 57 (N/A)

ICE-70 with 50 Amp Tip, 50 ft (15.2 m) Hand-Held #169 245, pg 57 (N/A)

Spectrum® 701 903 791, 903 780, ICE-50C, pg 55 ICE-50C, 25 ft (7.6 m) Hand-Held #176 824, pg 55

903 792 ICE-50C, 50 ft (15.2 m) Hand-Held #176 826, pg 55

ICE-50CM, 50 ft (15.2 m) Machine-Held #176 828, pg 55


Spectrum® 875 907 390 01 1 ICE-60T, pg 58 ICE-60T, 25 ft (7.6 m) Hand-Held #234 132, pg 58

907 390 01 2 ICE-60T, 50 ft (15.2 m) Hand-Held #234 134, pg 58

Spectrum® 875 Auto-Line 907 396 ICE-60TM, 25 ft (7.6 m)4 Machine-Held #234 136, pg 58

907 396 00 1 ICE-60TM, 50 ft (15.2 m)4 Machine-Held #234 138, pg 58

ICE-60TM, 25 ft (7.6 m) Machine-Held Torch with Pendant #300 759, pg 58

ICE-60TM, 50 ft (15.2 m) Machine-Held Torch with Pendant #300 760, pg 58

Spectrum® LYNX 903 552 ICE-50C, pg 55 ICE-50C, 25 ft (7.6 m) Hand-Held #176 824, pg 55



Spectrum® 2050 903 789 ICE-50C, pg 55 ICE-55C, 25 ft (7.6 m) Hand-Held #193 347, pg 56

ICE-55C, 50 ft (15.2 m) Hand-Held #193 348, pg 56903 777 01 2 ICE-55C, pg 56

ICE-55CM, 50 ft (15.2 m) Machine-Held #193 349, pg 56, No Pendant3

Spectrum® 2255 903 735 ICE-55C, pg 56 ICE-55C, 25 ft (7.6 m) Hand-Held #193 347, pg 56


ICE-55CM, 50 ft (15.2 m) Machine-Held #193 349, pg 56, No Pendant3

Spectrum® 750 903 193, 903 194, APT-7000 ICE-70, 30 ft (9 m) Hand-Held #169 2032, pg 57 (N/A)

903 195 ICE-70, 50 ft (15.2 m) Hand-Held #169 2452, pg 57 (N/A)

ICE-100 with 70 Amp Tip, 30ft (9m) Hand-Held #169 207, pg 57

Spectrum® 1000 903 448, 903 449 (N/A) ICE-70, pg 57 ICE-70, 30 ft (9 m) Hand-Held #169 203, pg 57 (N/A)

ICE-70, 50 ft (15.2 m) Hand-Held #169 245, pg 57 (N/A)

ICE-100 with 70 Amp Tip, 30 ft (9 m) Hand-Held #169 207, pg 57

ICE-100 with 70 Amp Tip, 50 ft (15.2 m) Hand-Held #169 246, pg 57

907 162 ICE-80T, pg 61 ICE-80T, 25 ft (7.6 m) Hand-Held #195 223, pg 61

ICE-80T, 50 ft (15.2 m) Hand-Held #195 225, pg 61

ICE-80TM, 25 ft (7.6 m) Machine-Held #195 221, pg 62, No Pendant4

ICE-80TM, 50 ft (15.2 m) Machine-Held #223 535, pg 62, No Pendant4

Spectrum® 3080 903 793, 903 795 ICE-80C, pg 60 ICE-80CX, 25 ft (7.6 m) Hand-Held #216 300, pg 61

ICE-80CX, 50 ft (15.2 m) Hand-Held #218 044, pg 61

ICE-80CXM, 50 ft (15.2 m) Machine-Held #219 944, pg 62

Spectrum® PLUS 903 454, 903 460, MC-80 MC-80, 25 ft (7.6 m) Hand-Held #171 847 (N/A)

903 781

Spectrum® 1500 903 147, 903 148, APT-8000 ICE-70, 30 ft (9 m) Hand-Held #169 2035, pg 57 (N/A)

903 903 186, 903 149 ICE-70, 50 ft (15.2 m) Hand-Held #169 2455, pg 57 (N/A)

ICE-100 with 70 Amp Tip, 30ft (9m) Hand-Held #169 207 , pg 575

Spectrum® 1500D 903 141 APT-8000 ICE-70, 30 ft (9 m) Hand-Held #169 203, pg 57 (N/A)

ICE-70, 50 ft (15.2 m) Hand-Held #169 245, pg 57 (N/A)

ICE-100 with 70 Amp Tip, 30ft (9m) Hand-Held #169 207, pg 57

Spectrum® 1250 903 450, 903 451, ICE-100, pg 57 ICE-100, 30 ft (9 m) Hand-Held #169 207, pg 57

903 452 ICE-100, 50 ft (15.2 m) Hand-Held #169 246, pg 57

ICE-100M, 50 ft (15.2 m) Machine-Held #169 247, pg 59

Spectrum® 1250MG 903 498, 903 499, ICE-102, pg 64 ICE-102, 50 ft (15.2 m) Hand-Held #180 333, pg 64 (N/A)

903 502 ICE-102M, 50 ft (15.2 m) Machine-Held #180 332, pg 64 (N/A)

Spectrum® 1251 907 305 ICE-100T, pg 63 ICE-100T, 25 ft (7.6 m) Hand-Held #225 702, pg 63

ICE-100T, 50 ft (15.2 m) Hand-Held #225 704, pg 63

ICE-100TM, 25 ft (7.6 m) Machine-Held #225 7064, pg 63

ICE-100TM w/Pendant, 25 ft (7.6 m) Machine-Held #226 0574, pg 63



1Requires Retrofit Kit #172 155 2Requires Retrofit Kit #172 156 (N/A) 3Requires Remote Pendant Control #180 605 4Requires Remote Pendant Control #195 513 5Requires Retrofit Kit #172 157 Please order replacement torches through Miller Service Parts. Telephone: 1-920-735-4500

Leather Torch Cable Covers

239642 20 ft

231867 25 ft

231868 50 ft

Spectrum® Plasma Torch HistoryPLASMA TORCHES

51phone orders 1-866-931-9731

AirForce™ and Cybercut (Hobart) Plasma Torch History

XT30 & XT40

Model Machine Stock # Original Torch Recommended ReplacementAirForce™ 250 500 436 ICE-12C, pg 53 ICE-12C, 20 ft (6.1 m) Hand-Held #216 407, pg 53AirForce™ 250A 500 437 ICE-12C, pg 53 ICE-12C, 20 ft (6.1 m) Hand-Held #216 407, pg 53AirForce™ 250CI 500 534 HP-25, pg 65 HP-25, 16 ft (5 m) Hand-Held #232 647, pg 65AirForce™ 375 500 453 ICE-25C, pg 53 ICE-25CX, 20 ft (6.1 m) Hand-Held #195 007, pg 53AirForce™ 400 500 474 ICE-27C, pg 53 XT-30C, 20 ft (6.1m) Hand-Held #255 685, pg 52AirForce™ 500i 500 548 HP-50, pg 65 HP-50, 16 ft (5 m) Hand-Held #244 121, pg 65AirForce™ 625 500 493, 500 494 ICE-40C, pg 54 ICE-40C, 25 ft (7.6 m) Hand-Held #195 110, pg 54

ICE-40C, 50 ft (15.2 m) Hand-Held #195 111, pg 54AirForce™ 700i 500 546 HP-70, pg 65 HP-70, 16 ft (5 m) Hand-Held #244 122, pg 65AirForce™ 750 500 455 ICE-50C, pg 55 ICE-50C, 25 ft (7.6 m) Hand-Held #176 824, pg 55Cybercut 1025 903 665 ICE-25C, pg 53 ICE-25CX, 20 ft (6.1 m) Hand-Held #195 007, pg 53Cybercut 2050 903 667, 903 678, ICE-55C, pg 56 ICE-55C, 25 ft (7.6 m) Hand-Held #193 347, pg 56

903 666 ICE-55C, 50 ft (15.2 m) Hand-Held #193 348, pg 56ICE-55CM, 50 ft (15.2 m) Machine-Held #193 349, pg 56

Please order replacement torches through Miller Service Parts. Telephone: 1-866-931-9733 Fax: 1-800-637-2314


6

7

8

9 1011

126 9

1413

6

7

8

9 1011

126 9

1413

PLASMA TORCHES

52 fax orders 1-800-637-2314

XT30 & XT40 Torch and Consumables

Item # Part # XT30 Part # XT40 Description Quantity

1 249 970 249 970 Torch Handle Kit 1

2 249 971 249 971 Torch Trigger 1

3 255 686 249 959 Leads, 12 ft. 1

249 960 Leads, 20 ft. 1

4 252 938 252 938 Torch Body w/Cup Switch 1

5 249 972 249 972 Torch Trigger Assembly w/Spring 1

252 951 252 951 Grease, Silicone 1

249 951 Torch, Replacement, 12 ft. 1

255 685 249 952 Torch, Replacement, 20 ft. 1

Consumables6 249 930 251 960 Drag Shield 1

7 249 933 249 933 Deflector 1

8 249 932 249 932 Retaining Cup 1

9 249 927 249 928 Tip 1 (3 per pkg)

10 249 931 249 931 Swirl Ring 1

11 249 926 249 926 Electrode 1 (3 per pkg)

12 249 969 249 969 O-Ring 1 (3 per pkg)

13 — 249 936 Gouge Shield 1

14 — 249 934 Gouge Tip 1 (3 per pkg)

253 054 253 054 Stand -Off Guide 1

253 055 253 055 Circle Cutting Guide 1

ICE-25C & 25CX/27C/27T

Item # Part # Description Quantity1 196 928 Cup, shield (optional) 12 196 926 Tip, 12 A 1 (5 per pkg)3 196 925 Electrode, 12 A 1 (5 per pkg)4 196 927 Swirl Ring, 12 A 15 196 935 O-Ring, ICE-12C main body 1 (3 per pkg)6 196 932 Main Body 17 196 930 Label, ICE-12C 28 183 427 Handle Assy, complete 19 196 9311 Leads, 20 ft 110 185 833 Switch Assembly (includes) 111 190 220 Spring 112 171 248 Push Button Switch 113 197 567 Cup, retaining 114 196 929 Shield, drag 1

169 231 Grease, silicon 1222 9382 Consumable Kit (ICE-12C) 1253 054 Stand-off Guide 1253 055 Circle Cutting Guide 1

216 407 Torch (kit) (ICE-12C) 1195 172` Torch (ICE-12C) 1

ICE-12C Service Parts/Consumables

Item #Part #ICE-25C

Part #ICE-25 CX/27C/27T Description Quantity

1 202 808 202 808 Cup, shield 12 176 656 176 656 Tip, 25/27 A 1 (5 per pkg)3 176 655 176 655 Electrode, 25/27 A 1 (5 per pkg)4 202 809 202 809 Swirl Ring, 25/27 A 15 169 232 169 232 O-Ring (main body) 1 (3 per pkg)6 178 550 — Main Body 1

— 203 119 Main Body (ICE-27C/27T only) 17 171 248 171 248 Push Button Switch 18 — 185 833 Switch Assembly (includes) 19 — 190 220 Spring 110 183 428 183 427 Handle Assy, complete 111 — 228 405 Leads, 12 ft (ICE-27T) 1

177 893 — Leads, 15 ft 1177 894 — Leads, 25 ft 1— 205 881 (N/A) Leads, 20 ft (ICE-25 CX) 1— 203 120 Leads, 20 ft (ICE-27C) 1225 671 225 671 Tip, drag shield 1 (5 per pkg)225 672 225 672 Retaining Cup, drag shield 1225 616 225 616 Drag Shield 1169 231 169 231 Grease, silicon 1— 222 9393 Consumable Kit (ICE-27C/27T) 1194 883 253 054 Stand-off Guide 1253 055 253 055 Circle Cutting Guide 1— — Torch (ICE-25C)— 195 007 Torch (ICE-25X)— 195 014 Torch (ICE-27C)— 225 615 Torch (ICE-27T)

3 ICE-27C Consumable Kit includes (1) plastic case #127 493, (1) shield cups #202 808, (5) tips #176 656, (5) electrodes #176 655, (1) swirl ring #202 809, (1) o-ring #169 232, and (1) silicone grease #169 231.

1

23

4

7

10

11

56

ICE-25C Torch

9

8

7

1 (optional)

(standard)

1413

5 6

ICE-12C Torch

23

4

11

12

10

11

10

12

34

5 6

ICE-25 CX/ICE-27C/ICE-27T Torch

97

8

For a listing of original torch applications and replacements: see pages 51– 52

PLASMA TORCHES

53phone orders 1-866-931-9731

ICE-40C/T Service Parts/Consumables

Item #Part # ICE-40C

Part # ICE-40T Description Quantity

1 192 059 192 059 Main Body 12 185 833 185 833 Switch Assembly (includes) 13 190 220 190 220 Spring 14 171 248 171 248 Push Button Switch 15 183 427 183 427 Handle Assembly, complete 16 209 298 238 558 Leads, 12 ft 1

209 299 238 559 Leads, 20 ft 1169 231 169 231 Grease, silicon 1

Consumables7 204 323 204 323 Shield, drag 18 192 050 192 050 Cup, retaining 19 204 325 204 325 Tip, standard (40 A) 1 (5 per pkg)10 192 047 192 047 Electrode, standard 1 (5 per pkg)11 192 049 192 049 Swirl Ring 112 169 232 169 232 O-Ring 1 (3 per pkg)13 177 888 177 888 Deflector 114 192 052 192 052 Tip, extended (40 A) 1 (5 per pkg)15 192 048 192 048 Electrode, extended 1 (5 per pkg)16 192 203 192 203 Shield, gouge 117 204 332 204 332 Tip, gouge 1 (5 per pkg)

222 9401 222 9401 Consumable Kit (ICE-40C) 1194 883 253 054 Stand-off Guide 1253 055 253 055 Circle Cutting Guide 1195 110 — Torch, 25 ft (ICE-40C) 1195 111 — Torch, 50 ft (ICE-40C) 1— 237 502 Torch, 12 ft (ICE-40T) 1— 237 504 Torch, 20 ft (ICE-40T) 1

1 ICE-40C/T Consumable Kit includes (1) plastic case #127 493, (3) tips #204 325, (3) electrodes #192 047, (1) extended tip #192 052, (1) extended electrode #192 048, (1) gouge shield #192 203, (1) gouge tip #204 332, (1) o-ring #169 232, (1) silicone grease #169 231, (1) swirl ring #192 049 and (1) retaining cup #192 050.

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4

2

1

ICE-40C/T Torch

7 8 9 10

13 8 14 15

16 8 17 10

11 12

StandardCutting

ExtendedCutting

Gouging

Consumables forICE-40C/T Torch


PLASMA TORCHES

54 fax orders 1-800-637-2314

Item # Part # Description Quantity ICE-50C Torch (Hand-Held)

1 188 794 Main Body 12 185 833 Switch Assembly (includes) 13 190 220 Spring 14 171 248 Push Button Switch 15 183 427 Handle Assembly, complete 16 179 829 Leads, 25 ft 1

179 830 (N/A) Leads, 50 ft 1169 231 Grease, silicon 1

ICE-50CM Torch (Machine-Held)7 180 611 (N/A) Torch Sleeve 18 180 605 Remote Pendent Control 19 180 342 (N/A) Leads, 50 ft 110 180 610 Position Sleeve 111 188 795 Main Body 1

Consumables12 192 053 Shield, drag 113 192 050 Cup, retaining 114 177 890 Tip, standard 1 (5 per pkg)

192 0511 Tip, standard (ICE-55C) 1 (5 per pkg)15 192 047 Electrode, standard 1 (5 per pkg)16 177 886 Swirl Ring 1

192 0491 Swirl Ring (ICE-55C) 117 169 232 O-Ring 1 (3 per pkg)18 192 058 Shield, machine 119 177 888 Deflector 120 177 876 Tip, extended 1 (5 per pkg)

192 0561 Tip, extended tapered 55 A (ICE-55C) 1 (5 per pkg)192 0521 Tip, extended tapered 40 A (ICE-55C) 1 (5 per pkg)189 407 Tip, extended (flat) 1 (5 per pkg)

21 192 048 Electrode, extended 1 (5 per pkg)22 192 203 Shield, gouge 123 177 878 Tip, gouge 1

192 2041 Tip, gouge (ICE-55C) 1 (5 per pkg)24 226 763 Sense tab 1

253 055 Circle Cutting Guide 1176 824 Torch, 25 ft (ICE-50C) 1176 826 Torch, 50 ft (ICE-50C) 1176 828 Torch, 50 ft (ICE-50CM)

1 Spectrum 2050 Enhancement — For improved cutting performance and increased consumable life, Spectrum 2050 users are encouraged to update their existing ICE-50C Cutting Tips and Swirl Ring with the ICE-55C components. (The ICE-55C Tips must be used in conjunction with the ICE-55C Swirl Ring.)

ICE-50C & 50CM Service Parts/Consumables

7

8

11

10

9

ICE-50CM Torch

6

5

1

ICE-50C Torch

3

4

2

Consumables forICE-50C and ICE-50CM Torches

12

18

13 14 15

19 13 20 21

22 13 23 15

16 17

StandardCutting

ExtendedCutting

Gouging

MachineCutting

24

Sense Tab


PLASMA TORCHES

55phone orders 1-866-931-9731

Item # Part # Description Quantity ICE-55C Torch (Hand-Held)

1 192 059 Main Body 1202 932 Plunger Repair Kit 1

2 185 833 Switch Assembly (includes) 13 190 220 Spring 14 171 248 Push Button Switch 15 183 427 Handle Assy, complete 16 192 062 Leads, 25 ft 1

192 063 Leads, 50 ft 1169 231 Grease, silicon 1

ICE-55CM Torch (Machine-Held)7 198 644 Retaining Ring 18 198 643 Torch Sleeve 19 192 060 Main Body 110 180 610 Position Sleeve 111 192 061 (N/A) Leads, 50 ft 112 180 605 Remote Pendent Control 1

Consumables13 192 053 Shield, drag 114 192 050 Cup, retaining 115 192 051 Tip, standard 1 (5 per pkg)16 192 047 Electrode, standard 1 (5 per pkg)17 192 049 Swirl Ring 118 169 232 O-Ring 1 (3 per pkg)19 192 058 Shield, machine 120 177 888 Deflector 121 192 056 Tip, extended tapered (55 A) 1 (5 per pkg)

192 052 Tip, extended tapered (40 A) 1 (5 per pkg)22 192 048 Electrode, extended 1 (5 per pkg)23 192 203 Shield, gouge 124 192 204 Tip, gouge 1 (5 per pkg)25 226 763 Sense tab 1

222 9411 Consumable Kit (ICE-55C) 1253 055 Circle Cutting Guide 1193 347 Torch, 25 ft (ICE-55C) 1193 348 Torch, 50ft (ICE-55C) 1193 349 Torch, 25 ft (ICE-55CM) 1

1 ICE-55C Consumable Kit includes (1) plastic case #127 493, (1) drag shield #192 053, (1) retaining cup #192 050, (4) tips #192 051, (4) electrodes #192 047, (2) extended tips #192 056, (2) extended electrodes #192 048, (1) gouge shield #192 203, (1) gouge tip #192 204, (3) o-rings #169 232, and (1) silicone grease #169 231.


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ICE-55CM Torch

25

Sense Tab

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ICE-55C Torch

3

4

2

13

19

14 15 16

20 14 21 22

23 14 24 16

17 18

StandardCutting

ExtendedCutting

Gouging

MachineCutting

Consumables for ICE-55C and ICE-55CM Torches


PLASMA TORCHES

56 fax orders 1-800-637-2314

Item # Part # DescriptionQuantityICE-50 / ICE-100

1 171 258 Torch, main body 1 —171 257 Torch, main body — 1

2 171 246 Handle 1 13 171 248 Pushbutton, switch 1 1

171 255 Splice, 22 – 18 butt N-insul connector 2 24 171 263 Lead Insulator, 5/8PVC 3.5 in long 1 —

171 252 Teflon Tube — 111/16 ID x.030W x 3.5 in long

5 171 260 Lead Insulator, 7/16PVC 3 in long 1 —171 251 Teflon Tube — 1

9/16 ID x.030W x 2.5 in long6 171 247 Boot 1 17 171 256 Handle Screw, No. 6 x 3/4ph 5 58 171 264 Leads, 30 ft 1 —

171 253 Leads, 30 ft — 1171 265 (N/A) Leads, 50 ft 1 —171 254 Leads, 50 ft — 1

Consumables9 132 6571 Standoff Guide 1 (2 per pkg)10 169 2161 Retaining Cup 111 174 0341 Standard Tip 1 (5 per pkg)12 169 2151 Swirl Ring 113 169 2121 Standard Electrode 1 (5 per pkg)14 169 2321 O-Ring 1 (3 per pkg)15 174 0351 Stop-Guide Sleeve 116 169 2141 Extended Tip 1 (5 per pkg)17 173 8951 Extended Electrode 1 (5 per pkg)18 169 2131 Gouge Tip 1 (5 per pkg)

253 054 Stand-off Guide 1 1253 055 Circle Cutting Guide 1 1176 824 Torch, 25 ft (ICE-50C) 1 1176 826 Torch, 50 ft (ICE-50C) 1 1169 207 Torch, 30 ft (ICE-100) 1 1169 246 Torch, 50 ft (ICE-100) 1 1

1For ICE-50 only — see page 59 for ICE-100 torch consumables.

ICE-50/70/100


1

2

6

2345

7

8

ICE-50/ICE-100 Torch9 10 11 1312 14

9 15 10 16 1712

10 18 1312

StandardCutting

ExtendedCutting

Gouging

1Consumables forICE-50 Torch

(See page 59 for ICE-100 torch consumables)


PLASMA TORCHES

57phone orders 1-866-931-9731

Part #Item # Description QuantityICE-60T Torch

1 215 477 Torch, main body 12 185 833 Switch assembly (includes) 13 190 220 Spring 14 215 592 Push button switch 15 215 594 Handle assembly 16 234 170 Leads, 20 ft 1

234 171 Leads, 50 ft 1169 231 Grease, silicon 1

7 215 478 Sensor 1ICE-60TM Torch

1 215 607 Sleeve, torch position 12 234 172 Torch Lead, 25 ft (7.6 m) 1

234 173 Torch Lead, 50 ft (15.2 m) 13 215 599 Torch sleeve 14 215 598 Torch, main body with switch 15 234 829 Kit, ICE-60T/TM QD w/wing head fastener 16 215 606 Clip, retaining 17 195 513 Remote pendant control 1

220 240 Cable, remote control trigger 25 ft (7.6 m) 1220 241 Cable, remote voltage sense 26.5 ft (8 m) 1

Consumables8 212 735 O-ring 1 (5 per pkg)9 212 734 Swirl ring 110 212 724 Electrode 1 (5 per pkg)11 219 676 Standard 60A tip 1 (5 per pkg)12 212 725 Standard 40A tip 1 (5 per pkg)13 212 733 Retaining cup 114 212 730 Drag shield 115 212 732 Shield 116 219 682 Extended 60A tip 1 (5 per pkg)17 212 729 Extended 40A tip 1 (5 per pkg)18 212 736 Deflector 119 219 680 Gouge tip 1 (5 per pkg)20 212 731 Gouge shield 121 226 763 Sense tab 1

234 132 Torch, 25 ft (ICE-60T) 1234 134 Torch, 50 ft (ICE-60T) 1234 136 Torch, 25 ft (ICE-60TM) 1234 138 Torch, 50 ft (ICE-60TM) 1300 759 Torch with Pendant, 25 ft (ICE-60TM) 1300 760 Torch with Pendant, 50 ft (ICE-60TM) 1

ICE-60T & 60TM Service Parts/Consumables

Figure 11-2. Consumable Parts For ICE-60T

89101113

13

14

1215

1618

17

StandardCutting

MachineCutting

ExtendedCutting

Gouging

Consumables forICE-60T/ICE-60TM

13 1920

Figure 11-3. Torch, ICE-60T

5

2 1

3

4

6

ICE-60T Torch

7

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2

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ICE-60TM Torch

Sense Tab

21


PLASMA TORCHES

58 fax orders 1-800-637-2314

Item # Part # Description Quantity1 171 245 Torch, main body 12 171 241 (N/A) Torch Assembly, rack and sleeve (consists of) 13 185 999 (N/A) Torch Position Sleeve 14 186 000 (N/A) Gear Rack 15 186 001 (N/A) Locking Ring 16 171 243 (N/A) Leads, 30 ft (ICE-70M) 1

171 242 (N/A) Leads, 50 ft (ICE-100M) 17 010 860 (N/A) Clamp, hose .750 – 1.750clp dia 18 170 993 (N/A) Collar, brass 19 170 825 (N/A) Washer, shldr 1.251 x 1.750 OD x .125thk 110 010 907 Nut, 1.000 – 11 111 171 244 (N/A) Black PVC, 5/8 ID x 3.5 long 1

Consumables12 169 224 Shield, drag 113 169 230 Machine Shield 114 169 223 Retaining Cup 1

179 2821 Cup, bevel 115 169 219 Tip (70 A) 1 (5 per pkg)

169 226 Tip (100 A) 1 (5 per pkg)16 169 222 Swirl Ring 117 169 217 Electrode 1 (5 per pkg)18 169 233 O-Ring 1 (3 per pkg)19 169 225 Deflector 120 181 227 Tip (50 A) 1

169 220 Tip (70 A) 1 (5 per pkg)169 227 Tip (100 A) 1 (5 per pkg)

21 173 815 Tip (70 A) 1 (5 per pkg)22 173 816 Electrode 1 (5 per pkg)23 170 995 Gouge Shield (70 A) 124 169 221 Tip (70 A) 1 (5 per pkg)

169 228 Tip (100 A) 1 (5 per pkg)25 169 218 Electrode (70 A) 1 (5 per pkg)

169 217 Electrode (100 A) 1 (5 per pkg)26 226 763 Sense tab 1

253 054 Stand-off Guide 1253 055 Circle Cutting Guide 1169 203 Torch, 30 ft (ICE-70M) 1169 245 Torch, 50 ft (ICE-70M) 1169 207 Torch, 30 ft (ICE-100M) 1169 246 Torch, 50 ft (ICE-100M)

1Use of the #179 282 Bevel Cup will eliminate the need to use item #19 (#169 225 Deflector).

ICE-70M/100M Service Parts/Consumables

ShieldedStandard Cutting

ShieldedMachine Cutting

1214 15 1716 18

Non-ShieldedCutting

ExtendedCutting

Gouging Consumables for ICE-70/ICE-70M and

ICE-100/ICE-100M Torches

19

14 20 1716 18

19

14 21 2216 18

13

1914 24 2516 18

23

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11

3

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5

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2

ICE-70M/ICE-100M Torch

Sense Tab

26


PLASMA TORCHES

59phone orders 1-866-931-9731

Item # Part # ICE-80C Part # ICE-80CM Description Quantity1 187 300 — Handle 12 190 503 — #6 x 5/8 Phillips Screw, pan head 43 190 502 (N/A) — Boot 14 196 423 — Switch Assy (includes) 1

190 504 (N/A) — Spring 15 187 301 — Switch, Cup Sensor 16 196 682 — Push Button Switch 17 187 298 187 299 Main Body 18 190 501 190 501 Heatshrink 1/2 in ID (2.5 in) 19 190 500 (N/A) 190 500 (N/A) Tubing, 5/8 in ID (4 in) 110 196 415 — Torch Lead, 25 ft (7.6 m) 1

196 416 196 417 (N/A) Torch Lead, 50 ft (15.2 m) 111 190 497 190 497 Plug Assy, quick disconnect 112 218 177 — Both plastic halves and nut 113 — — Sleeve, torch position 114 187 305 — O-ring, quick disconnect 115 — 190 498 (N/A) Plug, 3-socket female 116 — 190 499 Contact, cap-on sensor 2

Consumables17 177 899 177 899 Drag Shield 118 177 898 177 898 Retaining Cup 119 177 896 177 896 Standard Tip 1 (5 per pkg)20 177 895 177 895 Standard Electrode 1 (5 per pkg)21 177 897 177 897 Swirl Ring 122 177 902 177 902 O-Ring, silicon .864 x .070 1 (5 per pkg)23 187 292 187 292 Machine Shield 124 177 900 177 900 Deflector 125 187 289 187 289 Extended Tip 1 (5 per pkg)26 187 288 187 288 Extended Electrode 1 (5 per pkg)27 187 291 187 291 40 Amp Retaining Cup 128 187 290 187 290 40 Amp Tip 1 (5 per pkg)29 187 293 187 293 Gouge Shield 130 177 901 177 901 Gouge Tip 1 (5 per pkg)31 — 226 763 Sense tab 1

253 054 253 054 Stand-off Guide 1253 055 253 055 Circle Cutting Guide 1— — Torch 1


17

23

18 19 20

24

24

18 25

29 18 30

26

27 28 20

20

21 22

StandardCutting

ExtendedCutting

40 AmpCutting

Gouging

MachineCutting

Consumables forICE-80C and ICE-80CM Torches

1

7

3

10

11

ICE-80C Torch

1

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ICE-80CM Torch

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13

12

7

11ICE-80CM Torch

Sense Tab

31


PLASMA TORCHES

60 fax orders 1-800-637-2314

Item # Part # ICE-80CX Part # ICE-80T Description Quantity1 215 594 215 594 Handle with screws 12 215 478 215 478 Cup Sensor Switch Kit 13 215 477 215 477 Main Body 14 215 479 215 479 Torch Head Repair Kit 15 212 735 212 735 O-Ring, main body 1 (5 per pkg)6 185 833 185 833 Switch Assembly (includes) 17 190 220 190 220 Trigger spring 18 215 592 215 592 Switch trigger 19 215 606 215 606 Clip, retaining 110 216 309 223 5431 Torch Lead, 25 ft (7.6 m) 1

218 045 (N/A) 223 5441 Torch Lead, 50 ft (15.2 m) 111 — 227 546 Fastener Stud 112 218 177 — Both Plastic Halves and Nut 113 190 497 — Plug Assy, quick disconnect 114 187 305 — O-Ring, quick disconnect 2

Consumables15 212 730 212 730 Drag Shield 116 212 733 212 733 Retaining Cup 117 212 725 212 725 40 Amp Standard Tip 1 (5 per pkg)18 212 726 212 726 80 Amp Standard Tip 1 (5 per pkg)19 212 724 212 724 Electrode 1 (5 per pkg)20 212 734 212 734 Swirl Ring 121 212 735 212 735 O-Ring 1 (5 per pkg)22 212 736 212 736 Deflector 123 212 729 212 729 40 Amp Extended Tip 1 (5 per pkg)24 212 728 212 728 80 Amp Extended Tip 1 (5 per pkg)25 212 731 212 731 80 Amp Gouge Shield 126 212 727 212 727 80 Amp Gouge Tip 1 (5 per pkg)

222 9422 222 9422 Consumable Kit (ICE-80T) 1253 054 194 883 Stand-off Guide 1253 055 253 055 Circle Cutting Guide 1216 300 195 223 Torch, 25 ft 1218 044 195 225 Torch, 50 ft 1

1 Item #10 for ICE-80T is a combination unit that includes both torch lead and overmolded quick disconnect plug assembly.

2 ICE-80T Consumable Kit includes (1) plastic case #127 493, (1) drag shield #212 730, (1) retaining cup #212 733, (3) tips #212 726, (6) electrodes #212 724, (2) extended tips #212 728, (1) gouge shield #212 731, (1) gouge tip #212 727, (3) o-rings #212 735, and (1) silicon grease #169 231.

ICE-80CX/80T Service Parts/Consumables

15 16 17

18

22 16 23

24

25 16 26

19 20 21

StandardCutting

ExtendedCutting

Gouging

Consumables forICE-80CX and ICE-80T Torches

ICE-80CX Torch

1

10

12

12

14

9

2345

ICE-80T Torch

1013

1

6

7

8

11


PLASMA TORCHES

61phone orders 1-866-931-9731

Part #ICE-80CXM

Part #ICE-80TMItem # Description Quantity

1 215 599 215 599 Torch Sleeve 12 215 598 215 598 Torch, main body 13 215 607 215 607 Sleeve, torch position 14 216 309 223 5451 (N/A) Torch Lead, 25 ft (7.6 m) 1

218 045 (N/A) 223 5461 Torch Lead, 50 ft (15.2 m) 15 — 227 546 Fastener Stud 16 218 177 — Both Plastic Halves and Nut 17 187 305 — O-Ring, quick disconnect 18 180 605 195 513 Remote Pendant Control 1

— 220 240 Cable, remote control trigger 25 ft (7.6 m) 1— 220 241 Cable, remote voltage sense 26.5 ft (8 m) 1

9 215 478 215 478 Cup Sensor Switch Kit 1Consumables

10 212 732 212 732 Machine Shield 111 212 733 212 733 Retaining Cup 112 212 725 212 725 40 Amp Standard Tip 1 (5 per pkg)13 212 726 212 726 80 Amp Standard Tip 1 (5 per pkg)14 212 724 212 724 Electrode 1 (5 per pkg)15 212 734 212 734 Swirl Ring 116 212 735 212 735 O-Ring 1 (5 per pkg)17 212 736 212 736 Deflector 118 212 729 212 729 40 Amp Extended Tip 1 (5 per pkg)19 212 728 212 728 80 Amp Extended Tip 1 (5 per pkg)20 212 731 212 731 80 Amp Gouge Shield 121 212 727 212 727 80 Amp Gouge Tip 1 (5 per pkg)22 226 763 226 763 Sense tab 1

222 9422 222 9422 Consumable Kit (ICE-80T) 1253 054 253 054 Stand-off Guide 1253 055 253 055 Circle Cutting Guide 1219 944 195 221 Torch, 25 ft 1— 222 535 Torch, 50 ft 1

1 Item #4 for ICE-80TM is a combination unit that includes both torch lead and overmolded quick disconnect plug assembly.2 ICE-80T Consumable Kit includes (1) plastic case #127 493, (1) drag shield #212 730, (1) retaining cup #212 733, (3) tips #212 726, (6) electrodes #212 724, (2) extended tips #212 728, (1) gouge shield #212 731, (1) gouge tip #212 727, (3) o-rings #212 735, and (1) silicon grease #169 231.

ICE-80CXM/80TM Service Parts/Consumables

Sense Tab

22

10 11 12

13

17 11 18

19

20 11 21

14 15 16

MachineCutting

ExtendedCutting

Gouging

Consumables forICE-80CXM and ICE-80TM Torches

3 8

9

1

2

ICE-80CXM Torch

4

6

6

7

ICE-80TM Torch

4

5


PLASMA TORCHES

62 fax orders 1-800-637-2314

ICE-100T & 100TM Service Parts/Consumables

Item #Part #ICE-100T

Part #ICE-100TM Description Quantity

1 215 594 — Handle with screws 12 215 478 215 478 Cup Sensor Switch Kit 13 223 774 223 773 Main Body with switch 14 223 775 223 775 Torch Head Repair Kit 15 212 735 — O-Ring, main body 1 (5 per pkg)6 185 833 — Switch Assembly (includes) 17 190 220 — Trigger Spring 18 215 592 — Switch Trigger 19 215 606 — Clip, retaining 110 223 6121 223 6141 (N/A) Torch Lead, 25 ft (7.6 m) 1

223 6131 223 6151 Torch Lead, 50 ft (15.2 m) 111 227 546 227 546 Fastener Stud 112 — 215 599 Torch Sleeve 113 — 215 607 Sleeve, torch position 114 — 195 513 Remote Pendant Control 1

— 220 240 Cable, remote control trigger 25 ft 1— 220 241 Cable, remote voltage sense 26.5 ft 1

Consumables15 212 730/219 6852 212 732/219 6872 Drag/Machine Shield 116 212 733/219 6842 212 733/219 6842 Retaining Cup 117 212 725 212 725 40 Amp Standard Tip 1 (5 per pkg)

219 676 219 676 60 Amp Standard Tip 1 (5 per pkg)212 726 212 726 80 Amp Standard Tip 1 (5 per pkg)219 679 219 679 100 Amp Standard Tip 1 (5 per pkg)

18 212 724/219 6782 212 724/219 6782 Electrode 1 (5 per pkg)19 212 734/219 6772 212 734/219 6772 Swirl Ring 120 212 735 212 735 O-Ring 1 (5 per pkg)21 212 736 212 736 Deflector 122 212 729 212 729 40 Amp Extended Tip 1 (5 per pkg)

219 682 219 682 60 Amp Extended Tip 1 (5 per pkg)212 728 212 728 80 Amp Extended Tip 1 (5 per pkg)219 683 219 683 100 Amp Extended Tip 1 (5 per pkg)

23 212 731 212 731 Gouge Shield 124 219 680 219 680 60 Amp Gouge Tip 1 (5 per pkg)25 — 226 763 Sense tab 1

212 727 212 727 80 Amp Gouge Tip 1 (5 per pkg)219 681 219 681 100 Amp Gouge Tip 1 (5 per pkg)227 0373 227 0373 Consumable Kit (ICE-100T) 1253 054 — Stand-off Guide 1253 055 — Circle Cutting Guide 1195 223 195 221 Torch, 25 ft 1195 225 222 535 Torch, 50 ft 1

1Item #10 includes both torch lead and overmolded quick disconnect plug assembly.2First number is for 40/60/80 Amp components and second number is for 100 Amp components.3 ICE-100T Consumable Kit includes (1) plastic case #127 493, (1) 100 A drag shield #219 685, (1) 100 A retaining cup #219 684, (3) 100 A tips #219 679, (6) 100 A electrodes #219 678, (2) 100 A extended tips #219 683, (1) gouge shield #212 731, (1) 100 A gouge tip #219 681, (3) o-rings #212 735, and (1) silicon grease #169 231.

1

1

9

26

7

345

ICE-100T Torch

10

8

11

ICE-100TM Torch

13 14

10

12

3

2

11

15 16 17

21 16

23 16

18 19 20Standard

Cutting

ExtendedCutting

Gouging

Consumables forICE-100T and ICE-100TM Torches

24

22

Sense Tab

25


PLASMA TORCHES

63phone orders 1-866-931-9731

Item # Part # Description QuantityICE-102 Torch (Hand-Held)

180 333 (N/A) Torch, 50 ft 11 183 448 (N/A) Torch, main body 12 171 246 Handle 13 171 248 Pushbutton, switch 1

171 255 Splice, 22 - 18 butt N-insul connector 24 171 263 Lead Insulator, 5/8PVC 3.5 in long 1

171 252 Teflon Tube, 11/16 ID x .030W x 3.5 in long 15 171 260 Lead Insulator, 7/16PVC 3 in long 1

171 251 Teflon Tube, 9/16 ID x .030W x 2.5 in long 16 171 247 Boot 17 171 256 Handle Screw, No. 6 x 3/4ph 58 183 450 (N/A) Leads, 50 ft 1

ICE-102M Torch (Machine-Held)Torch, 50 ft

9 183 449 (N/A) Torch, main body 110 171 241 (N/A) Torch Assembly, rack and sleeve (consists of) 111 185 999 (N/A) Torch Position Sleeve 112 186 000 (N/A) Gear Rack 113 186 001 (N/A) Locking Ring 114 183 452 (N/A) Leads, 50 ft 115 010 860 (N/A) Clamp, hose .750 — 1.750clp dia 116 170 993 (N/A) Collar, brass 117 170 825 (N/A) Washer, shldr 1.251 ID x 1.750 OD x .125thk1 118 010 907 Nut, 1.000 — 11 119 171 244 (N/A) Black PVC, 5/8 ID x 3.5 long 1

Consumables20 169 224 Drag Shield 121 169 230 Machine Shield 122 180 412 Retaining Cup 123 180 408 Shielded Tip 1 (10 per pkg)24 180 404 Swirl Ring 125 169 217 Air Electrode 1 (5 per pkg)26 180 406 (N/A) Multiple Gas Electrode 1 (5 per pkg)27 169 233 O-Ring 1 (3 per pkg)28 170 995 Gouge Shield 129 183 447 (N/A) Retaining Cup 130 180 411 (N/A) Air Gouge Tip 131 180 410 (N/A) Multiple Gas Gouge Tip 132 180 405 (N/A) Swirl Ring 133 169 218 Air Gouge Electrode 1 (5 per pkg)34 180 407 (N/A) Multiple Gas Gouge Electrode 135 226 763 Sense tab 1

253 054 Stand-off Guide 1253 055 Circle Cutting Guide 1

ICE-102 & 102M Service Parts/Consumables

21

22 24 2520

26

27

23

28 29 32 3330

3431

StandardCutting

Gouging

Consumables for ICE-102 and ICE-102M Torches

MachineCutting

1

2

6

2345

7

8

ICE-102 Torch

9

19

11

12

13

14

15

16

17

18

10

ICE-102M Torch

Sense Tab

35For a listing of original torch applications and replacements: see pages 51– 52

PLASMA TORCHES

64 fax orders 1-800-637-2314

Item # Part # Description Quantity1 230 429 Handle Assy, left and right w/screws 12 232 081 Trigger Switch 13 230 432 Leads, 16 ft 14 230 430 Torch Head 15 770 4961 Consumable kit, tip/electrode 2 each/kit5 770 723 Consumable kit, tip/electrode 5 each/kit6 770 4971 Consumable kit, cup/swirl ring/o-ring 1

233 321 Stand-off Guide 1233 046 Wrench 1245 993 Kit, Detect Leads 1

Item # Part # Description Quantity1 770 4961 Consumable kit, tip/electrode 2 each/kit1 770 723 Consumable kit, tip/electrode 5 each/kit2 770 6531 Consumable kit, cup/swirl ring/O-ring 13 233 321 Stand-off guide, HP-25/50/70 plasma torch 1

245 993 Kit, Detect Leads 1

Item # Part # Description Quantity1 770 6541 Consumable kit, tip/electrode 2 each/kit1 770 724 Consumable kit, tip/electrode 5 each/kit2 770 6551 Consumable kit, cup/swirl ring/O-ring 13 233 321 Stand-off guide, HP-25/50/70 plasma torch 1

245 993 Kit, Detect Leads 1

HP-25 Service Parts/Consumables



1Parts not sold individuallyNo circle cutting guide for the HP-25, HP-50, and HP-70 torches



6

5 Consumable Kits for HP-25 Torch

Retaining Cup O-Ring

Tip Electrode Swirl Ring

see pages 51– 52 For a listing of original torch applications and replacements:

1

2

Consumable Kits for HP-70 Torch



1

2

Consumable Kits for HP-50 Torch



1

2

3

4

HP-25 Torch



PLASMA TORCHES

65phone orders 1-866-931-9731

Portable Engine Drive Tune-Up ComponentsEngine Drive Engine Model Tune-Up Kit # Oil Filter # Air Filter #

Air FilterPre-Cleaner # Spark Plug # Battery

Blue Charger™ Onan Performer P218 137 046 065 251 064 617 065 653 065 709(2) GP 58Blue Charger™ NT Onan Performer P218 137 046 065 251 064 617 065 653 065 709(2) GP 58Blue Fire® 140/Champ 1435 Honda GX270 — — 190 109 — 190 108 GP U1Blue Fire® 180/Champ 2060 Honda GX390 220 305 — 220 303 220 304 190 108 —Blue Star® 2E Tecumseh OH-160 — — 061 166 — — GP 244

Blue Star® 180E Tecumseh OHM-120 — — 061 166 — — GP U1Blue Star® 180K Kohler Command CH12.5 — 066 698 066 700 067 025 067 007 GP U1Blue Star® 145 Kohler CS10TG 221 581 — 221 579 221 580 203 960 —Blue Star® 145 DX Kohler CS10STG 221 584 — 221 582 221 583 203 960 GP U1Blue Star® 185 Honda GX390 220 305 — 220 303 220 304 190 108 —Blue Star® 185 DX Kohler CS12STG 221 584 — 221 582 221 583 203 960 GP U1Blue Star® 3500 Honda GX270 — — 190 109 — 190 108 U1

Kohler Command CS8.5TG — — 203 952 203 954 203 960 —Blue Star® 6000 Honda GX390 — — 220 303 220 304 190 108 U1

Kohler Command CS12STG 232 305 — 203 952 203 954 203 960 —Bobcat™ 2251 Kohler Command CH239 230 015 066 698 230 016 230 017 067 007(2) GP 58

Kohler Command CH20 180 096 066 698 067 272 067 273 067 007(2) GP 58Robin EH 64/65 199 062 198 754 198 755 With Air Filter 198 777(2) GP 58

Bobcat™ 225D/225D Plus Deutz/Rugg. MD-151 — 066 702 066 843 066 842 — See note 5Bobcat™ 225G/225G Plus Onan Performer P-216 137 046 065 251 064 617 065 653 065 709(2) See note 6Bobcat™ 225G Plus Kohler Command CH18 180 096 066 698 067 272 067 273 067 007(2) GP 58Bobcat™ 225 NT Kohler Command CH18/CH20 180 096 066 698 067 272 067 273 067 007(2) GP 58

Onan Performer P-216 137 046 065 251 064 617 065 653 065 709(2) GP 58Bobcat™ 2501 Kohler Command CH2310 230 015 066 698 230 016 230 017 067 007(2) GP 58

Kohler Command CH20/CH730 180 096 066 698 067 272 067 273 067 007(2) GP 58Robin EH 64/65 199 062 198 754 198 755 With Air Filter 198 777(2) GP 58

Bobcat™ 250 NT Kohler Command CH20 180 096 066 698 067 272 067 273 067 007(2) GP 58Onan Performer P-220 137 046 065 251 064 617 065 653 065 709(2) GP 58Onan Performer OHV220/Robin 199 062 198 754 198 755 With Air Filter 198 777(2) GP 58

Bobcat™ 250 D NT Kubota D722FB-25 206 421 187 443 187 441 — — GP 58Bobcat™ 250 Diesel Kubota D722FB-25 206 421 187 443 187 441 — — GP 58Bobcat™ 3 Phase1 Kohler Command CH2311 230 015 066 698 230 016 230 017 067 007(2) GP 58

Kohler Command CH20/CH730 180 096 066 698 067 272 067 273 067 007(2) GP 58Metro™ 250D Deutz/Rugg. RD-211 — 066 702 065 604 — — GP 58Miller Legend® Onan Performer P-218 137 046 065 251 064 617 065 653 065 709(2) GP 587

Miller Legend® NT Onan Performer P-218 137 046 065 251 064 617 065 653 065 709(2) GP 58Miller Legend® 301 G/3021 Kohler Command CH23 230 015 066 698 230 016 230 017 067 007(2) GP 58

Kohler Command CH20 180 096 066 698 067 272 067 273 067 007(2) GP 58Renegade™ 180 Kohler 8.5, CS10, 12.0 221 581 226 484 221 579 221 580 203 960 GP U1Roughneck® 2E Tecumseh OH-160 — — 061 166 — — GP U1Trailblazer® 250G/251 Onan Performer P-220 137 046 065 251 064 617 065 653 065 709(2) See note 8Trailblazer® 251 NT Onan Performer P-220 137 046 065 251 064 617 065 653 065 709(2) GP 58Trailblazer® 275 DC/3021 Kohler Command CH2312 230 015 066 698 230 016 230 017 067 007(2) GP 58

Kohler Command CH20/CH730 180 096 066 698 067 272 067 273 067 007(2) GP 58Robin EH 64/65 199 062 198 754 198 755 With Air Filter 198 777(2) GP 58

Trailblazer® 280 NT Kohler Command CH20 180 096 066 698 067 272 067 273 067 007(2) GP 58Onan Performer P-220 137 046 065 251 064 617 065 653 065 709(2) GP 58

Trailblazer® DC/301 G Kohler Command CH20 180 096 066 698 067 272 067 273 067 007(2) GP 58Trailblazer® 301 G Onan Performer P-220 137 046 065 251 064 617 065 653 065 709(2) GP 58

Onan Performer OHV220/Robin 199 062 198 754 198 755 With Air Filter 198 777(2) GP 58Trailblazer® 300 D NT/301 D Kubota D722FB-25 206 421 187 443 187 441 — — GP 58Trailblazer® 302 Diesel Kubota D722FB-25 206 421 187 443 187 441 — — GP 58Trailblazer® 302 Air Pak Kolher CH750 238 743 066 698 238 744 238 745 238 746(2) GP51RWildcat 200 Subaru13 240 585 — 240 597 — 240 598(2) GP U1

9Effective with LG070820.10Effective with LG071468.11Effective with LG073969.12Effective with LG074229.13Effective with 400055250.

4Prior to JB482410 = U1.5D=GP 24; DPlus=GP 58.6G=GP U1; GPlus=GP 58.7Prior to KF959177=24.8250=GP 24; 251=GP 58.

1The Kohler Command CH23 engine has replaced the CH20 in current machines.2Prior to serial number KG045632 use #065 629. Effective with serial number KG045632 use #067 283.3Prior to serial number KF926822 use #107 297. Effective with serial number KF926822 use #164 353.Note: Number in (parenthesis) following the order number denotes quantity needed of particular component.

ENGINE DRIVES

66 fax orders 1-800-637-2314

Portable Engine Drive Tune-Up ComponentsEngine Drive Engine Model Fuel Filter # Fuel Pump # Fuel Cap #

VoltageRegulator #

MufflerGasket # Muffler #

Blue Charger™ Onan Performer P218 066 113 065 629 220 711 064 846 065 313(2) (See note3)Blue Charger™ NT Onan Performer P218 066 113 065 629 220 711 064 846 065 313(2) 183 434Blue Fire® 140/Champ 1435 Honda GX270 — — 198 522 — — —Blue Fire® 180/Champ 2060 Honda GX390 — — 198 522 — — —Blue Star® 2E Tecumseh OH-160 — — 015 603 064 395 — 015 621Blue Star® 180E Tecumseh OHM-120 — — 126 994 (N/A) — — —Blue Star® 180K Kohler Command CH12.5 066 699 — 126 994 (N/A) — 067 080 067 079Blue Star® 145 Kohler CS10TG — — 203 955 — 203 959 203 958 (N/A)Blue Star® 145 DX Kohler CS10STG — — 220 711 — 203 959 218 411Blue Star® 185 Honda GX390 — — 198 522 — — —Blue Star® 185 DX Kohler CS12STG — — 220 711 — 203 959 218 411Blue Star® 3500 Honda GX270 — — 198 522 — — —

Kohler Command CS8.5TG — — 203 955 — 203 959 203 958 (N/A)Blue Star® 6000 Honda GX390 — — 198 522 — — —

Kohler Command CS12STG — — 203 955 — 203 959 203 958 (N/A)Bobcat™ 2251 Kohler Command CH23 237 857 190 248 220 711 190 249 189 477(2) 228 681

Kohler Command CH20 237 857 190 248 220 711 190 249 189 477(2) 228 681Robin EH 64/65 237 857 198 756 220 711 198 778 217 441(2) 228 680

Bobcat™ 225D/225D Plus Deutz/Rugg. MD-151 066 893 — 220 711 — — —Bobcat™ 225G/225G Plus Onan Performer P-216 066 113 (See note2) 220 711 064 846 065 313(2) 107 297/164 353 (Plus)Bobcat™ 225G Plus Kohler Command CH18 215 984 190 248 220 711 190 249 189 477(2) 173 065Bobcat™ 225 NT Kohler Command CH18/CH20 215 984 190 248 220 711 190 249 189 477(2) 183 435

Onan Performer P-216 066 113 067 283 220 711 064 846 065 313(2) 183 434Bobcat™ 250 (See note1) Kohler Command CH23 237 857 190 248 220 711 190 249 189 477(2) 228 681

Kohler Command CH20/CH730 237 857 190 248 220 711 190 249 189 477(2) 228 681Robin EH 64/65 237 857 198 756 220 711 198 778 217 441(2) 228 680

Bobcat™ 250 NT Kohler Command CH20 237 857 190 248 220 711 190 249 189 477(2) 183 435Onan Performer P-220 066 113 067 283 220 711 064 846 065 313(2) 183 434Onan Performer OHV220/Robin 066 113 198 756 220 711 198 778 065 313(2) 204 841

Bobcat™ 250 D NT Kubota D722FB-25 187 442 — 220 711 187 821 189 766 187 428Bobcat™ 250 Diesel Kubota D722FB-25 187 442 — 220 711 187 821 189 766 187 428Bobcat™ 3 Phase1 Kohler Command CH23 237 857 190 248 220 711 190 249 189 477(2) 228 681

Kohler Command CH20/CH730 237 857 190 248 220 711 190 249 189 477(2) 228 681Metro™ 250D Deutz/Rugg. RD-211 066 893 — 015 603 — — —Miller Legend® Onan Performer P-218 066 113 065 629 220 711 064 846 065 313(2) (See note3)Miller Legend® NT Onan Performer P-218 066 113 067 283 220 711 064 846 065 313(2) 183 434Miller Legend® 301 G/3021 Kohler Command CH23 237 857 190 248 220 711 190 249 189 477(2) 207 458

Kohler Command CH20 237 857 190 248 220 711 190 249 189 477(2) 207 458Renegade™ 180 Kohler 8.5, CS10, 12.0 — — 203 955 — 203 959 (See note4)Roughneck® 2E Tecumseh OH-160 — — 065 009 064 395 — 015 621Trailblazer® 250G/251 Onan Performer P-220 066 113 065 629 220 711 064 846 065 313(2) (See note3)Trailblazer® 251 NT Onan Performer P-220 066 113 067 283 220 711 064 846 065 313(2) 183 434Trailblazer® 275 DC/3021 Kohler Command CH23 237 857 190 248 220 711 190 249 189 477(2) 228 681

Kohler Command CH20/CH730 237 857 190 248 220 711 190 249 189 477(2) 228 681Robin EH 64/65 237 857 198 756 220 711 198 778 217 441(2) 228 680

Trailblazer® 280 NT Kohler Command CH20 237 857 190 248 220 711 190 249 189 477(2) 183 435Onan Performer P-220 066 113 067 283 220 711 064 846 065 313(2) 183 434

Trailblazer® DC/301 G Kohler Command CH20 237 857 190 248 220 711 190 249 189 477(2) 183 435Trailblazer® 301 G Onan Performer P-220 066 113 067 283 220 711 064 846 065 313(2) 183 434

Onan Performer OHV220/Robin 066 113 198 756 220 711 198 778 065 313(2) 204 841Trailblazer® 300 D NT/301 D Kubota D722FB-25 187 442 — 220 711 187 821 189 766 187 428Trailblazer® 302 Diesel Kubota D722FB-25 187 442 — 220 711 187 821 189 766 187 428Trailblazer® 302 Air Pak Kolher CH750 215 985 190 248 220 711 244 143 189 477 235 107 Wildcat 200 Subaru13 241 408 246 926 220 711 — 246 923 237 7201The Kohler Command CH23 engine has replaced the CH20 in current machines.2Prior to serial number KG045632 use #065 629. Effective with serial number KG045632 use #067 283.3Prior to serial number KF926822 use #107 297. Effective with serial number KF926822 use #164 353.

Note: Number in (parenthesis) following the order number denotes quantity needed of particular component.

ENGINE DRIVES

67phone orders 1-866-931-9731

Industrial Engine Drive Tune-Up ComponentsEngine Drive Engine Model

OilFilter #

AirFilter #

Air Filter(Safety Element) #

Fuel Filter(Primary) #

Fuel Filter(Secondary) #

Engine Filter Kit Battery

Big 20™ Continental Y-112 061 760 017 309 — — — GP 24Big 20G™ Continental Y-112 061 760 017 309 — 047 420 — GP 24Big 30A Diesel™ Deutz F3L1011 066 212 126 880 — 192 744 066 217 GP 55Big 40® Continental F-163 061 760 017 309 — — — GP 24Big 40®G Continental TM-20 114 559 017 309 — 047 420 — GP 24Big 40®WG WIS•CON

TM-20 114 559 192 938 192 939 066 113 — GP 24

Big 40® Diesel Continental TMD-20 064 983 020 319 — 192 744 — GP 24Big 40® Diesel (CAT) CATERPILLAR 3024C/C2.2 202 166 192 938 192 939 192 744 202 167 246 985 GP 24Big 50 Diesel™ (Prior to JK718458) Continental TMD-27 064 983 020 319 — 062 342 065 346 GP 24Big 50 Diesel™ (Eff. with JK718458) Continental TMD-27 064 983 020 319 — 192 744 — GP 24Big Blue® 251D (Prior to KF846844) Deutz F3L1011 066 212 126 880 — 192 744 066 217 GP 55Big Blue® 251D (Eff. with KF846844) Deutz F3L1011 067 265 126 880 — 192 744 066 217 GP 55Big Blue® 251D (Eff. with LA153592) Deutz F3L1011 067 265 197 676 197 679 192 744 066 217 GP 55Big Blue® 300/Pro Perkins 403C-15 197 899 197 676 197 679 213 858 197 997 GP 55

CATERPILLAR C1.5 202 166 197 676 197 679 213 858 217 687 246 987 GP 55Deutz 2008 228 778 197 676 197 679 213 858 217 687 246 986 GP 55

Big Blue® 302D Deutz F3L1011 067 265 192 938 192 939 192 744 066 217 GP 24Big Blue® 302P Perkins 104.22 197 899 192 938 192 939 192 744 197 997 GP 24Big Blue® 350 PipePro® (Prior to MA 250132E)

Mitsubishi-S4L2 242 882 197 676 — 252 781 213 858 GP 55

Big Blue® 350 PipePro® (Eff. s/n MA250132)

Mitsubishi-S4L2 242 882 197 676 — 252 781 213 858 GP 55

Big Blue® 350 PipePro® Mitsubishi-S4L2 242 882 197 676 — 252 781 213 858 GP 55Big Blue® 400D Deutz F3L2011 067 265 192 938 192 939 192 744 066 217 246 988 GP 24

Perkins 404.22 197 899 192 938 192 939 192 744 197 997 246 985 GP 24Big Blue® 400 ECO Pro Mitsubishi-S4L2 242 882 197 676 197 679 213 858 252 781Big Blue® 400D Deutz F3L912 064 677 020 319 — 062 342 064 686 GP 24Big Blue® 400 KX Kubota V1505-EBG1 196 428 197 676 197 679 213 858 218 469 GP 55Big Blue® 402D /502D/602D

Deutz F4L1011 067 265 192 938 192 939 192 744 066 217 GP 24

Deutz F3L912 064 677 192 938 192 939 192 744 064 686 GP 24Big Blue® 402P /502P/602P

Perkins 3.152 192 936 192 938 192 939 192 744 192 937 GP 24

Big Blue® 500X Deutz F3L912 064 677 192 938 192 939 192 744 064 686 246 989 GP 24Deutz F4L2011 067 265 192 938 192 939 192 744 066 217 246 988 GP 24Perkins 404.22T 197 899 192 938 192 939 192 744 197 997 246 985 GP 24

Big Blue® 600D Deutz F4L912 064 677 020 319 — 062 342 064 686 GP 24Big Blue® Air Pak™ 1 Deutz BF4M 2011 067 265 192 938 192 939 192 744 066 217 246 988 GP 24Big Blue® Turbo Deutz BF4M 2011 067 265 192 938 192 939 192 744 066 217 246 988 GP 24Miller Air Pak™ Deutz F4L912 064 677 020 319 — 062 342 064 686 GP 24Miller Du-Op™ Deutz F3L912/914 064 677 (See note2) (See note3) 062 342 064 686 246 989 GP 24PRO 300 CATERPILLAR 3013C/C1.5 202 166 197 676 197 679 213 858 217 687 246 987 GP 24PipePro™ 304 Kubota DH905/1005 196 428 187 441 202 102 066 113 192 744 246 990 GP 55Trailblazer®Pro 350 Kubota DH905/1005 196 428 187 441 202 102 066 113 192 744 246 990 GP 55Trailblazer® 44D (Prior to JK718458) Continental TMD-27 064 983 020 319 — 062 342 065 346 GP 55Trailblazer® 44D (Eff. with JK718458) Continental TMD-27 064 983 020 319 — 192 744 — GP 24Trailblazer® 44G Continental F-163 061 760 017 309 — 047 420 — GP 24Trailblazer® 55D (Prior to JK718458) Continental TMD-27 064 983 020 319 — 062 342 065 346 GP 24Trailblazer® 55D (Eff. with JK718458) Continental TMD-27 064 983 020 319 — 192 744 — GP 24Trailblazer® 55G Continental F-163 061 760 017 309 — 047 420 — GP 241 IR Compressor Filter Kit #246 991, Oil Filter #206 745, Separator Filter #206 747 and Air Filter #197 676.2Prior to serial number LB043908 use #020 319. Effective with serial number LB043908 use #192 938.3Effective with serial number LB043908 use #192 939.

ENGINE DRIVES

68 fax orders 1-800-637-2314

Industrial Engine Drive Tune-Up ComponentsEngine Drive Engine Model

FuelCap #

DistributorCap #

DistributorRotor # Spark Plug #

Blower/FanBelt #

AlternatorBelt #

Big 20™ Continental Y-112 182 022 064 296 064 298 Champion RD-16(4) — 005 572Big 20G™ Continental Y-112 182 022 064 296 064 298 Champion RD-16(4) — —Big 30A Diesel™ Deutz F3L1011 182 022 — — — 066 213 —Big 40® Continental F-163 182 022 064 296 064 298 Champion RD-16(4) — —Big 40®G Continental TM-20 182 022 066 023 066 024 067 238(3) 118 156 —Big 40®WG WIS•CON TM-20 190 198 066 023 066 024 Champion RN-12YC(3) 201 142 (N/A) —Big 40® Diesel Continental TMD-20 182 022 — — — 118 156 —Big 40® Diesel (CAT) CATERPILLAR 3024/

C2.2190 198 — — — — 197 944

Big 50 Diesel™ (Prior to JK718458)

Continental TMD-27 182 022 — — — 118 156 —

Big 50 Diesel™ (Eff. with JK718458)

Continental TMD-27 182 022 — — — 118 156 —

Big Blue® 251D (Prior to KF846844)

Deutz F3L1011 182 022 — — — 066 213 —

Big Blue® 251D (Eff. with KF846844)

Deutz F3L1011 182 022 — — — 066 213 —

Big Blue® 251D (Eff. with LA153592)

Deutz F3L1011 182 022 — — — 066 213 —

Big Blue® 300/Pro Perkins 403C-15 190 198 — — — 217 686 —CATERPILLAR C1.5 190 198 — — — — —Duetz 2008 190 198 — — — — —

Big Blue® 302D Deutz F3L1011 190 198 — — — 067 266 —Big Blue® 302P Perkins 104.22 190 198 — — — — 197 944Big Blue® 400D Deutz F3L2011 190 198 — — — 216 959 —

Perkins 404.22 190 198 — — — 197 944 —Big Blue® 400D Deutz F3L912 182 022 — — — 064 690 136 250Big Blue® 400 KX Kubota V1505-EBG1 190 198 — — — 218 468 —Big Blue® 402D /502D/602D

Deutz F4L1011 190 198 — — — 067 266 —

Deutz F3L912 190 198 — — — 066 271 —Big Blue® 402P /502P/602P

Perkins 3.152 190 198 — — — 193 163 —

Big Blue® 500X Deutz F3L912 190 198 — — — 066 271 —Deutz F4L2011 190 198 — — — 067 266 —Perkins 404.22T 190 198 — — — 197 944 —

Big Blue® 600D Deutz F4L912 024 035 — — — 066 271 —Big Blue® Air Pak™ 1 Deutz BF4M 2011 190 198 — — — 207 808 —Big Blue® Turbo Deutz BF4M 2011 190 198 — — — 207 808 —Miller Air Pak™ Deutz F4L912 024 035 — — — 066 271 —Miller Du-Op™ Deutz F3L912/914 182 022 — — — 064 690 066 213PRO 300 CATERPILLAR 3013C/

C1.5190 198 — — — 217 686 —

PipePro™ 304 Kubota DH905/1005 182 022 — — — — 197 197Trailblazer®Pro 350 Kubota DH905/1005 182 022 — — — — 197 197Trailblazer® 44D (Prior to JK718458)

Continental TMD-27 182 022 — — — 118 156 —

Trailblazer® 44D (Eff. with JK718458)

Continental TMD-27 182 022 — — — 118 156 —

Trailblazer® 44G Continental F-163 182 022 064 296 064 298 Champion RD-16(4) — —Trailblazer® 55D (Prior to JK718458)

Continental TMD-27 182 022 — — — 118 156 —

Trailblazer® 55D (Eff. with JK718458)

Continental TMD-27 182 022 — — — 118 156 —

Trailblazer® 55G Continental F-163 182 022 064 296 064 298 Champion RD-16(4) — —1IR Compressor Filter Kit #246 991, Oil Filter #206 745, Separator Filter #206 747 and Air Filter #197 676.2Prior to serial number LB043908 use #020 319. Effective with serial number LB043908 use #192 938.3Effective with serial number LB043908 use #192 939.

ENGINE DRIVES

69phone orders 1-866-931-9731

ITW Dykem® Paint Markers

Waterless Hand Cleaner Towels

They’re the original patented one-step hand cleaner towels in-a-bucket. SCRUBS® combine the scrubbing power of pumice with powerful yet safe cleaning agents into an absorbent, non-scratching abrasive hand-cleaning towel. Fast and easy, no rinsing, no drying, leaves hands clean and protected, germ-free with a pleasant fragrance and no residue.

Part # Dimensions Quantity Case Quantity202 239 10-1/2 x 12-1/4 in 72 towel canister 6 canisters per case208 470 8 x 12-1/4 in 100 single-pack dispenser —

Welpers®

Multipurpose MIG Tool

The original patented multipurpose MIG tool that does it all. Welpers® perform eight different tasks saving time and increasing productivity! It’s a must have tool for every welder, now available in the smaller more convenient YS20 version, ideal for the growing population of light-duty 150 amp and below MIG welding guns.

Part # Size Description Part # Size DescriptionYS50 8-1/2 in Original full size model YS20 (N/A) 7 in Mini-welper

Part # Tip Description Package Quantity84 001 Fiber/Bullet 12.0 cc Blue, Dykem® Brite-Mark® 1284 002 Fiber/Bullet 12.0 cc Black, Dykem® Brite-Mark® 1284 003 Fiber/Bullet 12.0 cc White, Dykem® Brite-Mark® 1284 004 Fiber/Bullet 12.0 cc Yellow, Dykem® Brite-Mark® 1284 005 Fiber/Bullet 12.0 cc Orange, Dykem® Brite-Mark® 1284 006 Fiber/Bullet 12.0 cc Red, Dykem® Brite-Mark® 1284 007 Fiber/Bullet 12.0 cc Green, Dykem® Brite-Mark® 12

Part # Tip Description Package Quantity16063 #3, Medium 3/32 in 26.4 cc Yellow, Dykem® TexPen® 12

Paint Original Equipment Color Matched

From showroom touch-ups to complete machine repaints, depend on Miller O.E.M. color-matched paints to give you and your customers professional results. Available in air-dry aerosols.

Part # Description098 205 12 oz. Spray Can, (new) Miller Blue Enamel

Dykem® Brite-Mark® is a general purpose permanent marker ideal for making clear, bold markings on almost any surface (i.e. metal, rubber, plastic, glass, concrete, leather, stone, wood, vinyl, and more). Its quick drying, oil-based paint withstands indoor and outdoor conditions without fading, chipping, or losing its opacity. Dykem Brite-Mark can be used to permanently identify inventory, assemblies, tools, finished products, or work-in-progress while resisting most work related abuses or compounds.

Dykem® TexPen® is one of the most rugged markers you’ll ever use. It can easily write through oil, grease, and even underwater. The Dykem TexPen features a stainless-steel ball tip so you’ll never have to worry about the tip wearing out before the paint is gone, even if you’re writing on rough concrete or rusty metal. The thick, bold paint markings withstand extreme weather conditions without losing legibility or brightness.

#202 239

#208 470

#YS50

Brite-Mark® (Fiber/Bullet)

TexPen® (#3, Medium)

For products not listed in this catalog, please call ITW DYKEM® at 1-800-443-9536.

WELDING RELATED PRODUCTS

70 fax orders 1-800-637-2314

RegulatorsSingle-Stage Flow Gauge Regulators

n Compact design n Protective inlet filter n Self re-seating pressure n Machined brass body n 0 – 4000 inlet gauge relief valve n PTFE Seat n 0 – 50 SCFH delivery gauge n 2-inch diameter gauges n 1-year limited warranty n Neoprene/nylon diaphragm (#209 123)

Gas Hoses, 5 ft #144 108 Dual brass nipples (for #209 123 style connection) #183 581 One brass nipple and one rubber end with hose clamp (for #221 037 style connection)

Pressure Gauges & Filter#203 967 2-inch Diameter Pressure Gauge #GA136-03 (50 CFH/25 LPM) #203 966 2-inch Diameter Pressure Gauge #GA139-03 (4000 PSI/280 BAR) nHighly accurate read-out n UL listed n Shatter-proof polycarbonate crystal

#211 989 Gas Filter, Shielding (In-Line) This in-line shielding gas filter is now standard on every Miller wire feeder with a gas solenoid. It traps contaminants before they plug up solenoid valves which result in costly downtime cleaning.

#250 598 Fitting with screen flow restrictor (silver)

Economy Single-Stage Flowmeter Regulator

Exceptional value and compact design, provides precise shield gas regulation for MIG and TIG welding applications and more. Shatter resistant polycarbonate flow tube features triple scale for Argon, Helium and Argon/CO2 and has a packless O-ring flow tube seal which reduces maintenance. Precision flow adjustment valve locks flow at desired setting. Regulator features 3-year limited warranty.

Single-Stage Flowmeter Regulator Lexan™ Flow Tube

Compact, economical single-stage flowmeter regulators provide efficient and accurate regulation. It has many features found in more expensive regulators: self-centering flow ball, double filters, rugged, and a corrosion resistant solid brass bonnet. Regulator features 3-year limited warranty.

Part # Gas Used Delivery Range Inlet Connection Outlet Connection234 263 Argon/CO2 mix 10–50 SCFH CGA-580 5/8 in – 18RH237 702 Argon/CO2 mix 10–50 SCFH CGA-320 5/8 in – 18RH221 037 Argon/CO2 mix 10–50 SCFH CGA-580 1/4 in – barbed

Part # Gas Used Flow Range

PresetDeliveryPressure

InletConnection

OutletConnection

Max.InletPressure

210 925 Argon/CO2,Argon, Helium

0–50 SCFH 30 PSIG CGA-580 5/8 in – 18 RHInternal

4000PSIG

Part # Gas Used Flow Range

PresetDeliveryPressure Flowmeter

InletConnection

OutletConnection

Max.InletPressure

194 738“Select-0-Gas”

Argon/CO2 0–60 SCFH 30 PSIG H1230 CGA-580 5/8 in – 18 RHInternal

3000PSIGHelium 0–190 SCFH

General/Any gas

0–10 Range

#210 925

#194 738

#234 263

#221 037

#203 967 1/4 NPT

#203 966 1/4 NPT

#211 989

For items not listed in this catalog, please call Smith at 1-800-843-7912.

WELDING RELATED PRODUCTS

71phone orders 1-866-931-9731

MSW and LMSW Series Tongs and Tips

6 in 12 in 18 inTongs (152 mm) (305 mm) (457 mm) Tips

Standard Standard Flat 040 197 040 198 040 199 040 211 040 212

MO Offset MO Offset 040 200 040 201 040 202 040 215

TT-6 Standard Flat — 040 203 040 204 040 211 040 212

TT-9 Standard Flat — 040 205 040 206 040 211 040 212

G-7 8 in (203 mm) Standard Flat 040 207 040 211 040 212

FF 8 in (203 mm) FF 040 208 040 213

FH 5 in (127 mm) FH 040 209 040 214

3-1/2 in (89 mm)

6-1/2 in (165 mm)

9-1/2 in (241 mm)

7-1/2 in(190 mm)

3-1/2 in (89 mm)

Important Ordering Information ■ To determine the correct tong reorder length,

measure exposed tong length when installed in spot welder.

Removed tongs measure 2 inches longer than the listed chart length. For correct reorder length, deduct 2 inches from the removed tong.

■ One set of tips is supplied with each set of tongs.

■ Maximum welding capabilities are obtained with minimum tong length.

■ Tips are made of RWMA Class 2 Alloy.

For your added convenience, spot welder tongs and tips can now be ordered through the Miller Service Parts business for use with the following models:

■ MSW-41, MSW-41T, MSW-42, MSW-42T, LMSW-52 and LMSW-52T

Gyro Bail #041 979 Supports the weight of the welder. Operates with boom and counterweight or from spring-loaded cable. Spot welds in any position.

SPOT WELDERS

72 fax orders 1-800-637-2314

PSW and SSW Series Tongs 6 in 12 in 18 in TipsDescription (152 mm) (305 mm) (457 mm) Included

Standard 90˚ No. 1 MT 040 218 040 219 040 220 040 223 No. 2 MT — — 041 001 040 308

Standard 45˚ No. 1 MT — 041 004 041 005 (N/A) 040 851 No. 2 MT — — 040 296 040 225

TT-6W No. 2 MT — — 041 838 040 308

TT-9W No. 2 MT — — 041 840 040 308

No. 1 Pointed

SW-12 — 071 465

— 071 466 Top

(N/A) Flat Threaded 071 467 Bottom

6-1/4 in (159 mm)

4-1/4 in (108 mm)

4-1/4 in (108 mm)

6-1/4 in (159 mm)

7-1/2 in(190 mm)

9 in(229 mm)

4-1/4 in (108 mm)

PSW and SSW Series TipsDescription Part # Quantity Where Used

No. 1 MT (Pointed) 040 223 2 tips Standard 90˚ No. 1 TongsNo. 1 MT (Offset) 040 224 2 tips Standard 90˚ No. 1 TongsNo. 2 MT (Pointed) 040 308 2 tips Standard 90˚ No. 2 Tongs, TT-6W Tongs, TT-9W Tongs

No. 1 MT (Offset) 040 851 2 tips Standard 45˚ No. 1 Tongs




No. 1 MT (Pointed) 071 466 1 tip for SW-12 Tongs top tong Threaded (Flat) 071 343 1 tip for SW-12 Tongs (Optional) bottom tong Threaded (Flat) 071 467 1 tip for SW-12 Tongs bottom tong No. 1 MT 040 216 2 tips Standard 90˚ No. 1 Tongs(Flat Swivel Tip)

Adapter 040 227 2 adapters Standard 90˚ No. 2 Tongs,(Adapts No. 1 TT-6W Tongs (Top), Morse Taper Tip to TT-9W Tongs (Top) No. 2 Receptacle)

Tongs

Tips

Important Ordering Information ■ To determine the correct tong reorder length,

measure from the center of the spot weld tip back to the front water hose connection.

■ Tongs and tips shown to the left can be used with all PSW and SSW model spot welders. Recommended max imum tong length is 18 in (457 mm). A limited group of special tongs are awvailable, contact Miller Service Parts.

■ Tong throat-height dimen sion for standard 90° and 45° tongs is 4-1/4 in (108 mm). Throat length is measured from the center of the spot tips to the front water hose connection on the tong.

■ One set of tips is supplied with each set of tongs.

■ Tips are made of RWMA Class 2 alloy.

■ Maximum welding capabilities are obtained with minimum tong length.

■ MT = Morse TaperNo. 1 Morse Taper diameter = 1/2 inchNo. 2 Morse Taper diameter = 5/8 inch

For your added convenience, spot welder tongs and tips can now be ordered through the Miller Service Parts business for use with the following models:

■ PSW-1020 ATT and PSW-2020 ATT■ SSW-1020 ATT, SSW-2020 ATT and SSW-2040 ATT

Correct Requirement

Incorrect

SpotWelder Tip

FrontConnection

SPOT WELDERS

73phone orders 1-866-931-9731

Tungsten Electrodes: 10 Packs (7 Inch Long)

Cable Covers

TIG Torch / Power Source Guide

PowerSupply

TorchAdapter

RecommendedTorches

Diversion 165/180

— LS17 (235 392)

Dynasty® 200 195 378 WP1712RM

WP1725RM

Dynasty® 350 195 377 CS31012RM

CS31025RM

Dynasty® 350 195 377 CS31012RM

CS31025RM

Dynasty® 700 225 028 WP18SC12RM

WP18SC25RM

Econotig® 194 722 WP1712RM

WP1725RM

Maxstar® 150 195 234 WP1712RM

WP1725RM

Diameter Pure (Green) 2% Thoriated (Red) 2% Ceriated (Orange)1

.040 in WP040X7 WT040X7 WC040X7

1/16 in WP116X7 WT116X7 WC116X7

3/32 in WP332X7 WT332X7 WC332X7

1/8 in WP018X7 WT018X7 WC018X7

5/32 in WP532X72 WT532X7 WC532X7

Part #

WC-3-10 10 ft Black

WC-3-22 22 ft Black

For other Weldcraft items not listed in this catalog, please call Weldcraft at 1-800-752-7620.

Weldcraft’s innovative “WP” silicone rubber insulated TIG welding torches have become the recognized world leader for quality, durability and value. They have earned the respect of the most demanding industries such as aircraft/aerospace, power plant construction, shipbuilding and pipe fabrication. Now, the industry leader in TIG torches has teamed with Miller Electric, the recognized leader in TIG welding machines. Together, we are able to offer the best possible TIG welding packages in the market today. Miller is proud to offer our customers a full line of genuine Weldcraft replacement torches and consumables.

Weldcraft/Miller Torch Numbering System

Indicates torch brand/model WP=Weldcraft CS=Weldcraft Crafter Series

Indicates hose type R=Rubber MF=Mono Flex

Indicates a Weldcraft/Miller torch Includes 3/32 in collet, collet body and ceriated tungsten, and #7 alumina nozzle (items 5 – 7 below)

Indicates torch size 9=125 Amp (Air-Cooled) 17=150 Amp (Air-Cooled) 18=400 Amp (Water-Cooled)1 20=250 Amp (Water-Cooled) 26=200 Amp (Air-Cooled) 310=310 Amp (Water-Cooled)

1When an “SC” follows the “18” in the Weldcraft torch it stands for “Super Cool”.Note: Weldcraft/Miller torch numbers do not contain dashes.DI=Dinse

Indicates cable length 12=12 ft 25=25 ft

WP1712RM


WP18SC12

WP26V12RM

WP1712RM

1The color will be changing from Orange to Grey in 2012 6Part is only available though WELDCRAFT 1-800-752-7620.

PowerSupply

TorchAdapter

RecommendedTorches

Maxstar® 200 195 378 WP1712RM

WP1725RM

Maxstar® 350 195 377 CS31012RM

CS31025RM

Maxstar® 700 225 028 WP18SC12RM

WP18SC25RM

Syncrowave®

200194 722 WP1712MFM

WP1725MFM

Syncrowave®

250 DX195 377 WP2012RM

WP2025RM

Syncrowave®

350 LX195 377 CS31012RM

CS31025RM

TIG TORCHES

74 fax orders 1-800-637-2314

Water-Cooled Torches Air-Cooled Torches

Torch Stock #WP1812RMWP1825RM

WP18SC12RMWP18SC25RM

WP2012RMWP2025RM

CS31012RMCS31025RM

WP1712RMWP1725RM

WP1712MFMWP1725MFM

WP2612RMWP2625RM

WP26V12RMWP26V25RM

LS17 235 392

Amp Rating at 100% 350A 400 A 250 A 210 A 150 A 150 A 200 A 200 A 150 A1A Long Back Cap 57Y02 57Y02 41V24 CS110-BCL 57Y02 57Y02 57Y02 57Y02 LS57Y021B Medium Back Cap — 300M 41V35 CS110-BCM 300M 300M — — 300M1C Short Back Cap (button) 57Y04 57Y04 41V33 CS110-BCS 57Y04 57Y04 57Y04 57Y04 57Y04LGC2 Back Cap Insulator 18-7 — 9-4 — 18-7 18-7 18-7 18-7 —3 Torch Body WP-18 WP18SC WP-20 CS310A WP-17 WP-17 WP-26 WP-26V LS174A Nozzle Insulator 18CG 18NG6 598882 598882 18CG 18CG 18CG 18CG 18CG4B Gas Lens Insulator (small) 54N01 — — — 54N01 54N01 54N01 54N01 54N014C Gas Lens Insulator (large) 54N63 — 54N63-20 54N63-20 54N63 54N63 54N63 54N63 54N635 .020" Collet 10N21 10N21 13N20 13N20 10N21 10N21 10N21 10N21 10N21

.040" Collet 10N22 10N22 13N21 13N21 10N22 10N22 10N22 10N22 10N221/16" Collet 10N23 10N23 13N22 13N22 10N23 10N23 10N23 10N23 10N233/32" Collet 10N24 10N24 13N23 13N23 10N24 10N24 10N24 10N24 10N241/8" Collet 10N25 10N25 13N24 13N24 — — 10N25 10N25 —5/32" Collet 54N20 54N20 — — — — 54N20 54N20 —

6 .020" Collet Body 10N29 NCB-53 13N256 13N256 10N29 10N29 10N29 10N29 10N29.040" Collet Body 10N30 NCB-53 13N26 13N26 10N30 10N30 10N30 10N30 10N301/16" Collet Body 10N31 NCB-53 13N27 13N27 10N31 10N31 10N31 10N31 10N313/32" Collet Body 10N32 NCB-53 13N28 13N28 10N32 10N32 10N32 10N32 10N321/8" Collet Body 10N28 NCB-53 13N29 13N29 — — 10N28 10N28 —5/32" Collet Body 406488 NCB-366 — — — — 406488 406488 —

7 1/4" Alumina Nozzle, #4 10N50 54N18 13N08 13N08 10N50 10N50 10N50 10N50 10N505/16" Alumina Nozzle, #5 10N49 54N17 13N09 13N09 10N49 10N49 10N49 10N49 10N493/8" Alumina Nozzle, #6 10N48 54N16 13N10 13N10 10N48 10N48 10N48 10N48 10N487/16" Alumina Nozzle, #7 10N47 54N15 13N11 13N11 10N47 10N47 10N47 10N47 10N471/2" Alumina Nozzle, #8 10N46 54N14 13N12 13N12 10N46 10N46 10N46 10N46 10N465/8" Alumina Nozzle, #10 10N45 — 13N13 13N13 10N45 10N45 10N45 10N45 10N453/4" Alumina Nozzle, #12 10N44 — — — 10N44 10N44 10N44 10N44 10N44

8 .020" Gas Lens (small) 45V29 — 45V41 45V41 45V29 45V29 45V29 45V29 45V29.040" Gas Lens (small) 45V24 18GL046 45V42 45V42 45V24 45V24 45V24 45V24 45V241/16" Gas Lens (small) 45V25 18GL166 45V43 45V43 45V25 45V25 45V25 45V25 45V253/32" Gas Lens (small) 45V26 18GL326 45V44 45V44 45V26 45V26 45V26 45V26 45V261/8" Gas Lens (small) 45V27 18GL186 45V45 45V45 — — 45V27 45V27 —5/32" Gas Lens (small) 45V28 18GL536 — — — — 45V28 45V28 —

9 .020" Gas Lens (large) 45V0204 — 45V0204S 45V0204S 45V0204 45V0204 45V0204 45V0204 —.040" Gas Lens (large) 45V0204 — 45V0204S 45V0204S 45V0204 45V0204 45V0204 45V0204 45V02041/16" Gas Lens (large) 45V116 — 45V116S 45V116S 45V116 45V116 45V116 45V116 45V1163/32" Gas Lens (large) 45V64 — 45V64S 45V64S 45V64 45V64 45V64 45V64 45V641/8" Gas Lens (large) 995795 — 995795S 995795S — — 995795 995795 —

10 1/4" Gas Lens Alumina Nozzle, #4 54N18 54N18 53N58 53N58 54N18 54N18 54N18 54N18 54N18(sm) 5/16" Gas Lens Alumina Nozzle, #5 54N17 54N17 53N59 53N59 54N17 54N17 54N17 54N17 54N17

3/8" Gas Lens Alumina Nozzle, #6 54N16 54N16 53N60 53N60 54N16 54N16 54N16 54N16 54N167/16" Gas Lens Alumina Nozzle, #7 54N15 54N15 53N61 53N61 54N15 54N15 54N15 54N15 54N151/2" Gas Lens Alumina Nozzle, #8 54N14 54N14 53N61S 53N61S 54N14 54N14 54N14 54N14 54N14

11 3/8" Gas Lens Alumina Nozzle, #6 57N75 — 57N75 57N75 57N75 57N75 57N75 57N75 57N75LGC6

(lrg) 1/2" Gas Lens Alumina Nozzle, #8 57N74 — 57N74 57N74 57N74 57N74 57N74 57N74 57N74LGC6

5/8" Gas Lens Alumina Nozzle, #10 53N88 — 53N88 53N88 53N88 53N88 53N88 53N88 57N88LGC6

3/4" Gas Lens Alumina Nozzle, #12 53N87 — 53N87 53N87 53N87 53N87 53N87 53N87 53N87LGC6

12A Textured Handle H-2006 H-2006 53N06 CS110-H H-100 H-100 H-2006 H-2006 LS002012B Ribbed Handle — — 53N06R — H-100R H-100R H-200R H-200R —13 12' One-Piece Power Cable 40V64R6 40V64R3 6 45V03RR1 CS310-12PC1 6 57Y01R3 57Y01MF 46V28R6 46V28R6 57Y01RLGC

25' One-Piece Power Cable 41V29R 41V29R3 45V04RR1 CS310-25PC1 57Y03R3 57Y03MF 46V30R 46V30R 57Y03RLGC14 12' Water Hose 40V74R6 40V74R3 6 45V07RBB2 CS310-12W2 6 — — — — —

25' Water Hose 41V32R 41V32R3 45V08RBB2 CS310-25W2 — — — — —15 12' Gas Hose 40V75R186 40V75R183 6 45V09R3 CS310-12G3 45V09R 45V09R 40V75R 40V75R —

25' Gas Hose 41V30R18 41V30R183 45V10R3 CS310-25G3 45V10R 45V10R 41V30R 41V30R —16 Power Cable Adapter 45V11 45V11 45V11 45V11 105Z57 105Z57 45V62 45V62 —17 Valve Stem w/O-Ring — — — — — — — VS-1 —

Torch-to-Machine Adapter 195377 195377 195377 195377 (See note4) (See note4) (See note5) — —Water Hose for Dinse Connector 222809 222809 222809 222809 — — — — —Accessory Kit AK3C AK18C AK4C CS310AKC AK2C AK2C AK3C AK3C —Torch Package WTP18RM — WTP20RM — WTP17RM — WTP26RM — —

TIG Torch Service Parts/Consumables

1Red hose2Blue hose 3Black hose

4Use adapter #194 722 for 50 mm connections and adapter #195 234 for 25 mm connections.5Use adapter #194 723 for 50 mm connections and adapter #195 379 for 50 mm connections.6Part is only available though WELDCRAFT 1-800-752-7620.

Note: Each Gooseneck includes locking screw liner, inserts and appropriate gooseneck liner.


TIG TORCHES

75phone orders 1-866-931-9731

150 Amp

WP17 Series1C 12B

12A

13

16

1A

4A

598

6

3

24B4C

11

10

7

310 Amp

CS310 Series

3

16

13 14

15

12A

1C 1B 1A

4A

5

56

7

89

1011

200 Amp

WP26V Series

1C

12B

12A

17

13

1A

4A

598

6

3

2

4B 4C

1110 16

7

5

71011

55

689

13

3

124A4B4C

1A 1B 1CLS17 Series

350 Amp

WP18 Series

1C

12A

13

16

1A

4A

59

8

6

3

14

15

24B

4C

117

10

250 Amp

WP20 Series

2 3

16

13 14

15

12A

12B1C 1B 1A

4A

5 4C

56

89

10117

WP18SC Series

12A

16

1C 1A

4A

8 7 10

3

13 14

15

5

6

400 Amp

200 Amp

WP26 Series

1C

12B

12A

13

1A

4A

59

8

6

7

3

24B

4C

11

10 16

150 Amp

TIG TORCHES

76 fax orders 1-800-637-2314

phone orders 1-866-931-9731 77

Portable Engine Drive Service Parts Note: Number in (parenthesis) following the order number denotes quantity needed of particular component.

ModelSerial # Effective

Engine Model

Ignition/ Start Switch #

On/Off Switch #

Brushes/ Brush Assy #

Idle Solenoid #

230 Volt Plug #

Rheostat/ Pot #

Circuit Card (Idle) #

Module (Idle) #

Blue Charger™ JJ377166 Onan 172 070 — 126 984(3) 106 977 088 898 081 712 — 142 725Blue Charger™ NT KH477915 Onan 176 606 — 126 984(3) 186 308 119 172 081 712 — See note 1Blue Fire® 140 KG082453 Honda Engine Mfg — 493 509(1) — — 494 618 — —Blue Fire® 180 KG082453 Honda Engine Mfg — 180 877(4) — 088 898 035 897 — —Blue Star® 2E HH029316 Tecumseh 021 467 011 611 126 984(2) 080 517 025 234 081 712 See note 2 —Blue Star® 180E JK598681 Tecumseh 046 433 011 611 126 984(2) N/A 025 234 072 462 — 189 742Blue Star® 180K KB012373 Kohler See note 3 011 611 126 984(2) 142 291 (N/A) 025 234 072 462 — 189 742Blue Star® 145/145 DX LE366434 Kohler Engine Mfg 111 997 (DX only) 493 509(1) 218 794 213 380 241 165 — 201 936Blue Star® 185/185 DX LE366294 Honda/Kohler Engine Mfg 111 997 (DX only) 493 509(1) 218 794 213 380 241 165 — 201 936Blue Star® 3500 KH519597 Honda/Kohler Engine Mfg — 493 509(1) — 088 898 494 618 — —Blue Star® 6000 KH467216 Honda/Kohler Engine Mfg — 493 509(1) — 088 898 See note 4 — —Bobcat™ 225 LE294172 Kohler/Robin 217 680 — 205 725(1) Engine Mfg 119 172 233 060 — 201 936Bobcat™ 225D KB032454 Deutz/Rugg. 172 070 — 126 984(2) 149 618 119 172 205 839 — 142 725Bobcat™ 225D Plus KG076022 Deutz/Rugg. 176 606 — See note 5 See note 6 119 172 205 839 — See note 7Bobcat™ 225G JK561993 Onan 172 070 — 126 984(2) 151 485 119 172 205 839 — 189 742Bobcat™ 225G Plus KE582332 Kohler 176 606 — 126 984(2) 199 530 119 172 205 839 — 189 742

Onan See note 8 — 126 984(2) 165 810 119 172 205 839 — 189 742Bobcat™ 225 NT KH329624 Kohler See note 9 — See note 5 See note 10 119 172 See note 11 — See note 12

Onan See note 9 — See note 5 See note 10 119 172 See note 11 — See note 13Bobcat™ 250 LE237205 Kohler/Robin 217 680 — 205 725(1) Engine Mfg 119 172 233 060 — 201 936Bobcat™ 250 NT LB097734 Kohler See note 14 — See note 15 199 530 119 172 233 060 — 201 936

Onan/Robin See note 14 — See note 15 See note 16 119 172 233 060 — 201 936Bobcat™ 250 D NT LC357432 Kubota See note 17 — 205 725(1) 248 995 119 172 233 060 — 212 062Bobcat™ 3 Phase LE295787 Kohler 217 680 — 205 725(1) Engine Mfg 119 172 233 060 — 201 936Metro™ 250D KG096083 Deutz/Rugg. 172 070 — 126 984(2) 182 110 (N/A) Hubble CS6365 072 623 — 166 719 (N/A)Miller Legend® JH242114 Onan 172 070 — 126 984(3) 106 977 See note 22 081 712 — 142 725Miller Legend® NT KH329624 Onan 176 606 — 126 984(3) See note 23 119 172 081 712 — See note 24Miller Legend® 301G KH329624 Kohler 176 606 — 205 725(1) Engine Mfg 119 172 See manual — —Miller Legend® 302 KH329624 Kohler 217 680 — 205 725(1) Engine Mfg 119 172 See manual — —Renegade LG370133R Kohler Engine Mfg 229 577 493 509(1) — 213 380 230 704 (N/A) /

230 705241 863 —

Roughneck® 2E HD726211 Tecumseh 021 467 011 611 126 984(2) — 088 898 See note 25 — —Trailblazer® 250G JG018501 Onan See note 26 011 611 126 984(3) See note 27 025 234 072 462 See note 28 See note 29Trailblazer® 251 KG160691 Onan 176 606 — 126 984(3) 165 810 025 234 072 623 — See note 30Trailblazer® 251 NT KJ003470 Onan 176 606 — 126 984(3) 165 810 119 172 072 623 — 216 273Trailblazer® 275 DC/302 LE246322 Kohler/Robin 217 680 — 205 725(1) Engine Mfg 119 172 See manual —Trailblazer® 280 NT LA095390 Kohler 176 606 — 126 984(3) Engine Mfg 119 172 072 623 — 216 273

Onan 176 606 — 126 984(3) 165 810 119 172 072 623 — 216 273Trailblazer® DC LB159073 Onan 176 606 — 205 725(1) 165 810 119 172 See manual — —

Robin 176 606 — 205 725(1) 165 810 119 172 See manual — —Trailblazer® 301 G LB159073 Kohler 176 606 — 205 725(1) 199 530 119 172 See manual — —

Onan 176 606 — 205 725(1) 165 810 119 172 See manual — —Robin 176 606 — 205 725(1) 165 810 119 172 See manual — —

Trailblazer® 300 D NT KJ022682 Kubota 176 606 — 126 984(3) See note 31 119 172 072 462 See manual —Trailblazer® 301 D LC119875 Kubota 176 606 — 205 725(1) 248 995 119 172 See manual — —Wildcat™ 200 LT450001H Subaru 217 680 — 493 509(1) 114 708 119 172 238 905 — 189 742Wildcat™ 225G JJ367046 Onan 172 070 — 126 984(4) 114 708 119 172 205 839 — 189 742

Note Serial #

PRIOR TO Serial #Use Part #

EFFECTIVE WITH Serial #Use Part #

1 KJ116344 142 725 186 2242 HK226992 — 071 6093 KB110695 046 433 141 670 (N/A)4 LC552236 035 897 207 0835 KH356820 126 984(2) 205 7256 KG196519 149 618 179 3857 KJ029173 142 725 186 2248 KG161541 172 070 176 6069 LC423018 176 606 207 11010 LB321328 165 810 199 53011 LC191442 205 839 233 06012 LB041265 216 273 201 936

Note Serial #

PRIOR TO Serial #Use Part #

EFFECTIVE WITH Serial #Use Part #

13 LB041577 216 273 201 93614 LC418861 176 606 207 11015 LB226596 205 725 165 81016 LB226596 165 810 165 81017 LC531125 176 606 207 11018 LC552237 035 897 207 08319 LA199099 205 725 205 725(1)20 LB163305 203 790 203 65521 LB171607 203 790 203 65522 JH300534 025 234 088 89823 KH407407 179 385 186 30824 KJ116334 142 725 186 224

Note Serial #

PRIOR TO Serial # Use Part #

From Serial # to Serial # Use Part #

EFFECTIVE WITH Serial # Use Part #

25 JC631871 006 085 — —26 JJ470457 108 024 — 172 07027 KF933389 151 485 — 165 81028 JJ470457 099 749 — —29 JJ470457 — — 189 74230 KH340885 189 742 — 216 27331 LA008133 203 047 — —

LA008133 to LB022526 — 198 106 —LB022527 — — 192 196

32 LC503067 176 606 — —LC503067 to LE385380 — 207 110 —LE385381 — — 217 680

Notes:

SERVICE PARTS

78 fax orders 1-800-637-2314

Industrial Engine Drive Service Parts Note: Number in (parenthesis) following the order number denotes quantity needed of particular component.


Engine Model

Ignition/ Start Switch #

On/Off Switch #

Brushes/ Brush Assy #

Idle Solenoid #

230 Volt Plug #

Rheostat/ Pot #

Circuit Card (Idle) #

Module (Idle) #

Big 20™ HJ213165 Continental 011 767 See note 1 126 984(2) 005 373 025 234 005 355 See note 2 —Big 20G™ KA886825 Continental 117 797 — 151 299(3) 005 373 025 234 605 960 — 189 742Big 30A Diesel™ JJ509485 Deutz 172 070 — 151 299(3) 124 974 025 234 072 462 See note 3 See note 4Big 40® 71-602793 Continental See note 5 See note 6 151 299(3) See note 7 025 234 See note 8 071 609 —Big 40®G JG011369 Continental 172 070 — 151 299(3) 005 373 025 234 072 462 — 189 742Big 40®WG LA342228 WIS•CON 176 606 — 189 142(1)* 005 373 147 633 188 635 — 195 706Big 40® Diesel JG011369 Continental See note 9 — 151 299(3) 080 517 025 234 072 462 See note 3 See note 4Big 40® Diesel (CAT) LB057623 CATERPILLAR 176 606 — 189 142(1)* 198 624 147 633 188 635 — 195 706Big 50® Diesel JG011369 Continental See note 9 — 151 299(3) 080 517 025 234 072 462 See note 3 See note 4Big Blue® 251D JK587486 Deutz See note 10 — 151 299(3) 124 974 025 234 605 960 — 189 742Big Blue® 300P LE099775 Perkins 237 417 — 126 984(2) 080 517 119 172 193 118 — 214 761Big Blue® 302D LA067251 Deutz 176 606 — 189 142(1)* 174 064 147 633 188 635 — 195 706Big Blue® 302P LA067249 Perkins 176 606 — 189 142(1)* 198 624 147 633 188 635 — 195 706Big Blue® 400 LC732100 Deutz 237 417 — 189 142(1)* 174 064 147 633 188 635 — 195 706

Perkins 237 417 — 189 142(1)* 198 624 147 633 188 635 — 195 706Big Blue® 400D HK247676 Deutz See note 11 — 151 299(3) — 025 234 605 960 (CC) — —

072 462 (CC/CV)Big Blue® 400 KX LE253191 Kubota 237 417 — 126 984(2) Engine Mfg — 193 118 — 214 761Big Blue® KK114464 Deutz 176 606 — 189 142(1)* See note 12 147 633 188 635 (CC) — 195 706402D/502D/602D See note 13 (CC/CV)Big Blue® KJ284383 Perkins 176 606 — 189 142(1)* See note 14 147 633 188 635 (CC) — 195 706402P/502P/602P 193 118 (CC/CV)Big Blue® 500D LC585264 Deutz 237 417 — 189 142(1)* — 147 633 188 635 (CC) — 195 706

193 118 (CC/CV)Big Blue® 500P LE260460 Perkins 237 417 — 189 142(1)* — 147 633 188 635 (CC) — 219 848 (N/A)

193 118 (CC/CV)Big Blue® 600D KA748844 Deutz See note 15 — 151 299(3) — 025 234 072 462 — —Big Blue® Air Pak™ LC251836 Deutz See note 16 — 189 142(1)* — 147 633 193 118 — 195 706Big Blue® Turbo LC351172 Deutz See note 17 — 189 142(1)* — 147 633 193 118 — 195 706Miller Air Pak™ JJ338549 Deutz See note 18 — 151 299(3) 183 030 025 234 072 623 — 189 742Miller Du-Op™ KK057228 Deutz 046 433 — 151 299(3) — 197 442 (N/A) 035 897 — —PRO 300 LC732152 CATERPILLAR 237 417 — 126 984(2) 080 517 119 172 193 118 — 214 761PipePro™ 304 KK057228 Kubota 176 606 — See note 19 192 196 119 172 See manual See note 20 —Trailblazer® Pro 350 LA199438 Kubota 198 515 — 126 984(3) 192 196 119 172 035 897 — 216 273Trailblazer® Pro 350D LC047815 Kubota 176 606 — 205 725(1) 192 196 119 172 See manual — —Trailblazer® 44D HF847140 Continental See note 21 See note 22 151 299(3) 091 544 039 621 (N/A) See note 23 071 609 —Trailblazer® 44G HF862526 Continental See note 21 See note 24 151 299(3) 005 373 039 621 (N/A) See note 23 071 609 —Trailblazer® 55D HF840059 Continental See note 25 See note 26 151 299(3) 091 544 025 234 See note 27 See note 28 See note 29Trailblazer® 55G HF868088 Continental See note 30 See note 31 151 299(3) See note 32 025 234 See note 27 071 609 —

*Brush holder only — must order quantity of three brushes (#190 823) separately with part #189 142

Note Serial #




1 JC607457 011 609 — 011 6112 HJ213165 005 172 — 071 6093 JK718458 099 749 — —4 JK718458 — — 189 7425 HD690740 to HG010315 — 027 823 (N/A) —

HG010316 to HK255726 — 005 372 —HK255727 to JD698328 — 011 767 —JD698329 — — 046 433

6 HD690740 089 085 — —HK255727 to JC607456 — 011 609 —JC607457 — — 011 611

7 HF853904 003 304 — 005 3738 HD699143 605 049 — 605 9609 JK718458 108 133 — 172 07010 KJ002739 172 070 — 176 60611 JA392547 081 710 (N/A) — 046 43312 LA007052 174 064 — 174 064 (Optional)13 LB106033 — — 193 11814 LA007052 080 517 — 080 517 (Optional)15 KK093341 172 070 — 176 60616 LC251836 176 606 — 237 417

Note Serial #




17 LC670816 176 606 — 237 41718 KJ034433 172 070 — 176 60619 LC649058 126 984(2) — 205 725(1)20 LA042218 191 033 — —

LA042218 to LC649058 — 196 152 —LC649059 — — 213 231

21 JC606342 108 133 — 046 43322 JC606342 — — 011 60923 JC606343 605 049 — 605 96024 JC606343 027 823 (N/A) — 011 60925 JC606342 108 133 — —

JC606342 to KA751601 — 046 433 —KA751602 — — 172 070

26 JC606342 to KA751601 — 011 609 —27 JC606343 000 312 — 605 96028 KA751602 071 609 — —29 KA751602 — — 189 74230 JC606343 027 823 (N/A) — —

JC606343 to KA751601 — 046 433 —KA751602 — — 172 070

31 JC606343 to KA751601 — 011 609 —32 JC606343 003 304 — 005 373

Notes:

SERVICE PARTS

79phone orders 1-866-931-9731

Millermatic Service Parts

Note Serial #




1 KH579986 186 207 — 210 0672 JK590793 030 987 — 000 1013 KA900311 090 328 — 124 5114 HD675608 034 893 — 189 4865 JA448186 N/A — —

JA448186 to JK585797 — 035 630 —JK585798 — — 222 837

6 HD675608 N/A — —HD675608 to JA448185 — 123 291 (N/A) —JA448186 — — 119 040 (N/A)

7 HG039505 122 696 — —HG039505 to JB566502 — 072 882 —JB566503 — — 072 817

8 KH444504 204 731-001 — 006 3939 LC071291 202 662 — 207 41510 LC038105 202 662 — 207 41511 KJ073032 132 889 (N/A) — 189 48612 KK289381 180 926 — 196 23713 JK718458 090 328 — 250 00614 JD721260 177 551 — 114 78015 JK718458 003 538 — 218 42116 JH164485 122 696 — 109 00617 LE075088 228 035 — 246 75318 LC219746 198 087 — 208 20719 LC219746 171 007 — 207 077

Note Serial #




20 KF909889 122 741 — 227 11721 LB087920 035 897 — 198 08722 LC245943 198 087 — —

LC245943 to LC525911 — 208 207 —LC525912 to LC526084 — 198 087 —LC526085 — — 208 207

23 LC245943 171 007 — —LC245943 to LC525911 — 207 077 —LC525912 to LC526084 — 171 007 —LC526085 — — 207 077

24 JH115687 011 611 — 111 99725 JH257160 108 358 — 129 69626 JK595850 003 538 — 218 42127 JH257160 119 487 — 111 93128 JK694018 113 852 (N/A) — 218 42229 JH287059 123 468 — 495 42930 KJ206679 114 780 — —

KJ206679 to KK137787 — 186 355 —KK137788 — — 195 568

31 LC032246 148 808 — 188 70632 LC032246 150 783 — 148 80933 KG024719 122 741 — 227 11734 LK330815N 241 952 — 236 92535 LK330815N 409 953-001 — 244 92036 LJ151087B 246 753 — 228 035


On/Off Switch # Contactor #

Gas Valve #

Wire Speed Pot/Rheostat #

Wire Speed Knob #

Fan Motor #

Fan Blade #

Drive Motor #

CR-1 Relay #

Range Switch #

Challenger™ KG171523 116 830 108 358 218 422 000 101 097 922 495 429 005 656 173 446 — N/AChallenger™ 172 KH511668 116 830 108 358 218 422 See note 1 097 922 495 429 005 656 186 212 006 393 250 658Cricket® JJ368979 111 997 — 218 421 119 653 097 922 111 931 005 656 N/A 072 817 111 897 (N/A)Cricket® XL JJ368979 111 997 129 696 218 421 See note 2 097 922 111 931 005 656 173 446 006 393 111 897 (N/A)MM 35 71-561033 See note 3 See note 4 See note 5 605 828 171 007 032 678 (N/A) 032 662 See note 6 See note 7 —MM 90/130 KB102926 111 997 (115 V) 129 696 218 421 000 101 097 922 111 931 005 656 173 446 006 393 111 897 (N/A)

116 830 (230 V)MM 120/150 KB100704 116 830 108 358 218 422 072 623 097 922 495 429 005 656 090 087 072 817 111 897 (N/A)MM 130 XP KH418495 111 997 129 696 218 421 186 207 097 922 495 428 005 656 186 212 See note 8 250 658MM 135 LB204281 196 575 — 218 421 See note 9 171 007 196 063 409953-001 202 708 — 202 663MM 140/ LG320643 196 575 — 218 421 207 415 171 007 196 063 409953-001 202 708 — 202 663140 with Auto-Set™

MM 175 LB204053 196 574 — 218 422 See note 10 207 078 196 064 409953-001 202 708 — 202 663MM 180 LG320643 196 574 — 218 422 207 415 207 078 196 064 409953-001 202 708 — 202 663MM 185 KG171523 124 511 See note 11 222 837 035 897 171 007 123 468 005 656 See note 12 072 817 153 197MM 200 HK240615 See note 13 See note 14 See note 15 030 943 171 007 081 373 081 372 N/A See note 16 049 280MM 210 LC218652 124 511 189 486 See note 17 See note 18 See note 19 188 706 148 809 202 888 — 192 373MM 211 LJ330001N 196 575 — 232 516 207 415 207 078 See note 34 See note 35 202 708 — 202 663MM 212 LH131786B 124 511 189 486 246 753 228 104 207 077 188 706 148 809 233 009 — —MM 212 w/Auto-Set™ LJ180754B 124 511 229 685 246 753 238 100 238 122 188 706 148 809 233 009 — —MM 250 KB054828 250 006 — 222 837 035 897 171 007 148 808 148 809 See note 20 006 393 035 897MM 250MP KB054828 250 006 — 222 837 — — 148 808 148 809 See note 20 006 393 —MM 250X w/o meters KJ081597 250 006 — 222 837 035 897 171 007 188 706 148 809 227 117 006 393 035 897MM 250X w/meters KK227730 250 006 — 222 837 See note 21 171 007 188 706 148 809 227 117 006 393 See note 21MM 251 LB170597 250 006 — See note 34 See note 22 See note 23 188 706 148 809 227 117 052 964 See note 22MM 252 LG290851B 250 006 229 685 246 753 — 218 764 188 706 148 809 225 341 — —MM 300 w/o meters KH457123 244 920 — 222 837 035 897 171 007 148 808 148 809 227 117 — 035 897MM 300 w/meters KK310628 244 920 — 222 837 035 897 171 007 148 808 148 809 227 117 — 035 897MM 350/350P LC447907 See note 35 188 634 See note 36 — — 213 043 — 223 541 106 462 —MM DVI™ LE204883 219 552 189 486 216 396 220 968 207 077 188 706 148 809 202 888 072 817 153 197MM DVI-2™ LH021271B 219 552 189 486 246 753 220 968 207 077 188 706 148 809 230 496 — 192 373MM Passport LE444123 — — 220 011 — 174 992 234 728 — 202 708 — —MM Passport Plus LH380053N — — 220 011 — 174 992 234 728 — 202 708 — —MM Pulser LA259996 250 006 196 600 218 494 035 897 171 007 188 706 148 809 227 117 — 192 373MM Reach LK220947N — — 244 300 244 368 238 873 — — 223 541 — —SideKick™ (115 V) JG028079 See note 24 See note 25 See note 26 072 623 097 922 See note 27 005 656 090 087 072 817 111 897 (N/A)SideKick™ (230 V) JG028079 116 830 108 358 See note 28 072 623 097 922 See note 29 005 656 090 087 072 817 111 897 (N/A)SideKick™ XL JG028079 116 830 108 358 See note 28 072 623 097 922 495 429 005 656 090 087 072 817 111 897 (N/A)Vintage KF806591 250 006 See note 30 218 421 035 897 171 007 See note 31 See note 32 See note 33 080 388 153 197

Notes:

SERVICE PARTS

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Part # Description Format Height Width Color124 462 Miller Horizontal 1.625" 3.750" White/Blue Bkgd109 844 Miller Horizontal 2.500" 6.000" White/Blue Bkgd115 496 Miller Horizontal 3.500" 8.250" White/Blue Bkgd119 503 Miller Horizontal 4.000" 9.562" White/Blue Bkgd121 389 Miller Horizontal 5.250" 12.437" White/Blue Bkgd194 037 Miller Horizontal 7.600" 18.000" White/Blue Bkgd109 838 Miller Vertical 1.562" 1.312" White/Blue Bkgd109 839 Miller Vertical 3.000" 2.500" White/Blue Bkgd109 840 Miller Vertical 4.500" 3.750" White/Blue Bkgd109 841 Miller Vertical 6.000" 5.125" White109 842 Miller Vertical 7.750" 6.500" White/Blue Bkgd109 843 Miller Vertical 9.500" 8.000" White205 638 Made in the USA Horizontal 4.875" 3.000" Multiple184 791 Hobart Horizontal 2.5" 11.250" Orange

Miller/Hobart Replacement Labels

Nothing completes the repair and repaint of a machine like the addition of the original equipment factory fresh decals. Above is a complete list of the wide variety of sizes available in both the horizontal and vertical formats. For the availability of complete machine decal kits, please contact Miller Service Parts at 1-866-931-9731.

VerticalPart #109 843

8.000"

9.500"

7.6" GlobePart #194 037

18.000" 3.5" GlobePart #115 496

8.376"

Part #184 791 11.25"

Part #205 638 4.875"

3.000"

Note: Actual color of Miller logo decal is whiteNote: Actual color of Miller logo decal is white

Note: Actual color of Miller logo decal is white

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Illustrated below and continued on page 83 are some of the most commonly used warning labels complete with dimensions and various formats. The versions shown incorporate, in most instances, both words and pictorials. We recommend that whenever replacing or refinishing components originally displaying any labels, that the appropriate labels as specified in the owner’s manual be used as a replacement to insure that proper safety precautions are observed and practiced.

Note: Labels supplied may differ from those illustrated as the latest revisions feature white lettering on black in the text areas. The wordless labels references are most commonly used on CE products for the European and international markets.

#168 385 — (Horizontal/Jumping Instructions) 6-3/4" W x 2-1/4" H

#115 588 — (Horizontal/Sparks, Gases, Acid) 6-1/2" W x 4" H

#176 108 — (Wordless) 5" W x 3" H

#244 849 (N/A) — (French)

Precautionary — Batteries

#108 487 — (Horizontal/Falling Equipment) 3-1/2" W x 2-1/8" H

#222 513 — (Horizontal/Falling Equipment) 3-3/8" W x 2-1/8" H

#147 923 — (Vertical/Moving Parts) 2-1/8" W x 3-1/2" H

#225 120 — (Wordless) 2" W x 3" H

Precautionary — Lifting and Moving Parts

#168 384 — (Horizontal/Connections) 5" W x 3" H

Precautionary — Electric Shock Jumper Links and Input Connections

#134 792 — (Horizontal) 7-1/8" W x 4-1/4" H

#182 761 — (Horizontal with French) 7-1/8" W x 5" H

#211 297 — (Vertical) 5" W x 7-1/2" H

#176 105 (N/A) — (Wordless) 5" W x 7" H

General Precautionary — Engine-Driven Equipment

Warning LabelsSERVICE PARTS

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#136 156 — (Horizontal) 7-1/8" W x 4-1/4" H

General Precautionary — Static Equipment

#134 327 — (Horizontal) 7-1/8" W x 4-1/4" H #134 464 — (Vertical) 4-1/4" W x 7-1/8" H #179 310 — (Wordless) 7-1/8" W x 4-1/4" H #217 136 — (Vertical) 4-1/4" W x 7-1/8" H

#134 464 — (Vertical, Words) 4" W x 6" H

#178 936 — (Wordless, Vertical) 4-1/4" W x 7-1/8" H

#143 140 — (Vertical) 2-5/8" W x 6-3/4" H

#178 937 — (Horizontal/Wordless) 4-1/2" W x 1-3/4" H Use with general precautionary (static) label

#097 770 — (Horizontal) 3-1/2" W x 2-3/4" H Use with general precautionary (static) label

General Precautionary — Plasma Equipment

General Precautionary — Spot Welding Equipment

General Precautionary — Wire Feed

Precautionary — Wire Feed Equipment

#107 991 — (Horizontal/Gasoline) 4-1/2" W x 1-3/4" H #165 818 — (Vertical/Gasoline) 1-3/4" W x 4-1/2" H #219 329 — (Vertical/Gasoline) 2-1/8" W x 3-3/8" H

#107 990 — (Horizontal/Diesel) 4-1/2" W x 1-3/4" H #176 103 — (Wordless, Vertical/Diesel) 2-1/8" W x 3-3/8" H

General Precautionary — Fuel (Engine-Driven)

SERVICE PARTS

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4-Pin Amp Plastic ConnectorsPanel-Mounted Male

Cord-Mounted Female

Cord-Mounted Male

#048 283 Kit (consists of) #081 905 Receptacle #079 535 Pins (Qty 5)

#048 284 Kit (consists of) #081 906 Connector #079 534 Sockets (Qty 5)

#046 958 Kit (consists of) #046 080 Connector #079 535 Pins (Qty 5)

Note: Strain relief clamp #079 531 needs to be ordered separately with cord-mounted connections

10-Pin Amphenol Metal ConnectorsPanel-Mounted Female #039 718

Cord-Mounted Male #039 716

Cord-Mounted Female #091 380 (N/A)

Note: Pins are the solderable type and are pre-inserted into the receptacle Strain relief clamp #073 332 needs to be ordered separately w/cord-mounted connections

11-Pin Amphenol Metal ConnectorsPanel-Mounted Female #073 515 (N/A)

Cord-Mounted Male #073 517 (N/A)

Cord-Mounted Female #073 516 (N/A)


Cord-Mounted Female

Panel-Mounted Female #139 268


Cord-Mounted Female #146 213


4-Pin Amphenol Metal ConnectorsPanel-Mounted Male #076 624


Cord- Mounted Male #073 688 (N/A)







Panel-Mounted Female #235 429



Cord-Mounted Female

Cord-Mounted Female


N/A

N/A

9-Pin Amp Plastic Connectors 14-Pin Amphenol Plastic Connectors (Size 17)Panel-Mounted Male

Cord-Mounted Female

Cord-Mounted Male

#170 646 Receptacle (N/A) #079 535 Pins (Qty 5)




Panel-Mounted Female

Cord-Mounted Male

Cord-Mounted Female

#048 282 Kit (consists of) #081 560 Receptacle #079 534 Sockets (Qty 5)




10-Pin Amp Plastic ConnectorsPanel-Mounted Female

Cord-Mounted Male

#221 777 Kit (consists of) #189 238 Receptacle #134 733 (N/A) Sockets (Qty 10)

#217 292 Kit (consists of) #190 294 Connector #134 731 Pins (Qty 10) #134 732 Pins (Qty 10) #079 739 Clamp #143 922 Clamp

#222 857 Kit (consists of) #207 194 Connector #079 534 Sockets (Qty 10) #141 685 Sockets (Qty 10) #079 739 Clamp #143 922 Clamp

14-Pin Amphenol Plastic Connectors (Size 20)Cord-Mounted Female


Cord-Mounted Male


#141 162 Kit (14-18 ga wire) #134 734 Connector #134 731 Pins (Qty 15) #079 739 Clamp #143 922 Clamp

#152 369 Kit (consists of) #143 424 Connector #079 534 Sockets (Qty 15) #079 739 Clamp #143 922 Clamp

Cord-Mounted Female



Cord-Mounted Male





#144 310 Kit (20-24 ga wire) #134 734 Connector #134 732 Pins (Qty 15) #079 739 Clamp #143 922 Clamp

#152 568 Kit (consists of) #143 424 Connector #141 685 Sockets (Qty 15) #079 739 Clamp #143 922 ClampNote: For Maxstar 140 and 150’s.

84 fax orders 1-800-637-2314

SERVICE PARTS

14-Pin Amphenol Metal Connectors

Connector Bodies, Plugs and Receptacles

17-Pin Amphenol Metal ConnectorsPanel-Mounted Female #097 869 (N/A)




Cord-Mounted Male

Cord-Mounted Female

#086 022 Receptacle #136 961 Kit (consists of) #094 481 Connector #116 964 Clamp

#136 960 Kit (consists of) #137 301 Connector #116 964 Clamp

Note: Pins are the solderable type and are pre-inserted into the receptacle

15A, 125V Panel-Mounted Female #604 176 15A, 125V


15A, 125V Cord-Mounted Female

#124 150

15A, 250V Panel-Mounted Female #604 103 15A, 250V


Cord-Mounted Female

#603 029 (N/A)

50A, 125/250V Panel-Mounted Female

#182 954 #164 704

#117 512 (N/A)

20A, 250V Panel-Mounted Male

#141 840


#039 635

20A, 250V Cord-Mounted Male

#039 618

20A, 250V Panel-Mounted Female

#039 602


#039 618


#039 635

15A Panel-Mounted Male

#056 665


#039 687


#056 442


#039 686


#035 494

Cord-Mounted Female

#035 492 (N/A)


#035 493 (N/A)


#032 898

Cord-Mounted Female

#035 243 (N/A)

50A, 125/250V Cord-Mounted Male

#119 172


#039 607


#032 897


#605 797


#080 280

SERVICE PARTS

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Part # HP PhaseAC Volts Amps RPM Hertz Mount

Drive ShaftFrameDia. Length

032 605 1/4 1 230 1.4 1625 60 stud .500 1-7/8" 48Y032 633 1/4 1 230 1.4 1625 50/60 stud .500 1-7/8" 48Y034 316 (N/A) 1/3 1 230 1.9 1625 50/60 stud .500 1-7/8" 48Y

Fan MotorsC-Frame Fan Motors

Shaded Pole Fan Motors

Permanent Split Capacitor Fan Motors

Part # AC Volts Hertz RPM Shaft Dia. Shaft Length Bearing111 931 115 50/60 2600 .181 7/8" closed156 246 120/230 50/60 2600 .250 thrd. 7/8" closed495 429 230 50/60 2600 .181 7/8" closed123 468 230 50/60 3000 .181 3/4" closed132 232 220/230 50/60 3000 .250 1-1/4" open170 692 230/4601 50/60 2600 .3125 thrd. 1" closed

Part # HP PhaseAC Volts Amps RPM Hertz Mount

Drive ShaftFrameDia. Length

007 678 1/70 1 115 .75 1550 50/60 stud .250 2" —032 678 (N/A) 1/50 1 230 .41 1550 60 stud .250 1-1/4" —148 808 1/30 1 230 .6 1550 50/60 stud .312 1-1/4" —081 373 1/15 1 115 2.4 3000 60 stud .312 1-1/4" —

#032 633

#123 468

SERVICE PARTS

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Silicon RectifiersRectifiers

Enclosed Relays

Integrated Bridge Rectifiers with Mounting Compound

Important Product Note: Don’t be fooled by after-market offerings of this component. The Miller original equipment rectifier is rated at 800 volts versus others at 400 volts. The difference results in longer life and is comparatively a much better value!

Part # Phase Amps Volts Duty Cycle H W L226 981 1 PH 180 400 PIV 35% 8-5/8" 1-9/16" 4"

142 503 1 PH 300 400 PIV 60% 9-1/2" 4" 5-1/4"

230 777 1 PH 150 400 V 30% 5-5/8" 3-1/8" 4-15/16"

193 191 1 PH 140 400 V 35% 7.875" 3.938" 1.08"

225 516 3 PH 300 400 PIV 35% 7.875" 3.938" 1.08"

228 056 1 PH 250 400 PIV 100% 9.455" 4.924" 3.940"

219 533 1 PH 150 400 PIV 40% 5-5/8" 3-1/8" 4-15/16"

225 516 3 PH 300 400 PIV 100% 12.0170" 5.910" 4-1370"

Part # Amps Volts H W LTerminalSize

035 704 40 800 3/4" 1-1/8" 1-1/8" 1/4"

Part #Numberof Pins Form Operating Current

Coil Rating@ 60 Hz

MountingType Group

TerminalSize

219 494 4 SPST 5.0 A @ 120 VAC 120 VAC Flange A 1/4"

059 267 8 DPDT 10.0 A @ 120 VAC & 28 VDC 12 VDC Flange A 3/16"


044 588 11 3PDT 10.0 A @ 120 VAC & 28 VDC 12 VDC Flange A 3/16"

110 386 8 DPDT 5.0 A @ 120 VAC & 28 VDC 24 VAC Flange A 3/16"






186 162 8 DPTA 5.0 A @ 120 VAC 120 VAC Flange A 0.187"188 184 9 DPTA 5.0 A @ 28 VAC 120 VAC Flange A 0.28"116 592 11 3PDT 5.0 A @ 120 VAC & 28 VDC 24 VDC Flange A 3/16"

000 174 11 3PDT 10.0 A @ 120 VAC & 28 VDC 24 VAC Flange A 3/16"

080 388 11 3PDT 10.0 A @ 120 VAC & 28 VDC 24 VAC Plug-In A 3/16"






039 498 11 3PDT 10.0 A @ 120 VAC & 28 VDC 120 VAC Flange A 3/16"

095 033 14 4PDT 1.0 A @ 120 VAC & 28 VDC 24 VAC Plug-In B

095 521 14 4PDT 1.0 A @ 120 VAC & 28 VDC 24 VDC Plug-In B


027 810 14 4PDT 5.0 A @ 120 VAC & 28 VDC 24 VDC Plug-In B



SPDT — single pole, double throw 3PDT — three pole, double throwDPDT — double pole, double throw 4PDT — four pole, double throw

H

L

W

Group A

1-3/8"

2-1/2"

H

L W

#035 704

Group B

1-3/8"

1"

1/4"

#142 504

SERVICE PARTS

87phone orders 1-866-931-9731

ResistorsAdjustable Resistors, WW–Wire Wound

Fixed Resistors, WW–Wire Wound

Fixed (Flat Pack) Resistors, WW–Wire Wound

Adjustable (Square) Resistors, WW–Wire Wound

Part # Wattage Ohms Terminals Hardware Length Width030 603 10 10,000 Wire N/A 1-3/4" 3/8"030 942 12 10 Lug N/A 1-3/4" 3/8"030 651 25 10 Lug With Clips 2" 5/8"079 781 25 50 Lug N/A 2" 5/8"119 998 300 5 Friction, 1/4" Mtg. Bracket 8-1/2" 1-1/4"218 975 20 20 Friction, 1/4" With Clips 2.125" .562"097 459 375 20 Friction, 1/4" With Clips 10.5" 1-1/4"231 173 225 3.15 Friction, 1/4" With Clips 6-1/4" 1.325

Part # Wattage Ohms Terminals Hardware Length Width030 631 130 15 Lug End Caps 4" 1-3/8"175 266 130 15 Friction, 1/4" End Caps 4" 1-3/8"030 051 130 1000 Lug End Caps 4" 1-3/8"175 264 130 1000 Friction, 1/4" End Caps 4" 1-3/8"

Part # Wattage Ohms Terminals Hardware Length Width141 424 30 25 Friction, 1/4" Mtg. Bracket 1-1/4" 1-1/8"136 076 30 200 Friction, 1/4" Mtg. Bracket 1-1/4" 1-1/8"139 812 30 5000 Friction, 1/4" Mtg. Bracket 1-1/4" 1-1/8"139 203 30 8000 Friction, 1/4" Mtg. Bracket 1-1/4" 1-1/8"

Part # Wattage Ohms Terminals Hardware Length Width030 601 25 1000 Lug With Clips 2" 5/8"071 054 50 2 Friction, Two 1/4", One 5/16" With Clips 4" 5/8"030 641 75 4 Friction, 1/4" Mtg. Bracket 4" 7/8"030 764 50 10 Friction, 1/4" With Clips 4" 9/16"145 780 100 5 Friction, 1/4" With Clips 6-1/2" 3/4"117 468 100 2 Friction, 1/4" Mtg. Bracket 6-5/8" 7/8"071 076 100 5 Friction, 1/4" With Clips 6-5/8" 7/8"030 640 100 5 Friction, 1/4" With Clips 6-5/8" 7/8"008 951 180 12 Friction, 1/4" Mtg. Bracket 6-1/2" 7/8"052 782 180 12 Friction, 1/4" Mtg. Bracket 6-1/2" 7/8"030 060 375 20 Friction, 1/4" Mtg. Bracket 10-1/2" 1-1/4"128 862 375 50 Friction, 1/4" Mtg. Bracket 10-1/2" 1-1/4"

Length

Width

#030 631

#079 781

#008 951

#141 424

SERVICE PARTS

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Wire Wound Rheostats

Pointer Knobs Set ScrewsPart # Diameter I.D.174 992 .840 .250097 922 .875 (7/8") .250171 007 1.625 (1-5/8") .250207 0773 1.625 (1-5/8") .250097 926 2.375 (2-3/8") .250019 6274 2.375 (2-3/8") .250148 723 2.375 (2-3/8") .3793Previous generation to current design4Push on knob; no set screws

Part # Watts Ohms Amps Terminals Hardware Diameter DepthShaftDia. Length

186 207 25 16 1.25 Fric., 1/4" Nut 1-5/8" 1-3/8" 1/4" 1/2"605 828 50 1.5 5.77 Screw Nut 2-3/8" 1-1/2" 1/4" 1/2"005 355 50 .9 3.00 Fric., 1/4" Mtg. Brkt. 2-3/8" 1-5/8" 1/4" 1-1/4"000 101 50 16 1.76 Fric., 1/4" Nut 2-3/8" 1-1/2" 1/4" 1/2"030 987 50 25 1.41 Fric., 1/4" Nut 2-3/8" 1-1/2" 1/4" 1/2"006 085 75 25 1.73 Fric., 1/4" Nut 2-3/4" 1-3/4" 1/4" 1/2"081 712 100 30 1.82 Fric., 1/4" Nut 3-1/4" 1-3/4" 1/4" 1/2"494 618 100 35 1.69 Fric., 1/4" Nut 3-1/4" 1-3/4" 1/4" 1/2"222 9961 150 15 3.16 Fric./Scr. Mtg. Brkt. 4" 2" 1/4" 7/8"222 9942 150 15 3.16 Fric./Scr. Mtg. Brkt. 4" 2" 1/4" 7/8"402 159 150 32 2.16 Screw Mtg. Brkt. 4" 2" 1/4" 1/2"241 165 150 50 1.73 Fric., 1/4" Nut 4" 2" 1/4" 1/2"605 049 300 25 3.46 Screw Mtg. Brkt. 6" 2-1/4" 3/8" 1-1/4"605 960 300 34 4.5 Screw Mtg. Brkt. 6" 2-1/4" 3/8" 1-1/4"233 060 150 14 Fric., 1/4" Nut 4" 2" 1/4" 3/8"205 839 100 10 Fric., 1/4” Nut 4" 2" 1/4" 3/8"188 635 300 34 Fric., 1/4" Nut 6" 2-3/8 3/8" 1-3/8"198 547 25 1.5 4.08 Fric., 1/4" Nut 1-9/16" 1-3/4" 1/4" 7/8"239 168 150 50 Fric., 1/4" Nut 4" 2" 1/4" 3/8"210 067 25 12 Fric., 1/4" Nut 1-9/16" 1-3/8" 1/4" 11/32"030 041 300 50 Fric., 1/4” Nut 6" 2-3/8" 3/8" 2"1Fine adjustment 2Course adjustment

Diameter

Shaft Length

Depth

ShaftDiameter

#605 049#081 712

#019 6273#097 922 #171 007

#097 926

#148 723

SERVICE PARTS

89phone orders 1-866-931-9731

ContactorsSolenoid Contactors

Definite Purpose Contactors

Part # Type Coil Volts (DC)Maximum Inrush Amps Length Width Height

Terminal Size

155 309 Continuous 12 400 3" 2" 3" 1/4"

Part #

Full Load Amps

# of Poles

Coil Voltage (AC)

TerminalsContact Cover

DimensionsL W H

50 Hz 60 Hz111 864 25 1 24 24 Fric. w/scr., 1/4" No 3-1/4" 2" 2-5/8"

129 696 25 1 24 24 Fric. w/scr., 1/4" No 3-1/4" 2" 2-5/8"

108 358 25 2 24 24 Fric. w/scr., 1/4" No 3-1/4" 2" 2-5/8"

145 407 25 2 24 24 Fric. w/scr., 1/4" Yes 3-1/4" 2" 2-5/8"

146 274 25 2 24 24 Fric. w/scr., 1/4" Yes 3-1/4" 2" 2-5/8"

406 243-003 40 3 24 24 Fric. w/scr., 1/4" No 3-5/8" 2-1/8" 3-1/4"

189 486 40 3 24 24 Screw Yes 5" 2-7/8" 3"

132 889 40 3 24 24 Screw Yes 3-5/8" 2-5/8" 3-1/2"

160 760 40 3 24 24 Fric. w/box lug, 1/4" Yes, w/hole 3-5/8" 2-7/8" 3"

180 270 40 3 24 24 Fric. w/box lug, 1/4" Yes, w/hole 3-5/8" 2-1/4" 3"

187 4161 60 2 110 110/120 Screw/tab Yes, w/hole 3-3/4" 3-3/4" 4-1/2"

186 355 60 3 110 110/120 Screw/tab Yes, w/hole 3-1/4" 2-3/4" 3"

114 780 60 3 110 110/120 Screw/tab Yes 3-5/8" 3-1/2" 3-3/4"

114 7812 60 3 110 110/120 Screw/tab Yes 3-5/8" 3-1/2" 3-3/4"


160 793 60 3 24 24 Fric. w/box lug, 1/4" Yes, w/hole 4" 3" 3"

160 794 75 3 24 24 Fric. w/box lug, 1/4" Yes 5-1/4" 3-1/2" 4-1/2"




1With control bracket 2With interlock 3With links

H

L

#175 828

#188 035

#160 794

W

SERVICE PARTS

90 fax orders 1-800-637-2314

CapacitorsElectrolytic Capacitors

PPR Oil/Polyp Met Film Capacitors

Part # Capacitance Volt Surge VDC Diameter Height156 289 240.UF 250 VDC 300 1-3/8" 3-3/8"031 692 750.UF 200 VDC 250 2" 4-3/8"176 719 1000.UF 75 VDC 100 1-3/8" 3-7/8"093 259 1000.UF 400 VDC 450 2" 5-7/8"123 849 1050.UF 75 VDC 100 2-1/2" 3-3/8"111 441 1200.UF 250 VDC 300 2" 3-3/8"176 007 1200.UF 300 VDC 350 1-3/8" 5-7/8"151 281 1600.UF 400 VDC 450 2" 5-7/8"094 961 2500.UF 450 VDC 525 3" 6-1/8"139 151 (N/A) 2700.UF 350 VDC 400 2-1/2" 5-7/8"174 980 2700.UF 420 VDC N/A 2-5/8" 4-1/2"140 891 (N/A) 2800.UF 300 VDC 350 2-1/2" 4-7/8"031 668 4000.UF 100 VDC 135 2-1/2" 4-3/8"135 786 4000.UF 250 VDC 300 2-1/2" 4-7/8"048 504 5000.UF 50 VDC 65 1-3/8" 3-3/8"406 320-001 8300.UF 30 VDC N/A 1-3/8" 4-7/8"184 584 15000.UF 45 VDC 65 1-3/8" 4-3/8"156 517 15000.UF 45 VDC 65 2" 4-3/8"163 535 16000.UF 60 VDC 90 1-3/4" 4-7/8"085 273 16000.UF 60 VDC 90 2-1/2" 5"110 080 16000.UF 70 VDC 95 2-1/2" 4-7/8"031 728 20000.UF 35 VDC 50 2" 4-3/8"177 360 20000.UF 45 VDC 65 1-3/8" 4-3/8"178 796 20000.UF 45 VDC 65 2" 4-3/8"109 833 30000.UF 50 VDC 75 2-1/2" 4-3/8"170 921 45000.UF 50 VDC 75 2" 4-3/8"109 039 46000.UF 35 VDC 50 2-1/2" 3-3/8"405 278-011 53000.UF 30 VDC 45 2" 4-3/8"123 768 70000.UF 35 VDC 45 2-1/2" 4-3/8"186 311 91000.UF 35 VDC 50 2-1/2" 3-7/8"162 264 91000.UF 35 VDC 50 3" 3-3/8"162 245 14000.UF 35 VDC 45 3" 4-3/8"192 935 2700.UF 450 500 2-1/2” 5-5/8”156 517 15000.UF 45 65 2.02” 4.157”217 941 1800.UF 500 550 2-1/2” 5-9/16”087 110 240.UF 200 275 1.375” 3.125”203 912 2400.UF 500 550 2-1/2” 5.125”226 081 2400.UF 500 550 2.5” 5-5/32”201 857 3300.UF 500 550 3-1/32” 5-3/4”

Part # Capacitance Volt Width Diameter HeightTerminal Size

059 523 PPR Oil 20.UF 500 VDC 3-5/8" 2" 4-3/4" 1/4"059 417 PPR Oil 30.UF 460 VAC 3-5/8" 2" 8-1/4" 1/4"114 610 Polyp Met Film 30.UF 480 VAC 3-5/8" 2" 5-1/4" 1/4"107 211 (N/A) Polyp Met Film

35.UF 480 VAC 3-5/8" 2" 6-3/4" 1/4"

Diameter

Height

Depth

Width

SERVICE PARTS

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Diodes

Circuit Breakers Supplementary Protector Manual Reset (Thermal)

Part # Poles Amps Volts Terminals Group011 244 1 2 250 VAC/28 VDC Friction, 1/4" B053 283 1 3 250 VAC/28 VDC Friction, 1/4" B089 807 1 205 250 VAC/50 VDC Friction, 1/4" A123 745 1 4 250 VAC/50 VDC Friction, 1/4" B083 431 1 5 250 VAC/50 VDC Friction, 1/4" A161 078 1 7 250 VAC/50 VDC Friction, 1/4" A115 427 1 25 250 VAC/50 VDC Friction, 1/4" A083 432 1 10 250 VAC/50 VDC Friction, 1/4" A093 9951 1 15 250 VAC/50 VDC Friction, 1/4" A139 266 1 15 250 VAC/50 VDC Friction, 1/4" A093 996 1 20 250 VAC/50 VDC Friction, 1/4" A168 057 1 20 250 VAC/50 VDC Friction 90° A117 501 1 40 250 VAC/32 VDC Screw 90° A220 595 1 1.5 250 VAC/28 VDC Friction, 1/4" B1ROHS compliant

Part # Amps Volts Polarity Stud Size Length406 170-003 10 300 Straight 1/4" 1-1/2"087 998 85 300 Straight 1/4" 5-1/2"087 999 85 300 Reverse 1/4" 5-1/2"037 305 150 300 Straight 3/8" 5-1/2"037 306 150 300 Reverse 3/8" 5-1/2"037 956 275 300 Straight 3/4" 7"037 957 275 300 Reverse 3/4" 7"037 157 275 250 Straight 3/4" 7"

Important: When ordering always determine correct polarity. See illustration at right

Base

Straight PolarityArrow pointstoward base

Reverse PolarityArrow pointsaway from

base

Length

Stud Size

#053 283

#139 266

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ValvesPart # Description Electrical Connection003 304 12 VDC, 2-way, 1/4 IPS port 1/8 orf w/Terminals 1/4"091 645 12 VDC, 2-way, 1/8 NPT 3/64 orf, 80 psi w/Leads091 646 24 VAC, 2-way, 1/8 NPT 3/64 orf, 80 psi w/Leads

Part # Description Electrical Connection035 630 24 VAC/6 VDC, 2-way, 1/4 IPS port 1/8 orf* w/Leads109 930 24 VAC, 2-way, 1/4 IPS 1/8 orf* w/Terminals 1/4"175 827 24 VAC, 3-way, 1/8 NPT 3/32 orf, 100 psi w/Terminals 1/4"109 293 24 VDC, 2-way, 1/4 IPS port 1/8 orf* w/Leads206 000 24 VDC, 3-way, 1/8 NPT 3/32 orf, 100 psi w/Terminals 1/4"194 428 24 VDC, with Fittings w/Terminals 1/4"003 538 115 VAC, 2-way, 1/4 IPS port 1/8 orf* w/Terminals 1/4"035 601 115 VAC, 2-way, 1/4 IPS port 1/8 orf* w/Leads*IPS = Iron Pipe Size

Part # Description Electrical Connection216 396 24 VAC, 2-way, custom port 1/8 orf w/Terminals 1/4"216 607 24 VDC, 2-way, custom port 1/8 orf w/Terminals 1/4"218 494 24 VDC, 2-way, custom port 1/8 orf w/Terminals 1/4", Nut223 895 115 VAC, 2-way, custom port 1/8 orf w/Terminals 1/4" and Leads216 397 115 VAC, 2-way, custom port 1/8 orf w/Terminals 1/4"218 421 115 VAC, 2-way, custom port 1/8 orf w/Terminals 1/4", Nut216 398 230 VAC, 2-way, custom port 1/8 orf w/Terminals 1/4"218 422 230 VAC, 2-way, custom port 1/8 orf w/Terminals 1/4", Nut

Part # Description Electrical Connection228 036 24 VAC, 1-way, .750-14 THD 1/8 orf, 100 psi w/Terminals 1/4"222 837 24 VAC, 1-way, .750-14 THD 1/8 orf, 100 psi w/Terminals 1/4", Nut, Bracket226 819 12 VDC, 1-way, .750-14 THD 1/8 orf, 100 psi w/Terminals 1/4"228 035 34 VDC, 1-way, 1/8 orf, 100 psi w/Terminals 1/4"238 791 40 VDC, 2-way, .054 orf, 125 psi w/Terminals 1/4"238 805 24 VDC, 2-way, .054 orf, 125 psi w/Terminals 1/4"219 967 14 VDC, 2-way, 2.2 mm orf, 90psi w/Terminals 1/4"

#091 646

#003 538

#035 601

#228 036

#218 422

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Hour Meters/LCD DisplaysPart # Size Face Description145 247 1-3/8 x 7/8 x 2-1/4 — Hour Meter (12 – 24 VDC)145 3032 1-3/8 x 7/8 x 2-1/4 — Hour Meter (12 – 24 VDC)202 121 2-1/4 x 7/8 Red Digital Meter LCD for S60 & D60 Series Feeders

to be installed on #157 719 Circuit Card2Same as #145 247 but with instructions to replace #032 936 (N/A)

Volt and AmmetersPart # Size Face Current Volts Amps DC/MV025 632 3-1/2" White DC 0 – 50 — —025 604 3-1/2" White DC 0 – 100 — —025 639 3-1/2" White DC 0 – 150 — —025 603 3-1/2" White DC — 0 – 300 0 – 50025 608 3-1/2" White DC — 0 – 500 0 – 50025 611 3-1/2" White DC — 0 – 600 0 – 50025 610 3-1/2" White DC — 0 – 800 0 – 50091 961 2-3/4 White DC 0 – 40 — —025 637 2-3/4" White DC 0 – 50 — —118 902 2-3/4" Black DC 0 – 50 — —025 638 2-3/4" White DC 0 – 100 — —119 006 2-3/4" Black DC 0 – 100 — —046 6541 2-3/4" Black DC 0 – 100 — —097 920 2-3/4" White DC — 0 – 300 0 – 50121 207 2-3/4" Black DC — 0 – 300 50119 005 2-3/4" Black DC — 0 – 400 50025 664 2-3/4" White DC — 0 – 500 0 – 50118 901 2-3/4" Black DC — 0 – 500 50046 5591 2-3/4" Black DC — 0 – 500 50025 103 2-3/4" White DC — 0 – 600 0 – 50118 900 2-3/4" Black DC — 0 – 600 50046 6521 2-3/4" Black DC — 0 – 600 0 – 50059 118 2-3/4" White DC — 0 – 800 0 – 50118 899 2-3/4" Black DC — 0 – 800 50044 335 2-3/4" White AC/DC 0 – 100 AC — —

0 – 80 DC119 969 2-3/4" Black AC/DC 0 – 60 AC — —

0 – 100 DC126 184 2-3/4" Black AC/DC — 0 – 400 AC / 0 – 600 DC —080 310 3-5/8 x 2-3/4" Black AC/DC — H: 0 – 400 / L: 0 – 80 —004 189 3-13/16 x 3-1/4" Black AC/DC 0 – 100 — —004 188 3-13/16 x 3-1/4" Black AC/DC — H: 0 – 400 / L: 0 – 80 —049 639 3-13/16 x 3-1/4" Black AC/DC — H: 0 – 400 / L: 0 – 40 —164 873 2-1/2" Black AC/DC 0 – 500 AC — —

0 – 600 DC164 874 2-1/2" Black AC/DC 0 – 70 AC — —

0 – 100 DC115 920 3-13/16 x 3-1/4" Black AC/DC 0 – 300 —1Optional where condensation is an issue. Air holes have been added for moisture reduction.

#025 664 #025 637

#118 901 #118 902

#145 247 #202 121

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SwitchesToggle Switches

Heavy-Duty Toggle Switches

SPST — single pole, single throw SPDT — single pole, double throw SPTT — single pole, triple throw DPST — double pole, single throw DPDT — double pole, double throw

3PST — three pole, single throw 3PDT — three pole, double throw 4PDT — four pole, double throw

SPST — single pole, single throw SPDT — single pole, double throw SPTT — single pole, triple throw DPST — double pole, single throw DPDT — double pole, double throw

3PST — three pole, single throw 3PDT — three pole, double throw 4PDT — four pole, double throw

Part # Form DescriptionAmperes125 VAC / 250 VAC

Number ofConnections Terminals Toggle

021 467 SPST Off/On1 6 3 2 Fric., 1/4" Chrome089 085 SPST On/Off 20 10 2 Fric., 1/4" Chrome134 847 SPDT On/On 15 10 3 Fric., 1/4" Black tab-SI12D011 233 SPDT On/On 15 10 3 Solder Chrome011 609 SPDT On/On 15 10 3 Fric., 1/4" Chrome011 610 SPDT On/Off/On 15 10 3 Fric., 1/4" Chrome011 043 DPDT 1On/On 6 — 6 Solder Chrome011 611 DPDT On/On 15 10 6 Fric., 1/4" Chrome-SM10E211 476 SPTT 1On/On/On1 6 3 6 Fric., 1/4” Black tab134 840 SPTT On/On/On 15 10 4 3/16" Fric. Black tab011 813 3PST On/Off — 20 6 Screw Chrome011 622 3PDT On/On 15 10 9 Fric., 1/4" Chrome052 769 4PDT On/On 15 10 12 Fric., 1/4" Chrome

Part # Form Amps/Volts Number of Connections Terminals Toggle124 511 DPST 40 A @ 600 VAC 4 Scr./Side Black090 328 DPST 40 A @ 600 VAC 4 Scr./Side Black250 006 DPST 40 A @ 600 VAC 4 Scr./Side Wide/Black045 834 DPST 60 A @ 600 VAC 4 Scr./Side Black091 441 3PST 40 A @ 600 VAC 6 Scr./Side Black244 920 3PST 40 A @ 600 VAC 6 Scr./Side Wide/Black045 835 3PST 60 A @ 600 VAC 6 Scr./Side Black249 807 DPST 85 A @ 600 VAC 4 Scr./Side Black244 920 3PST 40 A @ 600 VAC 6 Scr./Side Black #091 441

#244 920

#021 467

#134 847

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Cable ConnectorsCam-Lok Twistlock Receptacles/ConnectorsItem # Part # Description Color Cable Capacity

Receptacles1 039 628 Receptacle, Insul. (Female) Black —

039 638 Receptacle, Insul. (Female) Black —2 056 271 Receptacle, Uninsul. (Male) Black —

Connectors3 039 6331 Connector, Insul. Set Scr. Red No. 1/0 – 3/0 (50 – 70 mm)

(In-Line Female)4 039 629 Connector, Insul. Set Scr. (Male) Red No. 2 – 1/0 (35 – 50 mm)

039 630 Connector, Insul. Set Scr. (Male) Red No. 1/0 – 3/0 (50 – 70 mm)039 639 Connector, Insul. Set Scr. (Male) Red No. 3/0 – 4/0 (70 – 95 mm)

1For In-Line Connections, use with #039 629 or #039 630

Miller Receptacles/ConnectorsItem # Part # Description Color Cable Capacity

Receptacles5 039 801 Receptacle, Insulated (Female) Black —

039 800 Receptacle, Insulated (Female) Red —057 608 Receptacle, Insulated (Female) Yellow —

Plugs6 039 901 Plug, Insulated (Male) Black No. 1 – 4

039 608 Plug, Insulated (Male) Red No. 1 – 4039 878 Plug, Insulated (Male) Yellow No. 1 – 4

Connectors7 039 6112 Connector, Insulated (Female) Black No. 1 – 42For In-Line Connections (Quick-Connect)

Tweco-Style Twistlock Receptacles/ConnectorsItem # Part # Part # Description

Receptacles209 219 218 183 Receptacle Assembly (Female)

8 208 431 209 473 Receptacle, Brass (Female)9 — 186 228 O-Ring, 0.739 ID x 0.070 H10 208 429 185 712 Insulator, bulkhead front11 — 185 718 O-Ring, 0.989 ID x 0.070 H12 — 185 713 Insulator, bulkhead rear13 229 338 — Washer, domed load .812 ID x 1.450 OD x .070 THK14 — 185 714 Tooth washer, 1 mm intern15 185 717 185 717 Nut, M20-1.5 1.00 Hex .19 H BRS locking

Connectors16 191 981 191 981 Connector, Insulated (Male), No. 4 – 1/0 - 2/0 (25 – 50 mm)17 218 677 218 677 Connector, Insulated (Female), No. 4 – 1/0 - 2/0 (25 – 50 mm)

Adapters18 218 678 218 678 Adapter, Threaded Stud to Tweco (stud hole dia. 17/32 in)

#218 183

8

10

12

13

15

#209 219

Tweco Series

8

10

11

12

14

9

15

#218 183

17

18

16

34

21

6

7

5

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Cable ConnectorsDinse™ Twistlock Receptacles (50/70 Series)Item # Part # Part # Part # Part # Description

208 967 202 813 129 525 202 814 Receptacle Assembly (Female)1 208 968 (N/A) — — 202 811 Receptacle, Brass with O-ring (Female)

(consists of items 2 and 3)2 185 711 (N/A) 202 553 210 752 202 554 (N/A) Receptacle, Brass (Female)3 185 710 — — 185 710 O-Ring, 0.296 ID x 0.139 H Silicone4 186 228 186 228 — 186 228 O-Ring, 0.739 ID x 0.070 H5 185 712 185 712 208 760 (N/A) 185 712 Insulator, bulkhead front6 185 718 185 718 — 185 718 O-Ring, 0.989 ID x 0.070 H7 185 713 185 713 208 430 185 713 Insulator, bulkhead rear8 — — 229 338 — Washer, domed load

.812 ID x 1.450 OD x .070 THK9 185 714 185 714 — 185 714 Tooth washer, 1 mm intern10 185 717 185 717 185 717 185 717 Nut, M20-1.5 1.00 Hex .19 H BRS locking11 — — 229 333 — Screw, M10-1.5x 20 Hex HD-PLN 8.8

PLD SEMS

Dinse™ Twistlock Receptacles/ConnectorsItem # Part # Series Description Cable Capacity/Thread Size

Receptacles12 127 837 25 Receptacle, Insulated (Female) —13 143 419 50 Receptacle, Insulated (Male) —14 208 698 25 Receptacle, Brass Power Pos. (Female) —15 208 699 25 Receptacle, —

Brass Power/Gas Neg. (Female) with O-Ring #188 380 (.174 ID x .103 H)

Connectors16 127 835 25 Connector, Insulated (Female) No. 3 – No. 4

129 526 50 Connector, Insulated (Female) No. 2 – 1/0 (35 – 50 mm)136 600 70 Connector, Insulated (Female) No. 1/0 – 3/0 (50 – 70 mm)138 180 95 Connector, Insulated (Female) No. 3/0 – 4/0 (70 – 95 mm)

17 127 836 25 Connector, Insulated (Male) No. 3 – No. 4129 527 50 Connector, Insulated (Male) No. 2 – 1/0 (35 – 50 mm)134 460 70 Connector, Insulated (Male) No. 1/0 – 3/0 (50 – 70 mm)138 181 95 Connector, Insulated (Male) No. 3/0 – 4/0 (70 – 95 mm)

18 195 234 25 Connector, Insulated (Male) Flow-Thru 3/8-24R19 194 722 50 Connector, Insulated (Male) 3/8-24R

Flow-Thru 125/150 A194 723 50 Connector, Insulated (Male) 7/8-14R

Flow-Thru 200 A

Adapters20 232 728 50/70 Adapter, Threaded Stud to Dinse (stud hole dia. 17/32 in)21 145 739 Sleeve, clamping

Maxstar 700/Dynasty 700 ConnectorsItem # Part # Description

Connectors225 029 Connection Kit, Thread Lock Double Dry

Adapters225 028 Adapter, Torch-Thread Lock Water (7/8 LHT)

16 17

18

19

18

20

12 1514

#208 967

#202 813

#202 814

#129 525

Dinse 50/70 Series

2

5

6

7

9

3

1

4

10

2

5

6

7

9

4

10

2

5

6

7

9

3

1

4

10

2

5

7

89

11

SERVICE PARTS

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Electrode Holders

Features include:n Ergonomic — High lever design for

greater grip and hand clearancen Lightweight and easy-to-usen Fully insulated, high-strength springs for

excellent gripping powern Heavy-duty, shock-proof nylon handlen Grooved jaw design insures firm

electrode grip

n High-impact, high-temperature fiberglass tip insulators

n Professional series features high copper alloy tongs, utility series features brass tongs

n Holders supplied with allen wrench and cable connections ferrule assuring efficient connections

Work Clamps

Part #Amperage Capacity

Electrode Capacity

Cable Capacity Length Weight

Utility SeriesUT20 200 5/32" (4.0 mm) No. 1/0 (50 mm) 8-1/2" (215 mm) 12 oz (340 g)UT30 300 1/4" (6.4 mm) No. 2/0 (70 mm) 9-1/4" (235 mm) 15 oz (435 g)UT40 400 1/4" (6.4 mm) No. 2/0 (70 mm) 10" (250 mm) 16 oz (450 g)

Professional SeriesPA532 200 5/32" (4.0 mm) No. 2/0 (70 mm) 8-1/2" (215 mm) 15 oz (415 g)PA316 250 3/16" (4.8 mm) No. 2/0 (70 mm) 9-1/4" (235 mm) 16 oz (450 g)PA732 300 7/32" (5.6 mm) No. 2/0 (70 mm) 10" (250 mm) 19 oz (530 g)PA14HD 400 1/4" (6.4 mm) No. 4/0 (105 mm) 11" (280 mm) 23 oz (650 g)010 368 200 1-1/2" (40 mm) No. 4/0 (105 mm) 6" (152 mm) 5 oz (142 g)233 452 300 2" (50 mm) No. 4.2 8" (203 mm) 10 oz (290 g)240 697 200 2" (50 mm) No. 6 6-1/4" (159 mm) 6 oz (168 g)203 988 180 1-1/2" (40 mm) 2" (25 mm) 7" (175 mm) 90 oz (255 g)213 619 300 2" (50 mm) No. 1/0 (50 mm) 8" (200 mm) 12 oz (340 g)

EG Series — Steel Work Clampsn Zinc platedn Large hex screw cable connection assures safe

cable connection every timen Pure copper braided shunts on EG500 allows

both jaws to carry welding current

PGC Series — Copper Alloyn Contoured handle lever for easy jaw openingn Strong gripping powern Large contact area assures

positive groundingn Fully insulated springn Conductor body holds the cable securelyn Large hex screw cable connection assures safe

cable connection every time

MGC Series — Magnetic Work Clampsn Large contact area assures excellent electrical

contactn Strong gripping powern Grounding concealed to prevent dislodgmentn Insulated to prevent annealingn Easy installation or removaln Most popular magnetic work clamps

in the market

Part #Amperage Capacity

Electrode Capacity*

Cable Capacity Length Weight

EG200 200 1-1/2" (40 mm) No. 6–4 (10–16 mm) 7" (175 mm) 7 oz (199 g)EG300 300 2" (50 mm) No. 2–1 (25–35 mm) 8" (200 mm) 14 oz (390 g)EG500 500 2" (50 mm) No. 1/0–4/0 (50–105

mm)10" (245 mm) 17 oz (490 g)

PGC200 200 1" (25 mm) No. 1–1/0 (35–50 mm) 6" (150 mm) 16 oz (445 g)PGC300 300 1-1/2" (40 mm) No. 1/0–3/0 (50–95 mm) 8" (200 mm) 25 oz (715 g)MGC300 300 — No. 1–1/0 (35–50 mm) — 21 oz (600 g)203 988 180 1-1/2" (40 mm) 2" (25 mm) 7" (175 mm) 9 oz (255 g)213 619 300 2" (50 mm) 1/0 (50 mm) 8" (200 mm) 13 oz (368 g)010 368 200 1-1/2" (40 mm) No. 4 6" 5 oz (142 g)233 452 300 2" (50 mm) No. 4–2 8" 10 oz (290 g)240 697 200 2" (50 mm) No. 6 6-1/4" 6 oz (168 g)*Jaw Distance

#UT20

#UT30- #UT40

#PA532, #PA316, #PA732

#PA14HD

#PGC300

#240 697

#010 368

#203 988

#EG500

#MGC300

SERVICE PARTS

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Part # Description Color Dimension A Bolt DimensionsGroup 1

039 047 With Hex Nut Red 1-7/8" 1/2" x 1-1/2"039 046 With Hex Nut Black 1-7/8" 1/2" x 1-1/2"099 255 With Hex Nut White 1-7/8" 1/2" x 1-1/2"181 245 With Hex Nut Red 1-7/8" 1/2" x 1-3/4"181 246 With Hex Nut Black 1-7/8" 1/2" x 1-3/4"601 879 Hex Nut — Replacement — — —

Part # Description Width Height179 848 Rubber Boot (Positive) 1 2" ID 3-3/4" ID180 732 Rubber Boot (Negative) 1 2" ID 3-3/4" ID186 621 Rubber Boot (Generic) 1 2" ID 3-3/4" ID180 735 Washer, Output Stud181 169 Spacer, Output Stud1#180 735 & 181 169 are needed for Power Terminal Boots.

Part # Description Cord Range (Min. – Max.)219 515 50 amp, 230 volt pin-type wall receptacle —219 516 50 amp, 230 volt pin-type male plug 0 – 1.00213 380 50 amp, 230 volt pin-type male plug (heavy-duty) 0.625 – 1.320219 535 50 amp, 230 volt pin-type cord-mount receptacle 0.425 – 1.31119 172 50 amp, 125/250 volt pin-type male plug 0.62 – 1.31

Power TerminalsPower Terminal Output Assemblies

Power Terminal Boots

Power Receptacles and Plugs

#039 046

A3"

#180 732

#179 848

#219 515 #219 516

#219 535 #119 172

SERVICE PARTS

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Distributed By:

©2012 Miller Electric Mfg Co.

MillerWelds.com

Extranet https://www.ITWwelds.comThe Distributor Extranet, located at https://www.ITWwelds.com, is a secure, private Web site that offers personalized information to Miller distributors. It gives distributors the ability to check order status, track shipments, or check price and availability, whenever it is convenient — 24 hours a day, 7 days a week. It also provides access to product Specification Sheets, new product information and gives you the ability to order Spec Sheets and sales tools online.

Because much of what you’ll find at this site applies specifically to your company, a username and password are required to gain access. Controlled access to this information is very important for Miller

and the distributor, which is why a formal “enrollment process” is required.

On-Line Enrollment ProcessDistributor management visit https://www.ITWwelds.com/enroll.asp, and you will be able to establish a Web Access Coordinator (WAC) for your business. When approved, the WAC will have the ability to enable access for all other employees within the distributorship that you wish to have access. When visiting the ITW welds address above, you will be prompted for a username and password. The word for both of these is — enroll. (Use lower case letters as written here.)

On-Line Service Parts OrderingOnce you’re business is enrolled on the Extranet, you’ll have the added convenience of placing your Miller Service Parts orders online. Contact your Web Access Coordinator to enable this feature. Then you’ll be able to link to it from the “My Account Category.”

Finding the right parts and consumables has never been easier since the introduction of Genuine Select; the Parts and Consumables page on Millerwelds.com. Think of it as the online companion to the Welding Components and Parts Guide. This online tool allows you and your customers to quickly determine what consumables are used on their Miller equipment. It even lets your customers select their desired consumables and print the page to bring into the store and hand to your sales people. Check it out at http://www.millerwelds.com/parts/. This is just another way Miller is trying to make your job easier!

Vol. Parts 2012

4 Arc Armor® Welding ProtectionHead and Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4Hand and Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10Respiratory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15Heat Stress . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

18 MIG GunsMiller MIG Gun/Machine Reference . . . . . . . . . . . . . . . . . . .18M-Series MIG Gun Parts/Consumables . . . . . . . . . . . . . . . .18MIG Bulk Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . .22Roughneck MIG Gun Parts/Consumables . . . . . . . . . . . . . .23Bernard MIG Gun Parts/Consumables. . . . . . . . . . . . . . . . .26Ironmate Flux-Cored Gun Parts/Consumables . . . . . . . . . .28Bernard Flux-Cored MIG Gun Parts/Consumables . . . . . . .31Hobart MIG Gun/Machine Reference . . . . . . . . . . . . . . . . . .32Hobart MIG Gun Parts/Consumables. . . . . . . . . . . . . . . . . .32

36 Spool GunsMiller Spool Gun Parts/Consumables . . . . . . . . . . . . . . . . .36

46 Drive RollsMiller Drive Rolls, Guides and Kits . . . . . . . . . . . . . . . . . . .46Hobart Drive Rolls, Guides and Kits . . . . . . . . . . . . . . . . . .49

51 Plasma TorchesPlasma Torches/Machine Reference . . . . . . . . . . . . . . . . . .51XT Torch Parts/Consumables . . . . . . . . . . . . . . . . . . . . . . .52ICE Torch Parts/Consumables . . . . . . . . . . . . . . . . . . . . . . .53HP Torch Parts/Consumables . . . . . . . . . . . . . . . . . . . . . . .65

66 Engine DrivesPortable Engine Drive Tune-Up Components . . . . . . . . . . .66Industrial Engine Drive Tune-Up Components . . . . . . . . . . .68

70 Welding Related ProductsPaint Markers/Paint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70Scrubs/Welpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70Smith Regulators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71

72 Spot WeldersTongs and Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72

74 TIG TorchesWeldcraft TIG Torch Parts/Consumables . . . . . . . . . . . . . .74

78 Service PartsEngine Drive Service Parts . . . . . . . . . . . . . . . . . . . . . . . . .78Millermatic Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . .80Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81Connector/Plugs/Receptacles . . . . . . . . . . . . . . . . . . . . . . .84Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86Rectifiers/Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87Resistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88Rheostats/Pointer Knobs . . . . . . . . . . . . . . . . . . . . . . . . . . .89Contactors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90Capacitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91Circuit Breakers/Diodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93Meter Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95Cable Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96Electrode Holders/Work Clamps . . . . . . . . . . . . . . . . . . . . .98Power Terminal Parts/Receptacles and Plugs . . . . . . . . . . .99

GYST, S. de R.L. de C.V. - Serial Number refereNcegystmiller.com/2012 Parts Guide.pdf ·...

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