Gubbi Enterprises
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Welcome to Gubbi !! One of the leading manufacturers of AAC plant & ALC Plant in India. Serving their clients with its perfection, efficiency and quality of work. Company manufactures these state of the art machineries, used in producing AAC and ALC Blocks. Helps their clients, in setting up this plant at their places. Company plant, located in the Wada area of Thane district. This is fifty cubic meter operational plant for customer demonstration. Customer person can get trained in live production at our plant before landing of the equipment at customer premises.
Transcript of Gubbi Enterprises
Welcome to Gubbi !!
One of the leading manufacturers of AAC plant & ALCPlant in India.Serving their clients with its perfection, efficiency andquality of work.Company manufactures these state of the artmachineries, used in producing AAC and ALC Blocks.Helps their clients, in setting up this plant at theirplaces.Company plant, located in the Wada area of Thanedistrict. This is fifty cubic meter operational plant forcustomer demonstration.Customer person can get trained in live production atour plant before landing of the equipment at customerpremises.
Advantages of Blocks• Light in Weight One fifth weight of concrete and are produced in easily handled sizes. • VentilationVery airy thus allowing more diffusion of water, reducing humidity of the building• Long lifeProducts are not affected by harsh climatic conditions and will not degrade under normal atmospheric conditions• Fire ResistanceExtremely high fire rating of at least 4 hours and more• Thermal InsulationVery Low Thermal Conductivity & therefore very high thermal energy efficiency is achieved• UniformBlock can be produced in large variety of size, from standard blocks to large reinforced panels.• Material SavingAAC blocks are bigger in size then conventional bricks, resulting in lesser number of joints. So, result in Saving of • Eco friendlyReduce at least 30% of environmental waste, decrease over 50% of greenhouse radiation and over 60% integrated energy on the surface of the bricks.• Energy saving Pleasant interior environment is achieved. In most cases the need for supplementary insulation can be avoided
Advantages of Plant
EconomicalBeing indigenous
and optimum automation, makes
the plant economical.
Customized Solutions
Plant is tailor made to adapt the customer requirement based on the
market & capital investment capability.
z
IndigenousEntire plant is
indigenous which make the customer
comfortable for sales service &
less dependency on skilled
manpower.
Proven Technology
The working plant is available for
customer demonstration to
have understanding of
the plant.
What is AAC/ ALC Blocks
• AAC is called as Autoclaved Aerated Concrete block or ALC is called Aerated lightweight concrete.
• The blocks are made to aerate by creating a reaction between silica in base material such as fly ash, active lime, and aluminium powder. The block hardness is being achieved by cement strength, and instant curing. Gypsum acts as a long term strength gainer.
• The finished product is a 2.5 times lighter Block compared to conventional Bricks, while providing the similar strengths.
• This unit is proposed to manufacturer AAC/ ALC Block by consuming the Fly ash as one of the prime raw material
• Using these blocks in structural buildings, the builder saves around 25 to 35% of structural steel and concrete.This unit is proposed to manufacturer AAC/ ALC Block by consuming the Fly ash as one of the prime raw material.
• AAC Blocks are largely used in various constructions, such as non-load bearing structure Buildings, Boundary walls, Roads, Culverts, Pavements, and wherever conventional bricks can be used.
• Using these blocks in structural buildings, the builder saves around 25 to 35% of structural steel and concrete.These green bricks can attain very regular & uniform shapes. As no burning is involved, so the shapes also remains unchanged.
Applications
Acoustic construction, Precast exterior walls, Roof insulation and waterproofing,Green construction, Additional floors to existing construction, Building material forhigh rises, Air- conditioned buildings, Low cost housing
Raw Material
Aluminium Powder Lime Cement
Fly-Ash Gypsum
Procedure
Mixing Section Cutting Section
The first stage of mixing process ismaking Fly Ash Slurry. According tothe design, Water and Fly Ashdischarged in the Slurry Mixer withthe help of Conveyor Belt. After thatthis slurry, gets discharged in to theSlurry Tank. This is the second stage ofrefining process. Now with the help ofpump this mixture pumped to mixer.Through this Screw Conveyor, Cementand other ingredients are poured in tothe mixer. These ingredients areweighed by control panel.In the end according to the duty cycleof mixer, the slurry is discharged in toMould.
After the Mould gets filled up to acertain level, after that, transferred tothe Storage Area with the help ofDriving Device Machine. It takesaround two to three hours for theSlurry to become a Concrete Cake.Now the Mould is removed with thehelp of Crane and only Cake istransferred to the Wire CuttingMachine.Here the cutting process takes placewith the help of this Wire CuttingMachine. The Cake is now ready forfurther process
Procedure
Boiler Section : (ALC Block Procedure)
Boiler Section : (AAC Block Procedure)
These Cake pieces are now ready tosent in to the steaming chember,through Driving Device Machines.After filling up one chamber, both thedoors get closed by operator.The operator now starts the Boilermachine. This Boiler machine runswith the help of wood, as this is a costeffective measure. The Cakes are keptinside for around 10 to 12 hoursIn the end, Cake Trolley is dischargedout of the Steaming Chember and iskept in stocking area for around 4days. Now these Blocks arecompletely ready for Commercial use.
These Cake pieces are now ready tosent in to the Autoclave.Cake inside autoclave kept aroundtemperature under high pressure for10 hrsAfter that, cake removed from theautoclave and blocks are ready forcommercial use.
Comparison
Technical Comparison
Particulars AAC Blocks Conventional Red BricksStrength 30-40 kg/ cm2 30 -80 kg/ cm2Shape & Size Uniform & Regular Non Uniform & IrregularPlaster Thickness 10 – 12 mm 15 – 20 mmDensity 600- 750kg/ cm3 1500 – 1900 Kg/ cm3Mortar Consumption Less HighMortar Joint Thickness 8 – 10 mm 15 – 18 mmBreakage/ Wastage Nil – 0.5% 8 - 10%
Comparison
Comparison Between AAC Block & Bricks
Parameter AAC Block Clay BrickSize 600 x 200 x 100-300mm 230 x 115 x 75mm Variation in dimensions +/-1mm +/-5mm Compressive Strength 30 -40 kg/cm2 25 -30 kg/cm2 Dry Density 550-700 kg/m3 1950 kg/m3 Wet Density 800 – 850kg /m3 (Approx) 2400 kg / m3Fire Resistance 4-6 hour depending on thickness 2 hours Sound Reduction Index (dB) 45 for 200mm thick wall 50 for 230mm thick
wall Energy Saving 32 % (App.) Air-Condition
Load Both Both Heating And Cooling Will Come Down
No Saving
Thermal Conductivity 0.16 – 0.17 (approx) 0.81 approxMortar Consumption 0.018 Per M3 With 1:6 / 0.5 Bag
Of Cement 0.1 Per M3 With 1:6 / 1.35 Bag Of Cement
Equipments
Wire Cutting Machine Boiler for Steam Chember Slurry Tank
Blender Autoclave
Equipments
Conveyor Belt Material Hopper Screw Conveyor
Silo Batching System
Equipments
Material Hopper With Vibrating Motor
Control Panel
Ball Mill
Contact Us
Company :Gubbi Enterprises Address :18/26, Dev Prayag CHS Ltd, Bhakti Mandir Road, Nr. Hari Niwas Circle, Thane (W) -400602.Phone No :919322451475 | 919769441475Email Id :[email protected] :http://aacplants.com
