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Gypsum Board Manufacturing Plant Project Report: Industry Trends, Manufacturing

Process, Machinery, Raw Materials, Cost and Revenue

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Published : May 2015

About IMARC Group

The International Market Analysis Research and Consulting Group is a leading advisor on management strategy andmarket research worldwide. We partner with clients in all sectors and regions to identify their highest-valueopportunities, address their most critical challenges, and transform their businesses.

IMARCs information products include major market, scientific, economic and technological developments for businessleaders in pharmaceutical, industrial, and high technology organizations. Market forecasts and industry analysis forbiotechnology, advanced materials, pharmaceuticals, food and beverage, travel and tourism, nanotechnology and novelprocessing methods are at the top of the companys expertise.

IMARCs tailored approach combines unfathomable insight into the dynamics of companies and markets with closecooperation at all levels of the client organization. This ensures that our clients achieve unmatchable competitiveadvantage, build more proficient organizations, and secure lasting results.

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Report Description and Highlights

New Report Analyses the Gypsum Board Market and Requirements for Setting up a Gypsum Board Manufacturing Plant

A new report released by IMARC Group provides a comprehensive overview on the global gypsum board market andthe techno-commercial requirements to start and operate a gypsum board manufacturing plant: This includesfactors such as market size, growth, success and risk factors, market breakup by region, manufacturing process, rawmaterial requirements, land requirements, labour requirements, revenues, profit margins, breakeven, etc.

Gypsum boards are light weight construction materials that are widely being used as walls, ceilings and for partitions ininteriors or exteriors of residential or non-residential structures. They are often called drywall, wallboard orplasterboard and can be directly attached to wood and metal framing or existing surfaces using screws, nails oradhesives. Gypsum boards provide sound control, versatility, quality, convenience and their non-combustible core makes them different from plywood, hardboard and fiberboard. Thus, they have become prevalentand are serving as a speedier alternative to traditional lath and plaster.

The demand for gypsum boards is directly related to the growth of the construction sector, especially the commercialand the housing sectors. Currently, the United States represents the worlds largest market for gypsum boards followedby Europe. Factors like-strong recovery in building construction spending in both developed and emerging markets,increasing demand for quality housing and better living conditions, large scale industrialization, and supportinggovernment

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Report Description and Highlights

IMARCs latest study Gypsum Board Manufacturing Plant Project Report: Industry Trends, Manufacturing Process,Machinery, Raw Materials, Cost and Revenue provides a techno-commercial roadmap for setting up a gypsum boardmanufacturing plant. The study, which has been done by one of the worlds leading research and advisory firms, covers allthe requisite aspects of the gypsum board market. This ranges from macro overview of the market to micro details of theindustry performance, processing and manufacturing requirements, project cost, project funding, project economicsincluding expected returns on investment, profit margins, etc. This report is a must-read for entrepreneurs, investors,researchers, consultants, business strategists, and all those who have any kind of stake or are planning to foray into thegypsum board industry in any manner.

Key Questions Answered in This Report?

What are the key success and risk factors in the gypsum board industry? How has the gypsum board market performed so far and how will it perform in the coming years? What is the structure of the gypsum board industry and who are the key players? What are the various unit operations involved in a gypsum board plant? What is the total size of land required for setting up a gypsum board plant? What are the machinery requirements for setting up a gypsum board plant? What are the raw material requirements for setting up a gypsum board plant? What are the utility requirements for setting up a gypsum board plant? What are the manpower requirements for setting up a gypsum board plant? What are the infrastructure costs for setting up a gypsum board plant? What are the capital costs for setting up a gypsum board plant?

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Report Description and Highlights

What are the operating costs for setting up a gypsum board plant? What should be the pricing mechanism of gypsum board? What will be the income and expenditures for a gypsum board plant? What is the time required to break-even?

Table of Contents

1 Research Methodology2 Executive Summary3 Introduction4 Gypsum Board Industry Analysis4.1 Global Gypsum Industry4.1.1 Market Trends4.1.2 Gypsum Reserves4.2 Global Gypsum Board Industry4.2.1 Current, Historical and Future Market Trends4.2.2 Key Manufacturers4.2.3 Value Chain4.2.4 Customer Trends/ Insights4.2.4.1 Decision Making Process4.2.4.1 Customer Preferences5 Gypsum Board Industry: Key Success and Risk Factors

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Report Description and Highlights

6 Manufacturing Process of Gypsum Board6.1 Gypsum Board Manufacturing Plant: Conversion Rates of Feedstocks6.2 Gypsum Board Manufacturing Plant: Detailed Process Flow6.3 Gypsum Board Manufacturing Plant: Various Types of Unit Operations Involved6.4 Gypsum Board Manufacturing Plant: Plant Schematic and Major Machinery Pictures7 Project Details, Requirements and Costs Involved7.1 Land, Location and Site Development7.2 Plant Machinery7.3 Raw Materials7.4 Packaging7.5 Utilities7.6 Manpower7.7 Other Capital Investments8 Gypsum Board Manufacturing Plant: Loans and Financial Assistance9 Gypsum board Manufacturing Plant: Project Economics9.1 Capital Cost of the Project9.2 Techno-Economic Parameters9.3 Product Pricing9.4 Income Projections9.5 Expenditure Projections9.6 Financial Analysis

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Report Description and HighlightsList of Figures

Figure 4 1: Global: Gypsum Production (in 000Metric Tons), 2010-2013Figure 4 2: Global: Gypsum Board Sales Volume (in Million Sq. Metres), 2007-2014Figure 4 3: Global: Gypsum Board Sales Value (in US$ Billion), 2007-2014Figure 4 4: Global: Gypsum Board Sales Volume Forecast (in Million Sq. Meters), 2015-2020Figure 4 5: Global: Gypsum Board Sales Value Forecast (in Billion), 2015-2020Figure 4 6: Global: Gypsum Board Manufacturers: Market Share (%)Figure 6 1: Gypsum Board Manufacturing Plant: Conversion Rate of FeedstocksFigure 6 2: Gypsum Board Manufacturing Plant: Detailed Process FlowFigure 6 3: Gypsum Board Manufacturing Plant: Various Unit Operations InvolvedFigure 9 1: Gypsum Board Manufacturing Plant: Breakup of Capital Costs (in %)Figure 9 2: Gypsum Board Manufacturing Plant: Breakup of Manufacturing Costs (in %)

List of Tables

Table 4 1: Global: Gypsum Production by Region, 2013Table 7 1: Gypsum Board Manufacturing Plant: Costs Related to Land and Site Development (in US$)Table 7 2: Gypsum Board Manufacturing Plant: Costs Related to Civil Works (in US$)Table 7 3: Gypsum Board Manufacturing Plant: Machinery Costs (in US$)Table 7 4: Gypsum Board Manufacturing Plant: Raw Material Requirements (in Kg/Day)Table 7 5: Gypsum Board Manufacturing Plant: Raw Material Requirements for 1 Sq. Metre of Board

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Report Description and Highlights

Table 7 6: Gypsum Board Manufacturing Plant: Costs Related to Utilities (in US$)Table 7 7: Gypsum board Manufacturing Plant: Costs Related to Salaries and Wages (in US$)Table 7 8: Gypsum Board Manufacturing Plant: Costs Related to Other Capital Investments (in US$)Table 8 1: Details of Financial Assistance Offered by Financial InstitutionsTable 8 2: Gypsum Board Manufacturing Plant: Yearly Installments (in US$)Table 9 1: Gypsum Board Manufacturing Plant: Capital Costs (in US$)Table 9 2: Gypsum Board Manufacturing Plant: Techno-Economic ParametersTable 9 3: Gypsum Board Manufacturing Plant: Income Projections (in US$)Table 9 4: Gypsum Board Manufacturing Plant: Expenditure Projections (in US$)Table 9 5: Gypsum Board Manufacturing Plant: Cash Flow Analysis Without Considering the Income Tax LiabilityTable 9 6: Gypsum board Manufacturing Plant: Cash Flow Analysis on Considering the Income Tax Liability

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