Grow with us - Non Recovery Coke Oven|Technology,EPC ...carbonotech.com/Docs/CarbonoTech-The Coal...

Grow with us

The Coal Carbonization Experts

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© CarbonoTech. All rights reserved Visit www.carbonotech.com

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The Growing Demand

CarbonoTech meets these challenges by providing complete solutions for Metallurgical coke Industries based on state-of-the-art coke oven technologies basically Non Recovery type coke oven with waste heat recovery for power generation but also for by product recovery coke oven plants as required by any investor. With our vast experience, we constantly strive to make Coke oven plants efficient, reliable, flexible and increasingly simple in operation.

Apart from Coking Coal supplies, Cost-effective, innovative, reliable solutions are required for coke making, with a strong focus on environmentally friendly technologies, to meet these growing needs.

The global demand for Steel production continues to grow. According to CARE research report, the Indian steel demand is likely to grow by 6.7% till FY17. The demand for metallurgical coke, which is a crucial raw material in steel making, will grow to meet the global demand of steel production.

The metallurgical coke demand for other sector like soda ash plant, zinc smelters, chemical manufacturers etc are also growing.

2 © CarbonoTech. All rights reserved Visit www.carbonotech.com

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WHY TO GO IN FOR IMPORTED TECHNOLOGY! The 'Science & Process' of coke making from coal can be from Imported sources. But the 'Technology' which is the Hardware can be of Indigenous source. CarbonoTech can offer Indigenous technology which will be best suited for Indian Conditions of personnel skill available, optimum mechanisation & automation. The 'Science & Process' can be further improved by adoption of best suitable' Technology' ie., the hardware. CarbonoTech can offer effective and economic coke oven plant and its technology.

We are a fast growing global expert with over four decades of experience in the field of Non Recovery Coke Oven Technology. We empower you with the entire range services right from conception of a plant to the completion of the project in the field of Coke Making and ancillary industries including testing, trial runs and commissioning services, advice on stabilization of operation, imparting training needs to investor's personnel.

Our experience in development, engineering, construction, commissioning and the operation of Non Recovery Coke Oven allows us to give a comprehensive practical touch to our design and construction.

At CarbonoTech we are committed to provide innovative, cost-effective optimum solution & customization as per our client requirements & our endeavour for high quality, cost competitive work & safety has helped on developing long-term relationships.

CarbonoTech in its quest to be a leading EPC company & Technology provider is committed for continual improvement of its processes to enhance customer Satisfaction.

CarbonoTech offers highly cost effective solutions to its clients by considering the key investment factors in:

Building Trust, Creating Values & Providing Effective Technology

• Investment cost

• Plant Efficiency

• Operational Flexibility

• Project schedule

• Maintenance costs

• Maximum & Effective usage of Local skills

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Technology Driven

CarbonoTech has the ability to offer the most appropriate technology for any project. CarbonoTech also provides cost effective Indigenous Technology for Non recovery Coke oven.

The CarbonoTech Advantage

Experts in project

Projects demand high level project management skills & expertise in areas such as design engineering, outsourcing, procurement, logistics, site construction, quality and commissioning. With our experience team we meet all the demands & complexities and are highly focused on project execution.

Capacity, Flexibility and Reliability

CarbonoTech with its experienced team has the capacity to undertake complex projects while maintaining the standards of quality and the essential flexibility to respond quickly and effectively to uncertainties. With our innovative design CarbonoTech offers full customization as per client needs. CarbonoTech is indeed a reliable partner for major coke oven project investments.

On-time and on-budget

CarbonoTech is continuously focused for delivering projects on-time and on-budget. This enables our Clients for a sustained, profitable growth. With our strong planning we simplify the complexities of project, which in turn enables us to deliver a timely within budget project.

Our team is our Strength

With Core team experience ranging over four decades, CarbonoTech is equipped with a wide range of services to its Clients. With experts from wide spectrum, CarbonoTech is able to provide practical, competitive & cost effective solutions.


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Our Offerings CarbonoTech provides complete process know how and technology, design and engineering, procurement, construction & commissioning services for Non Recovery Coke Oven projects with waste heat recovery Power plants from concept to Commissioning as Project Management Consultant (PMC), Specialised Services contracts, semi-turnkey basis or on lump sum turnkey basis(LSTK) with single point responsibility.

Pre-project / Project Development Services Conceptualization & Technical Know How

Feasibility Reports / Cost Estimation Reports

Front End Engineering Design (FEED Package)

Detailed project report

Optimization and modernization

Consultancy Services Detailed engineering consultant

Project Management Consultant

Coke oven machinery Consultancy

Engineering Services Basic studies / engineering

Design calculations & drawings

Enquiry specifications

Technical bid analysis

CarbonoTech offer the following services:- Pre-project / Project Development Services Consultancy Services Engineering Services Project Management & Coordination Construction & Commissioning Supervision Coke Oven Machineries & Equipments Preparation of DPR cum TEVR reports Advice on coal selection for making the blend.

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Project Implementation Project planning, scheduling & control Budgetary & cost control Contract administration Liaison with statutory authorities Procurement Assistance Technical Assistance in Inspection & Expediting Construction & Commissioning Services Construction monitoring & control of field activities Supervision & Site coordination Start-up & commissioning assistance O & M manual preparation Training of Client personnel

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Hydraulic & Movable Type Stamping Station Coal Cake Charging Cum Pusher Car Coke quenching Car Coal Handling Plant and preparation Coal charge blending facility Coke cutting & Screening Plant Independent pusher car Stationary pusher device

Coal & coke conveyor system

Coke Oven Machineries & Equipments

Our Offerings ….. Cont’d

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CarbonoTech provides cost effective services in respect of befitting process and Technology, Project Management and implementation services right from concept stage to commissioning stage, consultancy services for the following sector:

⦿ Coal ⦿ Power Plant ⦿ Water

COAL • Non Recovery Coke Oven • Heat Recovery Coke Oven • Coal beneficiation / washery plants • Coal stacking and reclaiming system • Coal / Coke briquetting plants • Organised coal blending facilities. • Coke Oven Machineries & Equipments

Power Plant • Thermal power plants (All types). • Solar power plant. • Waste heat co-generation power plant.

Water

• Desalination plants. • Drinking water projects

CarbonoTech also offers services for the following engineering projects / disciplines:-

• Bulk and unit load material handling facilities • Fire hydrant network. • Industrial piping network – both yard and in shop.


CarbonoTech offers Non-recovery coke oven with oven chambers of varied capacity with optimum oven width from 1-8M to 2.2 M and with oven lengths of 5.87M, 8.00M, 10-30M and also can be made for any optimum oven widths & lengths. The unique design features incorporates the following:

Refractory brick work made of High alumina Fireclay bricks / Fireclay bricks commensurate with the duty requirements.

Sturdier buttress walls made up of Fireclay bricks/Red bricks or reinforced cement concrete.

Sturdier buck stays & tie rods along sturdier wall thicknesses. Lighter roof brick work ensuring effective insulation and at the same

time ensuring non-sagging of roof arch of oven chamber. Effective cooling channels below the oven sole floor and top of the RCC

supporting slab of foundation. Distribution of primary air along the length of the oven into the crown of

the oven chamber ensuring effective and uniform combustion of VM/gases in the oven chamber crown along the length of oven.

Equalizing duct along the length of oven chamber at top of down comer flues ensuring uniform draft effect along the length of oven chamber.

Effective insulation provision to reduce the heat losses from the oven chamber.

Correct and optimum radius of curvature of the roof ensuring maximum radiation reflection of the heat from the bottom surface of roof arch into the coal charge.

Effective control with long life for the chimney damper made of firecrete super/ insulate cast able. Individual durable oven damper of high alumina fireclay slabs.

Provisions for Secondary air control

Adequate and ample chimney height for creating adequate draft and also keeping in view the height of chimney required when cogeneration

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Innovative Features

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Mr. M. R. RAJAGOPAL Founder

Mr. M.R. Rajagopal, BE (Mech.), and has professional experience for the last 49 years since 1964 in the field of Coal Washeries, Coal Preparation and Handling Plants, Coke Oven Plants, Coke Screening and Handling Plants, Power Plants, Water Projects, Chemical Plant Piping & Material Handling & Material Handling Plants. He also has done engineering models for various projects. He had carried out and involved right from the Process Technology stage up to commissioning of Coke Oven Plants & others & involved in Project Management, PERT/CPM scheduling, Progress & Exception reports, Basic & Detailed Engineering, Procurement, Tender Evaluation, placing orders, supervision of construction and erection, inspection activities, testing & commissioning activities. From 1964 to 1990 had worked in Metallurgical Engineering & Consultants

(I) Ltd (at H.O. Ranchi & site offices at Durgapur, Rourkela, Bhilai & Bangalore).

Had involved in Durgapur Steel Plant expansions of coke ovens, Rourkela & involved in 7M tall coke ovens and CDQ Plants etc at Bhilai & Vizag & had undertaken 1 year training in GIROKOKS Design Institute, KHARKOV Ukraine SSR in the field of coal washeries, coal handling and Coke Oven Plants.

He has enough experience in the field of non-recovery coke oven plants. He was involved in Implementation of TiO2 Pigment Plant in Kerala

through MECON. He also worked as a World Bank Consultant for implementation of Coke

Plant for Foundry Coke in Bangladesh & prepared DPR cum TEFR. He has carried out preparation of DPR cum TEFR for various Coke Oven

Projects in India. Was involved with DMT Institute, RAG & Thyssen Encoke Germany

Companies for Coke Oven Projects & visited Germany many times. He had refresher course in the Material Handling Systems in the University

of Roorkee, U.P.


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Mr. S.K. NATH Founder

Mr. S.K.Nath , B.E( Metallurgical ) from the prestigious Banaras Hindu University(BHU) in 1968 & have over 45 years of dedicated, rich & comprehensive practical knowledge in Designing, Erection, Commissioning & Operation of Non Recovery Coke ovens. He is an expert in the field of selection of Coal and Coal products related industries. He has undergone a Course in Coal Carbonization organized by Institute Of Fuels, London at Central Fuel Research Institute, Dhanbad. He started career in 1969 as an Entrepreneur & founded Economic Industries in, Tinsukia, Assam. Economic Industries was initially a Briquetting plant based on his own design for producing fuel for domestic use from coal and coke breeze. Subsequently in 1974, Economic Industries was transformed and installed Non Recovery Coke-Ovens indigenously for producing coke from high volatile, highly caking Assam coal. With immense operational experience and R&D works in the field of coke oven, Mr. Nath has developed advanced design & technology for Non Recovery Coke oven indigenously. He has also developed cost effective design for Coal cake charging car with integrated pusher system and Mobile Stamping System. Apart from the above, Mr. Nath is an expert in Project Management as well as Strategic planning.

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Process Flow Diagram

Coke Oven Plants

Coal receival, Storage & Reclaim System Coke Oven Cross Section

Coke receival, Storage & Load out System Power Plant Block Diagram

Integrated Scheme of Coke making with Co-generation of Electric Power


We Care Environment CarbonoTech is committed to take care & conserve the Environment for a better tomorrow.

By promoting Non-Recovery Coke Oven technology for coke making, and other clean technology we are fulfilling our commitment toward a cleaner World.

As per regulation vide Gazette of Indian (MoEF)’s notification dated 31.10.1997, adoption of Non Recovery Coke oven for coke is itself a LOW- EMMISION PROCEDURE.

Non-Recovery Coke Oven along with co-generation of Power, has the potential to be qualified as CLEAN DEVELOPMENT MECHANISM (CDM) projects under KYOTO protocol of THE UNITED NATIONS FRAMEWORK CONVENTION ON CLIMATE CHANGE and can qualify for CARBON CREDITS

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Our Associates

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M/s. Eastern Construction, Haldia, W.B.

M/s. Astha Energy Pvt. Ltd

Technical Solutions Group, Kolkata, W.B.

M/s. Nu Furnace Engineers

M/s. Shree Ambika Industries, Dhanbad M/s. Yog Constructions.

CarbonoTech engages organization depending upon specific requirement that is needed & best suited for the project with full responsibilities and commitments.

Some of Our associates are as follows

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Contact the Coal Carbonization Experts

Write to us: [email protected] Visit : www.carbonotech.com

Grow with us - Non Recovery Coke Oven|Technology,EPC ...carbonotech.com/Docs/CarbonoTech-The Coal...

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Transcript of Grow with us - Non Recovery Coke Oven|Technology,EPC ...carbonotech.com/Docs/CarbonoTech-The Coal...