GS-4047 - Manuals - Geniemanuals.gogenielift.com/Parts And Service Manuals/data/Parts... · Serial...

Serial Number Range

from SN GS4712C-101 toGS4716C-4499

GS-4047from SN GS47C-4500 to

GS47C-4658

Part No. 237966GT

Rev D4

April 2018

2 GS-4047 Part No. 237966GT

April 2018

http://www.genielift.com/en/service-support/manuals/index.htm

Part No. 237966GT GS-4047 3

April 2018

How to Read Your Serial Number

This manual is updated frequently. If you have aprinted manual, you can keep it up to date bydownloading new figures from the Genie website atwww.genielift.com. For the most up-to-date partsinformation, visit the Parts Lookup System on theGenie website at www.genielift.com.

How to Read Your Serial Number..........................................3

Parts Stocking List.................................................................7

How to Order Parts................................................................8

Service Parts Fax Order Form...............................................9

Electronic Version

Click on any page number to view the figure.

001 Parts Stocking List001.1 Parts Stocking List.....................................................10

100 Decals101.1 Symbol Decals, GS-4047, Battery Side, CE & ANSI..12

102.1 Symbol Decals, GS-4047, Ground Control Side, CE &ANSI....................................................................................14

103.1 Symbol Decals, GS-4047, Platform, CE & ANSI.......16

104.1 Word Decals, GS-4047, Battery Side, Australia &ANSI....................................................................................18

105.1 Word Decals, GS-4047, Ground Control Side, Australia& ANSI.................................................................................20

106.1 Word Decals, GS-4047, Platform, Australia & ANSI...22

200 Drive Chassis Components201.1 Steer Linkage and Wheels.........................................24

202.1 Non-Steer Axle Installation........................................26

203.1 Level Sensor Installation............................................28

204.1 Pot Hole Protection Assembly...................................30

205.1 Battery Pack Tray.......................................................32

206.1 Battery Charger.........................................................34

207.1 Power Unit Module.....................................................36

208.1 Ground Controls........................................................38

209.1 Electrical Wiring.........................................................40

210.1 Power Cables (to SN GS4715C-2030)......................42

210.2 Power Cables (from SN GS4715C-2031, from SNGS4714D-101)....................................................................44

211.1 Accumulator, Lift Pressure Select and FunctionManifolds.............................................................................46

300 Scissor Components301.1 Scissor Assy Installation............................................48

302.1 Scissor Assembly......................................................50

303.1 Scissor Assembly, Hose Clamps...............................54

400 Platform Components401.1 Platform Components................................................56

402.1 Power to Platform......................................................60

403.1 Platform Controls, 2 Speed........................................62

404.1 Platform Controls, Proportional.................................64

405.1 Joystick Controller.....................................................66

500 Hydraulic Components501.1 Hydraulic Components..............................................68

502.1 Function Manifold......................................................70

503.1 Brake Release Hand Pump Manifold.........................72

504.1 Hydraulic Power Unit.................................................74

505.1 Lift Cylinder Assemblies............................................76

506.1 Hydraulic Hoses and Fittings.....................................78

600 Accessories601.1 Alarm, Horn and Flashing Beacons...........................80

602.1 Air Line to Platform....................................................82

603.1 RCBO........................................................................84

700 Platform Overload Components701.1 Platform Overload......................................................86

IndicesPart Number Index...............................................................88

Part Description Index.........................................................91

Cross ReferencesFittings Cross Reference.....................................................96

4 GS-4047 Part No. 237966GT

April 2018

Table of Contents

This Page Intentionally Left Blank

Part No. 237966GT GS-4047 5

April 2018

Table of Contents (continued)

6 GS-4047 Part No. 237966GT

April 2018

Notes

Part No. 237966GT GS-4047 7

April 2018

Parts Stocking List

8 GS-4047 Part No. 237966GT

April 2018

How To Order Parts

Part No. 237966GT GS-4047 9

April 2018

Fax Order Form

10 GS-4047 Part No. 237966GT

001 Parts Stocking List April 2018

001.1 Parts Stocking List

Description Qty.Part No.Item

GREASE,DIELECTRIC 4 OZ**66399GT--

Ref. CHEVRON ULTRA-DUTY GREASE(LITHIUM), OR EQUIVALENT, EP NLGI 1

--

(source locally)

PAINT, AEROSOL, TRAFFIC BLACK1258567GT--12-ounce spray paint

PAINT,AEROSOL,GENIE GRAY***1268GT--12-ounce spray paint

PAINT,AEROSOL,BRIGHT BLUE***1484GT--12-ounce spray paint

PAINT,WET,TRAFFIC BLACK (1 GL)**1257733GT--1-gallon

PAINT,WET,GENIE BLUE (1 GL)**32150GT--1-gallon

PAINT,WET,GENIE GRAY (1 GL)**32151GT--1-gallon

PLUG AND CAP KIT-SERVICE,ORFS*49613GT--

MANUAL,AEM SAFETY27581GT1A

MANUAL,RESPON,A92.6 SCISSOR44163GT1B

FILTER ELEMENT,10MICRON,PAPER*44788GT2

BREATHER CAP, HYD. TANK, 1/4 NPT78546GT3

PIN,COTTER,.156 X 1.7513635-10GT4

PIN,COTTER,.156 X 2.542079GT5

Part No. 237966GT GS-4047 11

001 Parts Stocking ListApril 2018

001.1 Parts Stocking List

12 GS-4047 Part No. 237966GT

100 Decals April 2018

101.1 Symbol Decals, GS-4047, Battery Side, CE & ANSI


DECAL KIT, SYM, PLAT, ANSI1261982GT--(Decal kit, platform, for ANSI models)

OPTION,SYM DECALS,ANSI,40471261998GT--(Decal kit, complete, for ANSI models)

DECAL KIT,4047 COMP.SYMBOL215612GT--Decal kit, complete, for CE models)(includes decal placement drawing) to SNGS4714C-1799

DECAL KIT,4047 PLAT.SYMBOL215613GT--(Decal kit, platform, for CE models)(includes decal placement drawing) to SNGS4714C-1799

DECAL,LABEL,TRANSPORTTIEDOWN*..............................................4

52475GT1

DECAL,LABEL,LIFTING EYE.................372086GT2

DECAL,SYMBOL-USE SAFETY ARM....182474GT3

DECAL,SYMBOL-ELEC HAZARD,GS.....182476GT4

DECAL,SYMBOL-BATTERY SAFETY.....182481GT5

DECAL,SYMBOL-BRAKE RELSAFETY..................................................1

82495GT6

DECAL,SYMBOL-CRUSHINGHAZARD.................................................2

82562GT7

DECAL,SYM-TIP-OVER,LIM SWITCH....1114337GT8

DECAL,LABEL-TRANSPORTDIGRAM..................................................2

114361GT9

DECAL SYMBOL TIP OVER TRAYS......1114372GT10

DECAL,SYM,TIPOVER,BATT,GS-4047...1230757GT11

DECAL,LABEL,WHEELLOAD,GS-4047.......................................2

230758GT12

Part No. 237966GT GS-4047 13

100 DecalsApril 2018

101.1 Symbol Decals, GS-4047, Battery Side, CE & ANSI

14 GS-4047 Part No. 237966GT


102.1 Symbol Decals, GS-4047, Ground Control Side, CE & ANSI


REF: GS-4047 SYMBOL DECAL KITS--(refer to 101.1)

DECAL, POWER TO PLATFORM230V**.....................................................1

28174GT1


28235GT2

DECAL,LABEL,PWR TO CHARGR230V........................................................1

43658GT3


44980GT4

DECAL,LABEL,AIR LINE 110 PSI..........144981GT5(Option)


52475GT6


DECAL,EMERGENCY STOP,GR...........172143GT8

DECAL,SYMBOL-COMP ACCESS........182473GT9

DECAL,SYMBOL-USE SAFETY ARM....182474GT10

DECAL,SYMBOL-ELEC HAZARD,GS.....182476GT11

DECAL,LABEL,AUX LOWERING...........182482GT12

DECAL, SYMBOL - READ THEMANUAL.................................................1

82487GT13

DECAL,SYMBOL-SKIN INJECTHAZRD....................................................1

82560GT14

DECAL,SYMBOL-CRUSHINGHAZARD.................................................2

82562GT15

DECAL, LABEL, SAFETY ARM SYMB....197719GT16

DECAL,SYM-ELEC HAZARD,PLUG......1114334GT17

DECAL SYMBOL TIP OVER TRAYS......1114372GT18


230758GT19

DECAL,GCON PANEL,GS......................1T112804GT20

Part No. 237966GT GS-4047 15


102.1 Symbol Decals, GS-4047, Ground Control Side, CE & ANSI

16 GS-4047 Part No. 237966GT


103.1 Symbol Decals, GS-4047, Platform, CE & ANSI


REF: GS-4047 SYMBOL DECAL KITS--(refer to 101.1)


28174GT1


28235GT2

DECAL,LANYARD ANCHORAGEPOINT.....................................................5

40434GT3

DECAL, LABEL - DIRECTIONARROWS................................................2

43618GT4


DECAL, SYMBOL - READ THEMANUAL.................................................1

82487GT6

DECAL,MANUAL FORCE,GS-4047.......1230756GT7

DECAL,SYM-TIP-OVER,TILT ALARM.....1114338GT8

DECAL,E-STOP,GR/GRC/GS PCON.....1137605GT9

DECAL, UI, GR/GRC/GS PCON............1137636GT10(models with 6 button, 2 speed controller)to SN GS4714C-1799

DECAL,PROPEL,GR/GRC/GS,PCON.....1137656GT11

DECAL,COSMETIC,GS-4047.................2230620GT12

DECAL,MAXIMUMCAPACITY,GS-4047................................1

230755GT13

DECAL, UI, GS/GR, PROP LIFT............11256702GT14(models with 4 button, proportionalcontroller)

DECAL, STD, PROP LIFT, UI, SVC........11256703GT15(units converted from 6 button, 2 speed liftto 4 button, proportional controller)

DECAL, SMARTLINKPROPORTIONAL....................................2

1257923GT16

(models with 4 button, proportionalcontroller, and units converted from 6button, 2 speed lift to 4 button, proportionalcontroller)

DECAL,SYM,MAX CAP,4047,ANSI........11261983GT17

DECAL,SYM-SIDE FORCE....................182736GT18

DECAL,QR CODE,PARTS&SERVICEMANUAL.................................................1

1263646GT19

Part No. 237966GT GS-4047 17


103.1 Symbol Decals, GS-4047, Platform, CE & ANSI

18 GS-4047 Part No. 237966GT


104.1 Word Decals, GS-4047, Battery Side, Australia & ANSI


DECAL,DANGER DO NOT ALTERSWTC.....................................................1

31060GT1

DECAL,DANGER,ELECTHAZARD,PLUG.......................................1

31508GT2

(Australia models only)

DECAL,DANGER,BATTERYSAFETY***..............................................1

31788GT3


43658GT4


DECAL,DANGER,CRUSHINGHAZARD.................................................2

44255GT5

DECAL DANGER TIP OVER TRAYS......144737GT6


44980GT7


DECAL,LABEL-TIRE SPECS.................246287GT8


52475GT9


DECAL,INSTRUCTIONS-CHARGEROP...........................................................1

72970GT11

DECAL,DANGER-USE SAFETY ARM....182561GT12

DECAL,LABEL-TRANSPORTDIGRAM..................................................1

114361GT13

DECAL,DANGER,ELEC HAZARD,GS.....2114385GT14

DECAL,BATTERYCONNECTION,GS-4047........................1

214864GT15

DECAL,DANGER-TIP-OVER,BATT,4047.1214867GT16


230758GT17

DECAL,DANGER,BRAKE RELSAFETY..................................................1

T107029GT18

Part No. 237966GT GS-4047 19


104.1 Word Decals, GS-4047, Battery Side, Australia & ANSI

20 GS-4047 Part No. 237966GT


105.1 Word Decals, GS-4047, Ground Control Side, Australia & ANSI



28174GT1

DECAL,WARNING-COMPARTACCESS.................................................1

28175GT2


28235GT3

DECAL,LABEL,SAFETY ARM................143619GT4

DECAL,DANGER,CRUSHINGHAZARD.................................................2

44255GT5

DECAL DANGER TIP OVER TRAYS......144737GT6


DECAL,LABEL-TIRE SPECS.................246287GT8


52475GT9


DECAL,EMERGENCY STOP,GR...........172143GT11

DECAL,DANGER,IMPROPER USEHAZ.........................................................1

72853GT12

DECAL,LABEL,QUINTOLUBRIK............172998GT13(models with Quintolub hydraulic oil)

DECAL,LABEL,PETRO CANADA***......172999GT14(For models with Petro Canada hydraulicoil only)

DECAL,LABEL,STATOIL HYDRAWAY........................................................1

82160GT15

(For models with Statoil hydraulic oil only)

DECAL,LABEL,UCON HYDROLUBE.....182161GT16(For models with Ucon Hydrolube hydraulicoil only)

DECAL, LABEL - CHEVRON RANDO.....182366GT17(For models with Chevron Rando hydraulicoil only)

DECAL,WARN,SKIN INJECTIONHAZ*.......................................................1

82558GT18

DECAL,INSTRUCT-ANNUAL INSPREQ........................................................1

82559GT19

DECAL,DANGER-USE SAFETY ARM....182561GT20

DECAL,DANGER,ELEC HAZARD,GS.....1114385GT22

DECAL,EMERGENCY LOWERING.......1133276GT23


230758GT24

DECAL,OP INST,GCON.........................1T107031GT25

DECAL,GCON PANEL,GS......................1T112804GT26

Part No. 237966GT GS-4047 21


105.1 Word Decals, GS-4047, Ground Control Side, Australia & ANSI

22 GS-4047 Part No. 237966GT


106.1 Word Decals, GS-4047, Platform, Australia & ANSI



28174GT1

DECAL,LABEL,MANUAL NOT HERE.....128176GT2


28235GT3

DECAL,WARN,IMPROPEROPERATION...........................................1

28236GT4

DECAL,LANYARD ANCHORAGEPOINT.....................................................5

40434GT5

DECAL, LABEL - DIRECTIONARROWS................................................2

43618GT6

DECAL,DANGER,TIP-OVER,TILT..........144736GT7


DECAL,LABEL,PLAT CONTLOCATION..............................................1

82557GT9

DECAL,DANGER-GEN SAFETY............1114386GT10

DECAL,LABEL,FAULT CODES..............1133596GT11


DECAL, UI, GR/GRC/GS PCON............1137636GT13(models with 6 button, 2 speed controller)to SN GS4714C-1799


DECAL,OP INST,AUS,GS-46.................1228932GT15(models with 6 button, 2 speed controller)to SN GS4714C-1799

DECAL,MANUAL FORCE,GS-4047.......1214865GT16

DECAL,PLAT.CAPACITY,GS-4047.........1214866GT17

DECAL,COSMETIC,GS-4047.................2230620GT18

DECAL, UI, GS/GR, PROP LIFT............11256702GT19(models with 4 button, proportionalcontroller)

DECAL, STD, PROP LIFT, UI, SVC........11256703GT20(units converted from 6 button, 2 speed liftto 4 button, proportional controller)

DECAL,OP INST,PLAT,GS46,AUS.........11257190GT21(models with 4 button, proportionalcontroller)

DECAL, SMARTLINKPROPORTIONAL....................................2

1257923GT22

(models with 4 button, proportionalcontroller, and units converted from 6button, 2 speed lift to 4 button, proportionalcontroller)

DECAL,OP INST,PLAT,GS46 ANSI........11257188GT23

DECAL,INSTR-SIDE FRC,ANSI 3246.....182730GT24

DECAL,INSTR-MAX CAP, 4047.............11259923GT25

Part No. 237966GT GS-4047 23


106.1 Word Decals, GS-4047, Platform, Australia & ANSI

24 GS-4047 Part No. 237966GT

200 Drive Chassis Components April 2018

201.1 Steer Linkage and Wheels


FITTING,STRAIGHT DRIVE-IN ZERK....266770GT1

SCREW,HHC,1/4-20X3.25,GR8.............1144374GT2

NUT,NYLOCK,1/4-206091GT3

FORMING,HOSE CLAMPSPT,PTD,BLU.........................................1

230364GT4

CLAMP,2 HOSE,PLASTIC,5/8................478736GT5

PLATE,HOSEROUTG,BULKHEAD(PTD).....................1

58592GT6

BOLT,CARRIAGE,1/4-20 X 1.25,G29116GT7

SCREW,HHC,3/8-16 X .758255GT8

WASHER,FLAT,.375 X 1.5 X .12515086GT9

BEARING,1.00IDX1.25ODX0.49L..........247946GT10

TIE ROD ASSY, GS46............................197267GT11(battery pack side)

BEARING,1.00IDX1.25ODX0.49L..........447946GT--

WLDMT,TIE ROD,GS46..........................196574GT--

WELDMENT, STEER YOKE, LT..............1228349GT12(battery pack side)

WHEEL & TIRE ASSY LP,15".................2105454GT13

SCREW,HHC,1/2-13 X 3.58357GT14


Ref. Drive Motor16(refer to 501.1 )

PIN,CLEVIS,0.75 X 3.25"........................196907GT17

CLIP,HAIR PIN .125 X 2..........................221253GT18

Ref. Steer Cylinder19(refer to 501.1 )

PIN,CLEVIS,.75 X 2................................16545GT20

NUT,CASTLE,1.125-18 UNEF................244780GT21

PIN,COTTER,.156 X 1.75.......................213635-10GT22

KEY,RECTANGULAR,.31X.28X1.25"*.....244781GT23

WELDMENT, STEER YOKE, RT.............1228350GT24(ground controls side)

BEARING,2.25IDX2.50ODX1.50L***......218722GT25

SCREW, YOKE LOCK ALL SLABS55917GT26

WASHER,THRUST, GS..........................2105565GT27

Part No. 237966GT GS-4047 25

200 Drive Chassis ComponentsApril 2018

201.1 Steer Linkage and Wheels

26 GS-4047 Part No. 237966GT


202.1 Non-Steer Axle Installation


REF: BRAKR RELEASE MANIFOLD1(refer to 503.1)

COUNTERWEIGHT, BELLY....................196876GT2(inside front center of chasis)

SCREW,HHC,1/2-13 X 1.7522788GT3

WASHER,FLAT,.56 X 1.25 X .08621020GT4


KEY,RECTANGULAR,.31X.28X1.25"*.....244781GT6

NUT,CASTLE,1.125-18 UNEF................244780GT7

PIN,COTTER,.156 X 2.5.........................242079GT8

WHEEL & TIRE ASSY LP,15".................2105454GT9

SCREW,HHC,1/2-13 X 3.58357GT10

REF: HYDRAULIC BRAKE11(refer to 501.1)

CWT, REAR, XX46.................................196887GT12Australia & CE (inside rear chasis)

BOLT,CARRIAGE,1/2-13X1.75, G596203GT13

WASHER,FLAT,.5 HARDENED13066GT14

FORMING, CWT CLAMP.......................2228377GT15

WELDMENT, LADDER...........................1228367GT16

Part No. 237966GT GS-4047 27


202.1 Non-Steer Axle Installation

28 GS-4047 Part No. 237966GT


203.1 Level Sensor Installation


REF. Electrical Plugs and Cords1(refer to 402.1)

BUSHING,STRAIN RELIEF,.875/.40......1128118GT2

FORMING,REC.PLG BRKT....................1144226GT3

ASSY,LVL SNSR W/ CONNECTOR........1228406GT4

LEVEL SENSOR,LS60,RED,1.5 DIA......1105142GT--(does not include connectors)

CONN,RECEP 3 WAY, 14-18GA.............160440GT--

LOCK,RECEP 3 WAY,14-18GA..............160441GT--

SCREW,HHC,1/4-20 X 1.756637GT5

SPRING,COMPRESSION.485 X1.75**...339469GT6

SPRINGCLIP,1/4-20,.025-.15X.54,ZAG................3

56912GT7

ALARM,STEADY TONE***......................139540GT8Does not include 72326 nut

NUT - PLASTIC,RING FOR ALARMS72326GT--

BOLT,CARRIAGE,1/4-20 X .75,G26878GT9


SCREW,RHM,10-32 X 1.516487GT11

NUT,NYLOCK,10-326178GT12

ASSEMBLY, DOWN LIMIT, GS...............1T112507GT13(Includes plug)

CONTACTOR,LIMIT SWITCH19491GT--

SWITCH,LIMIT,W/ROLLER ARM***96948GT--

ROLLER ARM,LIMIT SWITCH***97128GT--

FORMING,ALARM BRACKET................196870GT14

GROMMET,RUBBER 2 X 2.75...............247232GT15

GROMMET,RUBBER 1.5 ID...................147238GT16

CABLE,EMERGENCY DOWN................139232GT17

Part No. 237966GT GS-4047 29


203.1 Level Sensor Installation

30 GS-4047 Part No. 237966GT


204.1 Pot Hole Protection Assembly


ASSY,POT HOLE PUSHER,GS***.........296839GT1


WLDMT, POT HOLE ACTUATOR...........196142GT--

SPRING, POTHOLE PUSHER...............196838GT--

PIN,PH ACTUATOR................................196840GT--

WLDMT/ASSY,PH GUIDE,GS46............2105069GT2(ground controls side)

BEARING,1.523IDX1.75ODX0.63L........296408GT--

BOLT, CARRIAGE, 3/8-16 X 1.50, G560790GT3


BALL STUD, GAS STRUT, 3/8-1678086GT5

WASHER,FLAT,USS,5/16",Y5397GT6

PIN, POTHOLE LINK PIVOT..................296643GT7

PLATE, POTHOLE LINK.........................296637GT8

RUE RING,5/8 PIN96422GT9

WASHER,SHIM,.625 X 1.188X.0646898GT10

PIN,CLEVIS,.625 X 1.88,ZINC PL..........496135GT11

BUSHING,FLNGD,.63 X .77 X .38..........4105156GT--(sold seperately)

NUT, LP NYLOCK, 3/8-167713GT12

GAS SHOCK,SCISSORS***...................239542GT13

WELDMENT, POTHOLE, LEFT SIDE.....196639GT14(battery pack side)

POTHLE BELL CRNK LINKASSYGS30.............................................2

84574GT15

PH BELLCRANK LINK............................196281GT--

BEARING,.75ID X 1.0OD X 1.38LG.......196642GT--

PIN,COTTER,.125 X .7512016GT16

PIN,CLEVIS,.375 X 1.75 LG...................234742GT17

CAM FOLLOWER,1.125X.375,DELRIN..296541GT18

RUE RING,3/4 PIN96423GT19

WASHER,SHIM,.765X1.312 X.093**6564GT20

SPACER,.75ID X 1.5OD X 1/4THK55355GT21

WASHER,THRUST,.63 X 1.13 X .0696085GT22

WELDMENT, POTHOLE, RIGHT SIDE...196638GT23(ground controls side)

GROUND STRAP, 8"LG..........................2105060GT24

BOLT,CARRIAGE,3/8-16X1.25,GR5105092GT25

WASHER,STAR,EXTERNAL,.3756700GT26


SWITCH,LIMIT,W/ROLLER ARM***.......296948GT28

CONTACTOR,LIMIT SWITCH19491GT--

ROLLER ARM,LIMIT SWITCH***97128GT--

Part No. 237966GT GS-4047 31


204.1 Pot Hole Protection Assembly

32 GS-4047 Part No. 237966GT


205.1 Battery Pack Tray


HOSE,AIR 3/875631GT--26.5 inches

BOLT,CARRIAGE,1/4-20 X .75,G2.........46878GT1

NUT,NYLOCK,1/4-20..............................26091GT2

WLDMT,GS4047 BATTERY TRAY..........1T108670GT3

NUT,LP NYLOCK,1/4-20.........................16889GT4

THREADED ROD,1/4-20,28.5"...............1237165GT5

BATTERY,12V,150AH, T1275..................4T113971GT6

FUSE BLOCK, ANN & ANL FUSE..........166717GT7(includes mounting fasteners)

FUSE,275 AMP,VERY FAST ACTING.....140833GT8

CONTACTOR,DRIVE,24V,180A***.........174267GT9Ato SN GS4716C-3368

CONTACTOR,DRIVE,24V,180A1270456GT9Bfrom SN GS4616C-3369

NUT,LOCKING-LG.FLANGE,1/4-20.......218504GT10

FORMING, FUSE BRACKET.................1214375GT11

LATCH, LRG PADDLE HANDLE GS90...155675GT12

Part No. 237966GT GS-4047 33


205.1 Battery Pack Tray

34 GS-4047 Part No. 237966GT


206.1 Battery Charger


Ref, Field Assembly Recessed ChargerPlug

--

(refer to 402.1)

CONNECTOR, IEC CHARGER CORD105334GT--for 5-LED battery charger

SCREW,HHC,1/4-20 X .75......................26090GT1

NUT,NYLOCK,1/4-20..............................26091GT2

POWER CORD, IEC 320, 115"...............1144130GT3

LOCK, CONNECTOR.............................155010GT4(includes fasteners)

FORMING, CHARGER MOUNT.............1229605GT5

CHARGER,24VDC,HI/LOW,GEN2,25A...1229604GT6A

MANUAL, OWNERS, CHARGER, 229604215543GT--

FUSE, BATTERY CHARGER216234GT--for 5-LED battery charger

KIT,BATTERY CHARGER,24V219611GT6B(includes 229604 charger, fasteners, ringterminals and instructions for fieldinstallation)

Part No. 237966GT GS-4047 35


206.1 Battery Charger

36 GS-4047 Part No. 237966GT


207.1 Power Unit Module


WELDMENT,GS HYD TRAY,MET...........1227166GT1(decals not included, refer to section one)

SCREW,HHC,1/4-20 X .756090GT2

FORMING, FILTER-CNTRLR MOUNT....1228342GT3

REF. FORMING,CONTROL PANEL4(refer to figure 208.1)

PLATE,HARNESS MOUNT....................1T108326GT5



REF. GCON8(refer to figure 208.1)

LATCH, LRG PADDLE HANDLE GS90...155675GT9

FILTER CAP (PLUG 1-1/2" NPT HEX.....166204GT10

TANK,HYDRAULIC,6.5 GAL...................1T108667GT11

ASSEMBLY,TANK RETURN,TUBE.........1228339GT12

SCREW, HHC, M6 X 55MM....................2237360GT13

PLATE, CLAMP.......................................1228362GT14

CLAMP, RETURN LINE..........................1228361GT15

BREATHER CAP, HYD. TANK, 1/4NPT.........................................................1

78546GT16

TUBE, ASSY, DRAW..............................196354GT17

CLAMP,HOSE,1 EAR,1-1/16***..............296855GT18

GROMMET,SLAB HYD TANK***.............296709GT19

WASHER,FLAT,USS,1/4"Y6638GT20

SLEEVE,TANK SUPPORT96699GT21

BOLT,CARRIAGE,1/4-20 X 1.25,G29116GT22

WASHER,LOCK,.256356GT23

REF. FILTER ASSY24(refer to figure 501.1)

REF. ELECTRIC MOTOR/PUMP25(refer to figure 504.1)

MOTOR CONTROLLER,DC,24V,300A...........................................1

823408GT26A

(to SN 15C-2130)

KIT, GS47 MOTOR CONTROLLER1268799GT--(includes 1257840GT, cables, andinstructions)

MOTOR CONTROLLER,DC,24V,360A...........................................1

1257840GT26B

(from SN 15C-2131)


Part No. 237966GT GS-4047 37


207.1 Power Unit Module

38 GS-4047 Part No. 237966GT


208.1 Ground Controls


PLATE,SIDE DOOR***............................1105732GT1

BOLT,CARRIAGE,1/4-20 X .75,G2.........46878GT2

NUT,NYLOCK,1/4-20..............................46091GT3

HINGE,ACCESS DOOR(13G)................1105734GT4

SPRINGCLIP,1/4-20,.025-.15X.54,ZAG................2

56912GT5

PLATE,SIDE DOOR STOP***.................1105733GT6

SCREW,PHM,1/4-20 X .75.....................243137GT7

LATCH,COMPRESSION,SMALL............1105759GT8

RIVET,STL,STL,P,.125 X .25..................46272GT9

GCON, GR/GRC/GS...............................1137692GT10A(models with 6 button, 2 speed controller)to SN GS4714C-1799

LABEL, SERIAL, GC21-19.....................1137673GT--

GCON,STD,PROP LIFT..........................11256721GT10B(models with 4 button, proportionalcontroller)

DECAL,MEMBRANE, GR/GRC/GSGCON.....................................................1

137562GT11

SCREW,PHM,6-19X.75, 48-2 TRI-L.......4137668GT12

ENCLOSURE,GC27-25/GC21-19,FRNT.1T106366GT13

ADAPTER, RJ45, GC27-25/GC21-19.....1T106363GT14

SCREW,PHM,4-20X.5, 48-2 TRI-L.........2137637GT15

COVER, RJ45, GC27-25/GC21-19.........1T106362GT16

PCBA, GC21-19......................................1137604GT17A(models with 6 button, 2 speed controller)to SN GS4714C-1799

PCBA,GCON STD,PROP LIFT...............11256719GT17B(models with 4 button, proportionalcontroller)

ENCLOSURE, GC21-19, BK..................1T106372GT18

KEYSWITCH,3 POS. W/KEYS***...........196008-SGT19

KEYS,10 PACK***37947GT--

KEY SINGLE***83093GT--

NUT,RETAINER (96008)85239GT--

SCREW,PHILLIPS,PHM,8-32 X.25**96010GT--

CIRCUIT BREAKER,7.0 AMP***............196452GT20

NICKEL PLATED JAM NUT122994GT--

WASHER,STAR,EXTERNAL,.3756700GT--

BUTTON,PUSH,RED MUSHROOMHEAD......................................................1

66812GT21

NUT58627GT--

BASE WITH 1 NC CONTACT, E-STOP66817GT--

FORMING,CONTROL PANEL................1T108327GT22

Part No. 237966GT GS-4047 39


208.1 Ground Controls

40 GS-4047 Part No. 237966GT


209.1 Electrical Wiring


CABLE TIE MOUNT, WINGED105214GTA(not shown)

CLIP,TIE HARNESS MOUNT***56926GTA(not shown)

KIT, TRC RETROFIT, STNDRD1264822GTBTelematics (includes 1264834)

INSTRN, TRC RETROFIT, STNDRD1264834GT--

REF: Battery Cable1(refer to 210.1)

REF: Fuse2(refer to 205.1)

REF: Battery Charger3(refer to 206.1)

REF: Drive Contactor..............................14(refer to 205.1)

REF: Electric Motor5(refer to 504.1)

REF: Motor Contoller6(refer to 207.1)

REF: Battery Cable7(refer to 210.1)

REF: Pressure Transducer Harness8(refer to 701.1)

HARNESS,DIODE JUMPER..................1232580GT9

CABLE,LIFT CYL,GS4047......................1236781GT10

REF: Ground Controls (GCON)11(refer to 208.1)

HARNESS,FUNCTION MAN,GS4047.....1238007GT12A(replaced by 1257845 from SNGS4714C-2131)

HARNESS, FUNC. MANIFOLD, GS47....11257845GT12B(replaced 238007 from SN GS4714C-2131)

HARNESS, GS SENSORS, CE..............1T110891GT13(Green connector)

REF: Key Switch14(refer to 208.1)

HARNESS, GS POWER CONTRL.........1T110890GT15(Grey connector)

REF: E-Stop16(refer to 208.1)

REF: Circuit Breaker17(refer to 208.1)

HRNS,CONTACTOR SIGNAL,GS46......1233430GT18

ASSY,POTHOLE HARNESS,GS............196309GT19

CABLE,PLAT CNTRL,GS4047...............1238006GT20A(CE models)

CABLE,PLAT CNTRL,GS4047...............11260202GT20B(ANSI models)

REF: Down Limit21(refer to 203.1


CHARGER INTERLOCK CBLE,GS30/32144213GT22

REF: Strobe Beacon23(refer to 601.1)

ASSY,ROT SENSR W/ HARNESS.........1T113136GT24

HARNESS, ROTARY ANGLE.................1T114031GT25

REF: Level Sensor26(refer to 203.1)

REF: Platform Controls (PCON)27(refer to 403.1)

Part No. 237966GT GS-4047 41


209.1 Electrical Wiring

42 GS-4047 Part No. 237966GT


210.1 Power Cables (to SN GS4715C-2030)


WIRE LOOM,1.25 DIA..............16-inches28131GT1

CABLEASSY,BATT,97.5" RED................1236823GT2

CABLE ASSY,BATT,100" BLACK............1236818GT3

CABLE ASSY,BATT,7" BLACK................4236817GT4

CABLE ASSY,BATT,11" BLACK..............1236824GT5

BOOT,CABLE TERMINAL COVER.......1396110GT6

CABLE ASSY,BATT, 7.50" BLACK..........196303GT7

CABLE ASSY,BATT, 7.50" RED..............196302GT8

FUSE BLOCK, ANN & ANL FUSE..........166717GT9

FUSE,275 AMP,VERY FAST ACTING.....140833GT--

CABLE ASSY,BATT,30.5" RED...............1236806GT10

CABLE ASSY,BATT.10.5" RED...............1236821GT11


CABLE ASSY,BATT,15"RED...................1214827GT13

QUICK DISCONNECTCASING,BATT**......................................2

66397GT14


GROUND WIRE ASSY,GS......................1232582GT16

REF: Lift Cylinder Down Cable17(refer to 209.1)

REF: Platform Control Cable18(refer to 209.1)

TUBING,PVC,1",BLACK***.....................347224GT19

Part No. 237966GT GS-4047 43


210.1 Power Cables (to SN GS4715C-2030)

44 GS-4047 Part No. 237966GT


210.2 Power Cables (from SN GS4715C-2031, from SN GS4714D-101)


WIRE LOOM,1.25 DIA..............16-inches28131GTA

BOOT,CABLE TERMINAL COVER.......1196110GTB

BOOT,CABLE TERMINAL,RED,XL.........679140GTC

CABLE ASSY., BATT. 101", RED............11257858GT1



CABLE ASSY,BATT,11"BLACK...............21252765GT4

CABLE ASSY,BATT,14"BLACK...............21252767GT5

CABLE ASSY., BATT. 14" RED...............11257054GT6

CABLE ASSY., BATT. 12" BLACK...........11257055GT7

CABLE ASSY., BATT. 106" BLACK.........11257855GT8

FUSE BLOCK, ANN & ANL FUSE..........166717GT9

CABLE ASSY,BATT.10.5" RED...............1236821GT10


GROUND WIRE ASSY,GS......................1232582GT12

QUICK DISCONNECTCASING,BATT**......................................2

66397GT13


Part No. 237966GT GS-4047 45


210.2 Power Cables (from SN GS4715C-2031, from SN GS4714D-101)

46 GS-4047 Part No. 237966GT


211.1 Accumulator, Lift Pressure Select and Function Manifolds


MANIFOLD,LIFT PRESSURE SELECT..1229606GT1

COIL, 20V, ZENER DIODE DEUTSCH....1119827GT--

VALVE,RELIEF,SZ8, 3500 PSI................1229616GT--

VALVE,SOLENOID,2POS 2WAY N.O.*....144997GT--

SCREW,HHC,1/4-20 X 2.25....................28179GT2

NUT,NYLOCK,1/4-20..............................26091GT3

FORMING,MANIFOLD MOUNT.............1105574GT4

ACCUMULATOR,180 PSIPRECHARGE*........................................1

78422GT5

BOLT,CARRIAGE,1/4-20X1,5,ZAG1256127GT--

NUT,LOCKING-LG.FLANGE,1/4-2018504GT--

CLAMP,1.75,#28 X 3/8,RUB CUSH*32339GT--

Ref. Function Manifold............................16(refer to 502.1)

Part No. 237966GT GS-4047 47


211.1 Accumulator, Lift Pressure Select and Function Manifolds

48 GS-4047 Part No. 237966GT

300 Scissor Components April 2018

301.1 Scissor Assy Installation


WIRE LOOM,BLACKSPIRAL,1.10"............................98-inches

216276GT--

SLIDER,UHMW......................................496595GT1

NUT,NYLOCK,1/2-13..............................86198GT2

BOLT,CARRIAGE,1/2-13X1.50,GR5.......896977GT3

CHASSIS MOUNT ASSY, GS32&46......197241GT4





PLATFORM MOUNT ASSY, GS32&46....184747GT8


Part No. 237966GT GS-4047 49

300 Scissor ComponentsApril 2018

301.1 Scissor Assy Installation

50 GS-4047 Part No. 237966GT


302.1 Scissor Assembly


Ref. Platform Mount Assembly1(refer to 301.1)

PIN, LINKSET MOUNT, 3/4"...................196932GT2

ROD END,.250 X 2.75 LG......................245748GT3

SCREW,HHC,1/4-20 X 1.258915GT4


WLDMT,LNK,OUTER #4,26XX...............196615GT6(ground controls side)

PIN, MINI, CENTER................................296130GT7

SNAP RING,EXTERNAL,1.25 DIA.**30217GT8

WASHER,FLAT, 1.27 X 2.13 X .1396390GT9


SCREW,HHC,3/8-16 X 2.7514033GT11

Ref. Platform Slider12(refer 301.1)

INNER ARM ASSY #4, 2646..................197243GT13



WLDMT,LNK,OUTER #4,26XX,LEFT.....196616GT14(battery pack side)

SCREW,HHC,3/8-16 X 36326GT15

PIN, LONG, GS46.................................1396899GT16

WASHER,SHIM,1.54X2.00X.125,ZAG1260941GT17

SNAP RING,EXTERNAL,1.5 DIA***.......818383GT18


ASSEBMLY, LINK, INNER #5.................1229584GT19A(CE and Australia models)

ASSEBMLY, LINK, INNER #5.................11260196GT19B(ANSI models only)

SAFETY CHOCK,SCISSOR...................158000GT20

PIN, SHORT, GS46.................................496900GT21

Ref. Lift Cylinder, Top22(refer 505.1)


ASSEMBLY, LINK, INNER #3.................1229583GT23A(CE and Australia models)

ASSEBMLY, LINK, INNER #6.................11260306GT23B(ANSI models only)

WELDMENT,LINK,OUTER,#2,3,4,5.......8229579GT24


ASSEBMLY, LINK, INNER #2, 4.............2229582GT25A(CE and Australia models)

ASSEBMLY, LINK, INNER #2,4..............11260199GT25B(ANSI models only)

WLDMT,LNK,INNER #1..........................196601GT26(decal not included refer to section one)



PIN, LOWER CYLINDER MOUNT..........196662GT27


FORMING,PH PUSHER, GS46..............2105074GT29

Ref. Chassis Slider30(refer 301.1)

WLDMT,LNK,OUTER #1,XX46...............196603GT31(decal not included refer to section one)

PIN, LINKSET MOUNT, 1"96862GT32

ROD END,.375X3.69,ZAG......................6825019GT33

SCREW, HCC, 3/8-16 X 1.508516GT34

Ref. Chassis Mount Assembly35(refer 301.1)

RUBBER CUSHION,SEPARATOR.........5105208GT36

RUBBER CUSHION, CLAMP,SHORT105213GT37

CLAMP,LONG105205GT38

NUT,NYLOCK,10-245365GT39

BOLT,CARRIAGE,10-24 X 2,GA,Z822801GT40

WLDMNT,CABLE BRIDGE,LOWER.......1105186GT41A(CE and Australia models) (Right side)(shown)

WELDMENT,CABLE BRIDGE,SHORT....1237810GT41B(CE and Australia models) (Left side) (notshown)

WLDMNT,CABLE BRIDGE,LOWER.......1105186GT41C(ANSI models only)

Ref. Lift Cylinder, Bottom42(refer 505.1)

PIN, UPPER CYLINDER MOUNT..........396661GT43

NUT,LOCKING-LG.FLANGE,1/4-20.....2218504GT44(ANSI models only)

CLIP,CABLEBRIDGE, GS32/46............12105193GT45(ANSI models only)

BOLT,CARRIAGE,1/4-20 X .5,G2.........2080149GT46(ANSI models only)

BAR,CABLE BRIDGE ARM,UPPER.......1105189GT47(ANSI models only)

BOLT,CARRIAGE,1/4-20 X 1.25,G2.......29116GT48(ANSI models only)

BAR, CABLE BRIDGE ARM, SYM.........21259943GT49(ANSI models only)

FORMING, END CONNECTING............21259937GT50(ANSI models only)

WELDMENT.CABLE BRIDGE,TOP........1105191GT51(ANSI models only)

WELDMENT, CABLE BRIDGE,BOTTOM.................................................1

1259942GT52

(ANSI models only)

WELDMENT, CABLE BRIDGE, TOP......11259945GT53(ANSI models only)

Part No. 237966GT GS-4047 51


302.1 Scissor Assembly




1259946GT55

(ANSI models only)


1259939GT56

(ANSI models only)

FORMING, END CONNECTING............11260201GT57(ANSI models only)

NUT,LOCKING-LG.FLANGE,1/4-20.......618504GT58(ANSI models only)

BOLT,CARRIAGE,1/4-20 X .5,G2...........680149GT59(ANSI models only)

CLAMP, SHORT....................................121259949GT60(ANSI models only)

BOLT,CARRIAGE,10-24 X 1.5",G2.......121261822GT61(ANSI models only)



BEARING,1.5IDX1.75ODX2.4L..............21261823GT64(ANSI models only)

52 GS-4047 Part No. 237966GT


302.1 Scissor Assembly(continued)


Part No. 237966GT GS-4047 53


302.1 Scissor Assembly(continued)

54 GS-4047 Part No. 237966GT


303.1 Scissor Assembly, Hose Clamps


SCREW, HHC, 1/4-20 X 1.5"L, STLGR8.........................................................4

238348GT1

WASHER,FLAT,USS,5/16",Y..................45397GT2

FORMING, HOSE CLAMP.....................4237674GT3

CLAMP,2 HOSE,PLASTIC,5/8................478736GT4

PLATE, RETAINER, HOSE CLAMP........4237673GT5

Part No. 237966GT GS-4047 55


303.1 Scissor Assembly, Hose Clamps

56 GS-4047 Part No. 237966GT

400 Platform Components April 2018

401.1 Platform Components


--

Ref. Platform Control Box1refer to 403.1

Ref. Platform Control Box Mount Bracket2refer to 403.1

SCREW,HHC,3/8-16 X 25224GT3


NUT,LP NYLOCK,5/16-186002GT5

WASHER,SHOULDER,NYLON47222GT6

FOOTPEDAL W/NON-SKIDTAPE,GS**..............................................1

46260GT7

BRACKET,FOOT PEDAL........................147166GT--non skid tape not included

TAPE,NON-SKID,DIE CUT,1.38X1.547225GT--not included sold separately

WLDMT,LOCKING ROLLERSUPPORT...............................................1

96413GT8

PIN, LOCK..............................................139470GT9

SPRING,COMPRESSION.485 X1.75**...139469GT10

HOUSING, LOCK PIN............................141630GT11



ROLLER,PLATFORM EXTENSION........447163GT14

ROLLER BRACKET ASSY, GRNDCNTR......................................................1

84587GT15

ground controls side

BUTTON, .800 O.D. X .281.....................321279GT16

RAIL-GS46 PLAT,MAINDECK RT****.....182052-SGT17ground controls side

BUMPER,BATTERY BOX & RAILS......2043392GT18

BUMPER,BATTERY BOX & RAILS......1443392GT19

WEAR/GUIDE PAD MAIN PLATFORM....439310GT20

WEAR PAD,PLATFORM.........................339474GT21

PIN, WIRE LOCK 3/8 X 2 -1/266030GT22

LANYARD,BLACK NYLON,TYPE 1***78022GT--CE & Australia models

ASSY, PLATFORM GATE, GSXX46.......196760GT23Aincludes latch assy (decals not included,refer to section one)

WLDMT, FULL HEIGHT GATE...............166512GT23B

KIT,GATE LATCH65990-SGT23Cincludes latch, spring and hardware

SPRING,COMPRESSION .835 X 2........122446GT--included in kit 65990-S

LATCH HANDLE.....................................166544GT--included in kit 65990-S

WLDMT, ENTRY SIDERAIL, RT.............166923GT24ground controls side


CAP, TUBE, SQ,1.25 X .08378038GT--

SCREW,HHC,1/4-20 X 24266GT25


HINGE, SPRING, LONG LEG................2104804GT27



WLDMT, ENTRY SIDERAIL, LT..............166920GT30battery pack side

CAP, TUBE, SQ,1.25 X .08378038GT--not included sold separately

RAIL-GS46 PLAT,MAINDECK LT****......182053-SGT31battery pack side

BUMPER,BATTERY BOX & RAILS........343392GT--

WLDMT,MAIN DECK,GS46....................11284268GT32decals not included, refer to section one

TAPE,NON-SKID,DIE CUT,4"X 40"47098GT--not included sold separately



MANUAL BOX W/DECALS***.................144743GT33AUSA/Canada/Australia

BOX,INSTRUCTION STORAGE24514GT33BEurope/Asia/South America (decalrequired; refer to Section100)

WELDMENT,ROLLERBRACKET,LT***.......................................1

96246GT34

WLDMT, LANYARD ROLLER BRKT.......196200GT35(decals not included, refer to section one)

BUTTON, .800 O.D. X .281.....................121279GT--sold separately

EXT. DECK ASSY, GS46........................197258GT36

WEAR PAD,PLATFORM.........................239474GT--

TAPE,NON-SKID,DIE CUT,4"X 32".........747374GT--

WLDMT, EXT. DECK, GSXX46...............196719GT--

RIVET,ALUM,STL,.188 X .250................4T113787GT--for 39474

LEFT EX. RAIL, GS46............................197263GT37battery pack side


RIGHT EXT RAIL, GS46 (SYMBOL)......197264GT38(decals not included, refer to section one)


WLDMT, EXTENSION ENDRAIL............196794GT39(decals not included, refer to section one)

SCREW,HHC,1/4-20 X .756090GT40

BOLT,SHS,3/8X.375X5/16-18,ZAG1259223GT41

Part No. 237966GT GS-4047 57

400 Platform ComponentsApril 2018

401.1 Platform Components


SHIM,.375 X .06312013GT42

58 GS-4047 Part No. 237966GT


401.1 Platform Components(continued)


Part No. 237966GT GS-4047 59


401.1 Platform Components(continued)

60 GS-4047 Part No. 237966GT


402.1 Power to Platform


KIT,GASKET,UK POWER TO PLAT.33724GT--

T-BOX, 2.75 x 4.5 x 2.0...........................110775GT1

SCREW,PHILLIPS,PHM,6-32 X .757127GT2

COVER,BLANK.......................................110777GT3

WIRE CABLE,14/3 CON.TPEJKT*.........................................724-inches

43956GT4

CONN,SQUEEZE,1/2NPT .38-.50,SM....27056GT5

WASHER,STAR,EXTERNAL,#844936GT6

SCREW,PHIL,8-32X.50,SELF TAP57075GT7

REF: Roller Bracket8(refer to 401.1)

WIRE CAP,ORANGE..............................36626GT9

LOCKNUT,ELEC,1/2"6935GT10

PLUG,FUSED,250V,13AMP,U.K.**25388GT11

PLUG, TYPE F, 230A, 50HZ, 16A, IP441280665GT12

PLUG,PWR,UK,16AMP,3PIN,BLK144161GT13

PLUG,FLG INLET,15A/125V,2PWGD105117GT14

GASKET,(BOOT) FLANGE INLET PLG105118GT--

GASKET, UK & DIN PWR. TO PLAT.66355GT15

SVC KIT,UK RECEPT.REPLACEMENTT112563GT16

GASKET, UK RECEPTACLE66356GT17

PLATE,AC ADAPTER,DIN/UK***96236GT18ACE Models

PLATE, AC ADAPTER(AUS)105090GT18BAustralia Models

RECEPTACLE, DIN, 220V 50A66353GT19

PLUG,ELECTRICAL,DOMESTIC...........16595GT20

OUTLET,110V GFCI***...........................113585GT21ANSI models

SCREW,RHM,6-32 X .5..........................245546GT22

COVER,GFCI,HORIZONTAL,WEATHER.174006GT23ANSI models (includes gasket andmounting fasteners)

Part No. 237966GT GS-4047 61


402.1 Power to Platform

62 GS-4047 Part No. 237966GT


403.1 Platform Controls, 2 Speed


KIT, SL PROP UPGRD, CE, GS1258334GTACE models (For 2 speed to proportional liftconversion. Software upgrade is requiredand available on-line or refer to 405.1 forUSB flash drive) to SN GS4714C-1799

KIT, SL PROP UPGRD, AUS, GS461258384GTBAustralia models (For 2 speed toproportional lift conversion. Softwareupgrade is required and available on-lineor refer to 405.1 for USB flash drive) to SNGS4714C-1799

PCON, GR/GRC/GS137633GTCcomplete platform control box with coilcord, bracket not included

HARNESS, ESTOP, GR/GRC/GS PCON137587GT--

FLASH DRIVE,SL1K1.0 SOFTWARE219205GT--


ALARM,STEADY TONE***......................139540GT2Aorder 72326 mounting ring separately

NUT - PLASTIC,RING FOR ALARMS72326GT2Bfor 39540

DECAL, UI, GR/GRC/GS PCON............1137636GT3A(For models with 6 button, 2 speed liftcontroller) (bracket not included) to SNGS4714C-1799

DECAL, STD, PROP LIFT, UI, SVC........11256703GT3B(units converted from 6 button, 2 speed liftto 4 button, proportional controller) (bracketnot included)


66812GT4

BASE WITH 1 NC CONTACT, E-STOP...166817GT--


ENCLOSURE, GC14-1, TOP..................1T106368GT6

LABEL, GR/GRC/GS PCON...................1137642GT7

CAP,BUTTON,K12..................................6T106373GT8

PCBA, GC14-1........................................1137522GT9


ENCLOSURE,GC14-1/GC16-1, BOT.....1T106370GT11


FORMING,PLAT CONTROL BOX...........1T114397GT13

KIT,COIL CORD,CONTRLR,SL1000......1235464GT14

KIT,CONN,RECEPT W/PIN AND LOCK231921GT--

KIT,CONN,PLUG W/SCKT AND LOCK231922GT--

PLUG, 6POS ECO PWR........................1137699GT15

REF: Joystick..........................................116(refer to 405.1)

SCREW,BHSCS,M5X10,SS229845GT17apply Loctite 243 or equivalent beforeinstallation

Part No. 237966GT GS-4047 63


403.1 Platform Controls, 2 Speed

64 GS-4047 Part No. 237966GT


404.1 Platform Controls, Proportional


PCON,STD,PROP LIFT,GR/GS1256727GT--complete platform control box with coilcord, bracket not included

FLASH DRIVE,SL1K2.0 SOFTWARE1258731GT--(For proportional lift or upgrade kits only.Software update available on-line. Flashdrive sold separately.)

HARNESS, ESTOP, GR/GRC/GS PCON137587GT--

DECAL,PROPEL,GR/GRC/GS,PCON.....1137656GT1(refer to 103.1)

ALARM,STEADY TONE***......................139540GT2Aorder 72326 mounting ring separately

NUT - PLASTIC,RING FOR ALARMS72326GT2Bfor 39540

Ref: UI, GR/GRC/GS PCON DECAL......13(refer to 103.1)


66812GT4

BASE WITH 1 NC CONTACT, E-STOP...166817GT--

Ref: DECAL,E-STOP,GR/GRC/GSPCON......................................................1

5

(refer to 103.1)

ENCLOSURE, GC14-1, TOP..................1T106368GT6

LABEL, GR/GRC/GS PCON...................1137642GT7

CAP,BUTTON,K12..................................6T106373GT8

PCBA,PCON STD,PROP LIFT...............11256725GT9


ENCLOSURE,GC14-1/GC16-1, BOT.....1T106370GT11


FORMING,PLAT CONTROL BOX...........1T114397GT13

KIT,COIL CORD,CONTRLR,SL1000......1235464GT14

KIT,CONN,RECEPT W/PIN AND LOCK231921GT--

KIT,CONN,PLUG W/SCKT AND LOCK231922GT--

PLUG, 6POS ECO PWR........................1137699GT15

REF: Joystick..........................................116(refer to 404.1)

SCREW,BHSCS,M5X10,SS229845GT17apply Loctite 243 or equivalent beforeinstallation

Part No. 237966GT GS-4047 65


404.1 Platform Controls, Proportional

66 GS-4047 Part No. 237966GT


405.1 Joystick Controller


JOYSTICK, HALL EFFECT, SINGLE137634GT--

KIT,STR SWITCH,JYSTK,SL1000235462GT--

TERMINAL, SPLINE (AMP)229097GT--

KIT,SWITCH,JYSTK,SL1000235463GT1

KIT,SWITCH,JYSTK,SL1000235463GT2

ROCKER,2 SWITCH..............................1229092GT3

BOOT, 2 SWITCH, SILICON...................1229093GT4

SCREW, SELF TAP................................5229086GT5

HANDLE HALF,RIGHT,W/TOPSWITCH..................................................1

229087GT6

SCREW,GRUB,M5X8MM,HLF DOG,BZP229091GT6Afor 229087

HANDLE HALF,LEFT,W/TOP SWITCH....1229088GT7

SCREW,GRUB,M5X8MM CUP(BLK)229090GT7Afor 229088

TRIGGER, EXTENDED..........................1229089GT8

SPRING, HANDLE TRIGGER................1229094GT8A

Part No. 237966GT GS-4047 67


405.1 Joystick Controller

68 GS-4047 Part No. 237966GT

500 Hydraulic Components April 2018

501.1 Hydraulic Components


Ref: Upper Lift Cylinder1(refer to 505.1)

Ref: Lower Lift Cylinder2(refer to 505.1)

Ref: Brake Release Hand Pump3(refer to 503.1)

BRAKE,HYDRAULIC,15KIP-IN...............2T108664GT4

FILTER ASSY,SAE8,10 MIC,PAPR**......178622GT5

FILTER ELEMENT,BETA(10)=20044207GT--

FILTER ELEMENT,10MICRON,PAPER*44788GT--

Ref: Check Valve6(refer to 502.1)

Ref: Accumulator7(refer to 211.1)

Ref: Lift Pressure Select Manifold8(refer to 211.1)

DRIVE MOTOR,22.9CI/REV...................2T108663GT9

NUT,CASTLE,1.125-18 UNEF44780GT--

SEAL KIT,RC SERIES DR MOTOR***96419GT--(for PN T108663)

CYLINDER,GS/GR STEER***................1105547GT10

KIT,STEER CYL SEAL105550GT--

Ref: Function Manifold11(refer to 502.1)

Part No. 237966GT GS-4047 69

500 Hydraulic ComponentsApril 2018

501.1 Hydraulic Components

70 GS-4047 Part No. 237966GT


502.1 Function Manifold


126,DYN.BRAKING,MANIF,32/46105463GT--

MANIFOLD,FUNCTION,2 SPEED150105GT--(does not include check valve, item 4)

O-RING KIT (ORFS FITTINGS)49612GT--

PLUG AND CAP KIT-SERVICE,ORFS*49613GT--

NIPPLE,DIAGNOSTIC,#448997GT1(AA, Testing)

DIAGNOSTIC FEMALE Q-DSCNT20224GT--

CAP,DIAGNOSTIC NIPPLE48880GT--

VALVE-RELIEF, 3700 PSI #8**65962GT2(AB, System relief)

SEAL KIT-FOR P.N.4416744226GT--

VALVE,SOLENOID,3POS 4WAY44168GT3(AC, Steer left/right)

NUT-COIL SHORT44174GT--(sold separately)

SEAL KIT, VALVE44229GT--

SPACER-DUAL COIL,#8***44236GT--(sold separately)

COIL,#8 20VDC,DEUTSCH W/DIOD77709GT--(sold separately)

VALVE,CHECK,#6-#6,MJIC TO MORB237086GT4(sold separately)

CHECK DISK, NO SPRING84386GT5(AD, Steer circuit)

VALVE-SOLENOID,2POS 4WAY**44171GT6(AE, Drive speed select circuit)

SPACER-DUAL COIL,#10, SCISSORS44175GT--(sold separately)

SEAL KIT-P.N.44169,44172,4417144230GT--

COIL,20VDC DEUTCSH W/DIODE84385GT--(sold separately)

VALVE,DIFF.AREA RELIEF,50PSI97409GT7(AF, Brake release)

VALVE, DYN. BRAKING, GS32/46150104GT8



PRTY,FLOW CNTRL VALVE,.75 GPM84384GT9(AH, Steer circuit)

SEAL KIT (84384)1261888GT--for 84384

SEAL KIT-P.N.44169,44172,4417144230GT--

VALVE-SOLENOID, 2POS 4 WAY44169GT10(AI, Platform up)


SEAL KIT-P.N.44169,44172,4417144230GT--



VALVE-RELIEF, 3700 PSI #8**65962GT11(AJ, Lift relief)

SEAL KIT-FOR P.N.4416744226GT--

Part No. 237966GT GS-4047 71


502.1 Function Manifold

72 GS-4047 Part No. 237966GT


503.1 Brake Release Hand Pump Manifold


MANIFOLD,BRAKE RELEASE105067GT--(includes items 1, 2 and 4)

VALVE,HAND PUMP ASSEMBLY***......184739GT1

SEAL KIT,HAND PUMP***84740GT--

KNOB,HAND PUMP (RED)***84742GT--

VALVE,PILOT OPERATEDASSEMBLY*............................................1

84743GT2

SEAL KIT,HAND PUMP***84740GT--

KNOB,PILOT OP VALVE (BLACK)***84746GT--

Ref: Connector........................................33(refer to 506.1)

SPRING,HAND PUMP ROD...................184748GT4

Part No. 237966GT GS-4047 73


503.1 Brake Release Hand Pump Manifold

74 GS-4047 Part No. 237966GT


504.1 Hydraulic Power Unit


FORMING,PADLOCK BRACKET78006GT--

HANDLE,ANDERSON CONNECTOR SB44716GT--

MOTOR,ELECTRIC,24VDC 4.5HP40844GT1A(for GS47A GS47B GS47D ANSI models)

SEAL KIT,LIFT PUMP,BARNES**...........143685GT--

BEARING,MOTOR44777GT--

BEARING,MOTOR,36843,BRUSH END*44778GT--

MOTOR,DC24V,3.3KW...........................11256517GT1B(for GS47D CE & Australia models)

SEAL KIT,LIFT PUMP,BARNES1262821GT--

BEARING,MOTOR1262822GT--

BEARING,MOTOR,BRUSH END*1262823GT--

SPRING-BRUSH,40844, SCISSORS44750GT2

COVER-BRUSHINSPEC.40844,SCISS............................4

44752GT3

BRUSH,PWR UNIT (40844)**.................444751GT4

SCREW,SHC,3/8-24 X 1.25"..................455921GT5


PUMP,5.6CC GEAR,CCWT108662GT7A

SEAL KIT,PUMP,5.6CC GEAR...............1236837GT--For Bosch PN 9510290037

Part No. 237966GT GS-4047 75


504.1 Hydraulic Power Unit

76 GS-4047 Part No. 237966GT


505.1 Lift Cylinder Assemblies


BEARING,1.50IDX2.00ODX1.50LG.......830738GT1

ORIFICE,LONG,.076".............................1214817GT2

CLAMP,HOSE,1 EAR, 11/16...................196770GT3

VALVE,CHECK,GS68 (SIZE8 8).............252368GT4

PRESSURE TRANSDUCER,1K-3KPSI..........................................................1

237472GT5

CYLINDER,LIFT 3.5 BORE,LOWER......1T113970GT6

SEAL KIT,3.5"BORE, 2.75"ROD236264GT--(For PN T113970)

CONNECTOR,070120-6-6......................239878GT7

Ref. Down Coil Wire Harness8(Refer to 210.1)

CABLE TIE,11.5" BLACK........................328443GT9

Ref. Emergency Down Cable10(Refer to 203.1)

VALVE, PROPORTIONAL, SP08-20.......1229615GT11(includes p/n 84422 and 44973)

CABLE BRACKET,PAINTED...................141557-SGT12

SCREW, HHC, 1/4-20 X .57339GT13


VALVE,RELIEF,SIZE 8,3500 PSI............1236279GT15Ato SN GS4713C-465

VALVE,RELIEF,2900 PSI,BOSCH237455GT15Bfrom SN GS4713C-466

CYLINDER,LIFT 3.0 BORE,UPPER.......1T113968GT16

SEAL KIT,3.0" BORE, 2.50" ROD236276GT--for T113968

ORIFICE,LONG, .059"............................155560GT17

Part No. 237966GT GS-4047 77


505.1 Lift Cylinder Assemblies

78 GS-4047 Part No. 237966GT


506.1 Hydraulic Hoses and Fittings


The hose lengths below reflect the lengthof the hose only. Refer to the 'FittingsCross Reference' to match Genie partnumbers to Parker part numbers.

--

HOSE,LOWER VENT.............................196882GT1(Components: 75631 @ 161 inches)

ELBOW,070220-6-6................................639873GT2

HOSE ASSY,LOWER LIFT.....................1105046GT3(Components: 39890, 47223, and 56776@ 127 inches)

CONNECTOR,070120-6-6....................1139878GT4

ELBOW,070220-4-4................................313921GT5

TEE,RUN 070432-6*****.........................451152GT6

HOSE,ASSY,CYL TO CYL......................1236918GT7ACE & Australia (Components: 96406,96406, and 56776 @ 288 inches)

HOSE,ASSY,CYL TO CYL......................11260603GT7BANSI (Components: 39890, 39890, and56776 @ 340 inches)

HOSE ASSY,DRIVE MOTORS,GS46.....2105801GT8(Components: 39890, 39890, and 56776@ 60 inches)

HOSE ASSY,DRIVE MOTORS,GS46.....2105580GT9(Components: 39890, 39890, and 56776@ 64 inches)

HOSE,ASSY STEER,GS32/46...............2105578GT10(Components: 78855, 78855, and 78852@ 36 inches)

HOSE, ASSY, LIFT.................................196750GT11(Components: 39890, 39890, and 56776@ 42 inches)

HOSE,ASSY,UPPER LIFT......................1236915GT12AAustralia (Components: 39890, 39891, and56776 @ 372 inches)

HOSE,ASSY,UPPER LIFT......................11260604GT12BANSI (Components: 39890, 39891, and56776 @ 344 inches)

HOSE,ASSY,UPPER LIFT......................1236915GT12CCE (from SN GS4712C-101 to 3514)(Components: 39890, 39891, and 56776@ 372 inches)

HOSE,ASSY,UPPER LIFT......................11268122GT12DCE (from SN GS4716C-3515)

HOSE,VENT,UPPER..............................1236916GT13AAustralia (Components: 105045, and 75631@ 388 inches)

HOSE,VENT,UPPER..............................11260605GT13BANSI (Components: 105045 and 75631 @372 inches)

HOSE,VENT,UPPER..............................1236916GT13CCE (from SN GS4712C-101 to 3514)(Components: 105045, and 75631 @ 388inches)


HOSE,VENT,UPPER..............................11268142GT13DCE (from SN GS4716C-3515)

HOSE,ASSY,PRESSSELECTOR,PRESS................................1

215749GT14

(Components: 39890, 39890, and 56776@ 18 inches)

HOSE,ASSY,VENT.................................196881GT15(Components: 96406, 96407, and 75631@ 42 inches)

HOSE,ASSY,PRESSURE SELECTOR....1236917GT16(Components: 96406, 105045, and 75631@ 18 inches)

CONNECTOR,070120-4-4......................639877GT17

HOSE ASSY, MAN/ACCUM, GS32/46....1105246GT18(Components: 78855, 78855, and 78852@ 17 inches)

CONN,070120-8-6..................................166389GT19

HOSE,ASSY,MAN TO FILTER................1236914GT20(Components: 96406, 96406, and 75631@ 55 inches)

ELBOW,SWIVEL NUT 90DEG, -6..........178091GT21

CONNECTOR, 070120-12-8...................196398GT22

ASSEMBLY,TANK RETURN,TUBE.........1228339GT23

TUBE, ASSY, DRAW..............................196354GT24

ELBOW,070220-12-10............................122664GT25

NIPPLE,DIAGNOSTIC,#4.......................148997GT26

ELBOW,070220-6-8................................139876GT27

HOSE,ASSY,PRESSURE.......................1236913GT28(Components: 39890, 39890, and 56776@ 60 inches)

HOSE,ASSY,BRAKE,GS46....................1105577GT29(Components: 78855, 78855, and 78852@ 65 inches)

ELBOW,070320-4-4................................245351GT30

HOSE,ASSY, BRAKE MAN,GS46..........1105803GT31(Components: 78855, 78855, and 78852@ 22 inches)

HOSE, ASSY, BRAKE MAN, GS46........196749GT32(Components: 78855, 78855, and 78852@ 20 inches)

ELBOW,SWIVEL NUT 90DEG, -6..........278091GT33GS-4047 (UK models only) (from SNGS4716C-3515)

Part No. 237966GT GS-4047 79


506.1 Hydraulic Hoses and Fittings

80 GS-4047 Part No. 237966GT

600 Accessories April 2018

601.1 Alarm, Horn and Flashing Beacons


VISUAL INDICATOR LIGHTS1260386GT--from SN GS4715C-2024 andGS4715D-393

HORN,24VDC,SPADE TERMINALS***....181579GT1

SCREW,HHC,1/4-20 X .6258914GT2



ALARM,STEADY TONE***......................139540GT5Does not include 72326 nut

NUT - PLASTIC,RING FOR ALARMS72326GT6

ASSEMBLY, VISUAL IND LIGHT............21261183GT7from SN GS4715C-2024 andGS4715D-393

LIGHT,TURN SIGNAL,1.25" LED,AMB....21254572GT--from SN GS4715C-2024 andGS4715D-393

HARNESS,VISUAL IND LIGHTS,MINI....11261526GT--from SN GS4715C-2024 andGS4715D-393

BOLT,CARRIAGE,1/4-20 X 1.25,G2.......49116GT8from SN GS4715C-2024 andGS4715D-393

NUT,LP NYLOCK,1/4-20.........................46889GT9from SN GS4715C-2024 andGS4715D-393

PLATE,VISUAL IND LIGHT MOUNT......21261143GT10from SN GS4715C-2024 andGS4715D-393

STROBE,BEACON, AC COMP 12-80V...2231931GT11to SN GS4715C-2023 and GS4715D-392

LENS,FLASHING BEACON105556GT--for 231931

BULB,FLASHING BEACON105557GT--for 231931


Part No. 237966GT GS-4047 81

600 AccessoriesApril 2018

601.1 Alarm, Horn and Flashing Beacons

82 GS-4047 Part No. 237966GT


602.1 Air Line to Platform


CABLE TIE,11.5" BLACK28443GT1

HOSE,LOW PRESSURE,.375ID,BLK.....................................744-inches

27903GT2

CLAMP,RUB CUSH,0.75,#12 X 3/8*.......145454GT3

TUBE, ASSY, DRAW..............................196354GT4

PLUG,1/4"SERIES,3/8 P-LOCK***.........196542GT5

Part No. 237966GT GS-4047 83


602.1 Air Line to Platform

84 GS-4047 Part No. 237966GT


603.1 RCBO


SCREW,PHPM,10-32X.625,ZAG............21257227GT1

NUT,TL FLG,10-24,F,ZAG.......................21256467GT2

ENCLOSURE, FUSE, MODULAR,150X........................................................1

1269086GT3

SCREW,HHF,3/8-16X.75,8,ZAG.............2824089GT4

SPRING CLIP,3/8-16,.05-.20X.73,ZAG....229868GT5

PLATE, RCBO, GS..................................11274540GT6

RCBO,16A,30MA,6KA 110/230VAC.......1231868GT7

CONNECTOR, SQUEEZE, M25,6-13MM...................................................2

1269087GT8

NUT, PLASTIC, M25, GREY...................21269107GT9

WIRE CABLE,14/3 CON.TPEJKT*.........................................115-inches

43956GT10

not shown

SLEEVE, CABLE-END, 14AWG,2.5MM.....................................................6

1262911GT11

for 43956

Part No. 237966GT GS-4047 85


603.1 RCBO

86 GS-4047 Part No. 237966GT

700 Platform Overload Components April 2018

701.1 Platform Overload


Ref: Lift Cylinder1(refer to 505.1)

PRESSURE TRANSDUCER,1K-3KPSI..........................................................1

237472GT2

CABLE BRACKET,PAINTED...................141557-SGT3

SCREW, HHC, 1/4-20 X .57339GT4


SCREW,PHM,8-32X.313,SELF TAP........7229655GT6

ASSY,ROT SENSR W/ HARNESS.........1T113136GT7

FRMNG,ARM SENSOR BRCKT,32/46....1227169GT8


SCREW,HHC,3/8-16 X 16175GT10

FRMNG,SENSOR COVER,32/46...........1227170GT11

BOLT,CARRIAGE,1/2-13X1.75, G596203GT12


SCREW,PHILLIPS,PHM,10-32 X .549819GT14

FRMG,CHASSIS BRKT..........................1T113141GT15

CONN,SQZ,BLK,1/2NPT,.38-.50,SM......133576GT16

NUT,CORDGRIP,1/2 NPT.......................1T115429GT17

OFFSET, RDN, 1/4-1.25,10-32...............1T113142GT18

LEVER ARM,ANGLE SENSRACTUATOR.............................................1

T114082GT19

SCREW,SET,8-32X.25229146GT20

CLIP,DTM,RECEPTACLE.......................1T113139GT21

Part No. 237966GT GS-4047 87

700 Platform Overload ComponentsApril 2018

701.1 Platform Overload

The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.

PagePart Number

57–58104804GT .................79105046GT .................31105060GT .................73105067GT .................31105069GT .................51–52105074GT .................61105090GT .................31, 49, 51–52105092GT .................61105117GT .................61105118GT .................29105142GT .................31105156GT .................51–52105186GT .................51–52105189GT .................51–52105191GT .................51–52105193GT .................51–52105205GT .................51–52105208GT .................51–52105213GT .................41105214GT .................79105246GT .................35105334GT .................25, 27105454GT .................71105463GT .................69105547GT .................69105550GT .................81105556GT .................81105557GT .................25105565GT .................47105574GT .................79105577GT .................79105578GT .................79105580GT .................39105732GT .................39105733GT .................39105734GT .................39105759GT .................79105801GT .................79105803GT .................6110775GT ...................6110777GT ...................15114334GT .................13114337GT .................17114338GT .................13, 19114361GT .................13, 15114372GT .................19, 21114385GT .................23114386GT .................47119827GT .................5812013GT ...................3112016GT ...................39122994GT .................451252765GT ...............451252766GT ...............451252767GT ...............811254572GT ...............471256127GT ...............851256467GT ...............751256517GT ...............17, 231256702GT ...............17, 23, 631256703GT ...............391256719GT ...............391256721GT ...............651256725GT ...............651256727GT ...............451257054GT ...............451257055GT ...............231257188GT ...............231257190GT ...............851257227GT ...............111257733GT ...............371257840GT ...............411257845GT ...............451257855GT ...............451257858GT ...............

PagePart Number

17, 231257923GT ...............631258334GT ...............631258384GT ...............111258567GT ...............651258731GT ...............57–581259223GT ...............231259923GT ...............51–521259937GT ...............521259939GT ...............51–521259942GT ...............51–521259943GT ...............521259944GT ...............51–521259945GT ...............521259946GT ...............521259947GT ...............521259948GT ...............521259949GT ...............51–521260196GT ...............51–521260199GT ...............521260201GT ...............411260202GT ...............51–521260306GT ...............811260386GT ...............791260603GT ...............791260604GT ...............791260605GT ...............51–521260941GT ...............811261143GT ...............811261183GT ...............811261526GT ...............521261822GT ...............521261823GT ...............711261888GT ...............131261982GT ...............171261983GT ...............131261998GT ...............751262821GT ...............751262822GT ...............751262823GT ...............851262911GT ...............171263646GT ...............411264822GT ...............411264834GT ...............791268122GT ...............791268142GT ...............371268799GT ...............111268GT .....................851269086GT ...............851269087GT ...............851269107GT ...............331270456GT ...............851274540GT ...............611280665GT ...............29128118GT .................57–581284268GT ...............2713066GT ...................21133276GT .................23133596GT .................6113585GT ...................11, 2513635-10GT ..............63137522GT .................39137562GT .................63, 65137587GT .................39137604GT .................17, 23, 63137605GT .................63137633GT .................67137634GT .................17, 23, 63137636GT .................39, 63, 65137637GT .................63, 65137640GT .................63, 65137642GT .................17, 23, 63, 65137656GT .................39137668GT .................39137673GT .................39137692GT .................

PagePart Number

63, 65137699GT .................7913921GT ...................51–5214033GT ...................35144130GT .................61144161GT .................41144213GT .................29144226GT .................25144374GT .................111484GT .....................71150104GT .................71150105GT .................2515086GT ...................2916487GT ...................51–5218383GT ...................33, 47, 51–5218504GT ...................2518722GT ...................29, 3119491GT ...................7120224GT ...................2721020GT ...................2521253GT ...................57–5821279GT ...................33214375GT .................77214817GT .................43, 45214827GT .................19214864GT .................23214865GT .................23214866GT .................19214867GT .................35215543GT .................13215612GT .................13215613GT .................79215749GT .................35216234GT .................49216276GT .................63219205GT .................35219611GT .................57–5822446GT ...................7922664GT ...................37227166GT .................87227169GT .................87227170GT .................2722788GT ...................37, 79228339GT .................37228342GT .................25228349GT .................25228350GT .................37228361GT .................37228362GT .................27228367GT .................27228377GT .................29228406GT .................23228932GT .................67229086GT .................67229087GT .................67229088GT .................67229089GT .................67229090GT .................67229091GT .................67229092GT .................67229093GT .................67229094GT .................67229097GT .................87229146GT .................51–52229579GT .................51–52229582GT .................51–52229583GT .................51–52229584GT .................35229604GT .................35229605GT .................47229606GT .................77229615GT .................47229616GT .................87229655GT .................63, 65229845GT .................25230364GT .................

PagePart Number

17, 23230620GT .................17230755GT .................17230756GT .................13230757GT .................13, 15, 19, 21230758GT .................85231868GT .................63, 65231921GT .................63, 65231922GT .................81231931GT .................41232580GT .................43, 45232582GT .................41, 43, 45233430GT .................67235462GT .................67235463GT .................63, 65235464GT .................77236264GT .................77236276GT .................77236279GT .................41236781GT .................43, 45236806GT .................43236817GT .................43236818GT .................43, 45236821GT .................43236822GT .................43236823GT .................43236824GT .................75236837GT .................79236913GT .................79236914GT .................79236915GT .................79236916GT .................79236917GT .................79236918GT .................71237086GT .................33237165GT .................37237360GT .................77237455GT .................77, 87237472GT .................55237673GT .................55237674GT .................51–52237810GT .................41238006GT .................41238007GT .................55238348GT .................57–5824514GT ...................6125388GT ...................3125817GT ...................1127581GT ...................8327903GT ...................43, 4528131GT ...................15, 17, 21, 2328174GT ...................2128175GT ...................2328176GT ...................15, 17, 21, 2328235GT ...................2328236GT ...................77, 8328443GT ...................8529868GT ...................51–5230217GT ...................7730738GT ...................1931060GT ...................1931508GT ...................1931788GT ...................1132150GT ...................1132151GT ...................4732339GT ...................8733576GT ...................6133724GT ...................3134742GT ...................4936369GT ...................3937947GT ...................2939232GT ...................57–5839310GT ...................29, 57–5839469GT ...................57–5839470GT ...................57–5839474GT ...................

88 GS-4047 Part No. 237966GT

April 2018

Part Number Index

PagePart Number

29, 63, 65, 8139540GT ...................3139542GT ...................7939873GT ...................7939876GT ...................7939877GT ...................77, 7939878GT ...................17, 2340434GT ...................33, 4340833GT ...................7540844GT ...................77, 8741557-SGT ................57–5841630GT ...................11, 2742079GT ...................57–584266GT .....................3943137GT ...................57–5843392GT ...................17, 2343618GT ...................2143619GT ...................15, 1943658GT ...................7543685GT ...................61, 8543956GT ...................1144163GT ...................7144168GT ...................7144169GT ...................7144171GT ...................7144174GT ...................7144175GT ...................6944207GT ...................7144226GT ...................7144229GT ...................7144230GT ...................7144236GT ...................19, 2144255GT ...................7544716GT ...................2344736GT ...................19, 2144737GT ...................57–5844743GT ...................7544750GT ...................7544751GT ...................7544752GT ...................7544777GT ...................7544778GT ...................25, 27, 6944780GT ...................25, 2744781GT ...................11, 6944788GT ...................6144936GT ...................15, 1944980GT ...................15, 17, 21, 2344981GT ...................4744997GT ...................7945351GT ...................8345454GT ...................6145546GT ...................51–5245748GT ...................57–5846260GT ...................19, 2146287GT ...................57–5847098GT ...................57–5847163GT ...................57–5847166GT ...................57–5847222GT ...................4347224GT ...................57–5847225GT ...................57–5847231GT ...................2947232GT ...................2947238GT ...................57–5847374GT ...................2547946GT ...................31, 49, 51–52, 57–58

4828GT .....................

7148880GT ...................71, 7948997GT ...................7149612GT ...................11, 7149613GT ...................8749819GT ...................7951152GT ...................4951474GT ...................57–585224GT .....................7752368GT ...................

PagePart Number

13, 15, 19, 2152475GT ...................51–525365GT .....................31, 555397GT .....................3555010GT ...................3155355GT ...................7755560GT ...................33, 3755675GT ...................2555917GT ...................7555921GT ...................29, 3956912GT ...................4156926GT ...................6157075GT ...................51–5258000GT ...................2558592GT ...................3958627GT ...................57–586002GT .....................756021GT .....................2960440GT ...................2960441GT ...................3160790GT ...................35, 37, 57–586090GT .....................25, 29, 33, 35, 37, 39, 47, 51–52, 57–58, 81

6091GT .....................

31, 49, 57–586097GT .....................876175GT .....................296178GT .....................25, 27, 49, 876198GT .....................396272GT .....................51–526326GT .....................37, 57–58, 77, 876356GT .....................256545GT .....................316564GT .....................616595GT .....................7165962GT ...................57–5865990-SGT ................57–5866030GT ...................51–5266055GT ...................3766204GT ...................616626GT .....................6166353GT ...................6166355GT ...................6166356GT ...................296637GT .....................7966389GT ...................37, 57–58, 816638GT .....................43, 4566397GT ...................1166399GT ...................57–5866512GT ...................57–5866544GT ...................33, 43, 4566717GT ...................2566770GT ...................39, 63, 6566812GT ...................39, 63, 6566817GT ...................57–5866920GT ...................57–5866923GT ...................31, 396700GT .....................29, 33, 37, 39, 816878GT .....................33, 816889GT .....................316898GT .....................616935GT .....................617056GT .....................617127GT .....................13, 15, 19, 2172086GT ...................15, 2172143GT ...................29, 63, 65, 8172326GT ...................2172853GT ...................1972970GT ...................2172998GT ...................2172999GT ...................77, 877339GT .....................6174006GT ...................3374267GT ...................3375631GT ...................31, 57–58, 877713GT .....................7177709GT ...................

PagePart Number

7578006GT ...................57–5878022GT ...................57–5878038GT ...................3178086GT ...................7978091GT ...................4778422GT ...................11, 3778546GT ...................6978622GT ...................25, 5578736GT ...................4579140GT ...................51–5280149GT ...................8181579GT ...................478179GT .....................57–5882052-SGT ................57–5882053-SGT ................2182160GT ...................2182161GT ...................51–52822801GT .................37823408GT .................2182366GT ...................85824089GT .................1582473GT ...................13, 1582474GT ...................13, 1582476GT ...................1382481GT ...................1582482GT ...................15, 1782487GT ...................1382495GT ...................51–52825019GT .................2382557GT ...................2182558GT ...................2182559GT ...................258255GT .....................1582560GT ...................19, 2182561GT ...................13, 1582562GT ...................2382730GT ...................1782736GT ...................3983093GT ...................25, 278357GT .....................7184384GT ...................7184385GT ...................7184386GT ...................3184574GT ...................57–5884587GT ...................7384739GT ...................7384740GT ...................7384742GT ...................7384743GT ...................7384746GT ...................4984747GT ...................7384748GT ...................51–528516GT .....................3985239GT ...................818914GT .....................51–528915GT .....................25, 37, 51–52, 819116GT .....................3996008-SGT ................3996010GT ...................3196085GT ...................43, 4596110GT ...................51–5296130GT ...................3196135GT ...................3196142GT ...................57–5896200GT ...................27, 8796203GT ...................6196236GT ...................57–5896246GT ...................3196281GT ...................4396302GT ...................4396303GT ...................4196309GT ...................37, 79, 8396354GT ...................51–5296390GT ...................7996398GT ...................3196408GT ...................

PagePart Number

57–5896413GT ...................6996419GT ...................3196422GT ...................3196423GT ...................3996452GT ...................51–5296487GT ...................3196541GT ...................8396542GT ...................2596574GT ...................4996595GT ...................51–5296601GT ...................51–5296603GT ...................51–5296615GT ...................51–5296616GT ...................3196637GT ...................3196638GT ...................3196639GT ...................3196642GT ...................3196643GT ...................51–5296661GT ...................51–5296662GT ...................3796699GT ...................3796709GT ...................57–5896719GT ...................7996749GT ...................7996750GT ...................57–5896760GT ...................7796770GT ...................57–5896794GT ...................3196838GT ...................3196839GT ...................3196840GT ...................3796855GT ...................51–5296862GT ...................2996870GT ...................2796876GT ...................7996881GT ...................7996882GT ...................2796887GT ...................51–5296899GT ...................51–5296900GT ...................2596907GT ...................51–5296932GT ...................29, 3196948GT ...................4996977GT ...................29, 3197128GT ...................4997241GT ...................51–5297243GT ...................57–5897258GT ...................57–5897263GT ...................57–5897264GT ...................2597267GT ...................7197409GT ...................1597719GT ...................39T106362GT ...............39T106363GT ...............39T106366GT ...............63, 65T106368GT ...............63, 65T106370GT ...............39T106372GT ...............63, 65T106373GT ...............19T107029GT ...............21T107031GT ...............37T108326GT ...............39T108327GT ...............75T108662GT ...............69T108663GT ...............69T108664GT ...............37T108667GT ...............33T108670GT ...............41T110890GT ...............41T110891GT ...............29T112507GT ...............61T112563GT ...............15, 21T112804GT ...............41, 87T113136GT ...............

Part No. 237966GT GS-4047 89

April 2018

Part Number Index (continued)

PagePart Number

87T113139GT ...............87T113141GT ...............87T113142GT ...............57–58T113787GT ...............77T113968GT ...............77T113970GT ...............33T113971GT ...............41T114031GT ...............87T114082GT ...............63, 65T114397GT ...............87T115429GT ...............

90 GS-4047 Part No. 237966GT

April 2018

Part Number Index (continued)

The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part isused on.

1126,DYN.BRAKING,MANIF,32/46.....71

AACCUMULATOR,180 PSI PRECHARGE*.....47ADAPTER, RJ45, GC27-25/GC21-19.....39ALARM,STEADY TONE***.....29, 63, 65, 81ASSEBMLY, LINK, INNER #2, 4.....51–52ASSEBMLY, LINK, INNER #2,4.....51–52ASSEBMLY, LINK, INNER #5.....51–52ASSEBMLY, LINK, INNER #6.....51–52ASSEMBLY, DOWN LIMIT, GS.....29ASSEMBLY, LINK, INNER #3.....51–52ASSEMBLY, VISUAL IND LIGHT.....81ASSEMBLY,TANK RETURN,TUBE.....37, 79ASSY, PLATFORM GATE, GSXX46.....57–58ASSY,LVL SNSR W/ CONNECTOR.....29ASSY,POT HOLE PUSHER,GS***.....31ASSY,POTHOLE HARNESS,GS.....41ASSY,ROT SENSR W/ HARNESS.....41, 87

BBALL STUD, GAS STRUT, 3/8-16.....31BAR, CABLE BRIDGE ARM, SYM.....51–52BAR,CABLE BRIDGE ARM,UPPER.....51–52BASE WITH 1 NC CONTACT, E-STOP......39, 63, 65

BATTERY,12V,150AH, T1275.....33BEARING,.75ID X 1.0OD X 1.38LG.....31BEARING,0.75IDX1.00ODX0.75L.....49BEARING,1.00IDX1.25ODX0.49L.....25BEARING,1.00IDX1.25ODX0.75L.....49BEARING,1.00IDX1.25ODX1.00L.....31BEARING,1.26IDX1.53ODX1.25L.....51–52BEARING,1.50IDX1.77ODX1.25L.....51–52BEARING,1.50IDX2.00ODX1.50LG.....77BEARING,1.523IDX1.75ODX0.63L.....31BEARING,1.5IDX1.75ODX2.4L.....52BEARING,2.25IDX2.50ODX1.50L***.....25BEARING,MOTOR.....75BEARING,MOTOR,36843,BRUSH END*.....75BEARING,MOTOR,BRUSH END*.....75BOLT, CARRIAGE, 3/8-16 X 1.50, G5.....31BOLT,CARRIAGE,1/2-13X1.50,GR5.....49BOLT,CARRIAGE,1/2-13X1.75, G5.....27, 87BOLT,CARRIAGE,1/4-20 X .5,G2.....51–52BOLT,CARRIAGE,1/4-20 X .75,G2.......29, 33, 37, 39, 81

BOLT,CARRIAGE,1/4-20 X 1.25,G2.....25, 37, 51–52, 81

BOLT,CARRIAGE,1/4-20X1,5,ZAG.....47BOLT,CARRIAGE,10-24 X 1.5",G2.....52BOLT,CARRIAGE,10-24 X 2,GA,Z.....51–52BOLT,CARRIAGE,3/8-16X1.25,GR5.....31, 49, 51–52

BOLT,SHS,3/8X.375X5/16-18,ZAG.....57–58BOOT, 2 SWITCH, SILICON.....67BOOT,CABLE TERMINAL COVER.....43, 45BOOT,CABLE TERMINAL,RED,XL.....45BOX,INSTRUCTION STORAGE.....57–58BRACKET,FOOT PEDAL.....57–58BRAKE,HYDRAULIC,15KIP-IN.....69BREATHER CAP, HYD. TANK, 1/4 NPT......11, 37

BRUSH,PWR UNIT (40844)**.....75BULB,FLASHING BEACON.....81BUMPER,BATTERY BOX & RAILS.....57–58BUSHING,FLNGD,.63 X .77 X .38.....31BUSHING,STRAIN RELIEF,.875/.40.....29BUTTON, .800 O.D. X .281.....57–58BUTTON,PUSH,RED MUSHROOMHEAD.....39, 63, 65

CCABLE ASSY,BATT, 7.50" BLACK.....43CABLE ASSY,BATT, 7.50" RED.....43CABLE ASSY,BATT,100" BLACK.....43CABLE ASSY,BATT,11" BLACK.....43CABLE ASSY,BATT,11"BLACK.....45CABLE ASSY,BATT,11"RED.....45CABLE ASSY,BATT,12.5" RED.....43CABLE ASSY,BATT,14"BLACK.....45CABLE ASSY,BATT,15"RED.....43, 45CABLE ASSY,BATT,30.5" RED.....43, 45CABLE ASSY,BATT,7" BLACK.....43CABLE ASSY,BATT.10.5" RED.....43, 45CABLE ASSY., BATT. 101", RED.....45CABLE ASSY., BATT. 106" BLACK.....45CABLE ASSY., BATT. 12" BLACK.....45CABLE ASSY., BATT. 14" RED.....45CABLE BRACKET,PAINTED.....77, 87CABLE TIE MOUNT, WINGED.....41CABLE TIE,11.5" BLACK.....77, 83CABLE,EMERGENCY DOWN.....29CABLE,LIFT CYL,GS4047.....41CABLE,PLAT CNTRL,GS4047.....41CABLEASSY,BATT,97.5" RED.....43CAM FOLLOWER,1.125X.375,DELRIN.....31CAP, TUBE, SQ,1.25 X .083.....57–58CAP,BUTTON,K12.....63, 65CAP,DIAGNOSTIC NIPPLE.....71CHARGER INTERLOCK CBLE,GS30/32.....41CHARGER,24VDC,HI/LOW,GEN2,25A.....35CHASSIS MOUNT ASSY, GS32&46.....49CHECK DISK, NO SPRING.....71CIRCUIT BREAKER,7.0 AMP***.....39CLAMP, RETURN LINE.....37CLAMP, SHORT.....52CLAMP,1.75,#28 X 3/8,RUB CUSH*.....47CLAMP,2 HOSE,PLASTIC,5/8.....25, 55CLAMP,HOSE,1 EAR, 11/16.....77CLAMP,HOSE,1 EAR,1-1/16***.....37CLAMP,LONG.....51–52CLAMP,RUB CUSH,0.75,#12 X 3/8*.....83CLIP,CABLEBRIDGE, GS32/46.....51–52CLIP,DTM,RECEPTACLE.....87CLIP,HAIR PIN .125 X 2.....25CLIP,TIE HARNESS MOUNT***.....41COIL, 20V, ZENER DIODE DEUTSCH.....47COIL,#8 20VDC,DEUTSCH W/DIOD.....71COIL,20VDC DEUTCSH W/DIODE.....71CONN,070120-8-6.....79CONN,RECEP 3 WAY, 14-18GA.....29CONN,SQUEEZE,1/2NPT .38-.50,SM.....61CONN,SQZ,BLK,1/2NPT,.38-.50,SM.....87CONNECTOR, 070120-12-8.....79CONNECTOR, IEC CHARGER CORD.....35CONNECTOR, SQUEEZE, M25, 6-13MM....85CONNECTOR,070120-4-4.....79CONNECTOR,070120-6-6.....77, 79

CONTACTOR,DRIVE,24V,180A.....33CONTACTOR,DRIVE,24V,180A***.....33CONTACTOR,LIMIT SWITCH.....29, 31COUNTERWEIGHT, BELLY.....27COVER, RJ45, GC27-25/GC21-19.....39COVER,BLANK.....61COVER,GFCI,HORIZONTAL,WEATHER.....61COVER-BRUSH INSPEC.40844,SCISS.....75CWT, REAR, XX46.....27CYLINDER,GS/GR STEER***.....69CYLINDER,LIFT 3.0 BORE,UPPER.....77CYLINDER,LIFT 3.5 BORE,LOWER.....77

DDECAL DANGER TIP OVER TRAYS.....19, 21DECAL KIT, SYM, PLAT, ANSI.....13DECAL KIT,4047 COMP.SYMBOL.....13DECAL KIT,4047 PLAT.SYMBOL.....13DECAL SYMBOL TIP OVER TRAYS.....13, 15DECAL, LABEL - CHEVRON RANDO.....21DECAL, LABEL - DIRECTION ARROWS....17, 23

DECAL, LABEL, SAFETY ARM SYMB.....15DECAL, POWER TO PLATFORM 115V**...15, 17, 21, 23

DECAL, POWER TO PLATFORM 230V**...15, 17, 21, 23

DECAL, SMARTLINK PROPORTIONAL.....17, 23

DECAL, STD, PROP LIFT, UI, SVC......17, 23, 63

DECAL, SYMBOL - READ THE MANUAL...15, 17

DECAL, UI, GR/GRC/GS PCON.....17, 23, 63DECAL, UI, GS/GR, PROP LIFT.....17, 23D E C A L , B A T T E R YCONNECTION,GS-4047.....19

DECAL,COSMETIC,GS-4047.....17, 23DECAL,DANGER DO NOT ALTER SWTC....19DECAL,DANGER,BATTERY SAFETY***.....19DECAL,DANGER,BRAKE REL SAFETY.....19DECAL,DANGER,CRUSHING HAZARD.....19, 21

DECAL,DANGER,ELEC HAZARD,GS....19, 21DECAL,DANGER,ELECT HAZARD,PLUG....19DECAL,DANGER,IMPROPER USE HAZ......21DECAL,DANGER,TIP-OVER,TILT.....23DECAL,DANGER-GEN SAFETY.....23DECAL,DANGER-TIP-OVER,BATT,4047.....19DECAL,DANGER-USE SAFETY ARM....19, 21DECAL,E-STOP,GR/GRC/GS PCON....17, 23, 63

DECAL,EMERGENCY LOWERING.....21DECAL,EMERGENCY STOP,GR.....15, 21DECAL,GCON PANEL,GS.....15, 21DECAL,INSTR-MAX CAP, 4047.....23DECAL,INSTR-SIDE FRC,ANSI 3246.....23DECAL,INSTRUCT-ANNUAL INSP REQ.....21DECAL,INSTRUCTIONS-CHARGER OP.....19DECAL,LABEL,AIR LINE 110 PSI...15, 17, 21, 23

DECAL,LABEL,AUX LOWERING.....15DECAL,LABEL,FAULT CODES.....23DECAL,LABEL,LIFTING EYE.....13, 15, 19, 21DECAL,LABEL,MANUAL NOT HERE.....23DECAL,LABEL,PETRO CANADA***.....21

Part No. 237966GT GS-4047 91

April 2018

Part Description Index

DECAL,LABEL,PLAT CONT LOCATION.....23DECAL,LABEL,PWR TO CHARGR 115V....15, 19

DECAL,LABEL,PWR TO CHARGR 230V....15, 19

DECAL,LABEL,QUINTOLUBRIK.....21DECAL,LABEL,SAFETY ARM.....21DECAL,LABEL,STATOIL HYDRA WAY.....21DECAL,LABEL,TRANSPORT TIEDOWN*..13, 15, 19, 21

DECAL,LABEL,UCON HYDROLUBE.....21DECAL,LABEL,WHEEL LOAD,GS-4047.....13, 15, 19, 21

DECAL,LABEL-TIRE SPECS.....19, 21DECAL,LABEL-TRANSPORT DIGRAM.....13, 19

DECAL,LANYARD ANCHORAGE POINT...17, 23

DECAL,MANUAL FORCE,GS-4047.....17, 23DECAL,MAXIMUM CAPACITY,GS-4047.....17DECAL,MEMBRANE, GR/GRC/GS GCON...39DECAL,OP INST,AUS,GS-46.....23DECAL,OP INST,GCON.....21DECAL,OP INST,PLAT,GS46 ANSI.....23DECAL,OP INST,PLAT,GS46,AUS.....23DECAL,PLAT.CAPACITY,GS-4047.....23DECAL,PROPEL,GR/GRC/GS,PCON.......17, 23, 63, 65

DECAL,QR CODE,PARTS&SERVICEMANUAL.....17

DECAL,SYM,MAX CAP,4047,ANSI.....17DECAL,SYM,TIPOVER,BATT,GS-4047.....13DECAL,SYM-ELEC HAZARD,PLUG.....15DECAL,SYM-SIDE FORCE.....17DECAL,SYM-TIP-OVER,LIM SWITCH.....13DECAL,SYM-TIP-OVER,TILT ALARM.....17DECAL,SYMBOL-BATTERY SAFETY.....13DECAL,SYMBOL-BRAKE REL SAFETY.....13DECAL,SYMBOL-COMP ACCESS.....15DECAL,SYMBOL-CRUSHING HAZARD.....13, 15

DECAL,SYMBOL-ELEC HAZARD,GS.....13, 15DECAL,SYMBOL-SKIN INJECT HAZRD.....15DECAL,SYMBOL-USE SAFETY ARM....13, 15DECAL,WARN,IMPROPER OPERATION.....23DECAL,WARN,SKIN INJECTION HAZ*.....21DECAL,WARNING-COMPART ACCESS.....21DIAGNOSTIC FEMALE Q-DSCNT.....71DRIVE MOTOR,22.9CI/REV.....69

EELBOW,070220-12-10.....79ELBOW,070220-4-4.....79ELBOW,070220-6-6.....79ELBOW,070220-6-8.....79ELBOW,070320-4-4.....79ELBOW,SWIVEL NUT 90DEG, -6.....79ENCLOSURE, FUSE, MODULAR, 150X.....85ENCLOSURE, GC14-1, TOP.....63, 65ENCLOSURE, GC21-19, BK.....39ENCLOSURE,GC14-1/GC16-1, BOT.....63, 65ENCLOSURE,GC27-25/GC21-19,FRNT.....39EXT. DECK ASSY, GS46.....57–58

FFILTER ASSY,SAE8,10 MIC,PAPR**.....69FILTER CAP (PLUG 1-1/2" NPT HEX.....37

FILTER ELEMENT,10MICRON,PAPER*.....11, 69

FILTER ELEMENT,BETA(10)=200.....69FITTING,STRAIGHT DRIVE-IN ZERK.....25FLASH DRIVE,SL1K1.0 SOFTWARE.....63FLASH DRIVE,SL1K2.0 SOFTWARE.....65FOOTPEDAL W/NON-SKID TAPE,GS**.....57–58

FORMING, CHARGER MOUNT.....35FORMING, CWT CLAMP.....27FORMING, END CONNECTING.....51–52FORMING, FILTER-CNTRLR MOUNT.....37FORMING, FUSE BRACKET.....33FORMING, HOSE CLAMP.....55FORMING,ALARM BRACKET.....29FORMING,CONTROL PANEL.....39FORMING,HOSE CLAMP SPT,PTD,BLU.....25FORMING,MANIFOLD MOUNT.....47FORMING,PADLOCK BRACKET.....75FORMING,PH PUSHER, GS46.....51–52FORMING,PLAT CONTROL BOX.....63, 65FORMING,REC.PLG BRKT.....29FRMG,CHASSIS BRKT.....87FRMNG,ARM SENSOR BRCKT,32/46.....87FRMNG,SENSOR COVER,32/46.....87FUSE BLOCK, ANN & ANL FUSE....33, 43, 45FUSE, BATTERY CHARGER.....35FUSE,275 AMP,VERY FAST ACTING.....33, 43

GGAS SHOCK,SCISSORS***.....31GASKET, UK & DIN PWR. TO PLAT......61GASKET, UK RECEPTACLE.....61GASKET,(BOOT) FLANGE INLET PLG.....61GCON, GR/GRC/GS.....39GCON,STD,PROP LIFT.....39GREASE,DIELECTRIC 4 OZ**.....11GROMMET,RUBBER 1.5 ID.....29GROMMET,RUBBER 2 X 2.75.....29GROMMET,SLAB HYD TANK***.....37GROUND STRAP, 8"LG.....31GROUND WIRE ASSY,GS.....43, 45

HHANDLE HALF,LEFT,W/TOP SWITCH.....67HANDLE HALF,RIGHT,W/TOP SWITCH.....67HANDLE,ANDERSON CONNECTOR SB.....75HARNESS, ESTOP, GR/GRC/GS PCON....63, 65

HARNESS, FUNC. MANIFOLD, GS47.....41HARNESS, GS POWER CONTRL.....41HARNESS, GS SENSORS, CE.....41HARNESS, ROTARY ANGLE.....41HARNESS,DIODE JUMPER.....41HARNESS,FUNCTION MAN,GS4047.....41HARNESS,VISUAL IND LIGHTS,MINI.....81HINGE, SPRING, LONG LEG.....57–58HINGE,ACCESS DOOR(13G).....39HORN,24VDC,SPADE TERMINALS***.....81HOSE ASSY, MAN/ACCUM, GS32/46.....79HOSE ASSY,DRIVE MOTORS,GS46.....79HOSE ASSY,LOWER LIFT.....79HOSE, ASSY, BRAKE MAN, GS46.....79HOSE, ASSY, LIFT.....79HOSE,AIR 3/8.....33HOSE,ASSY STEER,GS32/46.....79HOSE,ASSY, BRAKE MAN,GS46.....79HOSE,ASSY,BRAKE,GS46.....79

HOSE,ASSY,CYL TO CYL.....79HOSE,ASSY,MAN TO FILTER.....79HOSE,ASSY,PRESS SELECTOR,PRESS....79HOSE,ASSY,PRESSURE.....79HOSE,ASSY,PRESSURE SELECTOR.....79HOSE,ASSY,UPPER LIFT.....79HOSE,ASSY,VENT.....79HOSE,LOW PRESSURE,.375 ID,BLK.....83HOSE,LOWER VENT.....79HOSE,VENT,UPPER.....79HOUSING, LOCK PIN.....57–58HRNS,CONTACTOR SIGNAL,GS46.....41, 43, 45

IINNER ARM ASSY #4, 2646.....51–52INSTRN, TRC RETROFIT, STNDRD.....41

JJOYSTICK, HALL EFFECT, SINGLE.....67

KKEY SINGLE***.....39KEY,RECTANGULAR,.31X.28X1.25"*.....25, 27KEYS,10 PACK***.....39KEYSWITCH,3 POS. W/KEYS***.....39KIT, GS47 MOTOR CONTROLLER.....37KIT, SL PROP UPGRD, AUS, GS46.....63KIT, SL PROP UPGRD, CE, GS.....63KIT, TRC RETROFIT, STNDRD.....41KIT,BATTERY CHARGER,24V.....35KIT,COIL CORD,CONTRLR,SL1000.....63, 65KIT,CONN,PLUG W/SCKT AND LOCK......63, 65

KIT,CONN,RECEPT W/PIN AND LOCK.....63, 65

KIT,GASKET,UK POWER TO PLAT......61KIT,GATE LATCH.....57–58KIT,STEER CYL SEAL.....69KIT,STR SWITCH,JYSTK,SL1000.....67KIT,SWITCH,JYSTK,SL1000.....67KNOB,HAND PUMP (RED)***.....73KNOB,PILOT OP VALVE (BLACK)***.....73

LLABEL, GR/GRC/GS PCON.....63, 65LABEL, SERIAL, GC21-19.....39LANYARD,BLACK NYLON,TYPE 1***.....57–58LATCH HANDLE.....57–58LATCH, LRG PADDLE HANDLE GS90......33, 37

LATCH,COMPRESSION,SMALL.....39LEFT EX. RAIL, GS46.....57–58LENS,FLASHING BEACON.....81LEVEL SENSOR,LS60,RED,1.5 DIA.....29LEVER ARM,ANGLE SENSR ACTUATOR....87LIGHT,TURN SIGNAL,1.25" LED,AMB.....81LOCK, CONNECTOR.....35LOCK,RECEP 3 WAY,14-18GA.....29LOCKNUT,ELEC,1/2".....61

MMANIFOLD,BRAKE RELEASE.....73MANIFOLD,FUNCTION,2 SPEED.....71MANIFOLD,LIFT PRESSURE SELECT.....47MANUAL BOX W/DECALS***.....57–58MANUAL, OWNERS, CHARGER, 229604....35

92 GS-4047 Part No. 237966GT

April 2018

Part Description Index (continued)

MANUAL,AEM SAFETY.....11MANUAL,RESPON,A92.6 SCISSOR.....11MOTOR CONTROLLER, DC,24V,300A.....37MOTOR CONTROLLER, DC,24V,360A.....37MOTOR,DC24V,3.3KW.....75MOTOR,ELECTRIC,24VDC 4.5HP.....75

NNICKEL PLATED JAM NUT.....39NIPPLE,DIAGNOSTIC,#4.....71, 79NUT.....39NUT - PLASTIC,RING FOR ALARMS...29, 63, 65, 81

NUT, LP NYLOCK, 3/8-16.....31, 57–58, 87NUT, PLASTIC, M25, GREY.....85NUT,CASTLE,1.125-18 UNEF.....25, 27, 69NUT,CORDGRIP,1/2 NPT.....87NUT,LOCKING-LG.FLANGE,1/4-20.....33, 47, 51–52

NUT,LP NYLOCK,1/4-20.....33, 81NUT,LP NYLOCK,5/16-18.....57–58NUT,NYLOCK,1/2-13.....25, 27, 49, 87NUT,NYLOCK,1/4-20.....25, 29, 33, 35, 37, 39, 47, 51–52, 57–58, 81

NUT,NYLOCK,10-24.....51–52NUT,NYLOCK,10-32.....29NUT,NYLOCK,3/8-16.....31, 49, 51–52, 57–58NUT,RETAINER (96008).....39NUT,TL FLG,10-24,F,ZAG.....85NUT-COIL SHORT.....71

OO-RING KIT (ORFS FITTINGS).....71OFFSET, RDN, 1/4-1.25,10-32.....87OPTION,SYM DECALS,ANSI,4047.....13ORIFICE,LONG, .059".....77ORIFICE,LONG,.076".....77OUTLET,110V GFCI***.....61

PPAINT, AEROSOL, TRAFFIC BLACK.....11PAINT,AEROSOL,BRIGHT BLUE***.....11PAINT,AEROSOL,GENIE GRAY***.....11PAINT,WET,GENIE BLUE (1 GL)**.....11PAINT,WET,GENIE GRAY (1 GL)**.....11PAINT,WET,TRAFFIC BLACK (1 GL)**.....11PCBA, GC14-1.....63PCBA, GC21-19.....39PCBA,GCON STD,PROP LIFT.....39PCBA,PCON STD,PROP LIFT.....65PCON, GR/GRC/GS.....63PCON,STD,PROP LIFT,GR/GS.....65PH BELLCRANK LINK.....31PIN, LINKSET MOUNT, 1".....51–52PIN, LINKSET MOUNT, 3/4".....51–52PIN, LOCK.....57–58PIN, LONG, GS46.....51–52PIN, LOWER CYLINDER MOUNT.....51–52PIN, MINI, CENTER.....51–52PIN, POTHOLE LINK PIVOT.....31PIN, SHORT, GS46.....51–52PIN, UPPER CYLINDER MOUNT.....51–52PIN, WIRE LOCK 3/8 X 2 -1/2.....57–58PIN,CLEVIS,.375 X 1.75 LG......31PIN,CLEVIS,.625 X 1.88,ZINC PL.....31PIN,CLEVIS,.75 X 2.....25PIN,CLEVIS,0.75 X 3.25".....25PIN,COTTER,.125 X .75.....31

PIN,COTTER,.156 X 1.75.....11, 25PIN,COTTER,.156 X 2.5.....11, 27PIN,PH ACTUATOR.....31PLATE, AC ADAPTER(AUS).....61PLATE, CLAMP.....37PLATE, POTHOLE LINK.....31PLATE, RCBO, GS.....85PLATE, RETAINER, HOSE CLAMP.....55PLATE,AC ADAPTER,DIN/UK***.....61PLATE,HARNESS MOUNT.....37PLATE,HOSE ROUTG,BULKHEAD(PTD).....25PLATE,SIDE DOOR STOP***.....39PLATE,SIDE DOOR***.....39PLATE,VISUAL IND LIGHT MOUNT.....81PLATFORM MOUNT ASSY, GS32&46.....49PLUG AND CAP KIT-SERVICE,ORFS*......11, 71

PLUG, 6POS ECO PWR.....63, 65PLUG, TYPE F, 230A, 50HZ, 16A, IP44.....61PLUG,1/4"SERIES,3/8 P-LOCK***.....83PLUG,ELECTRICAL,DOMESTIC.....61PLUG,FLG INLET,15A/125V,2PWGD.....61PLUG,FUSED,250V,13AMP,U.K.**.....61PLUG,PWR,UK,16AMP,3PIN,BLK.....61POTHLE BELL CRNK LINK ASSYGS30.....31POWER CORD, IEC 320, 115".....35PRESSURE TRANSDUCER,1K-3K PSI.....77, 87

PRTY,FLOW CNTRL VALVE,.75 GPM.....71PUMP,5.6CC GEAR,CCW.....75

QQUICK DISCONNECT CASING,BATT**.....43, 45

RRAIL-GS46 PLAT,MAINDECK LT****.....57–58RAIL-GS46 PLAT,MAINDECK RT****.....57–58RCBO,16A,30MA,6KA 110/230VAC.....85RECEPTACLE, DIN, 220V 50A.....61Ref, Field Assembly Recessed ChargerPlug.....35

REF. ELECTRIC MOTOR/PUMP.....37REF. Electrical Plugs and Cords.....29REF. FILTER ASSY.....37REF. FORMING,CONTROL PANEL.....37REF. GCON.....37Ref: Accumulator.....69REF: Battery Cable.....41REF: Battery Charger.....41Ref: Brake Release Hand Pump.....69REF: BRAKR RELEASE MANIFOLD.....27Ref: Check Valve.....69REF: Circuit Breaker.....41Ref: Connector.....73Ref: DECAL,E-STOP,GR/GRC/GS PCON.....65REF: Down Limit.....41REF: Drive Contactor.....41REF: E-Stop.....41REF: Electric Motor.....41Ref: Function Manifold.....69REF: Fuse.....41REF: Ground Controls (GCON).....41REF: GS-4047 SYMBOL DECAL KITS......15, 17

REF: HYDRAULIC BRAKE.....27REF: Joystick.....63, 65REF: Key Switch.....41

REF: Level Sensor.....41Ref: Lift Cylinder.....87REF: Lift Cylinder Down Cable.....43Ref: Lift Pressure Select Manifold.....69Ref: Lower Lift Cylinder.....69REF: Motor Contoller.....41REF: Platform Control Cable.....43REF: Platform Controls (PCON).....41REF: Pressure Transducer Harness.....41REF: Roller Bracket.....61REF: Strobe Beacon.....41Ref: UI, GR/GRC/GS PCON DECAL.....65Ref: Upper Lift Cylinder.....69RIGHT EXT RAIL, GS46 (SYMBOL).....57–58RIVET,ALUM,STL,.188 X .250.....57–58RIVET,STL,STL,P,.125 X .25.....39ROCKER,2 SWITCH.....67ROD END,.250 X 2.75 LG.....51–52ROD END,.375X3.69,ZAG.....51–52ROLLER ARM,LIMIT SWITCH***.....29, 31ROLLER BRACKET ASSY, GRND CNTR...57–58

ROLLER,PLATFORM EXTENSION.....57–58RUBBER CUSHION, CLAMP,SHORT.....51–52RUBBER CUSHION,SEPARATOR.....51–52RUE RING,3/4 PIN.....31RUE RING,5/8 PIN.....31

SSAFETY CHOCK,SCISSOR.....51–52SCREW, HCC, 3/8-16 X 1.50.....51–52SCREW, HHC, 1/4-20 X .5.....77, 87SCREW, HHC, 1/4-20 X 1.5"L, STL GR8.....55SCREW, HHC, M6 X 55MM.....37SCREW, SELF TAP.....67SCREW, YOKE LOCK ALL SLABS.....25SCREW,BHSCS,M5X10,SS.....63, 65SCREW,GRUB,M5X8MM CUP(BLK).....67SCREW,GRUB,M5X8MM,HLF DOG,BZP.....67SCREW,HHC,1/2-13 X 1.75.....27SCREW,HHC,1/2-13 X 3.5.....25, 27SCREW,HHC,1/4-20 X .625.....81SCREW,HHC,1/4-20 X .75.....35, 37, 57–58SCREW,HHC,1/4-20 X 1.25.....51–52SCREW,HHC,1/4-20 X 1.75.....29SCREW,HHC,1/4-20 X 2.....57–58SCREW,HHC,1/4-20 X 2.25.....47SCREW,HHC,1/4-20X3.25,GR8.....25SCREW,HHC,3/8-16 X .75.....25SCREW,HHC,3/8-16 X 1.....87SCREW,HHC,3/8-16 X 2.....57–58SCREW,HHC,3/8-16 X 2.75.....51–52SCREW,HHC,3/8-16 X 3.....51–52SCREW,HHF,3/8-16X.75,8,ZAG.....85SCREW,PHIL,8-32X.50,SELF TAP.....61SCREW,PHILLIPS,PHM,10-32 X .5.....87SCREW,PHILLIPS,PHM,6-32 X .75.....61SCREW,PHILLIPS,PHM,8-32 X.25**.....39SCREW,PHM,1/4-20 X .75.....39SCREW,PHM,4-20X.5, 48-2 TRI-L....39, 63, 65SCREW,PHM,6-19X.75, 48-2 TRI-L.....39SCREW,PHM,8-16X.75, 48-2 TRI-L.....63, 65SCREW,PHM,8-32X.313,SELF TAP......87SCREW,PHPM,10-32X.625,ZAG.....85SCREW,RHM,10-32 X 1.5.....29SCREW,RHM,6-32 X .5.....61SCREW,SET,8-32X.25.....87SCREW,SHC,3/8-24 X 1.25".....75SEAL KIT (84384).....71

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SEAL KIT, VALVE.....71SEAL KIT,3.0" BORE, 2.50" ROD.....77SEAL KIT,3.5"BORE, 2.75"ROD.....77SEAL KIT,HAND PUMP***.....73SEAL KIT,LIFT PUMP,BARNES.....75SEAL KIT,LIFT PUMP,BARNES**.....75SEAL KIT,PUMP,5.6CC GEAR.....75SEAL KIT,RC SERIES DR MOTOR***.....69SEAL KIT-FOR P.N.44167.....71SEAL KIT-P.N.44169,44172,44171.....71SHIM,.375 X .063.....58SLEEVE, CABLE-END, 14AWG, 2.5MM.....85SLEEVE,TANK SUPPORT.....37SLIDER,UHMW.....49SNAP RING,EXTERNAL,1.25 DIA.**.....51–52SNAP RING,EXTERNAL,1.5 DIA***.....51–52SPACER,.75ID X 1.5OD X 1/4THK.....31SPACER-DUAL COIL,#10, SCISSORS.....71SPACER-DUAL COIL,#8***.....71SPRING CLIP,1/4-20,.025-.15X.54,ZAG.....29, 39

SPRING CLIP,3/8-16,.05-.20X.73,ZAG.....85SPRING, HANDLE TRIGGER.....67SPRING, POTHOLE PUSHER.....31SPRING,COMPRESSION .835 X 2.....57–58SPRING,COMPRESSION.485 X1.75**......29, 57–58

SPRING,HAND PUMP ROD.....73SPRING-BRUSH,40844, SCISSORS.....75STROBE,BEACON, AC COMP 12-80V.....81SVC KIT,UK RECEPT.REPLACEMENT.....61SWITCH,LIMIT,W/ROLLER ARM***.....29, 31

TT-BOX, 2.75 x 4.5 x 2.0.....61TANK,HYDRAULIC,6.5 GAL.....37TAPE,NON-SKID,DIE CUT,1.38X1.5.....57–58TAPE,NON-SKID,DIE CUT,4"X 16".....57–58TAPE,NON-SKID,DIE CUT,4"X 32".....57–58TAPE,NON-SKID,DIE CUT,4"X 40".....57–58TEE,RUN 070432-6*****.....79TERMINAL, SPLINE (AMP).....67THREADED ROD,1/4-20,28.5".....33TIE ROD ASSY, GS46.....25TRIGGER, EXTENDED.....67TUBE, ASSY, DRAW.....37, 79, 83TUBING,PVC,1",BLACK***.....43

VVALVE, DYN. BRAKING, GS32/46.....71VALVE, PROPORTIONAL, SP08-20.....77VALVE,CHECK,#6-#6,MJIC TO MORB.....71VALVE,CHECK,GS68 (SIZE8 8).....77VALVE,DIFF.AREA RELIEF,50PSI.....71VALVE,HAND PUMP ASSEMBLY***.....73VALVE,PILOT OPERATED ASSEMBLY*.....73VALVE,RELIEF,2900 PSI,BOSCH.....77VALVE,RELIEF,SIZE 8,3500 PSI.....77VALVE,RELIEF,SZ8, 3500 PSI.....47VALVE,SOLENOID,2POS 2WAY N.O.*.....47VALVE,SOLENOID,3POS 4WAY.....71VALVE-RELIEF, 3700 PSI #8**.....71VALVE-SOLENOID, 2POS 4 WAY.....71VALVE-SOLENOID,2POS 4WAY**.....71VISUAL INDICATOR LIGHTS.....81

WWASHER,FLAT, 1.27 X 2.13 X .13.....51–52

WASHER,FLAT,.375 X 1.5 X .125.....25WASHER,FLAT,.5 HARDENED.....27WASHER,FLAT,.56 X 1.25 X .086.....27WASHER,FLAT,USS,1/4"Y.....37, 57–58, 81WASHER,FLAT,USS,3/8",Y.....31, 49, 57–58WASHER,FLAT,USS,5/16",Y.....31, 55WASHER,LOCK,.25.....37, 57–58, 77, 87WASHER,LOCK,.375.....75WASHER,SHIM,.625 X 1.188X.064.....31WASHER,SHIM,.765X1.312 X.093**.....31WASHER,SHIM,1.54X2.00X.125,ZAG....51–52WASHER,SHOULDER,NYLON.....57–58WASHER,STAR,EXTERNAL,#8.....61WASHER,STAR,EXTERNAL,.375.....31, 39WASHER,THRUST, GS.....25WASHER,THRUST,.63 X 1.13 X .06.....31WEAR PAD,PLATFORM.....57–58WEAR/GUIDE PAD MAIN PLATFORM.......57–58

WELDMENT, CABLE BRIDGE, BOTTOM...51–52

WELDMENT, CABLE BRIDGE, TOP.....51–52WELDMENT, LADDER.....27WELDMENT, POTHOLE, LEFT SIDE.....31WELDMENT, POTHOLE, RIGHT SIDE.....31WELDMENT, STEER YOKE, LT.....25WELDMENT, STEER YOKE, RT.....25WELDMENT,CABLE BRIDGE,SHORT.......51–52

WELDMENT,GS HYD TRAY,MET.....37WELDMENT,LINK,OUTER,#2,3,4,5.....51–52WELDMENT,ROLLER BRACKET,LT***......57–58

WELDMENT.CABLE BRIDGE,TOP.....51–52WHEEL & TIRE ASSY LP,15".....25, 27WIRE CABLE,14/3 CON.TPE JKT*.....61, 85WIRE CAP,ORANGE.....61WIRE LOOM,1.25 DIA......43, 45WIRE LOOM,BLACK SPIRAL,1.10".....49WLDMNT,CABLE BRIDGE,LOWER.....51–52WLDMT, ENTRY SIDERAIL, LT.....57–58WLDMT, ENTRY SIDERAIL, RT.....57–58WLDMT, EXT. DECK, GSXX46.....57–58WLDMT, EXTENSION ENDRAIL.....57–58WLDMT, FULL HEIGHT GATE.....57–58WLDMT, LANYARD ROLLER BRKT.....57–58WLDMT, POT HOLE ACTUATOR.....31WLDMT,GS4047 BATTERY TRAY.....33WLDMT,LNK,INNER #1.....51–52WLDMT,LNK,OUTER #1,XX46.....51–52WLDMT,LNK,OUTER #4,26XX.....51–52WLDMT,LNK,OUTER #4,26XX,LEFT.....51–52WLDMT,LOCKING ROLLER SUPPORT.....57–58

WLDMT,MAIN DECK,GS46.....57–58WLDMT,TIE ROD,GS46.....25WLDMT/ASSY,PH GUIDE,GS46.....31

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Part No. 237966GT GS-4047 95

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96 GS-4047 Part No. 237966GT

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Fitting Cross References

Part No. 237966GT GS-4047 97

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Fitting Cross References (Continued)

98 GS-4047 Part No. 237966GT

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Part No. 237966GT GS-4047 99

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100 GS-4047 Part No. 237966GT

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Part No. 237966GT GS-4047 101

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102 GS-4047 Part No. 237966GT

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Parts M

anualG

S-4047

from S

N G

S4712C

-101 to GS

4716C-4499

from S

N G

S47C

-4500 to GS

47C-4658

Part No.237966GT

Rev D4

GS-4047 - Manuals - Geniemanuals.gogenielift.com/Parts And Service Manuals/data/Parts... · Serial...

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Transcript of GS-4047 - Manuals - Geniemanuals.gogenielift.com/Parts And Service Manuals/data/Parts... · Serial...