Guide to Assembly & Usage - BiGDUG Shelving Ltd...Tools – Large rubber mallet, metal hammer, drill...

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If you have any missing components please take note of the part name and contact your supplier Guide to Assembly & Usage Longspan Level for use with Mecalux Pallet Racking Information If in doubt, contact the supplier Read this Guide thoroughly before commencing assembly & retain for future reference Before commencing assembly, unpack carefully & check that all components ordered are included Assembly should be undertaken by two competent people Tools – Large rubber mallet, metal hammer, drill & 12mm drill bit, 17mm socket Assess for floor fixing. Tall narrow bays may require this to ensure stability Caution During assembly, ensure to: Take care during assembly & in use, particularly when lifting or stretching & when using tools Wear appropriate safety clothing – protective gloves & footwear are recommended We recommend products over 2000mm high are fixed to the wall where possible Build on a suitable level floor, which is strong enough to support the load and allow adequate working space Dispose of packaging materials responsibly Ensure these instructions are retained for reference & that users are aware of the rules for safe use Warning Rules for the safe use of shelving: DO NOT LEAN OR SUPPORT LADDERS, STEPS, OR OTHER OBJECTS AGAINST SHELVING NEVER CLIMB ON THE STRUCTURE OR STAND ON THE SHELVES Do not use in damp or wet conditions PLEASE REFER TO THE LOADING CHART SUPPLIED FOR DETAILS ENSURE THAT THE MAXIMUM LOAD CARRYING CAPACITIES ARE NOT EXCEEDED Always use safety steps to reach high shelves Load heavy items on the lower shelves & lighter items on the higher shelves This product is designed for hand loading only 1 Shelving is safe when used responsibly. If in doubt, contact the supplier. COMPONENT CHECK LIST Component Quantity A Shelf Beam 2 per level B Beam safety clip 4 per level C Steel deck supports 4 per level D Chipboard deck 2 per level E Chipboard Clamp 2 per chipboard deck

Transcript of Guide to Assembly & Usage - BiGDUG Shelving Ltd...Tools – Large rubber mallet, metal hammer, drill...

  • If you have any missing components please take note of the part name and contact your supplier

    Guide to Assembly & Usage

    Longspan Level for use with Mecalux Pallet RackingInformationIf in doubt, contact the supplier

    Wear appropriate clothing, protective gloves and footwear are recommended

    If in doubt pleasecontact yoursupplier

    Please read these instructions

    Inspect all packagesfor damage and checkthat all the components orderedare included

    Assembly should be undertakenby at least 2 competent persons

    Tools required

    We recommendthis product is�xed to the �oor

    Caution! During assembly

    Take care when handling heavy objects

    Build on a suitable level �oor surface

    Allow adequate working space and be aware of othersworking around you

    Dispose of packagingmaterials responsibly

    Warning

    Never climb on the structure

    Do no lean ladders, steps or other objects against the shelving

    Always use safetysteps to reach highshelves

    Load heavy itemson the lower shelves

    This product is designed for hand loading only

    Do not use in dampor wet environments

    Ensure that maximumload carrying capacitiesare not exceeded

    Please referto the loadingchart suppliedfor details

    Read this Guide thoroughly before commencing assembly & retain for future reference

    Wear appropriate clothing, protective gloves and footwear are recommended

    If in doubt pleasecontact yoursupplier

    Please read these instructions

    Inspect all packagesfor damage and checkthat all the components orderedare included

    Assembly should be undertakenby at least 2 competent persons

    Tools required

    We recommendthis product is�xed to the �oor

    Caution! During assembly

    Take care when handling heavy objects

    Build on a suitable level �oor surface

    Allow adequate working space and be aware of othersworking around you

    Dispose of packagingmaterials responsibly

    Warning

    Never climb on the structure

    Do no lean ladders, steps or other objects against the shelving

    Always use safetysteps to reach highshelves

    Load heavy itemson the lower shelves

    This product is designed for hand loading only

    Do not use in dampor wet environments

    Ensure that maximumload carrying capacitiesare not exceeded

    Please referto the loadingchart suppliedfor details

    Before commencing assembly, unpack carefully & check that all components ordered are included

    Wear appropriate clothing, protective gloves and footwear are recommended

    If in doubt pleasecontact yoursupplier

    Please read these instructions

    Inspect all packagesfor damage and checkthat all the components orderedare included

    Assembly should be undertakenby at least 2 competent persons

    Tools required

    We recommendthis product is�xed to the �oor

    Caution! During assembly

    Take care when handling heavy objects

    Build on a suitable level �oor surface

    Allow adequate working space and be aware of othersworking around you

    Dispose of packagingmaterials responsibly

    Warning

    Never climb on the structure

    Do no lean ladders, steps or other objects against the shelving

    Always use safetysteps to reach highshelves

    Load heavy itemson the lower shelves

    This product is designed for hand loading only

    Do not use in dampor wet environments

    Ensure that maximumload carrying capacitiesare not exceeded

    Please referto the loadingchart suppliedfor details

    Assembly should be undertaken by two competent people

    Wear appropriate clothing, protective gloves and footwear are recommended

    If in doubt pleasecontact yoursupplier

    Please read these instructions

    Inspect all packagesfor damage and checkthat all the components orderedare included

    Assembly should be undertakenby at least 2 competent persons

    Tools required

    We recommendthis product is�xed to the �oor

    Caution! During assembly

    Take care when handling heavy objects

    Build on a suitable level �oor surface

    Allow adequate working space and be aware of othersworking around you

    Dispose of packagingmaterials responsibly

    Warning

    Never climb on the structure

    Do no lean ladders, steps or other objects against the shelving

    Always use safetysteps to reach highshelves

    Load heavy itemson the lower shelves

    This product is designed for hand loading only

    Do not use in dampor wet environments

    Ensure that maximumload carrying capacitiesare not exceeded

    Please referto the loadingchart suppliedfor details

    Tools – Large rubber mallet, metal hammer, drill & 12mm drill bit, 17mm socket

    Wear appropriate clothing, protective gloves and footwear are recommended

    If in doubt pleasecontact yoursupplier

    Please read these instructions

    Inspect all packagesfor damage and checkthat all the components orderedare included

    Assembly should be undertakenby at least 2 competent persons

    Tools required

    We recommendthis product is�xed to the �oor

    Caution! During assembly

    Take care when handling heavy objects

    Build on a suitable level �oor surface

    Allow adequate working space and be aware of othersworking around you

    Dispose of packagingmaterials responsibly

    Warning

    Never climb on the structure

    Do no lean ladders, steps or other objects against the shelving

    Always use safetysteps to reach highshelves

    Load heavy itemson the lower shelves

    This product is designed for hand loading only

    Do not use in dampor wet environments

    Ensure that maximumload carrying capacitiesare not exceeded

    Please referto the loadingchart suppliedfor details

    Assess for floor fixing. Tall narrow bays may require this to ensure stability

    Wear appropriate clothing, protective gloves and footwear are recommended

    If in doubt pleasecontact yoursupplier

    Please read these instructions

    Inspect all packagesfor damage and checkthat all the components orderedare included

    Assembly should be undertakenby at least 2 competent persons

    Tools required

    We recommendthis product is�xed to the �oor

    Caution! During assembly

    Take care when handling heavy objects

    Build on a suitable level �oor surface

    Allow adequate working space and be aware of othersworking around you

    Dispose of packagingmaterials responsibly

    Warning

    Never climb on the structure

    Do no lean ladders, steps or other objects against the shelving

    Always use safetysteps to reach highshelves

    Load heavy itemson the lower shelves

    This product is designed for hand loading only

    Do not use in dampor wet environments

    Ensure that maximumload carrying capacitiesare not exceeded

    Please referto the loadingchart suppliedfor details

    CautionDuring assembly, ensure to:

    Wear appropriate clothing, protective gloves and footwear are recommended

    If in doubt pleasecontact yoursupplier

    Please read these instructions

    Inspect all packagesfor damage and checkthat all the components orderedare included

    Assembly should be undertakenby at least 2 competent persons

    Tools required

    We recommendthis product is�xed to the �oor

    Caution! During assembly

    Take care when handling heavy objects

    Build on a suitable level �oor surface

    Allow adequate working space and be aware of othersworking around you

    Dispose of packagingmaterials responsibly

    Warning

    Never climb on the structure

    Do no lean ladders, steps or other objects against the shelving

    Always use safetysteps to reach highshelves

    Load heavy itemson the lower shelves

    This product is designed for hand loading only

    Do not use in dampor wet environments

    Ensure that maximumload carrying capacitiesare not exceeded

    Please referto the loadingchart suppliedfor details

    Take care during assembly & in use, particularly when lifting or stretching & when using tools

    Wear appropriate clothing, protective gloves and footwear are recommended

    If in doubt pleasecontact yoursupplier

    Please read these instructions

    Inspect all packagesfor damage and checkthat all the components orderedare included

    Assembly should be undertakenby at least 2 competent persons

    Tools required

    We recommendthis product is�xed to the �oor

    Caution! During assembly

    Take care when handling heavy objects

    Build on a suitable level �oor surface

    Allow adequate working space and be aware of othersworking around you

    Dispose of packagingmaterials responsibly

    Warning

    Never climb on the structure

    Do no lean ladders, steps or other objects against the shelving

    Always use safetysteps to reach highshelves

    Load heavy itemson the lower shelves

    This product is designed for hand loading only

    Do not use in dampor wet environments

    Ensure that maximumload carrying capacitiesare not exceeded

    Please referto the loadingchart suppliedfor details

    Wear appropriate safety clothing – protective gloves & footwear are recommended

    Wear appropriate clothing, protective gloves and footwear are recommended

    If in doubt pleasecontact yoursupplier

    Please read these instructions

    Inspect all packagesfor damage and checkthat all the components orderedare included

    Assembly should be undertakenby at least 2 competent persons

    Tools required

    We recommendthis product is�xed to the �oor

    Caution! During assembly

    Take care when handling heavy objects

    Build on a suitable level �oor surface

    Allow adequate working space and be aware of othersworking around you

    Dispose of packagingmaterials responsibly

    Warning

    Never climb on the structure

    Do no lean ladders, steps or other objects against the shelving

    Always use safetysteps to reach highshelves

    Load heavy itemson the lower shelves

    This product is designed for hand loading only

    Do not use in dampor wet environments

    Ensure that maximumload carrying capacitiesare not exceeded

    Please referto the loadingchart suppliedfor details

    We recommend products over 2000mm high are fixed to the wall where possible

    Wear appropriate clothing, protective gloves and footwear are recommended

    If in doubt pleasecontact yoursupplier

    Please read these instructions

    Inspect all packagesfor damage and checkthat all the components orderedare included

    Assembly should be undertakenby at least 2 competent persons

    Tools required

    We recommendthis product is�xed to the �oor

    Caution! During assembly

    Take care when handling heavy objects

    Build on a suitable level �oor surface

    Allow adequate working space and be aware of othersworking around you

    Dispose of packagingmaterials responsibly

    Warning

    Never climb on the structure

    Do no lean ladders, steps or other objects against the shelving

    Always use safetysteps to reach highshelves

    Load heavy itemson the lower shelves

    This product is designed for hand loading only

    Do not use in dampor wet environments

    Ensure that maximumload carrying capacitiesare not exceeded

    Please referto the loadingchart suppliedfor details

    Build on a suitable level floor, which is strong enough to support the load and allow adequate working space

    Wear appropriate clothing, protective gloves and footwear are recommended

    If in doubt pleasecontact yoursupplier

    Please read these instructions

    Inspect all packagesfor damage and checkthat all the components orderedare included

    Assembly should be undertakenby at least 2 competent persons

    Tools required

    We recommendthis product is�xed to the �oor

    Caution! During assembly

    Take care when handling heavy objects

    Build on a suitable level �oor surface

    Allow adequate working space and be aware of othersworking around you

    Dispose of packagingmaterials responsibly

    Warning

    Never climb on the structure

    Do no lean ladders, steps or other objects against the shelving

    Always use safetysteps to reach highshelves

    Load heavy itemson the lower shelves

    This product is designed for hand loading only

    Do not use in dampor wet environments

    Ensure that maximumload carrying capacitiesare not exceeded

    Please referto the loadingchart suppliedfor details

    Dispose of packaging materials responsibly

    Wear appropriate clothing, protective gloves and footwear are recommended

    If in doubt pleasecontact yoursupplier

    Please read these instructions

    Inspect all packagesfor damage and checkthat all the components orderedare included

    Assembly should be undertakenby at least 2 competent persons

    Tools required

    We recommendthis product is�xed to the �oor

    Caution! During assembly

    Take care when handling heavy objects

    Build on a suitable level �oor surface

    Allow adequate working space and be aware of othersworking around you

    Dispose of packagingmaterials responsibly

    Warning

    Never climb on the structure

    Do no lean ladders, steps or other objects against the shelving

    Always use safetysteps to reach highshelves

    Load heavy itemson the lower shelves

    This product is designed for hand loading only

    Do not use in dampor wet environments

    Ensure that maximumload carrying capacitiesare not exceeded

    Please referto the loadingchart suppliedfor details

    Ensure these instructions are retained for reference & that users are aware of the rules for safe use

    Wear appropriate clothing, protective gloves and footwear are recommended

    If in doubt pleasecontact yoursupplier

    Please read these instructions

    Inspect all packagesfor damage and checkthat all the components orderedare included

    Assembly should be undertakenby at least 2 competent persons

    Tools required

    We recommendthis product is�xed to the �oor

    Caution! During assembly

    Take care when handling heavy objects

    Build on a suitable level �oor surface

    Allow adequate working space and be aware of othersworking around you

    Dispose of packagingmaterials responsibly

    Warning

    Never climb on the structure

    Do no lean ladders, steps or other objects against the shelving

    Always use safetysteps to reach highshelves

    Load heavy itemson the lower shelves

    This product is designed for hand loading only

    Do not use in dampor wet environments

    Ensure that maximumload carrying capacitiesare not exceeded

    Please referto the loadingchart suppliedfor details

    WarningRules for the safe use of shelving:

    Wear appropriate clothing, protective gloves and footwear are recommended

    If in doubt pleasecontact yoursupplier

    Please read these instructions

    Inspect all packagesfor damage and checkthat all the components orderedare included

    Assembly should be undertakenby at least 2 competent persons

    Tools required

    We recommendthis product is�xed to the �oor

    Caution! During assembly

    Take care when handling heavy objects

    Build on a suitable level �oor surface

    Allow adequate working space and be aware of othersworking around you

    Dispose of packagingmaterials responsibly

    Warning

    Never climb on the structure

    Do no lean ladders, steps or other objects against the shelving

    Always use safetysteps to reach highshelves

    Load heavy itemson the lower shelves

    This product is designed for hand loading only

    Do not use in dampor wet environments

    Ensure that maximumload carrying capacitiesare not exceeded

    Please referto the loadingchart suppliedfor details

    DO NOT LEAN OR SUPPORT LADDERS, STEPS, OR OTHER OBJECTS AGAINST SHELVING

    Wear appropriate clothing, protective gloves and footwear are recommended

    If in doubt pleasecontact yoursupplier

    Please read these instructions

    Inspect all packagesfor damage and checkthat all the components orderedare included

    Assembly should be undertakenby at least 2 competent persons

    Tools required

    We recommendthis product is�xed to the �oor

    Caution! During assembly

    Take care when handling heavy objects

    Build on a suitable level �oor surface

    Allow adequate working space and be aware of othersworking around you

    Dispose of packagingmaterials responsibly

    Warning

    Never climb on the structure

    Do no lean ladders, steps or other objects against the shelving

    Always use safetysteps to reach highshelves

    Load heavy itemson the lower shelves

    This product is designed for hand loading only

    Do not use in dampor wet environments

    Ensure that maximumload carrying capacitiesare not exceeded

    Please referto the loadingchart suppliedfor details

    NEVER CLIMB ON THE STRUCTURE OR STAND ON THE SHELVES

    Wear appropriate clothing, protective gloves and footwear are recommended

    If in doubt pleasecontact yoursupplier

    Please read these instructions

    Inspect all packagesfor damage and checkthat all the components orderedare included

    Assembly should be undertakenby at least 2 competent persons

    Tools required

    We recommendthis product is�xed to the �oor

    Caution! During assembly

    Take care when handling heavy objects

    Build on a suitable level �oor surface

    Allow adequate working space and be aware of othersworking around you

    Dispose of packagingmaterials responsibly

    Warning

    Never climb on the structure

    Do no lean ladders, steps or other objects against the shelving

    Always use safetysteps to reach highshelves

    Load heavy itemson the lower shelves

    This product is designed for hand loading only

    Do not use in dampor wet environments

    Ensure that maximumload carrying capacitiesare not exceeded

    Please referto the loadingchart suppliedfor details

    Do not use in damp or wet conditions

    Wear appropriate clothing, protective gloves and footwear are recommended

    If in doubt pleasecontact yoursupplier

    Please read these instructions

    Inspect all packagesfor damage and checkthat all the components orderedare included

    Assembly should be undertakenby at least 2 competent persons

    Tools required

    We recommendthis product is�xed to the �oor

    Caution! During assembly

    Take care when handling heavy objects

    Build on a suitable level �oor surface

    Allow adequate working space and be aware of othersworking around you

    Dispose of packagingmaterials responsibly

    Warning

    Never climb on the structure

    Do no lean ladders, steps or other objects against the shelving

    Always use safetysteps to reach highshelves

    Load heavy itemson the lower shelves

    This product is designed for hand loading only

    Do not use in dampor wet environments

    Ensure that maximumload carrying capacitiesare not exceeded

    Please referto the loadingchart suppliedfor details

    PLEASE REFER TO THE LOADING CHART SUPPLIED FOR DETAILS

    Wear appropriate clothing, protective gloves and footwear are recommended

    If in doubt pleasecontact yoursupplier

    Please read these instructions

    Inspect all packagesfor damage and checkthat all the components orderedare included

    Assembly should be undertakenby at least 2 competent persons

    Tools required

    We recommendthis product is�xed to the �oor

    Caution! During assembly

    Take care when handling heavy objects

    Build on a suitable level �oor surface

    Allow adequate working space and be aware of othersworking around you

    Dispose of packagingmaterials responsibly

    Warning

    Never climb on the structure

    Do no lean ladders, steps or other objects against the shelving

    Always use safetysteps to reach highshelves

    Load heavy itemson the lower shelves

    This product is designed for hand loading only

    Do not use in dampor wet environments

    Ensure that maximumload carrying capacitiesare not exceeded

    Please referto the loadingchart suppliedfor details

    ENSURE THAT THE MAXIMUM LOAD CARRYING CAPACITIES ARE NOT EXCEEDED

    Wear appropriate clothing, protective gloves and footwear are recommended

    If in doubt pleasecontact yoursupplier

    Please read these instructions

    Inspect all packagesfor damage and checkthat all the components orderedare included

    Assembly should be undertakenby at least 2 competent persons

    Tools required

    We recommendthis product is�xed to the �oor

    Caution! During assembly

    Take care when handling heavy objects

    Build on a suitable level �oor surface

    Allow adequate working space and be aware of othersworking around you

    Dispose of packagingmaterials responsibly

    Warning

    Never climb on the structure

    Do no lean ladders, steps or other objects against the shelving

    Always use safetysteps to reach highshelves

    Load heavy itemson the lower shelves

    This product is designed for hand loading only

    Do not use in dampor wet environments

    Ensure that maximumload carrying capacitiesare not exceeded

    Please referto the loadingchart suppliedfor details

    Always use safety steps to reach high shelves

    Load heavy items on the lower shelves & lighter items on the higher shelves

    Wear appropriate clothing, protective gloves and footwear are recommended

    If in doubt pleasecontact yoursupplier

    Please read these instructions

    Inspect all packagesfor damage and checkthat all the components orderedare included

    Assembly should be undertakenby at least 2 competent persons

    Tools required

    We recommendthis product is�xed to the �oor

    Caution! During assembly

    Take care when handling heavy objects

    Build on a suitable level �oor surface

    Allow adequate working space and be aware of othersworking around you

    Dispose of packagingmaterials responsibly

    Warning

    Never climb on the structure

    Do no lean ladders, steps or other objects against the shelving

    Always use safetysteps to reach highshelves

    Load heavy itemson the lower shelves

    This product is designed for hand loading only

    Do not use in dampor wet environments

    Ensure that maximumload carrying capacitiesare not exceeded

    Please referto the loadingchart suppliedfor details

    This product is designed for hand loading only

    1Shelving is safe when used responsibly. If in doubt, contact the supplier.

    COMPONENT CHECK LISTComponent Quantity

    A Shelf Beam2 per level

    B Beam safety clip4 per level

    C Steel deck supports4 per level

    D Chipboard deck2 per level

    E Chipboard Clamp2 per chipboard deck

  • 2

    Longspan Level for use with Mecalux Pallet Racking

    1 3

    4 5 6

    Note: Illustrations not to scale2

    Fit the first shelf beam A into one of the pallet racking frames by locating the hooked connectors into the perforations on the upright. Knock into place with a rubber mallet.

    Tap into place with a mallet if required. This will prevent the beams from being removed from the uprights.

    Repeat steps 1-4 to add remaining beams at the required shelf heights or add beams to next frame for extension bays.

    Evenly space steel deck supports C across each front and back beam, refer to image in step 7 for correct positioning.

    B

    Attach the other end of shelf beam A into second frame upright, ensuring that the beam is located at the same height in each frame. Knock into place with a rubber mallet.

    Insert the legs of the beam safety clips B into the “L” shaped slot in the shelf beam and perforation in the upright as shown in the image.

    9 Insert chipboard decks D into shelf beams A ensuring they sit onto the top ledges, and that the clamps E hook over the edges as below.

    A A

    A

    C

    E

    D

    Steel Deck Supports

    Chipboard Clamps E

    7 8Chipboard boards D will come in two pieces per level and chipboard clamps E must be fitted 50mm from the edge of

    each piece as per the image below

    To install the chipboard clamps E , use a hammer to tap the point of the clamp into the chipboard D until secure, repeat across all required chipboard boards.

    D