GSCmini - Pneumatic Timer Based Valve-Gate Sequence ... · INCOE® Corp. Global Headquarters 1740...

GSCmini - Pneumatic Timer Based Valve-Gate Sequence Controllerlnstruction Manual

INCOE® Corp. Global Headquarters 1740 E. Maple Road Troy, MI 48083 USA T: 248-616-0220 E: [email protected] www.incoe.com ©2016 INCOE® 08/16

GSCmini - Pneumatic Timer Based Valve-Gate Sequence ControllerInstruction Manual

CONTENTS

1. Power 2. Interface Features

3. Mode Descriptions

4. Getting Started

5. Mode Examples 6. Wiring Specifications

CAUTIONA minimum of one gate must be opened at the start of the injection forward (signal) (time=0sec.) with zero (0) Delay (DEL) time.

Failure to do so may cause damage to the Hot Runner system.

* Unit will have a factory setting: Gate 1 will be set with a default of zero (0) Delay time and 1 second Open time.



2. INTERFACE FEATURES

1. POWERA) Main Power Input: 115/120/220 VACB) Signal Input Power: 24 VDC from Machine when Injection ForwardC) Solenoid Valve Output Power: 24 VDC Less than 100mA per GATE

7

8

9

12

3

4

5 6

1110

12

Left Select Up Select Right Select Down Select Ouput Voltage LED Indicator

Machine Injection Forward/Mold Closed 24 VDC Signal Input IndicatorMode A Indicator LEDsMode B Indicator LEDsMode B2 Indicator LEDs

OPEN LED indicates the gate is openOPEN display indicates time gate remains openDELAY (DEL) display indicates time when gate is to open

12345

6

789

10

11

12



To Change Unit Selection (Decimal Placement): 1. Move to Gate (1-8) using

While Gate DEL Display is flashing, press and hold Mode for 4 seconds,"UNI" (Unit) displays in DEL panel and 999 or 99.9 / 9.99 displays in OPEN panel for that gate.

2. While OPEN panel digits are flashing press up or

down to change unit selection (decimal place)

for that gate.

3. Once unit is selected for that gate, press left or right to change between gates and repeat unit selection (#2). Must be done while displays are flashing or Unit Selection times out and must repeat unit selection process.

4. Keep idle for 4 seconds to automatically save.

To Manually Open Gates: A. To Manually Open all Gates

1. Press OPEN 2. To close Gates press Open again.

B. To Manually Open an Individual Gate

1. Move to Gate (1-8) using

2. Once at selected gate, press OPEN while the Gate Display is flashing.

or

or or or

or

3. MODE DESCRIPTIONS

Mode A - Able to set Delay (DEL) Time only. All gates stay open during injection signal (Mode A LEDs are illuminated).

Mode B - Able to Set Delay Time and Open Time (Mode B LEDs are illuminated).

Mode B2 - Able to set Delay Time, Open Time and Second Delay Time and Open Time (Both Mode A & Mode B

LEDs are illuminated).Gate Off - A/B Mode LEDs, DEL /OPEN display panel off.

4. GETTING STARTEDConnect Cables from GSCmini1. Connect 24 VDC output cable to Solenoid Valve Stack.2. Connect 24 VDC input cable to injection forward machine output.3. Plug in unit to a 120 VAC power outlet.

Power on Press Power

To Select Mode 1. Press and Hold Mode for 4 seconds. Mode LED of 1st gate flashes.2. While Mode LED is flashing press up or down to scroll through mode types (A Mode or B Mode or B2 Mode (A & B

mode LEDs will be flashing) or Off (A & B flashing separately). 3. Press left or right to change between gates and repeat mode selection for each gate. This must be done while displays

are flashing or mode function times out and Mode will need to be pressed again.

4. Keep idle for 4 seconds to automatically save.

or

oror



To Set DEL Time In Mode A 1. Set desired gates to Mode A.


3. Once at selected Gate, press Enter to select (Right Digit in DEL display will flash).

4. To set the time, press up or down while DEL display is flashing.

5. To move between digits, press left or right.

6. Press Enter or keep idle for 4 seconds to automatically save.

To Set DEL Time AND OPEN Time In Mode B 1. Set desired gates to Mode B.


3. Once at selected gate, to change between DEL and Open display

press up or down. While display is flashing press Enter to select (Right Digit in display will flash).

4. To set time, press up or down while display is flashing.

5. To move between digits, press left or right .


or

or or or

or

or

or

or

or

To Set 1st and 2nd DELAY Time AND OPEN Time In Mode B2 1. Set desired gates to Mode B2.


3. Once at selected gate “dE1” (Delay 1) will be displayed. Press

up or down to scroll through “oP1” (Open 1),

“dE2” (Delay 2) and “oP2” (Open 2). The Delay or Open value

will be flashing below.

4. Press Enter to select (Right Digit in display will flash).

5. To set the time, press up or down while digit is flashing.

6. To move between digits, press left or right.


or

or or or

or

or



5. MODE EXAMPLES

MODE A Select Mode A to have a Closed Gate open at a set delay time (DEL). The gate will remain open until injection signal is finished.

MODE B Select Mode B to have a Closed Gate open at a set delay time (DEL). Then close that gate at a set open time.

EXAMPLE:(First gate opens at Signal (not shown). Second gate opens 4 seconds later).1. Injection signal: 10 seconds, DEL time: 4 seconds and OPEN

time: 4 seconds. When injection signal comes on, after DEL time, the gate opens for OPEN time (4 seconds).

2. The delay time counts down and displays it in DEL display panel.

3. If injection signal is off before delay time passed, the gate resets to set time.

4. When injection signal is off, delay set time and open set time will be displayed in DEL display panel OPEN display panel respectively.

EXAMPLE:(First gate opens at Signal (not shown). Second gate opens 4 seconds later).1. Injection signal: 10 seconds and DEL time: 4 seconds. After DEL

time, gate 2 opens for 6 seconds.2. The delay time counts down and displays it in DEL

display panel, and just after DEL time, gate 2 opens.3. If injection signal is off before delay time passed, the gate will not

open.4. After DELAY time has passed and the injection signal remains

on, gate 2 opens, and displays that time in the OPEN display panel.

5. When injection signal is off, delay set time will be displayed in DEL display panel. The OPEN display panel displays counted open time until next injection signal comes on.

INJECTION

0 sec 4 sec 10 secT

CAUTION: A minimum of one gate must be opened at the start of the injection forward (signal) (time=0 sec.) with zero (0) Delay (DEL) time. Failure to do so may cause damage to the Hot Runner system.

0 sec 4 sec 10 sec

INJECTION



MODE B-2 Select Mode B-2 to have a Closed Gate open at a set Delay (DEL)time. The gate will remain open past the injection forward signal for a set time (Pack and Hold Phase).

EXAMPLE:(Keeping gate open during pack and hold phase). Injection time: 10 seconds, DEL time: 4 seconds, open time: - 4 seconds) Note: Open time is entered as a negative number.

1. The gate gets the injection signal and after 4 seconds open the gate then the gate stays “open” during signal time. After the injection signal is completed, the gate stays “open” for the next 4 seconds and then close the gate.

2. The delay time counts down and displays it in “DEL” display panel. After “DEL” time it displays “OPEN” time until finishing signal. After that, it counts down and displays in “OPEN” display panel.

3. If injection signal is off before delay time passed, the gate becomes initialization as setting time.

0 sec 4 sec 10 sec -4 sec

INJECTION

6. WIRING SPECIFICATIONS

1. Power Input Connection: Connect power plug in 115/120/220 VAC socket (Figure 2).2. Signal Input Connection: Connect cable signal injection output (Figure 2).3. Gate Output Connection4. Connect Solenoid Valve (Figure 3 and Figure 4).

CAUTIONUse the same electric poles using 24 VDC Solenoid Valve connection.

(Figure 1) (Figure 2)

(Figure 3) (Figure 4)

1 92 43 5 6 7 8 10 11 12 13

14 15 16 17 18 19 20 21 22 23 24 25

VALVE 1

COMMON

VALVE 2

VALVE 3

VALVE 4

VALVE 5

VALVE 6

VALVE 7

VALVE 8

GSCmini - Pneumatic Valve-Gate Sequence Controller

INCOE® CorporationGlobal Headquarters 1740 E. Maple RoadTroy, Michigan 48083 USAT: + 1 (248) 616-0220E: [email protected]

Technical Support:

T: + 1 (248) 556-7790E: [email protected]

Customer Service and Sales:

T: + 1 (248) 556-7770E: [email protected]

GSCmini - Pneumatic Timer Based Valve-Gate Sequence ... · INCOE® Corp. Global Headquarters 1740...

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