GTM Optimization of Electric Motor Algorithms · 2021. 2. 12. · includes MCS management for the...

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GTM Optimization of Electric Motor Algorithms Robert Kearney & Robert Valascho 1 2017-10-09 Copyright © Infineon Technologies AG 2017. All rights reserved.

Transcript of GTM Optimization of Electric Motor Algorithms · 2021. 2. 12. · includes MCS management for the...

Page 1: GTM Optimization of Electric Motor Algorithms · 2021. 2. 12. · includes MCS management for the Space Vector Modulation Algorithm. › In theory, with the expansion of MCS capabilities

GTM Optimization of Electric Motor Algorithms

Robert Kearney & Robert Valascho

1 2017-10-09 Copyright © Infineon Technologies AG 2017. All rights reserved.

Page 2: GTM Optimization of Electric Motor Algorithms · 2021. 2. 12. · includes MCS management for the Space Vector Modulation Algorithm. › In theory, with the expansion of MCS capabilities

Common Motor Algorithms

MCS Implementation

MCS Improvements in GTM 1.x (A1G) -> 3.x (A2G)

Program Flow

Aurix Benchmark 1G ---> 2G ---> 2G w/ MCS

Future Optimizations

1

2

3

4

5

6

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Page 3: GTM Optimization of Electric Motor Algorithms · 2021. 2. 12. · includes MCS management for the Space Vector Modulation Algorithm. › In theory, with the expansion of MCS capabilities

Common Motor Control Algorithms

› Trapezoidal Control

– Block Commutation

– Hall Effect sensors

– 120 degree commutation scheme

› Sinusoidal Control

– High precision feedback

– Resolver

– Encoder

– Magnetic Sensor

› Field Oriented Control For PMSM Motors

– Space Vector Modulation

– High Efficiency

– Reduced Torque Ripple

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Page 4: GTM Optimization of Electric Motor Algorithms · 2021. 2. 12. · includes MCS management for the Space Vector Modulation Algorithm. › In theory, with the expansion of MCS capabilities

CPU cycles A1G 200/300Mhz, A2G 300Mhz

cos+sinlookup

clarke parke inverseparke

SVM

A1G (TC2xx) CPU0 (1.6E)

A1G (TC2xx) CPU1 (1.6P)

A2G (TC3xx) CPU0 (1.6.2P)› Graph shows implementation of

common motor transforms on

different AurixTM series devices

› SVM Algorithm is largest

consumer of utilization

› SVM is essentially signal

conditioning, and is a fitting

task for MCS to handle

› How much can we save by

offloading SVM?

Clo

cks

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Page 5: GTM Optimization of Electric Motor Algorithms · 2021. 2. 12. · includes MCS management for the Space Vector Modulation Algorithm. › In theory, with the expansion of MCS capabilities

U-

U+

V-

V+

W-

W+

Space Vector Modulation (SVM) Overview

› We can use current/flux space vectors to transform the individual stator currents (iu, iv & iw) into a space vector

› Similarly the vector summation of vd & vq is a voltage space vector vS

› But how can we turn vS into duty cycles or ON-times for the phase U, V, and W half bridges?

– Project vS onto the various switching states of the inverter

– The length of the projections correspond to the time each switching state should be active

– Be careful, the u, v & w axes are not orthogonal

u1

(+,-,-)

u2

(+,+,-) u3

(-,+,-)

u4

(-,+,+)

u5

(-,-,+) u6

(+,-,+) u0 (+,+,+) u7 (-,-,-)

U

V

W

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Page 6: GTM Optimization of Electric Motor Algorithms · 2021. 2. 12. · includes MCS management for the Space Vector Modulation Algorithm. › In theory, with the expansion of MCS capabilities

Space Vector Modulation (SVM) Calculations

› The length of the projections of vS onto the two closest switching states represents the time to apply each switching state

– e.g. Apply switching state u1 for t1·TPWM sec, u2 for t2·TPWM sec

– Apply one of the zero vectors (u0 or u7) for the remainder of the PWM period (t0·TPWM)

› If vS lies outside of the first sector, then subtract 60° until it is in the first sector

u1

(+,-,-)

u2

(+,+,-) u3

(-,+,-)

u4

(-,+,+)

u5

(-,-,+) u6

(+,-,+) u0 (+,+,+) u7 (-,-,-)

vq

vd

vS

t1

t2

Tw

Tv

Tu

U

V

W

AP32013 Hybrid Kit Inverter App Note..

t1

t2

t3

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Page 7: GTM Optimization of Electric Motor Algorithms · 2021. 2. 12. · includes MCS management for the Space Vector Modulation Algorithm. › In theory, with the expansion of MCS capabilities

Space Vector Modulation (MCS Implementation)

MCS RAM Variables..Initialization Tricore Initialization..MCS RAM Pointer

Init of MCS RAM

Pointer Reflects

MCS RAM Buffer

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Page 8: GTM Optimization of Electric Motor Algorithms · 2021. 2. 12. · includes MCS management for the Space Vector Modulation Algorithm. › In theory, with the expansion of MCS capabilities

Space Vector Modulation (MCS Implementation)

SpaceVectorModulation(Vs, Switching Period, GTM_Channels)

Determine 60 degree segment to decide U,V,W role

Calculate Tk, and Tk+1

Convert Tk, and Tk+1 to U, V, and W Switching Times

Physically Update the SRx Registers of the PWM Timers *BWRI improvement, over ARU

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Page 9: GTM Optimization of Electric Motor Algorithms · 2021. 2. 12. · includes MCS management for the Space Vector Modulation Algorithm. › In theory, with the expansion of MCS capabilities

GTM (Generic Timer Module) AURIX2G - GTM V3.1.x

› GTM 3.1.5.x is logically divided in Clusters

› The first 5 clusters (0-4), can work up to 200MHz

› The DTM numbering is changed. They are grouped in CDTMx modules (Cluster Dead Time Module)

› New CCMx Modules

(Cluster Configuration Module)

› Cluster Clock Frequency

› Module Clock Gating

› MCS bus master observation

› Address Range Protection

› ARU Routing extended

› MCS Instructions set Increased

› New MCS Bus inside every cluster

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Page 10: GTM Optimization of Electric Motor Algorithms · 2021. 2. 12. · includes MCS management for the Space Vector Modulation Algorithm. › In theory, with the expansion of MCS capabilities

AURIX vs AURIX2G GTM Wrapper Major Changes

Aurix Aurix 2G

GTM2PORTS 4 selectable GTM OUTs for every PORT

12 selectable GTM OUTs for every PORT

ADC/DSADC 2 Selectable Triggers to ADC

5 Selectable Triggers to ADC

MCS Connections to ADC

None MCS 0 – 4 Result for DSADC and SARADC

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Page 11: GTM Optimization of Electric Motor Algorithms · 2021. 2. 12. · includes MCS management for the Space Vector Modulation Algorithm. › In theory, with the expansion of MCS capabilities

Specific Advantages for Motor Control

› Motor Control

– New Up-Down Mode

– DTM usage with Trigger to ADC

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Page 12: GTM Optimization of Electric Motor Algorithms · 2021. 2. 12. · includes MCS management for the Space Vector Modulation Algorithm. › In theory, with the expansion of MCS capabilities

Benchmark Results A1G 200Mhz, A2G 300Mhz

PWM SVM+PWM

A1G CPU0 (1.6E) A1G CPU1 (1.6P) A2G CPU0

A2G CPU0 (Async bridge+bypass) A2G CPU0 + DTM A2G CPU0 + MCS

-23% (async access)

Flash Improvements

-43% (DTM)

Use of Dead Time Module

-86% (MCS)

MCS Impl.

-23% (DTM)

-92%

(DTM+MCS)

MCS PWM update run time: 3.6us

MCS SVM compute run time: 1.6us

-24% (A1G -> A2G)

GTM 1.5.x -> GTM 3.1.x

-20% (async access)

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Future Optimizations

› Today’s GTM demo implementation just includes MCS management for the Space Vector Modulation Algorithm.

› In theory, with the expansion of MCS capabilities in > GTM 3.1.x, we could implement the entire FOC algorithm on the MCS core

› TC3xx devices feature direct access features to feedback peripherals, such as ADC, which will give direct hard real-time paths to the “sense” half of FOC control.

› This will increase possibilities to directly offload the TriCore CPU.

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Page 14: GTM Optimization of Electric Motor Algorithms · 2021. 2. 12. · includes MCS management for the Space Vector Modulation Algorithm. › In theory, with the expansion of MCS capabilities