Gryphon International Engineering Services Inc. · PDF filePotter Station Power ... Plant Net...

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IP1206 Gryphon International Engineering Services Inc. Gryphon International Engineering Services Inc., a CHA company Company Profile Expertise Experience Information Package

Transcript of Gryphon International Engineering Services Inc. · PDF filePotter Station Power ... Plant Net...

Page 1: Gryphon International Engineering Services Inc. · PDF filePotter Station Power ... Plant Net Power (MW) Plant Heat Rate (Btu/kWhr-HHV) ... Gryphon International Engineering Services

IP1206Gryphon International Engineering Services Inc.

Gryphon International Engineering Services Inc., a CHA company

Company Profile Expertise Experience

Information Package

Page 2: Gryphon International Engineering Services Inc. · PDF filePotter Station Power ... Plant Net Power (MW) Plant Heat Rate (Btu/kWhr-HHV) ... Gryphon International Engineering Services

IP1206Gryphon International Engineering Services Inc.

Gryphon International Engineering Services Inc., a CHA company

• Consulting Engineering Design Services Firm• Dedicated to the Thermal, Power & Energy Industry • Founded & Incorporated in 1990• Merged with CHA in 2011• Multi-discipline Engineering and Drafting

• Mechanical • Electrical• Civil & Structural• Instrumentation & Control

Page 3: Gryphon International Engineering Services Inc. · PDF filePotter Station Power ... Plant Net Power (MW) Plant Heat Rate (Btu/kWhr-HHV) ... Gryphon International Engineering Services

IP1206Gryphon International Engineering Services Inc.

Gryphon is dedicated to Thermal & Power Industry Clients

• IPP’s and Developers

• Utilities - Electric and Gas, District Heating

• Self-Generators and Cogenerators (Load Displacement)

• Industrials - Manufacturing, Resources and Mining

• Institutions - Universities, Hospitals and Gov’t Agencies

• EPC, Design-Build and Turnkey Contractors

• OEM Equipment Suppliers

Page 4: Gryphon International Engineering Services Inc. · PDF filePotter Station Power ... Plant Net Power (MW) Plant Heat Rate (Btu/kWhr-HHV) ... Gryphon International Engineering Services

IP1206Gryphon International Engineering Services Inc.

Gryphon’s Engineering Services

• Feasibility Studies • Conceptual Design• Project Development Assistance• Design Development • Detail-Design Engineering • Equipment Specifications• Contract Documents• 2-D and 3-D Design Systems • Project Management• Project Scheduling• Cost Estimating• Procurement Assistance • Contract Technical Admin’strn

• Construction Observation Services

• Quality Control• Commissioning Management• Plant & Equipment

Performance Test Procedures / Implementation

• Training• Owner’s Engineer• Lender’s Engineer• Independent Engineer• Peer-Review• Reverse Engineering• Project Economic Analysis

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IP1206Gryphon International Engineering Services Inc.

Gryphon’s Thermal & Power Areas & Specialties Include:

• Thermal Power Generation • Thermal Power Related Specialties • Boilers and Steam Plants • District Energy / Chilled-Water & Hot-Water• Electrical & Instrumentation • Process and Industrial Work • Electrical SubStations, Distribution & Transmission

systems and Interconnections

Page 6: Gryphon International Engineering Services Inc. · PDF filePotter Station Power ... Plant Net Power (MW) Plant Heat Rate (Btu/kWhr-HHV) ... Gryphon International Engineering Services

IP1206Gryphon International Engineering Services Inc.

Gryphon International Engineering Services Inc.

Thermal Power Generation

and

Related Specialties

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IP1206Gryphon International Engineering Services Inc.

Thermal Power Generation Expertise

Equipment:• Aero-derivative & heavy-duty Gas

Turbine Generators• Single-pressure, 2-p, 3-p and

reheat HRSGs & OTSGs• Industrial/cogeneration & utility

Steam Turbine Generators• Condensing & Cooling Systems• Recip. Engine Generators• Utility and Industrial Boilers• Auxiliaries, balance of plant,

electrical & instrumentation

Applied In:• Cogeneration - Bottoming and

Topping Cycles• Combined-Cycle CCGT Plants• Central Thermal Power Plants• Non-Utility and Industrial

Power and Steam Plants• Thermal Plant Repowering• Thermal Plant Upgrades• Thermal Plant Rehabilitation• Life Extension and Retro-fits• Performance Testing

Page 8: Gryphon International Engineering Services Inc. · PDF filePotter Station Power ... Plant Net Power (MW) Plant Heat Rate (Btu/kWhr-HHV) ... Gryphon International Engineering Services

IP1206Gryphon International Engineering Services Inc.

Power Gen ProjectsLake Superior Power

Lake Superior Power - 110 MW CCGT Power Plant• Project Development Assistance• Owner’s Engineer • Plant Conceptual Design,

Layout and System Design for Complete Plant

• Major Equipment ContractsSpecification, Purchase and Contract Administration • 2 x GE 40 MW LM6000PA• 2 x fired Deltak HRSG• 1 x 30 MW GE STG

Page 9: Gryphon International Engineering Services Inc. · PDF filePotter Station Power ... Plant Net Power (MW) Plant Heat Rate (Btu/kWhr-HHV) ... Gryphon International Engineering Services

IP1206Gryphon International Engineering Services Inc.

Power Gen ProjectsLake Superior Power

• Balance of Plant EPC Contract Oversight

• Detailed Design of: • Export Steam Line• 115 kV Switchyard• 115 kV Submarine Cable

• Commissioning & Testing

Lake Superior Power 110 MW CCGT Power Plant

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IP1206Gryphon International Engineering Services Inc.

Power Gen ProjectsTransCanada Pipelines

TransCanada Pipelines - North Bay & Kapuskasing 40 MW Enhanced Combined-Cycle Power PlantsProject Conception, Development & Bid Phase:• Developmental Assistance• Owner’s Engineer• Plant Layout • System design concepts • Environmental Permit Assistance

Execution Phase (Sub to EPC):• System design & descriptions • All Mechanical engineering• Equipment Layout • HV Electrical engineering

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IP1206Gryphon International Engineering Services Inc.

Power Gen ProjectsTransCanada Pipelines

3-D Perspective of the TCPL Kapuskasing

Power Plant

Aerial View of the completed TCPL North Bay Power Plant

Page 12: Gryphon International Engineering Services Inc. · PDF filePotter Station Power ... Plant Net Power (MW) Plant Heat Rate (Btu/kWhr-HHV) ... Gryphon International Engineering Services

IP1206Gryphon International Engineering Services Inc.

Power Gen ProjectsTCPL/Nova-Ormat Gold Creek

TCPL/Nova Gold Creek Compressor Station Ormat Energy Converter (OEC) Heat Recovery Project

• Heat Recovery from RB211 Compressor exhaust

• Power Generation from 6 MW Pentane-Turbine Generator

Engineering Sub to Turnkey Contractor – Ormat:

• Ducting System Design• Electrical & Piping Review • Civil and Structural

Page 13: Gryphon International Engineering Services Inc. · PDF filePotter Station Power ... Plant Net Power (MW) Plant Heat Rate (Btu/kWhr-HHV) ... Gryphon International Engineering Services

IP1206Gryphon International Engineering Services Inc.

Power Gen ProjectsOTC - Songo Songo

OTC Songo Songo Emergency Power Plant - Tanzania2 x oil-fired LM6000PA gas turbine generators w/ chilling• Owner’s Engineer - bid specs; evaluation

criteria & procedures; evaluation; interconnect details; bid evaluations

• Assistance with Owner’s World Bank negotiations

• Review oversight of Contractor’s engineering & construction

• Independent performance test &evaluation of Contractor’s test

• Subsequent, plant upgrade andfuel conversion work

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IP1206Gryphon International Engineering Services Inc.

Power Gen ProjectsPotter Station Power

Potter Station Power - LM6000 Retro-Fit Fast-track replacement of existing 25 MW GTG at40 MW Enhanced Combined-Cycle Power Plant • Detail-Design Engineering and Integration with existing plant:

• System Design • Mechanical• Foundation Design • Civil & Structural • Electrical • Instrumentation & Controls

• Commissioning Management

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IP1206Gryphon International Engineering Services Inc.

Power Gen ProjectsTCE Grandview Project

AECON Industrial – TransCanada Energy – EPC ProjectAt Irving Oil Refinery

2 x GE LM600PD; exhaust systems; gas compressors; CEMS; transformers & switchgear; Honeywell TDM 3000 integration; integration to existing duct-fired HRSGs

Project development for TCE, and EPC detail-design engineering for AECON Industrial, including: • Process • Mechanical • Electrical, Instrumentation & Control • Civil & Structural

Page 16: Gryphon International Engineering Services Inc. · PDF filePotter Station Power ... Plant Net Power (MW) Plant Heat Rate (Btu/kWhr-HHV) ... Gryphon International Engineering Services

IP1206Gryphon International Engineering Services Inc.

Power Gen ProjectsOPG Bruce - Standby Generators

• 2 x 2 MW Caterpillar 3516 engines • Conceptual design & specifications• Detail-design and layout drawings• Foundations & embedments• Mechanical services & connections • Mods to Class III 13.8 kV

switchboard & synchronizing • DCS system expansion for control of

Class III 13.8 kV switchgear • Generator protection & control• Auto-start facility design • Training & Manuals, and Seminar

Ontario Power Generation - Bruce Heavy Water PlantEngineer for Design-Build contractor BFC Industrial:

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IP1206Gryphon International Engineering Services Inc.

Power Gen ProjectsKirkland Lake Peaker Project

Northland Power Kirkland Lake Peaker GE LM2500 DLE Plus package with PCM, in simple-cycle operation Project Development & Detail-Design engineering including: • Process and Mechanical • Electrical, Instrumentation

& Control • Civil & Structural

Page 18: Gryphon International Engineering Services Inc. · PDF filePotter Station Power ... Plant Net Power (MW) Plant Heat Rate (Btu/kWhr-HHV) ... Gryphon International Engineering Services

IP1206Gryphon International Engineering Services Inc.

Power Gen ProjectsJungbunzlauer Canada

Central Utilities Plant - Port Colborne, Ontario2 x 5 MW Gas Turbine, fired HRSG, Balance of PlantGryphon scope of work: • Project Development• Detail-Design Engineering

• Equipment Specifications • Equipment Integration • Mechanical & Piping• Foundations & Building • Controls Philosophy

• Construction Specifications

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IP1206Gryphon International Engineering Services Inc.

Power Gen ProjectsJungbunzlauer Canada

Rebis AutoPlant was used for all plant layout & design work, to identify & minimize interferences

Building structural steel not shown

Gas TurbinesHRSGs &

stacks

Electrical Room

Water Treatment

Compressor Room

Control Room

Page 20: Gryphon International Engineering Services Inc. · PDF filePotter Station Power ... Plant Net Power (MW) Plant Heat Rate (Btu/kWhr-HHV) ... Gryphon International Engineering Services

IP1206Gryphon International Engineering Services Inc.

Power Gen ProjectsKimberly-Clark STG

Kimberly-Clark - Terrace Bay20 MW Backpressure STG (JV with Cook Eng’g) STG Contract AdministrationDetail-Design Engineering•Equipment Integration •Mechanical•STG Foundation Design •HV Electrical & Protection •Controls Integration

Training

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IP1206Gryphon International Engineering Services Inc.

Power Gen ProjectsUnion Gas Power – Ford STG

Union Gas Power - Ford Windsor - 28.5 MW STG• Project Development Assistance• Steam Turbine Generator - specification, purchase and contract

administration • Detail-Design Engineering

• Rehabilitation• Mechanical• STG Foundation • Electrical • Civil & Structural• Controls, DAQS

• Training

Page 22: Gryphon International Engineering Services Inc. · PDF filePotter Station Power ... Plant Net Power (MW) Plant Heat Rate (Btu/kWhr-HHV) ... Gryphon International Engineering Services

IP1206Gryphon International Engineering Services Inc.

Power Gen ProjectsUnion Gas Power – Ford STG

General Electric(Fitchburg) 28.5 MW Extraction-Condensing Steam Turbine Generator

Page 23: Gryphon International Engineering Services Inc. · PDF filePotter Station Power ... Plant Net Power (MW) Plant Heat Rate (Btu/kWhr-HHV) ... Gryphon International Engineering Services

IP1206Gryphon International Engineering Services Inc.

Miscellaneous GryphonPower Generation Projects

TransCanada Power - Nipigon & Kapuskasing PlantsOTSG Additions to exhaust of new GT-compressors• Complete scope, multi-discipline detail-design engineering

Northland Power – Kirkland Lake • STG No. 2 Replacement Project • Simple-Cycle Peaking LM2500 GTG

Lake Superior Power – Sault Ste. Marie • Cycling Operation Upgrade • Water Injection and CEMS Installation

Ormat Industries – Foundation Design Assistance• 2 x Philippines Geothermal & STG projects • 2 x New Zealand Geothermal and STG projects

Page 24: Gryphon International Engineering Services Inc. · PDF filePotter Station Power ... Plant Net Power (MW) Plant Heat Rate (Btu/kWhr-HHV) ... Gryphon International Engineering Services

IP1206Gryphon International Engineering Services Inc.

Miscellaneous GryphonPower Generation Studies

Combined-Cycle Power Plants • KeySpan Energy, Gas Energy Inc., Potter, Bareket, TransCanada

Power, Lake Superior Power, NOVA, Union Gas, Union Energy, Northern Energy, Merrimack, Northland Power

Gas Turbine Generator Plants• Songo Songo, Globeleq, Northland Power, Great Lakes Power, Gas

Energy Inc., Cornwall Energy Steam Turbine Generators • Kimberly-Clark, Northland Power, Bowater, Donohue, QUNO,

Tembec, AECL, Lake Superior Power Repowering • Union Energy / Gas Energy Inc., KeySpan Energy Development

Page 25: Gryphon International Engineering Services Inc. · PDF filePotter Station Power ... Plant Net Power (MW) Plant Heat Rate (Btu/kWhr-HHV) ... Gryphon International Engineering Services

IP1206Gryphon International Engineering Services Inc.

CCGT Plant UpgradesProgress Energy Florida

Tiger Bay – 225 MW CCGT Cogen Plant Cycling Operation Upgrade

Base-load PURPA Plant purchased by Progress Energy FloridaGE 7F221A; Deltak 2-p HRSG; GE axial STG

Detailed reverse-engineering & testing of existing HRSG superheaters, drums& economizers: steam turbine generator, condenser & cooling water systems;HP & LP steam bypass systems; fuel gas system & water treatment system toidentify modifications required to enable plant to operate in cycling mode.

Page 26: Gryphon International Engineering Services Inc. · PDF filePotter Station Power ... Plant Net Power (MW) Plant Heat Rate (Btu/kWhr-HHV) ... Gryphon International Engineering Services

IP1206Gryphon International Engineering Services Inc.

CCGT Plant Upgrades Progress Energy Florida

Tiger Bay – Cycling Operation Upgrade • GTG DLN 2.6 Conversion• Auxiliary Boiler & Steam System • HRSG SH Condensate Generation

determination and design of Superheater Drain modifications

• HRSG SH Attemperator Redesign • HRSG Economizer delta T Mitigation

studies• HP & LP Steam Bypass-Dump system

modifications• Condenser Spray system modifications

Page 27: Gryphon International Engineering Services Inc. · PDF filePotter Station Power ... Plant Net Power (MW) Plant Heat Rate (Btu/kWhr-HHV) ... Gryphon International Engineering Services

IP1206Gryphon International Engineering Services Inc.

CCGT Plant Upgrades Progress Energy Florida

Hines Energy Complex I & II2 x 2-on-1 CCGT Plants

W501F & 3-p RH HRSG

HRSG Evaluations : • HRSG SH & RH temperature testing to

establish severe delta T changes during startup & operation

• HRSG Condensate Generation in Superheaters & Reheaters during startup and HRSG-purge scenarios

HRSG Drains System Redesigns : • Header & jumper code mods • Revised chrome-moly piping system• Level controlled condensate drain pots • Automated drains piping & valves • Integration with existing or new

blowdown tanks

Page 28: Gryphon International Engineering Services Inc. · PDF filePotter Station Power ... Plant Net Power (MW) Plant Heat Rate (Btu/kWhr-HHV) ... Gryphon International Engineering Services

IP1206Gryphon International Engineering Services Inc.

CCGT Plant Upgrades Progress Energy Carolinas

2-on-1 CCGT PlantsW501F 3-p RH HRSG

Richmond CountyCondensers Tube Failure Investigation: • Condenser bypass dump tube redesign • HP & HRH Bypass mods including new

PCV’s, DSH & spraywater valves HRSG Evaluation: • Tube bundle temperature testing – severe

delta T changes during startup & operation • HRSG condensate generation in superheaters & reheaters during startup and

HRSG-purge scenariosHRSG Drains System Redesign: • Header code mods; Revised chrome-moly piping systems; New flash tanks;

Level controlled condensate drain pots; Automated drain valves

Page 29: Gryphon International Engineering Services Inc. · PDF filePotter Station Power ... Plant Net Power (MW) Plant Heat Rate (Btu/kWhr-HHV) ... Gryphon International Engineering Services

IP1206Gryphon International Engineering Services Inc.

Thermal Plant RepoweringKeySpan Energy – Ravenswood

KeySpan Energy – New York CityRavenswood Plant Repowering • Aging Plant • Infrastructure – Gas Supply; 2 x

existing 385 MW STG’s; 138kV & 345 kV Substations; ConEd Transmission

• Site Location & Physical Space• Heat Rate Improvement

NYC Power Demand + Environmental Concerns + Infrastructure = Repowering with new GTG, HRSG, ACC + 1 or 2 x existing STG

Page 30: Gryphon International Engineering Services Inc. · PDF filePotter Station Power ... Plant Net Power (MW) Plant Heat Rate (Btu/kWhr-HHV) ... Gryphon International Engineering Services

IP1206Gryphon International Engineering Services Inc.

Thermal Plant RepoweringKeySpan Energy – Ravenswood

Plant Performance Characteristic with Varying LoadKeyspan Ravenswood Repowering

6000

6400

6800

7200

7600

8000

8400

8800

9200

9600

10000

10400

10800

11200

11600

12000

12400

50 100 150 200 250 300 350 400 450 500 550 600 650 700

Plant Net Power (MW)Pl

ant H

eat R

ate

(Btu

/kW

hr-H

HV

)

Scheme B3 Scheme A3Existing Ravenswood Unit 10 Scheme A4Scheme A5 Scheme B4

Scheme B3 - GT at Part Load Scheme B3 - Duct FiringB4 Base LoadUnfired Pt.

A4 Base LoadUnfired Pt.

Scheme A4

Scheme A3

Scheme A4

Phased Configurations: • 1 or 2 GTG & HRSG per STG • Vertical HRSG inside boilerhouse • Air-Cooled Condensers

Layouts, Schedules, Performance & Emissions, Water Consumption, Cost

Page 31: Gryphon International Engineering Services Inc. · PDF filePotter Station Power ... Plant Net Power (MW) Plant Heat Rate (Btu/kWhr-HHV) ... Gryphon International Engineering Services

IP1206Gryphon International Engineering Services Inc.

Thermal Plant Environmental Upgrades

Mobotec USA – ROFA & RotaMix:• Progress Energy – Cape Fear Unit 6• Progress Energy – Robinson Unit 1 • Allegheny Energy – Armstrong Units 1 & 2 • Richmond P & L – Whitewater Units 1 & 2 • AMP – Gorsuch Units 2 & 3 • Western Kentucky Energy - Coleman Unit 1Detail Design & Specification: • Ducting & Supports • Expansion Joints & Dampers• Fans & Drives • Structural Modifications • Ammonia Storage & Distribution • Flow Meters• Instrumentation

Page 32: Gryphon International Engineering Services Inc. · PDF filePotter Station Power ... Plant Net Power (MW) Plant Heat Rate (Btu/kWhr-HHV) ... Gryphon International Engineering Services

IP1206Gryphon International Engineering Services Inc.

Independent, Owner’s & Lender’s Engineer

Owner’s Engineer: • Lake Superior Power – 2 x LM6000 Combined-Cycle • Tanesco – TCPL – Tanzania – 2 x LM6000 Simple Cycle• Globeleq – Tanzania – LM6000, Alstom GT10B• AECL – 1 x 40 klb/hr + 1 x 80 klb/hr Boiler Replacement • Carleton University – 2 x 2 MW Gas Recip. Engines & HRSGs • OPG – Pickering Emergency Generator

Independent Engineer:• Northland Power – Iroquois Falls 100 MW CCGT• Sarnia-Lambton Regional Cogeneration Project – 500 MW

Lender’s Engineer: • TransCanada Power – Calstock Wood-Fired Power Plant

Page 33: Gryphon International Engineering Services Inc. · PDF filePotter Station Power ... Plant Net Power (MW) Plant Heat Rate (Btu/kWhr-HHV) ... Gryphon International Engineering Services

IP1206Gryphon International Engineering Services Inc.

Owner’s EngineerCDC Globeleq - Tanzania

CDC Globeleq / Songas Ltd.Dar es Salaam, Tanzania • Plant Upgrade – Concept Development• Rehabilitation and Rebuild of existing

Units 1 to 4: 2 x GE LM6000PA and 2 x ABB GT10A conversion to GT10B

• Purchase & Technical coordination of: • Units 5 & 6: 2 x LM6000

- 1 GE-Houston unit; - 1 unit relocated from Australia

• Transformer • Gas Skids

• EPC Document Preparation and EPC Contract Administration

• Performance Testing

Page 34: Gryphon International Engineering Services Inc. · PDF filePotter Station Power ... Plant Net Power (MW) Plant Heat Rate (Btu/kWhr-HHV) ... Gryphon International Engineering Services

IP1206Gryphon International Engineering Services Inc.

Owner’s EngineerOPG – Pickering

• Specifications, Procurement and Technical Administration of GE TM2500 Mobile Gas Turbine Generator

• Balance of Plant Design with Wardrop Eng’g

• Commissioning Assistance • Performance Testing – Load

Bank testing

Ontario Power Generation – Pickering Remote Emergency Power Generator

Page 35: Gryphon International Engineering Services Inc. · PDF filePotter Station Power ... Plant Net Power (MW) Plant Heat Rate (Btu/kWhr-HHV) ... Gryphon International Engineering Services

IP1206Gryphon International Engineering Services Inc.

Independent EngineerIroquois Falls

Northland Power - Iroquois Falls110 MW CCGT Power Plant

• 2 x 40 MW GE LM6000PA• 2 x fired B&W HRSG• 1 x 32 MW GE STG

• Project Development Assistanceincluding Bid Documents

• Turnkey Construction Oversight • Independent Engineer

• Certifying progress & payments• Warranty assessment

• Peer-Reviews

Page 36: Gryphon International Engineering Services Inc. · PDF filePotter Station Power ... Plant Net Power (MW) Plant Heat Rate (Btu/kWhr-HHV) ... Gryphon International Engineering Services

IP1206Gryphon International Engineering Services Inc.

Lender’s EngineerCalstock Power Plant

TransCanada Energy - Calstock Wood-Fired Project 40 MW Enhanced Combined-Cycle Power Plant

• 2 x OTSG (LM1600 and RB211)• 1 x wood-fired FW / Detroit Stoker Boiler • 1 x 40 MW ABB STG

Lender’s Engineer• Due-diligence review• Construction progress

monitoring• Certification of payments

Page 37: Gryphon International Engineering Services Inc. · PDF filePotter Station Power ... Plant Net Power (MW) Plant Heat Rate (Btu/kWhr-HHV) ... Gryphon International Engineering Services

IP1206Gryphon International Engineering Services Inc.

Thermal Industry Related Specialties

• Power Piping / Flexibility Analysis • Piping Dynamic Analysis - Feedwater and Condensate; Water

Hammer; Surge; Seismic • Power Plant Rehabilitation and Upgrades• Power Plant / Thermal Process Modelling • Plant & Equipment Performance Testing • Complete Electrical - LV, MV and HV • Relay Protection, Metering and SER• Plant and Distributed Controls, SCADA • Civil and Structural • Foundation Design and Analysis • Reverse-Engineering • Peer Review

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IP1206Gryphon International Engineering Services Inc.

Performance Testing TransAlta Sarnia Cogeneration

500 MW Cogeneration Plant: 3 x Alstom GT11N2 GTG; 3 x Nooter-Eriksen fired HRSG; 120 MW multi-cylinder axial condensing Alstom STGScope of Work: Preparation of Performance Testing Protocols, Testing Coordination & Reporting Testing included: • Overall Plant & GTG Performance Tests – power & heat rate• Emission Tests • HRSG, STG and Condenser Performance Tests • Fired Superheater Test

Page 39: Gryphon International Engineering Services Inc. · PDF filePotter Station Power ... Plant Net Power (MW) Plant Heat Rate (Btu/kWhr-HHV) ... Gryphon International Engineering Services

IP1206Gryphon International Engineering Services Inc.

Performance Testing Whitby Cogeneration Plant

50 MW Cogeneration Plant Rolls-Royce Trent GTG and IST OTSG Scope of Work: Preparation of Performance Testing Protocols, Testing Coordination & Reporting

Testing: • Overall Plant & GTG

Performance Tests – power & heat rate

• Emission Tests • HRSG and Auxiliary

Boiler Performance Tests

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Gryphon International Engineering Services Inc.

Boilers and Steam Plants

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Gryphon’s Expertise in Boilers & Steam Plants

• Steam and Hot-Water Boilers• Process Chemical Fired Boilers • Steam Plants• District Heating Plants• Water Treatment• Feedwater & Condensate Systems• Building Heating Systems • Fuel Systems, Storage, Distribution

Natural Gas; Light & Heavy Oils

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IP1206Gryphon International Engineering Services Inc.

Boiler & SteamPlant Projects

Ontario Power Generation Bruce Alternate Steam Supply (BASS) • 3 x 150 klb/hr boilers• Detail-Design Engineering

• Mechanical• Electrical• Civil & Structural• Controls

• Training

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IP1206Gryphon International Engineering Services Inc.

Boiler & SteamPlant Projects

Cornell University2 x 110 klb/hr oil/gas boilers• Equipment Specifications • Detail-Design Engineering

• Mechanical• Electrical• Civil & Structural• Controls

• Environmental Assistance

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IP1206Gryphon International Engineering Services Inc.

Boiler & SteamPlant Projects

Henderson Hospital - Central Heating Plant Replacement

• Detail-Design Engineering of complete new steam plant:• 30 klb/hr, 25 klb/hr and 15 klb/hr

boilers, feedwater, condensate• Balance of plant - mechanical,

electrical, civil & structural• Building • Instrumentation and DCS

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IP1206Gryphon International Engineering Services Inc.

Miscellaneous Boiler & Steam Plant Projects

• 3M Canada - Boiler Replacement - 80,000 lb/hr • 3M Canada - Thermal Oxidizer • Cornell University - Modifications to Coal Bottom

Ash Handling • Northland Power - Wood Boiler and Wood

Handling Upgrade Study• Atomic Energy of Canada Limited (AECL) –

Boiler Plant Upgrades

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Gryphon International Engineering Services Inc.

District Energy

Chilled-Water & Hot-Water

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IP1206Gryphon International Engineering Services Inc.

Chilled-Water Plants & Hot-Water Production

• Chillers & Chilled-Water Plants • Cornell University • 3M Canada - Brockville • 3M Canada - London

• Lake Source Cooling Systems• Cornell University• Enwave Energy – Toronto

• Free-Cooling Systems • 3M Canada – Brockville • Cornell – CWP III (1000 Ton) and

Beebe Lake (1000 Ton)

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Cornell UniversityLake Source Cooling Project

• Deep water intake pipeline draws in cold water from bottom of Lake Cayuga

• Onshore – Heat Exchanger Facility transfers coldness to Cornell’s chilled water system

• Lake water returns via outfall pipe• Chilled water pumped to Cornell

chilled water system via terrestrial piping through city of Ithaca

Cornell University – Schematic of LSC Project

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Cornell UniversityLake Source Cooling Project

Prefabricated 63” Ø lake water pipeline being flooded for lowering into Cayuga Lake from barges

For further information about Cornell’s LSC project, visit

the project web site at: www.utilities.cornell.edu/lsc

• Conceptual design of LSC Project

• Complete detail-design of all marine intake & outfall, and terrestrial piping systems, and complete Heat Exchanger Facility

• Project planning • Coordination of all

engineering subcontractors

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Cornell UniversityLake Source Cooling Project

• Intake pipe into wetwell • Vertical lakewater pumps• Plate-frame heat exchangers• Chilled water pumps • Pig launcher

Cornell HEF – Heat Exchanger Facility

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District Energy Enwave – DLWC Project

Enwave Energy Corporation – Toronto Deep Lake Water Cooling Project

One Source of Water – Two Uses: • A single source of cold lake water

provides cold thermal energy for Enwave's Chilled Water System and treated Potable Drinking Water for the City of Toronto.

• 40,600 TonsC of chilling capacity• 910,000 gpd of potable water

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District Energy Enwave – DLWC Project

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District Energy Enwave – DLWC Project

Lake Water Pipelines being

pulled into position and submerged

Energy Transfer

LineValve Pit

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Gryphon Utility Distribution Systems & Piperacks

Steam Distribution Systems & Piperacks• OPG – Bruce Reconfiguration • Cornell University – Campus Distribution • Lake Superior Power• Jungbunzlauer Canada • Brampton Cogen

Chilled-Water Distribution Systems• Cornell University – LSC Project – City

Terrestrial Project • Cornell University – Campus Distribution

Hot-Water Distribution Systems• Henderson Hospital Complex

Process Heat Recovery Systems • H. J. Heinz Reclaim System

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Gryphon International Engineering Services Inc.

Electrical & Instrumentation

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High Voltage Switchyard & Transformer Stations

Lake Superior Power - 115 kV Switchyard and Transformers • Equipment Contract & Contract Administration • Plant HV Design & Utility Interconnect Coordination

TransCanada Power - North Bay & Kapuskasing Powerplants• 230 kV Switchyard and TransformerTransCanada Power - Ubungo Power Plant, Tanzania• 132 kV Switchyard and Transformer station

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High Voltage Transmission

Lake Superior Power - Sault Ste. Marie, Ontario• 2 x 115 kV submarine transmission cable systemsTransCanada Power - North Bay & Kapuskasing • 230 kV single-circuit, wooden pole, overhead transmission

line TransCanada Power - Ubungo Power Plant, Tanzania• 132 kV overhead transmission line

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Medium Voltage Systems

Potter Station Power - LM6000 Gas Turbine Installation • 13.8 kV Cable Bus System - design and specification Ford Windsor STG Project - 28.5 MW Steam Turbine • 13.8 kV Cable Bus System - design and specification Henderson Hospital - Central Heating Plant • 5 kV Substation Cornell University - Chilled Water Plant • 13.2 kV buried duct bank • 5 kV Supply systemBruce NPD - Centre of Site Reconfiguration • 4.16 kV and 13.8 kV system reconfiguration

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HV and MV Electrical

Bayside Repowering Project - Westcoast Power - New Brunswick Power - Courtney Bay GS, St. John NB

• JV with ICS/State - Electrical Contractor • Integration design of new 4.16 kV systems into existing 4.16 kV • Integration design of new static excitation system to STG • SLD’s, wiring diag. & schematics for STG auxiliary upgrades Combined-Cycle and Simple-Cycle Gas Turbine Plants • Project Development Assistance • Conceptual Switchyard, Transformer & Switchyard designs

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Relay Protection, Metering & SCADA Systems

Experienced Relay Protection System designers: Lake Superior Power; Potter Station Power; Ford Windsor STG Project; Northland Power –Kirkland Lake; TransCanada Energy – Kapuskasing, North Bay and Grandview; NB Power – Bayside Repowering; OPG – Bruce Standby Generators, Bruce Reconfiguration; CDC Globeleq – Tanzania Services provided have encompassed detail design for : • Gas & Steam Turbine and Recip Engine generator protection • Main output transformer protection • Bus bar protection • Transmission line relay protection• Remote & transfer trip systems• SCADA communication systems

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Instrumentation& Control

Cornell University - Boiler No. 6 & 7 Replacement Project • Elsag Bailey Net 90 DCS Upgrade• John Zink Burner Management system Cornell University - Chiller No. 8 Project• Elsag Bailey Net 90 DCS Upgrade

Cornell Univ. - Lake Source Cooling Heat Exchanger Facility• Modicon PLC integration

Henderson Hospital - Boiler Replacement Project• Elsag Bailey Infi 90 DCS• Johnson Controls Metasys system cont’d...

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Instrumentation& Control

Ford Windsor STG Project• Complete controls, DAQS (Bristol-Babcock) and metering system

design Bayside Repowering Project - Westcoast Power - St. John NB • JV with ICS/State - Electrical Contractor• BOP Instrumentation - design, specification and integration into

ABB Advant DCS • Water Treatment - instrumentation integration into PLC Northland Power - Condenser Replacement Project• Fisher Rosemount RS3 DCS Upgrade• Allen-Bradley PLC 5 Upgrade cont’d...

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Instrumentation& Control

TransCanada - Songo Songo Project, Tanzania• Elsag Bailey Infi 90 DCS upgrade• Woodward Netcon gas turbine controls upgrade• ABB Masterpiece gas turbine controls upgradeTransCanada Power - Nipigon and Kapuskasing • Fisher Rosemount DCS mods for new OTSG controls

Kimberly-Clark STG Project • Elsag Bailey Net 90 DCS upgrade• Woodward STG controls integration • Moore SLC controller upgrades

cont’d...

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Instrumentation& Control

Potter Station Power - GTG Installation • Fisher Rosemount RS3 DCS upgrade• Integration of Woodward Netcon gas turbine controlsAECL – Boiler Replacement Project • Natural gas detection system • EMI resistant, triple redundant gas pipeline safety system 3M Canada - Chilled Water Plant • Johnson Metasys system upgradeOntario Power Generation - Bruce Alternate Steam Plant • ABB Automation Freelance 2000 and Modicon PLC’s

cont’d...

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Instrumentation& Control

Ontario Power Generation - Bruce Standby Generators • ABB Automation Freelance 2000 system Ontario Power Generation - Bruce Center-of-Site SCADA • ABB Automation Freelance 2000 with multiple Remote Process

Stations & RTUsNorthland Power – Kirkland Lake Peaker Project • New Emerson Delta V DCS – interfacing with GE GTG GE-9070

PLC & existing Rosemount RS3 – Modbus/Ethernet fibre-optic TransCanada Energy – Grandview Cogen Project • HPM & FTA addition to existing Honeywell TDC 3000 DCS –

interfacing w/ 2 GE NetComm 5000’s & 4 new A-B Control Logix PLC’s, plus RTU links to utility T1 ATM network –Modbus/Ethernet fibre optic network

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Gryphon International Engineering Services Inc.

Process and Industrial Projects

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Gryphon Process & Industrial Projects

Jungbunzlauer Canada - Port Colborne, OntarioNew Citric Acid Plant For Jungbunzlauer:• Central Utility Plant - including 2 x 5 MW Solar Taurus

T60 GTG, HRSG, compressed air plant, pump room • Mycelium / Biomass Drying Facility • Spore Production Facility • Site Pipe Racks • Chemical Tank Farm For ABB AG:• Plant HV & LV Electrical Distribution - design & spec

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Gryphon Process & Industrial Projects

Medical Waste Management - Brampton, OntarioNew Incinerator Plant Detail-design – mechanical, electrical, civil & structural: • Used-reconditioned waste incinerator• Pollution control (scrubber)• Foundation/structural mods • Cooling Tower • 500 kW generator • Electrical design• Process piping

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Gryphon International Engineering Services Inc.

Miscellaneous Information

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Gryphon Technical Papers & Articles

• Cogeneration Principles ©• Gas Turbine Applications © • Steam Turbine Applications ©• Condenser Applications ©• Understanding Gas Turbine Performance ©• Cogeneration and Combined-Cycle Principles Workshop © • Boiler Plant Replacement & Retrofit - Case Studies ©• Preserving Boiler Plant Efficiency by Better Maintenance ©• Analytical Method for Evaluation of Total System Options ©• Steam Turbine Bypass Systems – “Combined Cycle Journal” article

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Selected Gryphon Clients

• ABB AG • ABGS Inc.• AECON Industrial • AES • Abitibi Consolidated • ATCO Power • Alcan Aluminum • Algonquin Power • Atomic Energy of Canada Ltd. • Babcock & Wilcox • Bayer Inc. • Bayside Power • Bluebird Construction • Bowater Pulp & Paper Canada• CDC Globeleq • Calpine Eastern • CIBC Bank • Carleton University• Cinergy • ConEd Development Corp. • Cornell University • Commercial Alcohols • City of Port Colborne • Dofasco Inc.• DQE Energy Services• Duke Engineering • Emera Energy

• Enbridge Consumers Gas • Enron • Enwave District Energy Ltd. • EPCOR Inc. • Fielding Chemical Technologies • Foster Wheeler Corp. • Framatome ANP • Gas Energy Development Corp. • Grant Forest Products • Greater Toronto Airports Authority • Great Lakes Power • GTC International • Henderson Hospital • H.J. Heinz• Hudson Bay Mining & Smelting • ICS State • Inco Limited • Innovative Steam Technologies • Jagadeesh & Associates • Jungbunzlauer Canada Inc. • KeySpan Energy Development Corp. • Kimberly Clark Forest Products • Lakeshore Sand Company • Lake Superior Power • Malette Kraft Pulp and Paper • Manitoba Hydro• Medical Waste Management• Mobotec USA• Neill and Gunter Limited

• Northland Power• Northern Energy Ltd. • NOVA Pipelines Ventures• Nova Scotia Power • Ocelot - TransCanada Pipelines• Ontario Power Generation (OPG)• Orenda Aerospace• Orillia Water Light & Power

Commission • Orion Power • Ormat Industries• O’Shanter Development • Potter Station Power• Pristine Power Inc. • Progress Energy • Royal Bank of Canada• R.V. Anderson • Solar Turbines • Stelco Inc. • Tembec Inc. • Toromont Energy • TransAlta • TransCanada Pipelines / Energy • Union Gas Power Ltd. / Union Gas• Westcoast Power • Whitecourt Power LP• W.S. Nicholls • York University • Zochem • 3M Canada Company

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Gryphon Contacts:

Gryphon International Engineering Services Inc.,a CHA company 80 King St., 4th Floor St. Catharines, Ontario, CanadaL2R 7G1

Phone: (905) 984-8383Fax: (905) [email protected]

President: • Rich Rappa

[email protected]

[email protected]

Vice Presidents: • Dominic Au

[email protected]•Mike Steadman

[email protected]